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  • Ewac CP HFD 010: Repair and Build-Up of Drop Forging Tools and Damaged Profiles

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    K Narendar
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    This document provides information on repairing and rebuilding drop forging dies and tools using EWAC CP HFD 010 welding material. The summary is as follows: 1) EWAC CP HFD 010 can be used to repair and rebuild drop forging dies, punches, and inserts by welding damaged or cracked metal. 2) The welding procedure involves cleaning the area, removing damaged metal, preheating to 400-450°C and maintaining temperature, depositing the weld in short gaps while keeping the electrode perpendicular, and peening the deposits. 3) After welding, the die is air cooled to 200°C and then heated to 550-600°C for 12-16

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    EWAC_CP_HFD_010

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    This document provides information on repairing and rebuilding drop forging dies and tools using EWAC CP HFD 010 welding material. The summary is as follows: 1) EWAC CP HFD 010 can be used to repair and rebuild drop forging dies, punches, and inserts by welding damaged or cracked metal. 2) The welding procedure involves cleaning the area, removing damaged metal, preheating to 400-450°C and maintaining temperature, depositing the weld in short gaps while keeping the electrode perpendicular, and peening the deposits. 3) After welding, the die is air cooled to 200°C and then heated to 550-600°C for 12-16

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    © All Rights Reserved
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    24 views1 page

    Ewac CP HFD 010: Repair and Build-Up of Drop Forging Tools and Damaged Profiles

    Uploaded by

    K Narendar
    This document provides information on repairing and rebuilding drop forging dies and tools using EWAC CP HFD 010 welding material. The summary is as follows: 1) EWAC CP HFD 010 can be used to repair and rebuild drop forging dies, punches, and inserts by welding damaged or cracked metal. 2) The welding procedure involves cleaning the area, removing damaged metal, preheating to 400-450°C and maintaining temperature, depositing the weld in short gaps while keeping the electrode perpendicular, and peening the deposits. 3) After welding, the die is air cooled to 200°C and then heated to 550-600°C for 12-16

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 1

    EWAC CP HFD 010

    Forging Die

    Repair and build-up of drop forging tools and damaged


    profiles
    Typical Applications: Procedure:
    Drop forging dies, punches, inserts. Clean weld area. Remove all cracked or
    fatigued metal with EWAC GougeTec. Pre-
    Outstanding Features: heat job to 400°-450°C and maintain
    • Superior deformation resistance at high throughout welding. Deposit with short
    temperatures. gap, keeping electrode perpendicular to
    • Excellent compatibility with die block welding direction. Peening of deposits is
    steels. essential. Chip slag between passes. After
    • Machinable with tungsten carbide tool. completing deposition, air-cool the job to
    • All position weldability. 200°C to develop uniform hardness. Then
    transfer to a furnace at 550°C-600°C and
    Recommendation: temper for 12-16 hours. Remove into still
    Joining and build-up on all drop forging air and cool.
    tools. Repair of worn out or damaged Recommended Amperages:
    profiles. Salvage scrapped undersized die-
    Size (mm) Range
    blocks by total re-build with weld metal.
    3.15 90 - 130
    Overlaying of complicated profiles
    requiring combination of high hardness 4.00 120 - 160
    and toughness combined with good 5.00 150 - 160
    machinability such as gear pinion teeth.
    Hardness: 35-45 HRc (3 layer)

    42

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