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Keyence Kamera Anturi
Keyence Kamera Anturi
IV Series
1 Minute
SETUP
A U T O F O C U S
VISION SENSOR
I nt e l l ig e nt sensor
I SERIES
-
IVSeries
Example of Conventional
Presence Detection Easy, stable detection with a single
vision sensor unit
2
Vision Sensor
F O R P R E S E N C E D E T E C T I O N
E ASY-TO - USE 1
Startup is completed in around 1 minute thanks to “Easy Navigation”.
Minute
SETUP
STABLE DETECTION
OUTSTANDING IMAGING CAPABILITY
Clear images are realised with the high-intensity illumination and high-performance lenses, equipped
as standard.
AFFORDABLY PRICED
REDUCE INTRODUCTION COSTS
Choose from 8 different sensor heads to suit your needs and reduce costs.
I
I n t e l li g en t sensor
- SERIES
3
Simply easy
1 SETUPMinute
AU TO F O CU S & B R I G H T N
ES S
■ Automatic focus
Focusing, which used to be a manual
process, is now done automatically in the IV
Automatic focus
Series. One-touch quick focusing is done by mechanism
a unique automatic focus motor developed
exclusively for the IV Series.
matically adjusted to the optimum level in an instant. Additionally, our unique methods enable high-speed automatic adjustment without any adverse effects from the background.
Dark Bright
4
S I M P L E O N E - TO U C H S E T U P
■ Easy navigation
Simply follow the setup flow from “single touch
imaging” to output setup. The intuitive touch
screen operation allows startup to be completed in
about one minute, without the need for referring to
manuals.
Tool setup
Output setup
5
Stable Detection
■ Shape
Detection
The match percentage of the object is
calculated based on the registered master
shape information. Brightness
differences or differences in individual
surface conditions, which were
previously difficult to handle with
normalised correlation methods (pattern
matching) can be identified.
PASS
FAIL
Model type detection by internal diameter difference of
metal part
■ Area
Using the registered master area
(number of pixels) as reference, the
difference in area from the inspection
object is calculated. When the sensor is a
colour type, judgment can be made
based on the desired area of the
specified colour. In the case of the
monochrome type, brightness is judged
by the area binarised in black and white.
PASS
FAIL
Detection by cable colour difference
If the object is misaligned, 100% inspection cannot be achieved because the object may be outside the inspection area. The position adjustment function calculates the
misalignment of the workpieces.
6
Technology for stable detection
■ HP-Quad* lens
The newly developed lens contains 4 layers of glass that achieve low The Quad lens enables to capture entire field of view image under uniform conditions.
aberration with high light-gathering power, enabling bright, clear images with
low distortion for stable detection.
123 4
*High Precision-Quad
Our pursuit of an even more efficient reflector shape with less LED light
intensity loss has enabled the realisation of outstanding brightness and
uniformity. Bright, uniform light illuminates entire field of view
*High Reflection
■ HS - HDR* FUNCTION
Detection is stabilised by widening the light-receiving sensitivity range when
dispersion occurs in the reflection. High speeds are realised by adjusting within
a single image capturing.
*High Speed HDR
Large, easy to
see image
■ Simulation Function
NEW
This function allows you to check and modify the program configurations and
perform operation simulations based on the image history, without connecting the Rerun all tests button OK/NG count
sensor.
This enables easy computation of the optimal thresholds while looking at the
detection result statistics and histogram, even when you are away from the actual
worksite.
Run operations using the sensor. (The
image history is recorded.)
The IV Series can be setup and monitored via Ethernet. Naturally, remote setup
procedures are just as easy as normal operations.
(Can be performed on a PC or an IV-M30 intelligent monitor.)
PC
Useful functions that suit the operating environment
■ Logic Function
Output conditions can be specified with results from multiple tools, involving AND, OR, and inversion. The output can be changed
according to the usage situation. For example, you might use the OK output to check for products, while the NG output could be used
when eliminating defective products.
The sensors themselves offer a versatile set-up, which allows for easy installation in existing systems with or without PLCs.
50
50
12
9 25
18
300
Monochrome AF type Colour AF type Monochrome AF type 45
IV-150MA 150 IV-500CA IV-2000MA 33
2000
AF…Automatic focus model 300
* View and optical axis has individual differences. 225
MF…Manual focus model *The field of vision is halved when the digital zoom function (monochrome type only) is used. (unit: mm)
A P P L I C AT I O N S
ELECTRIC IN DUSTRY
Shape Thread
HS-HDR HS-HDR
detection detection
NG
NG
Area
Position
HS-HDR adjustment
Shape detection Position adjustment
HS-HDR 16 tools
A P P L I C AT I O N S
FOOD/PHAR MACEUTICAL INDUSTRY
Shape Position
Area
detection adjustment
Position
Area Area
adjustment
S Y S T E M CO N F I G U R AT I O N
Software for IV
IV-H1
Mounting adapter
24 V Power I/O cable
OP-87460 (M12 12pin - strand wire)
[Supplied with a sensor]
OP-87440 (2 m)
OP-87441 (5 m)
OP-87442 (10 m)
OP-87685
Adjustable bracket Appearance of mounted OP-87685
[Support pole not included]
W I R I N G/C I R C U I T D I A G R A M
24DC24V
VDC 24DC24V
VDC
Brown Brown
Overcurrent protection circuit
Main circuit
Main circuit
00VV 00VV
Blue Blue
*Pink (IN1 : External trigger) / Yellow (IN2) / Light Blue (IN3) / Purple (IN4) / *Black (OUT1) / White (OUT2) / Grey (OUT3) / Orange (OUT4) Use
Green (IN5) / Red (IN6) by assigning the optional functions to OUT1 to OUT4
Use by assigning the optional functions to IN2 to 6
❙ S PEC IF IC AT I O N S
SENSOR
Model IV-500CA IV-500C IV-500MA IV-500M IV-150MA IV-150M IV-2000MA IV-2000M
Standard distance Short range Long range
Installed distance
(50 to 500 mm) (50 to 150 mm) (300 to 2000 mm)
Installed distance 50 mm: 25 (H) x 18 (V) mm to Installed Installed distance 50 mm: 12 (H) x 9 (V) mm to Installed distance 300 mm: 45 (H) x 33 (V) mm to Installed
View
distance 500 mm: 210 (H) x 157 (V) mm Installed distance 150 mm: 36 (H) x 27 (V) mm distance 2000 mm: 300 (H) x 225 (V) mm
Image sensor 1/3 inch colour CMOS 1/3 inch monochrome CMOS
Pixel 752 (H) x 480 (V)
1 1 1
Focus adjustment Auto* Manual Auto* Manual Auto* Manual Auto*1 Manual
Exposure time 1/10 to 1/50000 1/10 to 1/25000 1/20 to 1/25000 1/10 to 1/25000
Illumination White LED Red LED Infrared LED
Lights
Lighting method Pulse lighting/DC lighting is switchable
Type Outline search, Colour area*7, Area*8, Position adjustment
Tools
Number*2 Detection tools: 16 tools, Position adjustment tool: 1 tool
Switch settings (programs) 32 programs
Numbers 100 images*4 300 images*5
Image history*3
Condition NG only/All is selectable
OFF/Statistics/Histograms is switchable
Analysis information*6 Statistics: Processing time (latest value, MAX, MIN, AVE), number of OKs, number of NGs, trigger numbers, trigger errors, judgment results list by tools Histograms:
Histogram, matching degree (latest value, MAX, MIN, AVE), numbers of OKs, numbers of NGs
HDR, HighGain, Colour filters*7, Digital zoom*8, Brightness correction, Tilt correction, White balance*7, Mask outline, Mask area, Test run, ToolAutoTune, Input
Other functions
monitor, Output test, Security settings, Simulator*9
Indicators PWR/ERR, OUT, TRIG, STATUS, LINK/ACT
Non-voltage input/voltage input is switchable
For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 26.4 V, ON voltage 15 V or higher, OFF current 0.2 mA or lower, ON current 2 mA (for 24 V)
Input Inputs 6 inputs (IN1 to IN6)
IN1: External trigger, IN2 to IN6: Enable by assigning the optional functions Assignable
Function
functions: Program switching, Clear error, External master image registration
Open collector output NPN/PNP is switchable, N.O./N.C. is switchable
For open collector NPN output: Maximum rating 26.4 V 50 mA, remaining voltage 1.5 V or lower For
Output open collector PNP output: Maximum rating 26.4 V 50 mA, remaining voltage 2 V or lower
Outputs 4 outputs (OUT1 to OUT4)
Enable by assigning the optional functions
Function
Assignable functions: Total judge result, RUN, BUSY, Error, Position adjustment result, Judge result of each tool, Result of the logical operation of each tool
Standard 100BASE-TX/10BASE-T
Ethernet* 10
Connector M12 4pin connector
Network function FTP client, EtherNet/IP, PROFINET
Power voltage 24 VDC ± 10% (including ripple)
Rating
Current consumption 0.6 A or less
Ambient temperature 0 to +50˚C (No freezing)
Relative humidity 35 to 85%RH (No condensation)
Environmental Vibration 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes
resistance Shock resistance 500m/s2 6 different directions in 3 times
Enclosure rating*11 IP67
Material Main unit case: Aluminium die-casting, Packing: NBR, Front Cover: Acrylic, Mounting adapter: POM
Weight Approx. 270 g
*1 The focusing position can be automatically adjusted at the time of installation. Deactivated during the operation. Focusing position can be registered by program.
*2 Tools can be installed by programs.
*3 Saves to the memory in the sensor. The images saved in the sensor can be backed up to the USB memory installed to the intelligent monitor (IV-M30) or to the PC by the software for IV (IV-H).
*4 When using the FTP client function ; 70 pictures
*5 When using the FTP client function ; 210 pictures
*6 This can be displayed on the intelligent monitor (IV-M30) or by software for IV (IV-H1).
*7 Colour type only.
*8 Monochrome type only.
*9 Simulator can be used with the IV software (IV-H1).
*10 This is for connection with the intelligent monitor (IV-M30) or software for IV (IV-H1).
*11 Except when polarised filter attachment (OP-87436/OP-87437) is mounted
MONITOR SOFTWARE
Model IV-M30 Model IV-H1
Display 3.5" TFT colour LCD 320 x 240 dot (QVGA) Interface Equip the Ethernet (100BASE-TX) interface
System requirements
Environmental 10 to 55 Hz, 0.7 mm double amplitude, 2 hours each for X, Y, and Z *1 Supported for 32bit and 64bit version.
Vibration
resistance axes *2 If .NET Framework 2.0 is not installed, this will be automatically installed at the time of IV-H1 installation.
Drop impact resistance 1.3 m over the concrete (2 times each in the arbitrary direction)
Enclosure rating IP40
Material Polycarbonate
Weight Approx. 180 g
*Windows is a registered trademark of Microsoft Corporation in the United States and/or other countries.
14
❙ D I ME N S IO N S
Unit: mm
Sensor
IV-500C/IV-
150M/IV-
500M/IV-
2000M/
IV-500CA/IV-
150MA/IV-
500MA/IV-
2000MA
(102)
52
ø1
34
*
(108)
Focusing position * Dome attachment can be used for standard distance and close range types.
adjustment screw
41 (MF type only)
50 0.4 81.5 10.5 6 3-M3
10.5 (Depth 6 mm) W
20.5 3
57.4 50 2
32.4
10.5 ø
Mounting adapter 5
56 6
5
5 Di
8 sta
nc
1/4-20UNC
e
(Depth fro
Power m
W
D
ref
er
en
ce
su
rfa
ce
45 1
OP-87440 0
WD reference 0
surface 45.5
4-M4 OP-87441 0
1205 (Depth 6 mm) OP-87442 0
ø6.7 150
180 525 5
With OP-87685
56
0.4
I
1
1
2
102.3
48.4 70.56
(Display area)
.4 (2.2)
19.6
1
84
52.12
31.6
(Display area)
(13)
9 *
USB port 9 When
(52)
R20 mount
ed to
(109) a
26.
suppo
R50 4
rt pole
12
mm in
diame
ter.
(99) 58
41 82.5
(Excluding the
convexed
surface)
1
Using the panel mounting
adapter 107
mounting adapter
119 4 22.8
110
110 4-ø3.5
109 35.9
110.5
1
09 92 +1
01 0 100 57.1
.
111 +1
0
33.8
P
a P
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(97) 4 Screw
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Monit
or Et M
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P- (2 8
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P- 6
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45 m
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)/
(5
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m
P
)/
O -
P- 8
87 7
45 4
6 4
(1 7(
0 5
m m
) )/
O
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-
8
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1
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)/
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ø6.4 ø6.4
ø3.7
14.6
ø
2000
9 2000
. 5000
2000 59 10000 47.3 5000
26.7 47.3
5000 10000
10000 14 ø14.8
47.320000
ø14.8
VISION SYSTEM LINEUP
High Providing lineups comprising the units for various purpose such as building full-scale vision system to detection or existence check at reasonable price. The lineu
appears on-site.
PRICE RANGE
CV-5000
CV-3000
CV-3000
SO6050
IV
Low
FU NC TI ON DETAI L S
IV CV-3000 SO6050 CV-3000 CV-5000
Maximum No. of cameras 1 2 4 4
Variation 8 4 8 16
310,000 pixels ✓ ✓ ✓ ✓
No. of
Camera 2 megapixels — — ✓ ✓
pixels
5 megapixels — — — ✓
Colour camera support ✓ ✓ ✓ ✓
Line scan camera support — — — —
Single core
Image processing engine Single core Single core Single core
(High-speed type)
Processing speed Standard Standard Standard High-speed
Controller
I/O ✓ ✓ ✓ ✓
Light extension unit support — — — ✓
Touch screen support — — — —
Area ✓ ✓ ✓ ✓
Detection ✓ ✓ ✓ ✓
Basic tool Edge — ✓ ✓ ✓
Flaw and stain — — ✓ ✓
OCR — — ✓ ✓
Statistical analysis ✓ ✓ ✓ ✓
Screen customisation — ✓ ✓ ✓
Inspection Utility
Editing during operation — — — —
mode
PC simulation ✓ ✓ ✓ ✓
Position adjustment ✓ ✓ ✓ ✓
Calculation — ✓ ✓ ✓
Other Preprocessing filter — Powerful Powerful Ultra powerful
function Numeric output — ✓ ✓ ✓
Image calculation — — — —
Image saving ✓ ✓ ✓ ✓
Lens Unselectable Selectable Selectable Selectable
Lighting Unselectable Selectable Selectable Selectable
• Easy-to-use • Simultaneous connection with • 20,000 parts per minute • 3 + 1 Processor System
• Stable detection 2 cameras processing speed • 11× high-speed CCD camera.
• Affordably priced • Concurrent use of monochrome • 2 mega pixel colour and • Sixteen different camera types
and colour cameras is acceptable. monochrome camera
Feature • Possible to use 128 windows at • 8 types of monochrome and colour
detection/inspection cameras
• Simultaneous imaging by four
cameras/mixed connection
C O N T A C T U S
www.keyence.eu
SAFETY INFORMATION
Please read the instruction manual carefully in order to safely operate any KEYENCE product.
+32 1-528-1222 E- mail: info@keyence.eu
KEYENCE CORPORATION
1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan PHONE: +81-6-6379-2211 KIB1-1083
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice.
Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. IV-KIB-C2-GB 1103-2 626105 Printed in Japan
* 6 2 6 1 0 5 *