VORON2

v2.2

Assembly Manual

1 V1.0.0
Before you begin on your journey, a word of caution. In the comfort of your
own home you are about to assemble a robot. This machine can maim, burn,
and electrocute you if you are not careful. Please do not become the first
VORON fatality. There is no special Reddit flair for that.

Please, read the entire manual before you start assembly. As you begin wrenching,
please check our Discord channel (#voron_v2_build_help) for any tips and questions
that may halt your progress.

Most of all, good luck!

- The VORON Development Team

1 V1.0.0
 File Key / Part Printing Guidelines and Standards

File Key
Primary Color nothing at start of file name
Accent Color [a]_ at start of file name
Quantity Required _x# near end of file name
File Revision _Rev# at end of file name

Part Printing Guidelines and Standards

Approved FDM Materials ABS or ABS+ Only
Layer Height 0.2mm
Extrusion Width Forced 0.4mm
Infill Percentage 40% minimum
Infill Type Grid, Gyroid, Honeycomb, Triangle or Cubic

Wall Count 4 minimum

Solid Top/Bottom Layers 5 minimum

2 V1.0.0
 Document Key

Very Important Steps

Fastener Size/Type Part

Notes and Tips

3 V1.0.0
 Important Definitions and Adhesives List

Callout Definition
BHCS Button Head Cap Screw (ISO 7380-1)
SHCS Socket Head Cap Screw (ISO 4762/DIN 912)
Plastite Self-Tapping Screw for Plastics
Low Strength Thread Locker Loctite 222 (aka “Purple”)
Shaft Retaining Compound Loctite 641 (aka "Yellow Retaining Compound")

4 V1.0.0
 Frame

M5x16 BHCS

Use Low Strength Thread Locker

Use Wrench Access Hole To Tighten

5 V1.0.0
Frame

Ensure Squareness Of All Corners

6 V1.0.0
 Z Rails

Use Inward O!set Z Rail Installation Guides

M3x8 SHCS

MGN9 Rail (Cart Not Shown)

7 V1.0.0
 Z Drive

Insert 16x10x0.2mm Shim Between Bearings

625 2RS Bearing

M3 Hex Nut

M3x40 SHCS

8 V1.0.0
 Z Drive

GT2 20T Pulley (6mm Wide)

Use Provided Tool To De-flange

Do Not Discard, See Appendix A For Pulley Modification

Ensure Tooth Alignment During Press-Fit

M3x8 BHCS

9 V1.0.0
 Z Drive

625 2RS Bearing

0.5mm M5 Washer

Use Low Strength Thread Locker

GT2 20T Pulley (9mm Wide)

5x60mm Shaft w/ Set Screw Flat
1mm M5 Washer

Do Not Over-Tighten

10 V1.0.0
 Z Drive

M5x10 BHCS

M5x16 BHCS

M5x16 BHCS

11 V1.0.0
 Z Drive

Thread Z Belt While You Have Full Access

Printed Spacer 2mm Thick

Use Low Strength Thread Locker On Set Screws

12 V1.0.0
 Z Drive

M3 Hex Nut NEMA17 Stepper Motor

M3x8 SHCS

Use Low Strength Thread Locker

GT2 16T Pulley (6mm Wide)

13 V1.0.0
 Z Drive

M3 Washer

M3x12 SHCS

GT2 Belt Loop (188 mm)

Use To Tension The Belt Loop

14 V1.0.0
 Z Drive

Rubber Compressor Foot

M5x10 BHCS

15 V1.0.0
 Z Rails

M3x20 SHCS

M3x12 SHCS

16 V1.0.0
Deck

Pull Belt Through Opening Before Securing

Deck Panel

M3x8 SHCS

M5x10 BHCS

17 V1.0.0
 Deck

M5x10 BHCS

M5 Washer

Centerline Of Machine

18 V1.0.0
 Z Idlers

5x30mm Shaft

0.5mm M5 Washer

GT2 20T Pullet (9mm Wide)

0.5mm M5 Washer

M3 Hex Nut

F695 2RS Bearing

Use Low Strength Thread Locker

M3x16 SHCS

19 V1.0.0
 Z Idlers

Z Belt Tension Adjusters

M5x10 BHCS

M5x16 BHCS

20 V1.0.0
!

21 V1.0.0
B Drive Unit

M3x40 SHCS

M5x40 SHCS

625 2RS Bearing

22 V1.0.0
 B Drive Unit

1mm M5 Washer
F695 2RS Bearing Stack

M3 Hex Nut

M5 Lock Nut

23 V1.0.0
 B Drive Unit

M3x40 SHCS

M3 Hex Nut

24 V1.0.0
 A/B Drive Shafts

A Driveshaft B Driveshaft

625 2RS Bearing

2x 1mm M5 Washer

Printed Spacer 4.2mm Thick (Hex ID)

GT2 20T Pulley (6mm Wide)

Use Low Strength Thread Locker

5x50mm Shaft With Flat

Printed Spacer 4.2mm Thick (Hex ID) 2x 1mm M5 Washer

25 V1.0.0
 B Drive Unit

Do Not Over-Tighten

Printed Spacer 3mm Thick

GT2 20T Pulley (6mm Wide)

Use Low Strength Thread Locker

26 V1.0.0
 B Drive Unit

NEMA17 Stepper Motor

Astrosyn Dampener

M3x6 SHCS

Use Low Strength Thread Locker

GT2 20T Pulley (6mm Wide)

M3 Hex Nut

27 V1.0.0
 B Drive Unit

M3x12 SHCS

M3x16 SHCS

Belt Loop Tension Adjustment

GT2 Belt Loop (110mm)

28 V1.0.0
 A/B Drive Units

A Drive Unit B Drive Unit

Note Single Idler Position

Ensure Pulley Aligns With Idlers

29 V1.0.0
 Front Idler/Tensioners

M3x16 SHCS M3 Hex Nut

Note: Rounded Cutout

M3x16 SHCS

M3 Hex Nut

M3x40 SHCS

M5x40 SHCS

30 V1.0.0
 Front Idler/Tensioners

5x26mm Shaft

F695 2RS Bearing

1mm M5 Washer

Apply Shaft Retaining Compound, Remove Set Screw After Cured

GT2 20T Pulley (6mm Wide)

F695 2RS Bearing

1mm M5 Washer

31 V1.0.0
 Front Idler/Tensioners

1mm M5 Washer

F695 2RS Bearing Stack

1mm M5 Washer

M3 Hex Nut
M5 Hex Nut

Note: Angled Cutout

32 V1.0.0
 Front Idler/Tensioners

Left Front Idler Right Front Idler

Note Idler Position

33 V1.0.0
Gantry

M5x10 BHCS

34 V1.0.0
 Gantry

Use Centered Rail Installation Guides

MGN9 Rail

M3x8 SHCS

35 V1.0.0
 Gantry

M5x16 BHCS

M5x16 BHCS

Seat Flush Against Lip

36 V1.0.0
!

37 V1.0.0
 X/Y Joints - Right Joint

F695 2RS Bearing

M5 Lock Nut

M3 Lock Nut

38 V1.0.0
 X/Y Joints - Right Joint

M3x20 SHCS

Printed Spacer 1.6mm Thick

See Appendix A For Pulley Modification

GT2 20T Pulley (6mm) w/out Hub

Apply Shaft Retaining Compound, Remove Set Screw After Cured

5x30mm Shaft

Printed Spacer 4.2mm Thick (Round ID)

39 V1.0.0
X/Y Joints - Right Joint

M3x40 SHCS

F695 2RS Bearing

40 V1.0.0
 X/Y Joints - Right Joint

M5x40 SHCS

Printed Spacer 9.2mm Thick

F695 2RS Bearing

41 V1.0.0
 X/Y Joints - Left Joint

Note Idler Position, Flipped On Left Joint

Note Idler Position, Flipped On Left Joint

42 V1.0.0
 X Beam

Use Centered Rail Installation Guides

MGN9 Rail

M3x8 SHCS

43 V1.0.0
 X Beam

M5x16 BHCS M5x30 BHCS

M5x10 BHCS M5x16 BHCS

44 V1.0.0
 X Carriage

Use M3 Screw To Pull Nut Into Recess

Use M3 Screw To Pull Nut Into Recess

M3 Hex Nut M3x30 SHCS

45 V1.0.0
 X Carriage

M3 Hex Nut

M3x20 SHCS

Optional: Magnet Location For Hall E!ect Endstop

46 V1.0.0
 X Carriage

M3x16 SHCS

M3 Hex Nut

47 V1.0.0
 X Carriage

M3x20 SHCS

Inductive Proximity Probe

48 V1.0.0
 X Carriage

Use Low Strength Thread Locker

M3x6 BHCS

49 V1.0.0
 X Carriage

M3 Hex Nut

M3x12 SHCS

50 V1.0.0
 Gantry

Use Low Strength Thread Locker

M3x16 SHCS

M3x12 SHCS

M3x12 SHCS

M3x16 SHCS

Use Low Strength Thread Locker

51 V1.0.0
 Gantry

M5x16 BHCS

52 V1.0.0
Z Belts

GT2 Belt 9mm wide

Teeth Facing Each Other

Leave Extra/Spare Belt

53 V1.0.0
 Z Belts

M5 Lock Nut

Z Bearing Block Hall E!ect

Optional: Magnet for Hall E!ect Endstop

M5x30 BHCS

54 V1.0.0
 Z Belts

Optional: Block With Magnet For Hall E!ect Endstop In Back Right Corner

M5x40 SHCS

55 V1.0.0
"

56 V1.0.0
 A/B Belts

Remove And Reinstall After Belt Routing

Rotate To Expose Drive Pulley, Mind The Belt

57 V1.0.0
A/B Belts

GT2 Belt 6mm wide

58 V1.0.0
A/B Belts

59 V1.0.0
A/B Belts Completed

This is a good point to take a break.

Get some rest and enjoy a nice cup of
tea or cold brew.

- The VORON Development Team

60 V1.0.0
X Carriage Cable Covers

Nylon Zip Tie

61 V1.0.0
 X Carriage

VORON Design Quick Change Toolhead

See Appendix B

Seat The Toolhead In The Paws

62 V1.0.0
#

63 V1.0.0
Bottom Skirts

M3x8 SHCS

64 V1.0.0
Bottom Skirts

M3x8 SHCS

M3x8 SHCS

65 V1.0.0
 Bottom Skirts

M3x8 SHCS

#4 x 3/8 Flat Head Self Tapping

ZF Rocker Switch DPST

TycoElectronics Filtered Power Inlet

66 V1.0.0
 Bottom Skirts

M5x10 BHCS
See Appendix C

67 V1.0.0
 Electronics Compartment

See Appendix D M5x10 BHCS

68 V1.0.0
 Electronics Compartment

M2x8 Plastite Self Tapping Screw

M5x10 BHCS

69 V1.0.0
Electronics Compartment

Mean Well RS-25-5 PSU

M3x8 SHCS

M5x10 BHCS

70 V1.0.0
 Electronics Compartment

M5x10 BHCS

If Not Precut Cut Holes To Access Bed Extrusions

71 V1.0.0
 Electronics Compartment

Mean Well LRS-200-12 PSU

Omron G3NA-210B-DC5 SSR M4x6 BHCS

M4x6 BHCS

72 V1.0.0
 Cable Chain

Wiring Path

See Wiring Guide

73 V1.0.0
 Cable Chain

ZipChain "A Link" ZipChain "B Link"

Push to snap links together

Apply Light Lubrication / Lithium Grease

Apply Light Lubrication / Lithium Grease

Note The Orientation Of The Cutouts

74 V1.0.0
 Cable Chain

See Wiring Guide

Cable Bundle

Zip-Tie Buckles To Inside Only

Guides For Nylon Zip Ties

Chain Links used X Y Z

250 5xA, 6xB 5xA, 6xB 5xA, 6xB + 250 Solid Vertical

300 6xA, 7xB 6xA, 7xB 5xA, 6xB + 300 Solid Vertical

350 7xA, 8xB 7xA, 8xB 6xA, 7xB + 350 Solid Vertical

Note: Plain links can also be used on the Z

75 V1.0.0
 X Cable Chain

M3x6 BHCS

Zip-tie Buckles To Inside Only

M3x20 SHCS

76 V1.0.0
 Y Cable Chain

M3x20 SHCS

Zip-tie Buckles To Inside Only

M3x6 BHCS

77 V1.0.0
Z Cable Chain

M3 Hex Nut

M3x20 SHCS

78 V1.0.0
 Z Cable Chain

M3x20 SHCS

Zip-tie Buckles To Inside Only

M5x10 BHCS

79 V1.0.0
Z Cable Chain

M3x16 SHCS

80 V1.0.0
 Z End Stop

Remove Set Screws

Remove Flange

M2x10 Plastics Self Tapping Screw Press Fit For Proper Registration

Stainless Steel
Omron Microswitch (No Lever), No Substitutions
5x28mm Shaft

Length May Vary Based On Bed Thickness, Shaft Must Move Freely

M3x20 SHCS

81 V1.0.0
 Z End Stop

SHCS Should Be Flush With Extrusion

M3x30 SHCS

82 V1.0.0
 X/Y End Stops

M2x10 Plastics Self Tapping Screw

Note: Lever Points Into Machine

M3x12 SHCS

83 V1.0.0
 Exhaust

120mm x 120mm Fan

M3x30 SHCS

Fan Blows OUT Of The Machine

84 V1.0.0
 Exhaust

Section Of Filament

3M VHB Tape

M3x8 SHCS

Cavity To Be Filled With Activated Carbon Filter

85 V1.0.0
 Rear Panel

Back Panel

M3x12 SHCS

86 V1.0.0
 Rear Panel

Optional: Apply EPDM Closed Cell Foam To Contact Areas

Printed Part "Lock Key Coroplast"

Printed Part "Coroplast Bottom Anchor"

Rotate To lock

87 V1.0.0
 Rear Panel

Printed Part "Lock Body Coroplast"

Printed Part "Lock Key Coroplast"

Note: Pack With Activated Carbon Filter Material

Rotate To Lock

88 V1.0.0
 Extruder Mounting

Möbius 3 or 3dot1 Extruder

M5x12 SHCS

4mm OD PTFE Tube

89 V1.0.0
Spool Holder

M5x10 BHCS

90 V1.0.0
 Top Panel

Size Selection Depends On Panel Thickness

Printed Part "Corner Lock Body"

Optional: Apply EPDM Closed Cell Foam To Contact Areas Printed Part "Lock Body"

M5x10 BHCS

91 V1.0.0
Front Panel Rest

M5x10 BHCS

92 V1.0.0
 Print Bed

PEI Sheet With 3M 200MP Adhesive

MIC6 Plate, Min Thickness 5/16in (8mm) Keenovo Silicone Heater

Ensure Bubble-Free Adhesion, Leave 100lbs (50kg) On Top For 3 Days

Thermal Fuse 115C-125C Cuto!

M5x10 BHCS

Bolt Size May Vary With Fuse Selection

93 V1.0.0
 Print Bed

M3x16 SHCS

1mm M3 Washer

M3 Hex Nut

Note: Intentionally Left Empty

Do Not Tighten While Bed Is Cold

94 V1.0.0
 Side Panels

Optional: Apply EPDM Closed Cell Foam To Contact Areas

Printed Part "Lock Body"

Printed Part "Corner Lock Body"

95 V1.0.0
 Electronics Compartment Panel

Printed Part "Coroplast Anchor"

Bottom Panel

M3x20 SHCS

120x120x15mm Low Profile Fan

Fan Blows ONTO Electronics

96 V1.0.0
Electronics Compartment Panel

M3x10 SHCS

97 V1.0.0
 Front Panel

Printed Part "Lock Body"

Printed Part "Lock Lever"

Printed Part "Handle Top Cap"

Mind The Orientation: Unlocked In Up Position

M3x20 SHCS

Seat Pin In Actuator Slot

98 V1.0.0
Front Panel

M3x20 SHCS

Align With Panel Center Line

3M VHB Tape

Apply Tape And Cut Flush

99 V1.0.0
$$$

100 V1.0.0
101 V1.0.0
102 V1.0.0
A Collaborative E!ort By The VORON Dev Team & VORON Community

Brought To You By; In No Particular Order

russiancatfood xanin wile.e.coyote
volcom thebrakshow trunkmonkey
docjeeves unregistered tameike
dunar ampex synlor
nemgrea maglin timmit99
fulg ubernero resam
immutef hackdoggo railgunner13f
armyag08 fujimonster pnokel
iakabos fessyfoo pnewb
bahahah stephan minasokoni
exquyre johnprime louielc
etherwalker drbpgh lolmodule
strubinator doowrednu dgcaste
andylsun andreq codexmas
carnufex brick_sandwich boff
8bit poro arksine daveidmx
our husbands/wives/children/pets/significant others: for putting
up with our shit, and dealing with our aliexpress packages

103 V1.0.0
 Appendix A Pulley Modification

GT2 20T Pulley (6mm Wide)

Do Not Discard, Used In Later Step

Hub for 80 Tooth Gear

Use Printed Hub Puller Tool Remove Hub w/ Provided Tool, Press,..

Pulley Flange Left Over From 80T Mod

Seat And Press Into Place w/ Provided Tool,..

"Dehubbed" GT2 20T Pulley for X/Y Joints

Remove Both Set Screws

104 V1.0.0
Appendix B Quick Change Toolhead (E3D V6)

E3D V6 Hotend Assembly

Note The Heater Block Orientation

M3x25 SHCS

M3x20 SHCS

105 V1.0.0
 Appendix B Quick Change Toolhead (E3D V6)

40x40x10 Radial Fan

Fan Port Towards The Bottom

M2x8 Plastite Self Tapping Screw

106 V1.0.0
 Appendix B Quick Change Toolhead (E3D V6)

M2x8 Plastite Self Tapping Screw

Fan Wire
Fan Wire

Temp Sensor Wire / Axial Fan Wire

Heater Wire, Run Clockwise Around Block

107 V1.0.0
 Appendix B Quick Change Toolhead (E3D V6)

M3x25 SHCS

40x40x20 Axial Fan

Fan Blows INTO The Hotend Assembly

M3x12 SHCS

108 V1.0.0
Appendix B Quick Change Toolhead (E3D V6)

109 V1.0.0
 Appendix C LCD Assembly

RepRap Full Graphics Display M2x8 Pastite Self Tapping Screws

110 V1.0.0
Appendix C LCD Assembly

M3x12 SHCS

M3x12 SHCS

111 V1.0.0
Appendix C LCD Assembly

M3x12 SHCS

M3x12 SHCS

112 V1.0.0
Appendix C LCD Assembly

113 V1.0.0
 Appendix D Electronics

Follow RAMPs 1.4 and StepStick Documentation

Set Drivers to 1/16th Microstepping

RAMPs 1.4

Arduino Mega 2560

M3x8 SHCS

M3x8 SHCS

114 V1.0.0
 Appendix D Electronics

RAMPs 1.4 RepRap LCD Adapter

M3x20 SHCS

M3x8 SHCS

115 V1.0.0
 Control MCU Wiring (RAMPs)

RAMPs Power RAMPs Power

Exhaust Fan
Hotend Fan
Hotend Heater Controller Fan
Print Cooling Fans

SSR Control Z Motor Mapping (top view)

Z Motor
E Motor Z1 Z2

Z3 Motor
B Motor

Z1 Motor
Z Z3
A Motor
front
Bed Temp
X Endstop
Nozzle Probe
Hotend Temp BAT85
Z Probe
Y Endstop

Z2 Motor

LCD 116 V1.0.0

 High Voltage Wiring

MeanWell LRS-200 MeanWell RS-25-5

+V -V N L L N -V +V

AC

AC
+
-

Chassis Ground
(Connect to frame)

117 V1.0.0
RAMPs Power Bed Heater SSR Control RaspberryPi Power
Toolhead Wiring

Z Probe

Print Cooling Fans

Hotend Temp

Hotend Fan

Hotend Heater

118 V1.0.0
%

&
119 V1.0.0