FLUID POWER SYMBOLS

COMPONENT LOCATIONS RENR9980-01

December 2006 BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description
Number Location Location MAIN AUX.
PUMP: VARIABLE and
SPRING CONTROL VALVES LINE RESTRICTION
164-6981
PUMP or MOTOR FLUID CONDITIONER RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
ACCUMULATOR - HYDRAULIC (PILOT OIL) 1 B-6 (FIXED)

CYLINDER GP - BOOM NOTE A 2 G-3

CYLINDER GP - BUCKET NOTE A 3 G-10 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
CYLINDER GP - STICK NOTE A 4 G-9 COMPENSATED

VALVES
FILTER GP - OIL (CASE DRAIN)
FILTER GP - OIL (HYDRAULIC RETURN)
126-2075
188-4140
5
6
A-6
A-9
23 19 20 21 4 VALVE ENVELOPES VALVE PORTS

FILTER GP - OIL (PILOT) 158-8987 7 A-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY FOUR-WAY
THREE-WAY
MANIFOLD GP - CONTROL (PILOT OIL) 215-5037 8 B-8
MOTOR GP - PISTON 234-4638 9 A-10
17 18 AB
CONTROL VALVES
AB
CHECK VALVES

MOTOR GP - SWING 200-3373 10 G-8

P T P T
MOTOR GP - TRAVEL 271-6376 11 G-5, G-7 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
PUMP GP - PISTON (HYDRAULIC FAN) 259-0815 12 B-4
MEASUREMENT ROTATING SHAFTS
PUMP GP - PISTON (MAIN) 283-6116 13 B-3
SWIVEL GP 234-4440 14 F-6 8 24 6 3
VALVE GP - CHECK (OIL COOLER BYPASS) 190-7745 15 B-10 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

VALVE GP - LOAD CONTROL

(BOOM DRIFT RED, RELIEF LINE)
255-5683 16 E-3
2 FLUID STORAGE RESERVOIRS

VALVE GP - LOAD CONTROL

(STICK DRIFT RED, RELIEF LINE)
255-5680 17 E-7 15 330D Excavator VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Hydraulic System
VALVE GP - MAIN CONTROL 285-1540 18 D-2
COMBINATION CONTROLS
VALVE GP - PILOT CONTROL (LEFT JOYSTICK) 270-5951 19 D-10
14
VALVE GP - PILOT CONTROL (RIGHT JOYSTICK)

VALVE GP - PILOT (TRAVEL)

270-5952

270-5947
20

21
D-9

E-10
9 B6H1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL

VALVE GP - PRESSURE REDUCING (BOOM,

MAG1-UP
232-4102 22 B-6 MANUAL CONTROL SYMBOLS
SWING PRIORITY) JLP1-UP
VALVE GP - SHUTTLE 185-0462 23 C-10 HAS1-UP
259-7732 24 B-6
EDX1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
VALVE GP - SOLENOID (HEAVY LIFT)

VALVE GP - SWING CUSHION (FINE SWING)

121-6303

158-9090
25

26
B-6

F-8
11 27 T2Y1-UP
RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
LRM1-UP
VALVE GP - TRAVEL COUNTERBALANCE 204-2819 27 F-5, F-7

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

Note A: Refer to Parts Manual for your specific machine. SUPPLY PRESSURE

1 16 22 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Locations

Tap
Pressure, Sampling, and Sensor
Schematic
25 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Description HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Number Location
AA Pilot Filter Pressure Test Port A-6 11 27 5 7 10 26 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION
BB Drive Pump Pressure Test Port B-2
UNIDIRECTIONAL UNIDIRECTIONAL
CC Power Shift Pressure Test Port A-2
DD Idler Pump Pressure Test Port A-2 BIDIRECTIONAL
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

13 12
BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

SOS Hydraulic Oil Sampling Port A-5

Heavy Lift and Fine Swing

MACHINE COMPONENT LOCATIONS © 2006 Caterpillar
All Rights Reserved
Printed in U.S.A.

Electrical Symbols Table

Hydraulic Symbols (Electrical)

BB A B SOS AA 10 14
G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

26

RENR9980-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)
18
16 17 Electrical Symbols (Electrical)

VALVE GP - MAIN CONTROL MOTOR GP - SWING & SWIVEL

16 Page
T
Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

27 5 6 Current Standard Current Standard
Harness identification code
This example indicates

C 9 D CC wire 135 in harness "AG". Wire

Circuit Number
Identification
Wire Color

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Pump Compartment
Previous Standard
(A) Delivery line (Drive Pump) Wire Color
Wire
(B) Delivery line (IdlerPump)
(C) Drive Pump 11 7
(D) Idler Pump
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

PUMP GP - PISTON (MAIN) MOTOR GP - PISTON (TRAVEL) FILTER GP

 10 9 8 7 6 5 4 3 2 1
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

PG MOTOR GP
SWING
DR 200-3373

BUCKET CYLINDER STICK CYLINDER R.C.V-C

G MOTOR GP
MOTOR GP BOOM CYLINDER G
TRAVEL
TRAVEL 271-6376
MU 271-6376

BG AG
Pp3 Pp3
DR
B1 A1 T1 T1

T2 T2

AL3 BL3
AR3 BR3 VALVE GP
SWING CUSHION BG BG AR4 BR4
(FINE SWING) AG AG
158-9090

F
F TRAVEL BRAKE TRAVEL BRAKE

A B B A
VALVE GP VALVE GP
B A TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE
204-2819 204-2819
VALVE GP
BL2 AL2
PILOT (TRAVEL)
BL1 AL1 BR1 AR1
270-5947
SWIVEL GP
TP TT 234-4440
TRAVEL(L) TRAVEL(R)

E E
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3 VALVE GP
LOAD CONTROL
aL1 bL1 bR1 aR1 VALVE GP (BOOM DRIFT RED,
LOAD CONTROL BL3 AL3 RELIEF LINE)
BR4
(STICK DRIFT RED, 255-5683
PRESSURE SWITCH PRESSURE SWITCH
RELIEF LINE) SP3 SPi SP2 BP3 BPi
255-5680 SDr BDr BP2
aL2 aL1
AR4
R.C.V-B
AL2 AL1 AR1 aR3 aR4
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
T AL4 aL4 SP1 ST aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 BP1 BT aR5 R3
STICK DRIFT REDUCTION BOOM DRIFT REDUCTION
VALVE GP
VALVE GP VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN) MAIN CONTROL
D PILOT CONTROL PILOT CONTROL 285-1540
D
(LEFT JOYSTICK) (RIGHT JOYSTICK)
270-5951 270-5952

JLP JLT JRP JRT

STICK SWING BUCKET BOOM

LINE PATTERNS
OUT IN R L OPEN CLOSE DOWN UP

TRAVEL(R)
Pressure Line

STICK(2)
JL3 JL2 JL4 JR4 JR1

TRAVEL(L)
JL1 JR2 JR3

BOOM(1)
STICK(1)

BUCKET
BOOM(2)

ATCH
Pilot / Load Sensing Pressure

SWING
MAIN
RELIEF

Drain / Return Lines

C (OUT) (R) (FWD) (OPEN) (UP) (OUT) C
VALVE GP A1 A2 A3 A4 A5 A6 A7 A8 Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5 Component Group
SHUTTLE bR1
185-0462
HL bL4 bL3 bL2 bL1 bR3 bR4 HR Attachment
PL PR
RENR9980-01

Air Line

B1 B2 B3 B4 B5 B6 B7 B8
Pi1
CALLOUTS
PUMP GP
16 Page, Color 2

PISTON (MAIN)
PUMP GP HR 283-6116
YY Taps (Pressure, Sampling, Sensor) by letter
PISTON
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 VALVE GP PR Components by number
(HYDRAULIC FAN) R.C.V.: RETURN 1
A1 B2 A2 SHUTTLE 259-0815 PRESSURE CHECK VALVE
P2 Pi1 P-IN PSA2 DR1 PSA1 SENSOR
259-7732
TRAVEL SPEED SWING L1 AA Connections by letter
R.C.V-C
PRIORITY T-OUT2 DR2 VALVE GP
PRESSURE REDUCING
L
BB
(TRAVEL)

(SWING)

B R.C.V-B PRESSURE SWITCH

(BOOM, SWING D0 Ps1 a4 B
DRIVE PUMP
T
ACTIVATION

C PRESSURE
LINES GROUP COLOR DESCRIPTIONS
NO.1

NO.2

PRIORITY)
HYDRAULIC

B a1
(LOCK)

TEST PORT
232-4102 IMPLEMENT & LEFT TRAVEL PUMP OUTPUT
NO.3

P1 P2 M1 PILOT PUMP OUTPUT

B G POWER SHIFT
PRESSURE IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT
D TEST PORT
A SLOW RETURN BYPASS RIGHT FAN PUMP OUTPUT
VALVE GP S PUMP Psv POWER SHIFT CONTROL CIRCUIT
R.C.V-A D E F P1 A SOLENOID
(HEAVY LIFT)
CC TRAVEL SPEED CONTROL CIRCUIT
VALVE GP
CHECK (OIL 121-6303 SUPPLY LINE
FILTER GP PAC I PROPORTIONAL
a3
COOLER BYPASS) DRAIN / RETURN LINE
OIL REDUCING VALVE
190-7745 OIL COOLER ATTACHMENT CONTROL CIRCUIT
(HYDRAULIC DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP T P FILTER GP LEFT
M2 RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
RETURN 164-6981 OIL (PILOT) PUMP
188-4140 LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
158-8987 a2 SWING CONTROL & SWING MOTOR CIRCUIT
DR1 DR L3 L2 A4 S1 D1 Ps2 a5
MANIFOLD GP FILTER GP OUT IN
Dr1 DD HEAVY LIFT CONTROL CIRCUIT

PILOT
CONTROL (PILOT OIL) OIL BOOM CONTROL & BOOM CYLINDER CIRCUIT
215-5037 (CASE DRAIN) IDLER PUMP BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
PRESSURE
A 126-2075 PRESSURE TEST PORT STICK CONTROL & STICK CYLINDER CIRCUIT
MOTOR GP T SENSOR
SHUTTLE VALVE CONTROL CIRCUIT A
PISTON RETURN
PL
234-4638 PG PC
B A PILOT HYDRAULIC
DRAIN
FILTER AA SOS OIL HL THIS SCHEMATIC IS FOR THE 330D EXCAVATOR -
PRESSURE SAMPLING
Pi2
(HEAVY LIFT AND FINE SWING) PART #: 259-7414 HE01
Refer to the appropriate Service Manual for Troubleshooting, Specifications
and Systems Operations

10 9 8 7 6 5 4 3 2 1