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Copyright: © 2017 Dey A, et al.

Research Article Journal of Molecular Nanotechnology and Nanomedicine Open Access

Micro-structural Effect on Hydroxy Terminated Poly Butadiene (HTPB)


Prepolymer and HTPB Based Composite Propellant
Abhijit Dey*, Arun K. Sikder and Javaid Athar
Energetic Materials Research Division, High Energy Materials Research Laboratory (Defense Research & Development Organization), Sutarwadi, Pune,
India

Received Date: April 27, 2017, Accepted Date: June 09, 2017, Published Date: June 20, 2017.
*Corresponding author: Abhijit Dey, Energetic Materials Research Division, High Energy Materials Research Laboratory (Defence Research & Development
Organization), Sutarwadi, Pune, India, Fax: +91-20-2586-9316, E-mail: abhidey_bkn@yahoo.com.
Arun K. Sikder, Energetic Materials Research Division, High Energy Materials Research Laboratory (Defence Research & Development Organization),
Sutarwadi, Pune, India, Fax: +91-20-2586-9316, E-mail: ak_sikder@yahoo.com.

There are some unavoidable problems in using HTPB as a binder


Abstract despite its excellent physical properties and ability to reduce the
Composite propellant mainly contains hydroxyl-terminated vulnerability of explosives. HTPB dilutes the explosive by reducing
poly (butadiene) (HTPB) based binder and oxidizer like ammonium
the overall energy output since it is inert in nature. HTPB can load
perchlorate (AP). The mechanical properties requirement of composite
propellant is very stringent. The mechanical properties of the final maximum 92 percent solid energetic materials and rest of the 8
product is mainly depends on the microstructure of HTPB prepolymer percent in the composite propellant formulation is inert binder
binder. In HTPB, three different types of microstructures are possible which reduces the overall energy output of the propellant [13]. Till
like cis, trans and vinyl. In this article, three different grades of HTPB now this inert binder was being used in the explosive and propellant
are subjected for experimentation. Quantification of cis, tans and composition. To get optimum mechanical property with high solid
vinyl microstructure were carried out by peak area calculation in loading with low viscosity, there is a need for the understanding of
characteristic Nuclear Magnetic Resonance (NMR) peak. Gel permeation
micro structure of binder i.e. pre-polymer. Viscosity of mixture is
chromatography (GPC), rheology and simultaneous thermal analysis
(STA) were also carried out with different grades of prepolymer. The mainly influenced by binder component of composite propellant. A
correlation of microstructures concentration with various properties lot of effort has been made for the determination and evaluation of
like molecular weight, polydispersity, rhelogy and thermal properties the microstructure of the polybutadiene using various techniques
were also established. The composite propellants processed from such as Infrared (IR), 1HNMR, 13C-NMR, etc [14–17]. The flow
these various HTPB prepolymers, were also evaluated by means of characteristics of the HTPB and the mechanical properties of the
physicochemical and internal ballistic properties. Composite propellant corresponding composite propellant/ polyurethane depend upon
produced from prepolymer containing higher cis and trans concentration
the concentration ratio of microstructure present in the sample.
i.e. HTPB Grade II showed better tensile mechanical properties. Marginal
variations were observed in internal ballistic properties. The structure of HTPB looks very simple, but its bulk structure is
really complex. HTPB has three different types of microstructures
Keywords: Microstructure; Composite; Propellant; Hydroxyl and their relative percentage of microstructure in a given sample
terminated polybutadiene
depends upon the polymerization condition by which it was
synthesized. The three possible configurations of micro structure
Introduction are: (a) cis configuration (Figure 1a) where both the CH2 groups
are on the same side of the double bond and become close to each
The binder helps in binding the energetic materials and other (b) trans configuration (Figure 1b) where they are on the
provides the required mechanical strengths to the final composition opposite sides and quite apart. (c) 1,2 vinyl configuration (Figure
of the propellant [1,2]. Binders are generally low molecular weight 1c) which again leads three types of isomerism viz. isotactic (Figure
prepolymers. That means they are not complete polymers as 2a), syndiotactic (Figure 2b) and atactic (Figure 2c). It has a double
their polymerization restricts to desired low molecular weight. bond in each repeated unit −(CH2-CH=CH-CH2)n−. The viscosity of
In the 1960s, hydroxy-terminated polybutadiene (HTPB) was the HTPB increases with increase in vinyl content. The mechanical
developed and its first test in rocket motors had been conducted
properties such as tensile strength, percentage elongation of the
in 1972 which showed advantages over carboxyl-terminated
corresponding polyurethane show significant improvement with
polybutadiene (CTPB) [3]. HTPB has since become the most widely
increasing trans content and decreasing vinyl content [18,19].
used composite propellant binder with excellent mechanical
Each of these double bonds provides a site for a steric isomerism,
and increased insensitive munitions (IM) properties [4]. Several
depending on whether the CH2 groups attached to the carbon atoms
commercially available explosives are used with the HTPB in
on either side of the double bond are close to or away from each
propellant formulation [5]. HTPB has also been used for various
other.
other applications. HTPB based polyurethanes have been studied
by several authors for the separation of organic compounds for
selective adsorption of proteins and for selective gas transport
properties [6–8]. HTPB has also been successfully used for the n

fabrication of elastic conducting polymer micro-particles with core- * n

shell structure [9]. Several authors have studied the shock response n
behaviors of the HTPB polyurethane with and without energetic
(a) 1,4-Cis (b) 1,4-Trans (c) 1,2-Vinyl
materials [10–12]. The excellent shock absorbing capacity of
the HTPB polyurethane drastically reduces the sensitivity and
vulnerability of the explosive materials. Figure 1: (a) 1,4-Cis (b) 1,4-Trans, (c)1,2-Vinyl

J Mol Nanot Nanom Page 1 of 7


J Mol Nanot Nanom Vol. 1. Issue. 1. 1800104

Ingredients Wt. %
H H H H H H
Composition 1 Composition 2 Composition 3
H H H
HTPB Grade 1 10.00 ------- --------
(a) (b) (c)
HTPB Grade 2 ----- 10.00 --------
HTPB Grade 3 ------ ------- 10.00
Figure 2: (a) Isotactic, (b) Syndiotactic (c) Atactic DOA 3.96 3.96 3.96
TDI 0.85 0.85 0.85
Pyrogallol 0.07 0.07 0.07
Adduct 0.12 0.12 0.12
AP+RDX 84.0 84.0 84.0
* *
n
Al 1.0 1.0 1.0
(a) (b)
Table 1: Three compositions in wt. % of the total mass of the tested
propellant samples.
Figure 3: (a) Cis-HTPB (b) Trans-HTPB

processability by increasing segmental mobility. The additive


During the polymerization of butadiene, if all repeat units take pyrogallol (melting point: 131 to 134°C, from S.D. Fine chemical)
the cis-configuration, we get a 100% Cis HTPB (Figure 3a) and due was used as a cross linker. The mixture of trimethylol propane (OH
to bending back of all the successive carbon-carbon chain segments, value-1220, moisture content: 0.5% from Celanese) and n-butane
the molecule as a whole assumes a shape of a spring and exhibit a diol (OH value-1220, RI at 30°C: 1.444 + 0.002, moisture content:
good elongation. 0.5%, from Biaf) was used as an adduct in the composition. Dibutyl
On the other hand, during polymerization, if all the repeat units tin dilaurate (DBTL, from S.D.fine), was used as curing catalyst.
like trans-configuration, the resultant polymer is 100% trans-HTPB Ammonium perchlorate with two different sizes was used in the
(Figure 3b) and due to the straightening out of all the successive propellant formulations. The coarser particle consisted of pure,
carbon-carbon chain segments, the molecule assumes a straight research grade ammonium perchlorate (purity 99%, density 1.95,
and stiffened rod like structure and exhibits a good tensile strength from Tamilnadu chlorates) with an average particle size of 300
and lower elongation. μm. The finer particle of ammonium perchlorate was processed by
grinding ammonium perchlorate (> 99 % pure) in a fluid energy
In practice however, polymerization to 100 % cis or 100 % trans mill to an average particle size of 60 μm. The average particle size
is extremely difficult and usually obtain, mixture of 1,4-cis, 1,4-trans determined by sieve analysis. To improve the energy, RDX (particle
and 1,2-vinyl configurations, randomly distributed throughout the size 15 μm) is used as a high energy material. Aluminum metal
chain length. powder (average particle size 15 μm, from MEPCO) was used as a
Microstructures of HTPB have remarkable effect on the metal fuel. The propellant formulations are highlighted in Table 1.
mechanical properties of cured composite. An ideal HTPB should Tested propellant formulation was mixed in 700g batch level
have trans: cis: vinyl in the ratio 55:25:20. As a rule of thumb, using a vertical planetary mixer of 1 lit capacity. All batches were
increasing the trans content, enhances the tensile strength of the mixed and cast under vacuum by slurry cast techniques [20]. The
cured polymer, increasing the cis content normally enhances the propellant was cured for 4–6 days at 60°C in a water-jacketed oven.
elongation and increased vinyl content leads to enhancement The propellant compositions comprised of three different grades
in viscosity of uncured polymer matrix because the presence of (Table 1) of HTPB were subjected to various performance tests.
pendant vinyl group acts as a anchor and prevents the molecular
slippage i.e. flow is restricted. Moreover if a polymer contains more Nuclear Magnetic Resonance (NMR) spectra were taken using
vinyl group, more prone to ageing (hardening) during storage, 500 MHz nuclear magnetic resonance spectrometer (Make: JEOL,
because a possible cross linking may occur between vinyl group USA). The quantitative estimation of the microstructure (cis, trans,
and nearby double bond. vinyl) concentration in HTPB was performed based on the area
integration of respective peaks (at characteristics chemical shift).
The objective of this paper is to quantitatively determine
the microstructure of HTPB by qNMR analysis and its effect on Different molecular weight and polydispersity were measured
various properties of HTPB by means of conventional techniques, by GPC (Manufactured by M/s Thermo Finnigan). It is a liquid
such as simultaneous thermal analysis (STA), gel permeation column chromatographic technique where polymer molecules
chromatography (GPC), rheology and its end product i.e. composite are separated according to their hydrodynamic volume or size.
propellant by means of various physicochemical properties. Diffusion of polymer molecule takes place between mobile phase
and pores of the micro porous polymeric column. Weight average
Experimental Section molecular weight (Mw) and number average molecular (Mn)
distribution is determined from the measured retention volume by
Materials means of a calibration curve.
Three different Grades of HTPB (I,II,III) containing different
Simultaneous thermo gravimetric analyzer (STA, Model no:
concentrations of microstructures (viz. cis, trans, vinyl) were
SDTQ 660, Make: TA instruments, USA) measures the heat flow and
used. The binder consists hydroxyl terminated polybutadiene,
weight changes associated with the phase/physical state transitions
(HTPB, purity: 99%, OH value: 40-50, moisture content: 0.15%,
and endothermic decomposition of materials over the temperature
average molecular weight: 2000-3000, Specific gravity: 0.92, glass
range. The test has been carried out between ambient to 1000°C.
transition temperature: -75°C) cured with toluene diisocyanate
The scan rate of 0.1 to 100°C/ min. can be achieved in the system.
(TDI, purity: 99%, RI at 30°C: 1.565 to 1.567 at 30°C, from Bayers)
In the present experiments a heating rate of 20°C / min was chosen.
maintaining NCO/OH ratio 1:1. Dioctyl adipate (DOA, ester
content: 99%, safonification value: 303 ± 3, moisture content: Rheometer (Model no: Stresstech Make: Rheologica instrument
0.5% from Subhas chemical) was used as a plasticizer to improve AB, Sweden) deforms a sample mechanically and measures the

Citation: Dey A, Sikder AK, Athar J (2017) Micro-structural Effect on Hydroxy Terminated Poly Butadiene (HTPB) Prepoly- Page 2 of 7
mer and HTPB Based Composite Propellant. J Mol Nanot Nanom 1(1): 104.
J Mol Nanot Nanom Vol. 1. Issue. 1. 1800104

response. Virgin HTPB (I,II,III) was used to measure loss modulus, or triisocyanate can reacts with moisture rapidly. Hence the
storage modulus and tan delta. effective curative concentration for curing reaction becomes
lower. This would result inferior mechanical property. Thus before
Mechanical properties like tensile strength, elongation at break,
preceding further an exhaustive analysis of the raw materials must
elongation at max and modulus were obtained with Instron (Model
be carried out. During processing, lowest moisture level is always
TIC-1185, UK). The properties have measured at ambient condition
recommended.
like 27°C. The operating instrumental parameters were always
maintained constant; gauge length: 25mm, cross head speed: 50 The assignments from NMR spectrum of different HTPB’s are
mm/min. The stress and strain properties were determined using given in the Table 2. From the NMR spectral data, it was found
dumbbell shaped specimen as per specification ASTM-D-638. that HTPB (Grade 2) & HTPB (Grade 3) having higher amount of
cis and trans concentration and less amount of vinyl concentration
The strand burning rates of the HTPB based composite
compare to HTPB (Grade 1). The proportion of cis, trans and vinyl
propellants were determined in the pressure range 5-9 MPa
were evaluated according to area calculation [23,24].
by employing an Acoustic Emission Technique [21,22]. The
methodology involved combustion of the strand (ignited by GPC traces were given in the Table 3. GPC traces shows that
means of a Nichrome wire) of dimensions 100 × 6 × 6 mm in the HTPB (Grade 2) having lower peak area and lower peak molecular
nitrogen pressurized steel bomb. The acoustic signal generated weight. The molecular weight distribution of HTPB (Grade 2) is
and the perturbations caused by the propellant deflagration also narrower in compare to HTPB (Grade 1) and HTPB (Grade 3).
were transmitted through the water medium to a piezoelectric Hence, HTPB (Grade 2) imparts consistent mechanical properties
transducer (200 kHz) connected to an oscilloscope. The burning to the end product with better properties.
rates were computed from the time that was recorded for the
Figure 4a, 4b and 4c shows the TG, DTA thermogram (STA)
trial conducted at each pressure for each sample. The standard
of different HTPB resin heated at 20°C/min up to 600°C. HTPB
deviation was of the order of 0.2%. The burning rate law for the
shows two major weight-loss stages with indistinct separation, as
combustion of a solid rocket propellant is stated to be Vieille’s law
also noted by Chen and Brill and Du et al. [25,26]. At this heating
(Equation 1), where the burning rate (r) is empirically expressed
rate, the first stage exhibits a much smaller amount of weight loss
as being proportional to the pressure (p) raised to the pressure
and a much smaller maximum rate of weight loss than the second
index (n). The pressure index (n) of the burning rate is stated to
stage. The entire sample was consumed before the temperature
be independent of pressure (p) and temperature (T). The constant
reached 519°C. According to Du, the first stage is primarily
of proportionality (a) for this law is said to be dependent on the
depolymerization, cyclization, and crosslinking, accompanied by
temperature (T) of the propellant during burning. The conventional
partial decomposition of the cyclized products. The major gaseous
power law for the variation of burning rate with pressure for solid
products are produced from the volatilization of low molecular
rocket propellants is stated below.
weight hydrocarbons such as 1,3-butadiene (C4H6), cyclopentene,
Burning rate, r = a pn…………….. (1) cyclohexadiene, and 4-vinylcyclohexene (C8H12). The second stage
primarily involves decomposition of the cyclized products, with the
This is a universally accepted expression as the burning rate
rate of decomposition increasing with temperature; meanwhile,
law for solid rocket propellants.
depolymerization and cyclizationreactions gradually disappear in
Results and Discussion the second stage.

Curing reaction is very much moisture sensitive. Diisocyanate The DTA trace in Figure 4a, 4b and 4c shows that the first stage

HTPB (Grade 1) HTPB (Grade 2) HTPB (Grade 3)


S.No Characteristis
Cis Trans Vinyl Cis Trans Vinyl Cis Trans Vinyl
1.18-1.6 1.18-1.6 1.18-1.6
1 Chemical Shift(δ) 2.067 2.020 2.072 2.025 2.073 2.028
& 1.909 & &1.918
2 Peak area(a) 331 731 408.4 318 697 256.9 324.0 720.0 236.56
3 No of Proton(b) 4 4 3 4 4 3 4 4 3
Peak area Due to 1
4 82.7 182.7 136.1 79.5 174.2 85.6 81.0 180.0 78.85
ProtonC=(a)/(b)
Total peak area
5 401.8 401.8 401.8 339.4 339.4 339.4 339.85 339.85 339.85
(Cis+Trans+Vinyl)(d)
Percentage
6 20.6 45.9 33.9 23.4 51.3 25.2 23.80 52.96 23.24
%=(c/d)*100

Table 2: Micro structural data of different grades of HTPB extracted from NMR.

SNo Property HTPB Grade 1 HTPB Grade 2 HTPB Grade 3


1. Peak area(ml*V) g/mol 5650 4156 4235
2. Number average molecular Weight (Mn) g/mol 5881 5554 5150
3. Weight average molecular Weight (Mw) kg/mol 17094 13508 13736
4. Z average molecular Weight (Mz) kg/mol 59666 36682 36808
5. Peak molecular weight (kg/mol) 7878 7223 10057
6. Polydispersity 2.91 2.43 2.67

Table 3: Polymeric properties determined by Gel Permeation Chromatography.

Citation: Dey A, Sikder AK, Athar J (2017) Micro-structural Effect on Hydroxy Terminated Poly Butadiene (HTPB) Prepoly- Page 3 of 7
mer and HTPB Based Composite Propellant. J Mol Nanot Nanom 1(1): 104.
J Mol Nanot Nanom Vol. 1. Issue. 1. 1800104

Figure 4a: STA traces HTPB (Grade 1).

Figure 4b: STA traces HTPB (Grade 2).

is net exothermic and the second stage is endothermic as a whole. higher stability and higher decomposition temperatures compare
The net exothermicity in the first peak indicates that the energy to the HTPB (Grade 1) and HTPB (Grade 3). This is supported
released from the formation of new bonds during cross linking and by GPC result. As HTPB (Grade 2) having less molecular weight
cyclization of HTPB, is greater than the energy absorbed for bond distribution (lower polydispersity index) compare to HTPB (Grade
scission during depolymerization. 1) and HTPB (Grade 3), it would be more stable. These conclusions
Thermal data also indicates that the HTPB (Grade 2) shows also confirmed by the microstructure analysis through NMR. HTPB

Citation: Dey A, Sikder AK, Athar J (2017) Micro-structural Effect on Hydroxy Terminated Poly Butadiene (HTPB) Prepoly- Page 4 of 7
mer and HTPB Based Composite Propellant. J Mol Nanot Nanom 1(1): 104.
J Mol Nanot Nanom Vol. 1. Issue. 1. 1800104

Figure 4c: STA traces of HTPB (Grade 3).

S. No HTPB Source CO frequency Hz G’/G’’ CO, Pa Viscosity cPs Curve nature


1 HTPB (Gr. 1) 15 266.8 5670 Perfect eclipse
2 HTPB (Gr. 2) 19 430 2850 Perfect eclipse
3 HTPB (Gr. 3) 20.58 614.7 4700 Hysterisis hazy

Table 4: Rheological properties obtained for three different grades of HTPB.

HTPB (Grade 1) based HTPB (Grade 2) based HTPB (Grade 3) based


No. Internal ballistic properties
Propellant (I) Propellant (II) Propellant (III)
1. Burning rate at 7 MPa in (mm/s) 6.80 6.93 6.72
2. ‘n’ value (at 5-9 MPa) 0.32 0.31 0.30
3. Standard deviation 0.15 0.16 0.18
4. Density( g/cc) 1.66 1.66 1.66

Table 5: Internal ballistic properties of Composite propellant using three different grades of HTPB.

HTPB (Grade 1) based HTPB (Grade 2) based HTPB (Grade 3) based


Sl. No. Mechanical properties
Propellant (I) Propellant (II) Propellant (III)
1. Tensile strength(Kg/cm2) 5.9 8.6 7.6
2. Percentage elongation (%) 35 68 52

Table 6: Mechanical properties of Composite propellant using three different grades of HTPB.

(Grade 2) having more cis and trans content, less vinyl content over” frequency (COF) and modulus has been shown to depend
compare to HTPB (Grade 1). Less vinyl content means more stable on the molecular weight and molecular weight distribution of
because vinyl from is very much prone to aging (hardening) during some linear polymers. A potential advantage of utilising this
storage, because a possible cross linking may occur between vinyl point as a quality control tool is that the cross-over of elastic and
group and nearby double bond. Hence HTPB (Grade 2) with higher viscous moduli occurs at significantly higher frequencies than the
cis and trans microstructure concentration and low molecular point at which a constant value of shear viscosity occurs. Testing
weight distribution i.e. low polydispersity index is relatively times may therefore be considerably reduced when compared to
superior as a prepolymer for an insulator system compare to HTPB making flow curve measurements or performing creep tests. Table
(Grade 1) and HTPB (Grade 2). 4 represents G’(storage modulus) and G’’ (loss modulus), tan δ of
HTPB at a frequency range from 0-50 Hz. HTPB (grade 2) & HTPB
To further evaluate the processing superiority, rheological
(grade 3) shows higher cross over frequency(COF) and G’/G’’ at
properties were also evaluated. A typical response for a polymer
COF compare to HTPB (Grade 1). HTPB (Grade 2) also shows lower
is to exhibit elastic dominated behaviour at high frequencies and
viscosity compare to HTPB (Grade 1) and HTPB (Grade 3). Hence,
viscous dominated behaviour at low frequencies. This means that
processing is much easier compare with HTPB (Grade 2). It will also
there is a critical frequency at which the two responses are equal.
help to improve the mechanical properties of the end product i.e.
This is obviously a well defined point and conveniently this “cross-
composite propellant.

Citation: Dey A, Sikder AK, Athar J (2017) Micro-structural Effect on Hydroxy Terminated Poly Butadiene (HTPB) Prepoly- Page 5 of 7
mer and HTPB Based Composite Propellant. J Mol Nanot Nanom 1(1): 104.
J Mol Nanot Nanom Vol. 1. Issue. 1. 1800104

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10.17265/2161-6221/2015.3-4.005.

*Corresponding author: Abhijit Dey, Energetic Materials Research Division, High Energy Materials Research Laboratory (Defence Research &
Development Organization), Sutarwadi, Pune, India, Fax: +91-20-2586-9316, E-mail: abhidey_bkn@yahoo.com.
Arun K. Sikder, Energetic Materials Research Division, High Energy Materials Research Laboratory (Defence Research & Development Organization),
Sutarwadi, Pune, India, Fax: +91-20-2586-9316, E-mail: ak_sikder@yahoo.com.
Received Date: April 27, 2017, Accepted Date: June 09, 2017, Published Date: June 20, 2017.
Copyright: © 2017 Dey A, et al.. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted
use, distribution, and reproduction in any medium, provided the original work is properly cited.
Citation: Dey A, Sikder AK, Athar J (2017) Micro-structural Effect on Hydroxy Terminated Poly Butadiene (HTPB) Prepolymer and HTPB Based
Composite Propellant. J Mol Nanot Nanom 1(1): 104.

Citation: Dey A, Sikder AK, Athar J (2017) Micro-structural Effect on Hydroxy Terminated Poly Butadiene (HTPB) Prepoly- Page 7 of 7
mer and HTPB Based Composite Propellant. J Mol Nanot Nanom 1(1): 104.

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