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High Precision,

Digital Pressure Switch Series ZSE40/ISE40


How to Order
Set pressure range
Nil –0.100 to 1.000 MPa For positive pressure

For positive pressure ISE40 01 22 ZSE


ISE

For vacuum/compound pressure ZSE40 01 22 PSE


Z
I SE3

Set pressure range Option PS


Nil 10.0 to –101.3 kPa For vacuum pressure Nil None Z
F –100.0 to 100.0 kPa For compound pressure Bracket A (ZS-24-A) I SE 12

A
ZSP

Piping specifications
ISA2
Bracket B (ZS-24-B)
01: R 1/8 (With M5 female threads) W1: Rc 1/8 IS
T1: NPT 1/8 (With M5 female threads)

R 1/8, NPT 1/8


Reverse pressure
two directions Rc 1/8
B ZSM

M5 x 0.8 female threads PF2


Rc 1/8 Panel mount (ZS-22-A)
IF
E Data
∗ C4: With ø4 One-touch fitting ∗ M5: M5 x 0.8 (Female threads)
∗ C6: With ø6 One-touch fitting
Wall mount Wall mount
Panel mount (ZS-24-C)
+ Front protective cover

M5 x 0.8
ø4, ø6 F
One-touch fitting

∗ Option
∗ When optional parts only are
required, order with the part
numbers inside ( ).
Input/Output specifications Unit specifications
22 NPN open collector 2 outputs + analog output Nil With unit switching function Note1)
30 ∗ NPN open collector 2 outputs + auto shift input M SI unit only Note 2)
62 ∗ PNP open collector 2 outputs + analog output Note 1) This will no longer be sold for use in
70 ∗ PNP open collector 2 outputs + auto shift input Japan after the new Weight and
∗ Option Measure Act is implemented
(October,1999).
Note Note 2) Fixed unit
When equipped with auto shift function, the following ranges can be set. For vacuum/compound pressure: kPa
Set pressure range Setting range For positive pressure: MPa
–100.0 to 100.0 kPa –100.0 to 100.0 kPa Lead wire length
10.0 to –101.3 kPa –101.3 to 101.3 kPa Nil 0.6 m
–0.1 to 1.000 MPa –1.000 to 1.000 MPa L 3m

16-2-17
Series ZSE40/ISE40
Specifications

ZSE40F (Compound pressure) ZSE40 (Vacuum pressure) ISE40 (Positive pressure)


Rated pressure range –100.0 to 100.0 kPa 0.0 to –101.3 kPa 0.000 to 1.000 MPa
Operating pressure range/Set pressure range –100.0 to 100.0 kPa 10.0 to –101.3 kPa –0.100 to 1.000 MPa
Withstand pressure 500 kPa 1.5 MPa
kPa 0.1 —
MPa — 0.001
kgf/cm2 0.001 0.01
Set pressure bar 0.001 0.01
resolution Note 1)
psi 0.02 0.01 0.1
mmHg 1 —
InHg 0.1 —
Applicable fluid Air, Non-corrosive/Non-flammable gas
Power supply voltage 12 to 24 VDC ±10%, Ripple (p-p) 10% or less
Current consumption 55 mA or less
NPN or PNP 2 outputs Max. load current : 80 mA
Switch output Max. applied voltage: 30 VDC (With NPN output)
Residual voltage : 1 V or less (With 80 mA load current)
Repeatability ±0.2% F.S. ±1digit or less
Hysteresis mode Variable
Hysteresis
Window comparator mode Fixed (3 digits) Note4)
Response time (With anti-chattering function) 2.5 ms or less (With anti-chattering function: 24 ms, 192 ms and 768 ms selections)
Output short circuit protection Yes
Display 3 1/2 digit LED display (Sampling cycle: 5 times/sec.)
Display accuracy ±2% F.S. ±1 digit or less (at ambient temperature of 25 ±3°C)
Indicator light Green LED (OUT1: Lights when ON), Red LED (OUT2: Lights when ON)
Output voltage: 1 to 5 V
Output voltage: 1 to 5 V ±2.5% F.S. or less (in rated pressure range)
Analog output Note 2) ±5% F.S. or less (in rated pressure range)
Linearity: ±1% F.S. or less
Linearity: ±1% F.S. or less
Output impedance: Approx. 1 kΩ
Output impedance: Approx. 1 kΩ
Auto shift input Note 3) No-voltage input (Reed or solid state), input 5 ms or more
Enclosure IP65
Ambient temperature range Operating: 0 to 50˚C, Stored: –10 to 60˚C (No condensation or freezing)
Ambient humidity range Operating/Stored: 35 to 85% RH (No condensation)
Environmental Withstand voltage 1000 VAC for 1 min. between lead wires and body
resistance Insulation resistance 50 MΩ or more (at 500 VDC) between lead wires and body
Vibration resistance 10 to 500 Hz at the smaller of amplitude 1.5 mm or acceleration 98 m/s2 (10 G) in X, Y, Z directions for 2 hrs. each (De-energized)
Impact resistance 980 m/s2 (100 G) in X, Y, Z directions 3 times each (De-energized)
Temperature characteristics In a temperature range of 0 to 50°C, ±2% F.S. or less of pressure measured at 25°C
01: R 1/8, M5 x 0.8, T1: NPT1/8, M5 x 0.8, W1: Rc 1/8
Port size
C4: With ø4 One-touch fitting, C6: With ø6 One-touch fitting, M5: M5 female threads
Lead wire 5-wire oil resistant heavy-duty cord (0.15 mm2)
Weight 01/T1 types approx. 60 g, W1 type approx. 80 g, C4/C6/M5 types approx. 92 g (Each including 0.6 m lead wires)
Note 1) Equipped with unit switching function Note)
(Types without the unit switching function use SI units (kPa or MPa) only.) When equipped with auto shift function, the following ranges can be set.
22
Note 2) For ZSE40 (F)/ISE40--62 Set pressure range Setting range
Note 3) For ZSE40 (F)/ISE40--30 70 –100.0 to 100.0 kPa –100.0 to 100.0 kPa
Note 4) For ZSE40F (compound pressure) with “psi” indication, this is 0.03 to 0.04 10.0 to –101.3 kPa –101.3 to 101.3 kPa
psi.
– 0.1 to 1.000 MPa –1.000 to 1.000 MPa
Note 5) For ZSE40F (compound pressure) with “psi” indication, zero clear is in the
range of ±0.01 psi.

Example of Internal Circuit and Wiring


ZSE40(F) DC (+)
ZSE40(F) DC (+)
ISE40--22(L)-(M) (Brown) ISE40--62(L)-(M) (Brown)
Analog output Analog output
Load

With analog output With analog output


Main circuit

Main circuit

(Gray) 1 kΩ (Gray)
Load

1 kΩ
OUT1 OUT1
(Black) 12 to 24 VDC (Black) 12 to 24 VDC
OUT2 OUT2
Load

(White)
Load

(White)
DC (–) DC (–)
(Blue) (Blue)

ZSE40(F) DC (+) ZSE40(F) DC (+)


(Brown) (Brown)
ISE40--30(L)-(M) 1.2 kΩ Auto shift input ISE40--70(L)-(M) 1.2 kΩ
Auto shift input
Load

(Gray) 6.8 kΩ (Gray)


With auto shift input With auto shift input
Main circuit
Main circuit

6.8 kΩ
Load

OUT1
OUT1
(Black) (Black) 12 to 24 VDC
OUT2 12 to 24 VDC
OUT2
Load

(White) (White)
Load

DC (–) DC (–)
(Blue) (Blue)

16-2-18
High Precision,
Digital Pressure Switch Series ZSE40/ISE40
Description

3 1/2-digit LED
Displays present pressure. kPa
Displays each mode.
Displays error mode.
LED (Red)
LED (Green)
Displays OUT2 output condition.
Displays OUT1 output condition OUT1 OUT2
When it is ON, the LED is
When it is ON, the LED is SET illuminated. ZSE
illuminated. ISE
DOWN button
UP button
Switches the mode and set value. PSE
Switching of the mode and set value
Z
SET button I SE3
Switches to each mode and fixes
the set value. PS
Z
I SE 12
ZSP
ISA2
IS
ZSM
Calibration Procedures
PF2
Setting procedure
IF
Manual Key lock
Zero clear Data
pressure setting mode
Enter the set value of the Adjusts the zero point of the Mode is not switched, even if
pressure to perform switch atmospheric pressure. the button is pressed during
output. operation.

Initial setting
Set “Output mode”, “Response
time” and “Auto or Manual
mode”.
Auto Manual
Normal operation
preset pressure setting
Automatically sets the pressure Allows fine-tuning of the Measured pressure is
for the adsorption confirmation data set automatically by displayed and the switch
or supply pressure auto preset. operation begins.
confirmation.

16-2-19
Series ZSE40/ISE40
Calibration Procedures

Initial Setting

1. Initial condition mode 2. Selection of output mode OUT1 3. Selection of output mode OUT2

SET

Press the “SET” button.

Press the “SET” button for more Select the “output mode” for Select the “output mode” for
than 2 seconds until “ ” is OUT1 by pressing either 쑿 but- OUT2 by pressing either 쑿
displayed. ton or 쑼 button. button or 쑼 button.
Release it when the display turns “ ” Normally open mode
“ ” Normally open mode
to “ ”.
“ ” Normally closed mode “ ” Normally closed mode
Unit mode: When using a product with
a unit switching function,
refer to the next page for
unit-setting (for overseas).

4. Selection of response time 5. Setting Auto/Manual

SET SET SET

Press the “SET” button. Press the “SET” button. Press the “SET” button
to complete the setting.

Select the response time by Select “Auto preset mode” or


pressing either 쑿 button or 쑼 “Manual set mode” by pressing
button. either 쑿 button or 쑼 button.
(“ ”: 2.5 ms, “ ”: 24 ms, “ ” Auto preset mode
“ ”: 192 ms,“ ”: 768 ms “ ” Manual set mode
Select among them.)

Manual Pressure Setting


Output mode differs by the pressure set value.

1. Manual set mode 2. Input set point value for OUT1 (1) 3. Input set point value for OUT1 (2)

SET

Press the “SET” button.

Select the manual set mode in 쑿 button: Increases set value 쑿 button: Increases set value
the initial condition mode and 쑼 button: Decreases set value 쑼 button: Decreases set value
press the “SET” button until Displays the set values “ ” or Displays the set values “ ” or
“ ” or “ ” is displayed. “ ” alternately. “ ” alternately.

4. Input set point value for OUT2 (1) 5. Input set point value for OUT2 (2) 6. Display of setting auto shift

SET SET SET SET

Press the “SET” button. Press the “SET” button. Press the “SET” button. Press the “SET” button
to complete the setting.

쑿 button: Increases set value 쑿 button: Increases set value ∗ Only for ZSE40(F)/ISE40--30/70(L)-M,
쑼 button: Decreases set value 쑼 button: Decreases set value displays the input mode “ ” and the
Displays the set values “ ” or Displays the set values “ ” or compensation value alternately.
“ ” alternately. “ ” alternately. If auto shift input is not complete, zero
is displayed.

16-2-20
High Precision,
Digital Pressure Switch Series ZSE40/ISE40

Unit Set Output Type


It's only subject to ZSE40(F)/ISE40--(L).
ON

Unit selection YES OFF  Hysteresis mode


P-2 P-1
High pressure (for positive pressure/compound pressure)
High vacuum (for vacuum pressure)

[P] 씮
≥ ZSE
H H H (Fixed hysteresis) = 3 digits
ISE
ON

NO OFF
P-1 P-2
 Window comparator mode PSE
High pressure (for positive pressure/compound pressure)
High vacuum (for vacuum pressure) Z
Set the unit by either 쑿 button or 쑼 button. 씮 I SE3
: kPa or MPa, : kgf/cm2, OUT1 Output mode
: bar, : psi,
: inHg, : mmHg ∗ OUT2: Same as OUT1.
ON
PS
YES OFF  Hysteresis mode
Z
n-2 n-1
High pressure (for positive pressure/compound pressure) I SE 12
High vacuum (for vacuum pressure)

SET Press “SET” button. ≥ ZSP
[N] H H H (Fixed hysteresis) = 3 digits
ON
ISA2
OFF  Window comparator mode
OUT1: Selection of the output mode NO n-1 n-2
High pressure (for positive pressure/compound pressure)
High vacuum (for vacuum pressure) IS

ZSM
Auto Preset (For adsorption confirmation) PF2
1. Auto preset mode 2. Preparation for auto preset 3. Auto preset of OUT1
IF
Data
SET

Press the “SET” button.

Select the Auto preset mode in Prepare the equipment for use Repeat adsorption and non-
the initial setting mode and under operating conditions. adsorption release several times
press the “SET” button until When setting OUT1 is not in this state.
“ ” is displayed. required, press both the 쑿 The optimal set value is
button and 쑼 button determined automatically.
simultaneously in this state to
skip to “ ”.

4. Preparation for auto preset 5. Auto preset of OUT2

High
Suction
Vacuum Workpiece 1 Workpiece 2 Workpiece n
Max. A
SET SET SET
ON
Press the “SET” button. Press the “SET” button. Press the “SET” button
to complete the setting.
OFF

Min. B
Supplies vacuum pressure, Repeat adsorption and non-
Released changing the condition of a adsorption several times in this
Workpiece 1 Workpiece 2 Workpiece n workpiece by adsorption nozzle, state.
Atmosphere
Max. A: Max. pressure value when a workpiece is adsorbed. ON = A –
A–B etc. When setting OUT2 is not The optimum set value is
4
required, press both the 쑿 determined automatically.
Min. B: Min. pressure value when a workpiece is not adsorbed. OFF = B + A – B
4 button and 쑼 button
simultaneously in this state to
skip to the measurement mode.

16-2-21
Series ZSE40/ISE40
Calibration Procedures
Auto Preset (In the case of confirming the supply pressure)
1. Auto preset mode 2. Preparation for auto preset 3. Auto preset of OUT1

SET

Press the “SET” button.

Select the Auto preset mode in Prepare the equipment for use The pressure is read and the
the initial setting mode and under operating conditions. optimal set value is determind
press the “SET” button until When setting OUT1 is not automatically.
“ ” is displayed. required, press both the 쑿
button and 쑼 button
simultaneously in this state to
skip to “ ”.

4. Preparation for auto preset 5. Auto preset of OUT2

SET SET SET

Press the “SET” button. Press the “SET” button. Press the “SET” button
to complete the setting.

ON point (C, C1)


Hysteresis (3 digits) Prepare the equipment for use The pressure is read and the
OFF under operating conditions of optimal set value is determind
OUT2. automatically.
ON point = C, C1
When setting OUT2 is not
OFF point = C-3 digits, C1-3 digits required, press both the 쑿
(1 digit is the minimum setting unit.) button and 쑼 button
simultaneously in this state to
skip to the measurement mode.

Other Functions
 Key lock mode Used to avoid a malfunction when buttons on the front part of the switch are pressed.

Initiate key lock Release key lock

SET SET

Press the “SET” button Press the “SET” button


to complete the setting. to complete the setting.

Press the “SET” button for 4 Display “ ” by pressing 쑿 Press the “SET” button for 4 Display “ ” by pressing 쑿
seconds or longer. button or 쑼 button. seconds or longer. button or 쑼 button.
Release it when the display Release it when the display
turns to “ ”. turns to “ ”.

 Peak mode Allows holding of the maximum pressure  Bottom mode Allows holding of the minimum pressure
value on display under measurement. value on display under measurement.

While displayed, pressing the 쑿 button for 1 While displayed, pressing the 쑼 button for 1
second or longer causes the peak mode to second or longer causes the bottom mode to
display and blink. display and blink.
Pressing the 쑿 button once again for 1 second Pressing the 쑼 button once again for 1 second
or longer reinstates it. or longer reinstates it.
Note) Displaying the peak and the bottom Note) Displaying the peak and the bottom
display is not distinguished. display is not distinguished.

 Zero clear Allows an adjust to zero on the display


if the pressure to be measured is
within a range of ±70 digits from the
atmospheric pressure.
Pressing the 쑿 + 쑼 buttons simultaneously
with the supply pressure released to the
atmosphere, causes it to reset to zero on the
display and completes the zero clear
operation. The function then returns to the
measurement mode.

16-2-22
High Precision,
Digital Pressure Switch Series ZSE40/ISE40
Dimensions
ZSE40(F)/ISE40- 01
T1

30 20
M5 x 0.8 thread depth 5
MPa

ZSE
30

20
ISE
OUT1 OUT2

SET
PSE

tsa
12 ss fl
2-M3 x 0.5 thread depth 4
6.4

ro
Z
SE3
18.35

ac
Atmospheric I

dth
release port

Wi
PS
Lead wire length
600 (3000)

ø3.5 Z
I SE 12
ZSP
ISA2
.4

7.8
12

IS
2.5

2.6 ZSM
30
15.2

10.7

PF2
4.5

∗ For splash proof use (IP65), insert an air tube into the atmospheric release port.
IF
14
1.5

01: R 1/8 (Refer to “Precautions” on page 16-2-24 for details.)


T1: NPT 1/8
Data

ZSE40(F)/ISE40-W1

2-M4 x 0.7 20
30 thread depth 4

Rc 1/8
MPa
7

20
30

OUT1 OUT2

SET
19

5
6.
R
6.4
18.35

Atmospheric
release port
Lead wire length
600 (3000)

ø3.5
.4

7.8
12

7
2.5

2.6
30
15.2

42
10.7

4
6

∗ For splash proof use (IP65), insert an air tube into the atmospheric
release port.
(Refer to “Precautions” on page 16-2-24 for details.)
12 Rc 1/8

16-2-23
Series ZSE40/ISE40
Dimensions
C4
ZSE40(F)/ISE40– C6
M5

32.3
30 5
4. 12.8
20 2-

8
28.15
22.15

MPa 44.3
30

OUT1 OUT2

SET

19

25.4
6.4
18.35

Atmospheric
release port
600 (3000)
Lead wire
length

ø3.5

7.8 For–M5
.4
12

2.5

2.6
30
15.2

43
10.7

8.5
7

12
One-touch fitting ø4, ø6 M5 x 0.8 thread depth 5

∗ For splash proof use (IP65), insert an air tube into the atmospheric release port.
(Refer to “Precautions” for details.)

Precautions
Caution
1. Immediately after supplying power, there is drift of about ±0.5% F.S. When used
with very low pressure, allow the unit to warm up for about 20 to 30 minutes. MPa

2. Do not use in locations where there is splashing or spraying of oils and solvents.
3. When using a commercially available switching regulator, be sure to ground the OUT1 OUT2

FG terminal. SET

4. In locations where the switch is exposed to water and dust, etc., these may
enter the switch from the atmospheric release port. Insert ø4 tubing (inside Atmospheric release port
diameter ø2.5) into the atmospheric release port, and extend the other end to a
safe area where water, etc., is not splashed or sprayed. Be sure that tubing is
not bent and holes are not blocked, etc., or it will become impossible to make Air tube
correct pressure measurements. Recommended tubing (SMC)
TU0425 (Polyurethane)

16-2-24

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