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Process Technology
Inline Filter
Product Overview
EN 7.710.2 / 03.20
Leading
by Filtration
You too can benefit
by installing HYDAC Improved fluid quality
inline process filters! Poor product quality
Filter systems /
hydraulic & lubrication technology filters
Information on fluid
conditioning, fluid monitoring
and technical cleanliness
can be found in our product
catalogue 79.000.
System Protection
P
y Re ro
rg ncy lia
e
cebili
Ef Ene
ss ty
i
fic
Components to be protected
l Nozzles
l Pumps
C o Re
of
l Seals
y
ns s
a em
lit
o u v at
er
l Valves s
bi
t
r c ion S y il
es v a
l Heat exchangers A
l Pipes
l and much more
Nozzles required per month at a service life of two days: 15 units per month
HYDAC solution
Costs of changing nozzles before using HYDAC process filter: € 540 / month
Water- / waste
Mining Offshore Marine Chemical industry Artificial snow water treatment
EN 7.710.2 / 03.20
3
HYDAC Inline Filters –
the Various Types
Inline filters PLF1 PLF2 PFM(D) / PFH(D)* EDFR* PMAG PBF PRFL(D)* PRFS(D)*
G ½" – G 2"
Port size DN 40 – DN 150 DN 200 – DN 600 G 1" / SAE 1" G 1" – G 2" DN 50 DN 50 – DN 400 DN 50 – DN 700
SAE 1 ½" – SAE 2"
Q max 200 m3/h 3000 m3/h 8 m3/h 25 m3/h 24 m3/h 30 m3/h 3600 m3/h 3600 m3/h
p max 16 bar 16 bar 100 bar 400 bar 10 bar 10 bar 40 bar 16 bar
Dependent on fluid
Filtration rating 1 – 90 µm 1 – 90 µm 1 – 2000 µm 1 – 250 µm 1 – 1000 µm 1 – 3000 µm 25 – 10000 µm
and particle characteristics
Typical areas l Industrial part l Sea water l Coolant l Nozzle protection l Coolants l Coolants l Nozzle protection l Cooling water treatment
of application washers l Injection water l Chemicals filtration l Protection of l Industrial part washers l Industrial part washers l Bypass filtration l River water
l Test benches l Condensate l Filtration of high pressure l Return line filters l Processing oils l Heat transfer oil l Bypass filtration
l Polishing for l Pre-filter diaphragm organic solvents components upstream from tank l Protective filters l Condensate treatment l Component protection
washing emulsions analysis l Circuit protection l Pre-separators for downstream plant l Resin traps l Waste water
l Protective filters l Boiler feed water l Protection of to relieve other filters components
for sensitive plant heat exchangers l Bypass filters l Bypass fluid conditioning
components l Nozzle protection
l Bypass filtration l Protection of high
for fluid conditioning pressure pumps
Filter element
model
Processmicron® PM SZ elements DR elements** Bar magnet Filter bag L elements Screen basket SK
Type of contamination
Product Overview
Solid
contamination
Liquid
contamination
EN 7.710.2 / 03.20
recharging of pressure fluid, internal wear processes, process steam, seal leakage, high-pressure cleaners, Information in brochure 7.816 or after consultation with Head Office.
oil degradation. chemical processes (combustion, oxidation, neutralisation).
** Version DR with radial sealing suitable for EDFR, version DA suitable for EDFA, version DH suitable for hydraulic filters.
Effects: Abrasive wear, increased leakage, Effects: Corrosion, reduction in dynamic viscosity,
component failure, inaccurate control, blockage reduction in lubricating film thickness, wear, change in oil properties,
of regulator spools, short fluid service life. generation of acidic oil degradation products, formation of sludge, NOTICE:
increase in speed of oil degradation, cavitation damage. Technical data may vary depending on size. Subject to technical modifications.
4 5
Process Inline Filter
PLF1
Product description
l Continuous separation of solids from low viscosity fluids
l Multi-station filter housing for up to two filter elements
l Flow rates up to 200 m3/h
Product advantages
l Excellent deposition rates
l Low pressure losses due to large cross sections
and filter areas
l Very large filter area per filter element
l Compact design with high flow rates
l Flow-optimised design
l Protection of the clean side during element change
l High contamination retention capacity
l Modular design for a perfect fit in every application
PLF1
Filtration rating l 1 to 90 µm
6
Function
l Flow through the filter element is
from the outside to the inside
l The particles are deposited on
the outside of the filter element
l The filter elements should be
replaced once the maximum permitted
differential pressure is reached
7
Locking technology
V-clamp
for 10 bar filter housing
Clamp connection
for 10 bar filter housing
or 16 bar filter housing
l Reduction in installation time
when changing the filter element,
compared with a flange port
l Convenient alignment to user side
l Sealing materials preferably
EPDM or NBR (FKM also available)
l Particularly suitable for use
in industrial part washers
Flange connection
for 10 bar or 16 bar filter housing
l Used for special design requirements
(e. g. ASME Design)
EN 7.710.2 / 03.20
8
3 1 2
9
Process coalescer-filter PLF1C
for separating foreign oil
Efficient alternative
to gravity oil separators
Product description
l Combination of coalescence and gravity
oil separators in one compact PLF1 housing
l Continuous bypass conditioning of the fluid
during plant operation by removing a partial
flow from the filtered process fluid
Outlet,
l Perfect for retrofitting, as it uses existing
foreign oil
plant peripherals
Product advantages
l Increase in bath service life
Depleted
process fluid l Continuous separation in partial flow
reduces plant downtime
no contact with water bath necessary
l Increase in circulation indexes
in comparison with conventional
gravity oil separators
l Less floor space needed
than for gravity oil separator
l Fewer scrap parts
l Reduced man hours for maintenance
Outlet because of greater system availability
Technical data
l Required pre-filtration:
≤ 10 µm
l Q max = 6 m3/h
greater efficiency at Q < 3 m3/h
l p max = 10 bar
l Filtration rating 1 – 90 µm
l Filter material Processmicron®
Inlet, water- l Dimensions (L x W x H):
foreign oil mixture from tank 450 mm x 360 mm x 2100 mm
EN 7.710.2 / 03.20
10
Process Inline Filter
PLF2
Product description
l Continuous separation of solids
from low viscosity fluids
l Multi-station filter housing for
up to 36 filter elements
l Flow rates up to 3000 m3/h
Product advantages
l Excellent deposition rates
l Low pressure losses due to large
cross sections and filter areas
l Very large filter area per filter element
l Compact design with high flow rates
l Space-saving horizontal filter design
l Flow-optimised design
l Protection of the clean side
during element change
l High contamination retention capacity
l Modular design for a perfect fit
in every application
PLF2
Filtration rating l 1 to 90 µm
11
Process Filter Medium
and High Pressure PFM(D) / PFH(D)
Product description
l Stainless steel inline filters for universal use
l Also available as a change-over double filter
for flow rates up to 8 m³/h
l Separation of solid particles from fluids
Product advantages
l Optimum adaptation to the application thanks
to different sizes, materials and seal materials
l Clogging monitoring by means of a clogging
indicator attached to the filter
l Self-venting filter
l Pleated filter elements with large filter area
(Chemicron® metal fibre fleece and wire mesh)
l Regenerable filter elements save costs
for disposal and replacement
12
Stainless Steel Pressure Filter
EDFR
Product description
l Stainless steel pressure filter
l Separation of solid particles from fluids
l 400 bar at 200 °C
Product advantages
l Optimum adaptation to the application thanks
to six different sizes, materials and seal materials
l Easier and quicker filter element changing
without removing the filter from the pipeline –
size 660 / 990 without removal of the filter bowl
by means of a screw-in cover
l Clogging control with clogging indicator
l Pleated filter elements with large filter area
(Chemicron® metal fibre fleece and wire mesh)
l Regenerable filter elements save costs
for disposal and replacement
(Chemicron® metal fibre fleece, wire mesh)
EDFR
l G ½" – G 2"
Port size
l SAE 1 ½" – SAE 2"
13
Process Magnet Filter
PMAG
Product description
l Particle filter
l Applications with ferritic contaminations
l Available as single or double filter
l Return line filter upstream from tank
l Pre-separator to relieve other filters
l Bypass filter
Magnet technology
l Bar magnet with magnetic flux density of 13200 GS
l Retention rate is dependent on the flow velocity
Product advantages
l Optimises filter performance of downstream filters,
such as automatic and inline filters
l Stainless steel materials are ideally suited
for use in industrial part washers
l Bar magnet can be removed easily
without having to detach the filter from the pipeline
l High magnetic field strength for effective retention
of ferritic contamination
l Economical and environmentally friendly
as not a consumable
Fluid
cleaned
Fluid contaminated
Magnet technology
PMAG
Magnet technology l Bar magnet with magnetic flux density of 13200 GS,
retention rate is dependent on the flow velocity
14
Process Bag Filter
PBF
Product description
l Continuous separation of solid particles
from low-viscosity fluids
l Flow from inside to outside
l Sealing lip for bypass-free sealing
l Sealing collar made of polypropylene
l Optional: stainless steel backup ring
Filter bag
l Filter bag made of polypropylene,
polyester or nylon monofil: 1 to 1000 µm
Product advantages
l Separated contamination can be disposed
of with the filter bag
l The bag filters can be connected in parallel
to tackle large flow rates
l The bag filters can optionally be blocked
individually to operate continuous filtration
l Standard adjustable foot stand
Filter bag
PBF
Port size l DN 50
15
Process Inline Filter
PRFL / PRFLD
Single filter
Double filter
Product description
l Separation of solid contamination
from water-based media
l Also available as a change-over double filter
for flow rates up to 3600 m3/h
Product description
l High filtration performance
l Easy to operate
l Robust filter materials are ideally
suited to long-term operation
l Regenerable or disposable filter elements
possible as options
l Low operating costs
l Numerous equipment options
PRFL / PRFLD
16
Process Screen Basket Filter
PRFS / PRFSD
Single filter
Double filter
Product description
l Screen basket filter –
also available as switchable double filter
l Used as coarse filter, bypass filter
or pre-separator
Product description
l High filtration performance
l Easy to operate
l Robust filter materials –
ideal for long-term operation
l Regenerable filter materials
l Low operating costs
l Particles cannot enter the clean side
when changing the basket
PRFS / PRFSD
17
Innovative
Filter Element Technology
Filter type PELF SZ DR / DH Bar magnet L elements Screen baskets SK Filter bag
Filter
element
l For filter type: l For filter type: l For filter type: l For filter type: l For filter type: l For filter type: l For filter type:
PLF1 and PLF2 PFM(D), PFH(D) EDFR (DR elements PMAG PRFL(D) PRFS(D) PBF
l Differential pressure stability: l Differential pressure stability: with radial sealing), l Bar magnet with l Differential pressure stability: l Differential pressure stability: l Differential pressure stability:
2.5 bar 40 bar hydraulic filter DF / LF magnetic flux density 3–10 bar 6 bar 2.5 bar
(DH elements) of 13200 GS
l Element length 20" l Chemicron® metal fibre fleece l Wire mesh with glued l Screen basket inserts l Sealing lip
with crimped end caps l Differential pressure stability: or crimped end caps with bracket for bypass-free sealing
l HighFlow (HF) 9":
210 bar
Features protective filtration l Wedge wire with glued l Wedge wire with glued l Sealing collar
or welded end caps l Version DR optionally or welded end caps made of polypropylene
l HighLoadCascade (HLC) 9":
with glued or welded end caps
working filtration l Wire mesh with l Chemicron® metal fibre fleece l Separated contamination
crimped end caps l Version DH with glued or crimped can be disposed of
l HighFlow (HF) 6":
with crimped end caps end caps with the filter bag
working filtration
l Processmicron®
with glued end caps
l Processmicron® polyester PES l Chemicron® metal fibre fleece l Chemicron® metal fibre fleece l Neodymium magnets l Chemicron® metal fibre fleece l Wire mesh strengthened l Polypropylene (PP) needle felt:
(disposable): 1 to 90 µm (regenerable): 1 to 20 µm (regenerable): 1 to 20 µm encapsulated in stainless (regenerable): 1 to 20 μm (absolute) with perforated plate shell on 1 to 1000 μm
l Processmicron® polypropylene PP l Wire mesh (regenerable): l Wire mesh (regenerable): steel l Wire mesh (regenerable): one or two sides (regenerable): l Polyester (PE) needle felt:
(disposable): 1 to 90 µm 25 to 250 µm 25 to 250 µm l Retention rate 2 to 500 μm 25 to 1000 μm 1 to 1000 μm
Material
and filtration l Wedge wire (regenerable): in accordance l Wedge wire (regenerable): l Wedge wire (regenerable): l Nylon monofil (NY):
rating 50 to 200 µm with flow velocity 50 to 3000 μm 50 to 3000 μm 1 to 1000 μm
l Processmicron® polyester l Perforated plate (regenerable):
(disposable): 1 to 90 μm (absolute) 3000 to 10000 µm
EN 7.710.2 / 03.20
18 19
Special Features of the Filter Element
Technology for PLF1 and PLF2
Processmicron® filter elements
1) Working filtration:
Larger inflow area for high dirt loads
HighFlow 6"
2) E
xtensive working filtration:
Double reliability even for dirt surges
thanks to cascade effect
tion
ina
HighLoadCascade 9"
am
nt
Co
3) Dirt filtration:
High flow rates
HighFlow 9"
EN 7.710.2 / 03.20
20
Ultra-fine filtration – inline process filters PLF1 and PLF2
ensure reduced differential pressure and extended service life
∆p
p filter element
change
t
t competitor t H YDAC
Conservation of resources
Environmental
protection
Reduction in Reduction in
CO2 emissions oil consumption
and disposal
Environmentally friendly
disposal of filter elements
21
Filter Media
Chemicron® and Processmicron®
Chemicron®
Special features:
l Extremely high chemical, mechanical and thermal stability l Minimum pressure loss thanks to very high porosities
l Very large filter area with filter materials folded l Longer element service lifes
in a star-shaped arrangement l Very long service life possible thanks to cleaning
Processmicron®
Special features:
l Large selection of various filter media for wide range l Excellent retention capacity
of process applications l Optimised element structure with large filter area
lS urface-modified filter media available thanks to innovative folding technology
for special applications l High contamination retention capacity
lG raduated element structures for long element service lifes with minimum pressure loss
22
HYDAC
FluidCareCenter
Rely on the highest level of quality and innovation
For us, development means designing application-based filter systems, on the basis of
measurement results from our research and testing labs and on-site studies of use in practice,
in compliance with the requirements profiles of users and fitters.
HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
Free Sales Partners
Accessories 61.000
Electronics 180.000
E-mail: prozess-technik@hydac.com
Cooling Systems 57.000
Internet: www.hydac.com