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IJPDLM
30,2 A quality assurance-oriented
methodology for handling
trade-offs in supplier selection
96 Marcello Braglia
Faculty of Engineering, University of Pisa, Italy, and
Alberto Petroni
Faculty of Engineering, University of Parma, Italy
Keywords Suppliers, Supply chain, Data envelopment analysis, Quality assurance
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Abstract In an era of global sourcing, the firm's success often hinges on the most appropriate
selection of its suppliers. Supplier selection is sometimes very complicated, owing to a variety of
uncontrollable and unpredictable factors which affect the decision. Describes a multiple attribute
utility theory based on the use of data envelopment analysis (DEA), aimed at helping purchasing
managers to formulate viable sourcing strategies in the changing market place. An application of
the methodology using actual data retrieved from a firm operating in the bottling industry is
illustrated. DEA has proved to be capable of handling multiple conflicting attributes inherent in
supplier selection while simultaneously trading-off key supplier selection criteria.
Introduction
Previous research and practice indicate a trend toward a much greater
emphasis on quality in the supplier selection and retention decision among
both large and small firms (Pearson and Ellram, 1995). Purchasing and
materials managers are increasingly concerned with ISO 9000 registration,
both as a prerequisite for participation in global markets and in supplier
selection. The ISO 9000 guidelines link certification requirements to quality-
related corporate issues and can be used as a screening tool for companies
when assessing the conformity of a supplier's process. In addition, a trend is
emerging in large industrial organizations whereby a number of personnel
from various functional areas participate in the selection and evaluation of
suppliers, indicating a growing importance of team involvement in this
selection and evaluation activity.
This increased concern for supplier selection is probably due to the fact that
supplier selection may be the single most important phase of the purchasing
process. Purchasing managers need to evaluate periodically supplier
performance in order to retain those suppliers who meet their requirements in
terms of several performance criteria. As with any decision process, the
industrial supplier selection decision involves two basic, but distinct, tasks:
evaluation and choice. The evaluation element typically consists of identifying
the attributes, criteria, or factors relevant to the decision and then measuring or
International Journal of Physical
rating each supplier by considering each of the relevant factors. When a
Distribution & Logistics supplier selection decision needs to be made, the buyer generally establishes a
Management,
Vol. 30 No. 2, 2000, pp. 96-111.
# MCB University Press, 0960-0035 The authors wish to thank the two anonymous reviewers for their invaluable comments.
set of evaluation criteria that can be used to compare potential sources. Trade-offs in
Purchasing managers use all available attributes when evaluating supplier supplier
performance. Further, in making their choices the purchasing managers must
necessarily make trade-offs among different levels of these attributes.
selection
The basic criteria typically utilized for this purpose are pricing structure,
delivery, product quality, and service.
Six attributes frequently used as performance criteria are identified and used 97
in a study by Mummalaneni et al. (1996). These attributes are: on-time delivery,
quality, price/costs targets, professionalism, responsiveness to customer needs
and long-term relationships with the purchasing company.
Deng and Wortzel (1995) carried out an empirical study of the supplier
selection criteria used by US importers in three merchandise categories. In all
three categories, the most important criteria were price and product quality,
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where:
k is the weight of output k,
k is the weight of input k,
ykj is the amount of output k from DMU j,
xkj is the amount of input k in DMU j,
and where Ej is conventionally constrained by DEA to be defined in the range
[0,1] (Charnes et al., 1978).
This approach has been adapted to the supplier selection problem and the
resulting procedure is illustrated in successive steps.
As for the service provided by the supplier to the buyer, the traditional indicators of
shipment quality, delivery compliance and profitability are used.
Shipment quality is measured using a conformity index which is built as
follows:
A B yC
CONFORMITY INDEX
D
where:
IJPDLM is the estimated cost of a component rejection in incoming quality
30,2 control. It is thus a function of the percentage of defective incoming
components detected by the incoming quality control.
is the estimated cost of a component rejection in the assembly line. It is
thus a function of the percentage of incoming components accepted by
the incoming quality control but then noticed during production.
100
y is the estimated cost of a component rejection by the end-user. It is thus a
function of the percentage of incoming components accepted by the
incoming quality control and the production line, but returned by the
end-user.
D is the monetary value of the purchased components in the time period.
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Compliance with the agreed date can be computed as the changing average of
delayed deliveries over the last n supplies.
With regard to profitability, we considered the price of the item to be
purchased, that is the average unit purchase lot price of the item considered. In
this way, price can be considered as one of the outputs for the customer, as for
quality and delivery compliance.
The performance criteria can be customised to meet particular corporate
objectives or to suit the specific circumstances related to the product/order
being evaluated. For instance some indicators of post-sale assistance might be
included. In the specific case study, though, placing emphasis on these aspects
would have been meaningless since post-sale assistance is rigorously
contractualised and thus no actual differences exist among suppliers.
Customer's commitment to the supplier is a complex construct that requires
that the buying firm determines the consequent costs of using such a supplier.
Customer's commitment should include all the potential penalties associated
to the selection of a particular supplier. These penalties are a function of the
supplier-specific attributes. It should consider those suppliers' attributes that
are likely to have an impact on their performances (quality, profitability and
delivery). The vast majority of the studies on the supplier selection process
confirm that purchasing managers do not limit their selection criteria to
profitability, quality and delivery consistency, but tend to include the analysis
of the overall supplier's profile (in terms of managerial and technological
competence and firm-specific characteristics). For instance, Weber et al. (1991),
in their review and classification of 74 articles related to the criteria and
analytic methods used in the supplier selection process, found that suppliers'
production facilities and capacity, geographical location, technological
capability, management and organization, financial position and performance
history were discussed in 31, 21, 20, 13, 10 and 9 per cent of the articles
respectively. More recently, a survey conducted on 154 firms by Choi and
Hartley (1996) confirmed the importance of these factors and emphasized the
growing weight of buyer-seller relationship.
One could object that, from the customer point of view, the effectiveness of
the procurement rather than the intrinsic supplier efficiency is relevant in the
supplier selection process. For instance, compliance to delivery dates could be Trade-offs in
important per se regardless of the fact that suppliers are geographically close or supplier
distant. This position is partly agreeable, since two suppliers with identical selection
performances in terms of delivery dates will have a distinct profile of risk that
is a function of their relative geographical proximity to the customer (especially
as far as socio-political or other country-specific risks are concerned). This
approach is fairly common in literature, as in Willis et al. (1993) who, dealing 101
with suppliers' evaluation in just-in-time environments, consider jointly
compliance to delivery dates and geographical location.
The same can be stated with regard to management capabilities and
technological competencies, in particular for customers that largely tend to
delegate product design and prototyping activities to the supplier. For instance
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in the literature about the ``lean supply'' paradigm, Kamath and Liker (1994)
and Lamming (1993) have demonstrated that first-tier suppliers (the so-called
partner roles) in the supply hierarchy (keiretsu) of large Japanese automobile
firms are selected based on the level of product development capabilities.
Moreover, adequate production facilities and capacity may translate into
higher response flexibility. Other benefits may be easily associated to the
remaining attributes that were considered in the analysis. In other words,
considering the intrinsic supplier's attributes in the evaluation allows the
decision-maker to take into account the intangible benefits that overcome the
effectiveness of a single procurement. Thus, based on the literature analysis
and the specific characteristics of the case study under examination, our choice
has been to include such attributes as supplier's management capabilities,
production facilities and capacity, technological capability, financial position,
experience and geographical location.
Management capabilities relate to the quality of management and its
operational competencies. These dimensions may be measured on a seven point
Likert scale. In the specific application that follows, three purchasing managers
at the host organization were asked to rate each supplier. It is worth noting that
the applicability of DEA to factors that can only be measured on an ordinal
scale has been demonstrated by Cook et al. (1993).
The experience of the supplier may be operationalized by using the amount
of past business with the target customer and its approximate number of
clients. The amount of past business may be measured by the overall sales of
the supplier to the company during a unit of time.
Production facilities and capacity may be measured as the ratio between the
average manufacturing capacity of the supplier and the customer's average
consumption per unit of time.
The supplier's technological capability has many different dimensions and
is difficult to measure. In the application presented, a questionnaire was
developed and submitted to the chief technical officer of each of the target
firms. The measurement indicators used were the percentage of the total staff
who were technical staff and the percentage of the R&D budget in relation to
IJPDLM sales. Respondents were also asked to report which of the technologies shown
30,2 in Table I were adopted and implemented within their organization. An overall
score was obtained by calculating the sum of the relative percentages.
The suppliers' financial position may be indicated by the mean of two
financial indicators, one for solidity (the debt ratio, that is the ratio between
equity and borrowed capital) and one for liquidity (the current ratio, that is the
102 ratio between current assets and current liabilities).
Lastly, geographical location may be measured by the supplier's distance
from the customer in kilometers.
Table II shows the suppliers' attributes. These measures are the normalized
values of the three performance factors and the six input attributes previously
illustrated.
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Technology
Automated handling
Barcode system
Computer-aided design (CAD)
Computerized numerical control (CNC)
Direct numerical control
Electronic data interchange (EDI)
Computer-aided manufacturing (CAM)
Computer-aided engineering (CAE)
Rapid prototyping techniques (RPT)
Table I. Communication technologies
List of technologies Computer integrated manufacturing (CIM)
considered Automated storage and retrieval systems (AS/RS)
subject to
P
m
k ykj
k1
1 for each supplier j 1; :::; s
i
P
n
i xij
i1
Subject to
IJPDLM X
n
i xij 1
i
30,2 i1
X
m X
n
k ykj ÿ i xij 0 for each supplier j 1; :::; s
ii
k1 i1
104
k "k 1; :::; m
iii
i "i 1; :::; n
iv
Model 2)
Model 2 is used to obtained the simple efficiency scores of all the suppliers
considered.
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The linear programs of model 2 were solved using LINDO software. The
results are shown in Table III.
DEA identified suppliers 1, 2, 3, 4, 5, 7, 8 and 9 to be efficient with a relative
efficiency score of 1. The remaining two suppliers (6 and 10) obtained an
efficiency score of less than 1. It is evident that traditional DEA showed a poor
discriminatory power in this application. Another major limitation is that the
simple efficiency scores are misleading. In fact, model 2 makes complete weight
flexibility possible. This may result in identifying a supplier with an unrealistic
(extreme) weighting scheme as being efficient. These suppliers could become
``false positive'' candidates. A ``false positive supplier'' achieves a relative
efficiency score of 1 by weighing heavily on few favourable inputs and outputs
and completely ignoring the others. This type of supplier is performing well
with respect to few input/output measures and is not indulging in good overall
practices. Therefore a measure of more than just the simple efficiency is
required for the analysis. It was thus decided to revise the methodology based
on new developments in DEA by computing, for each supplier, the
corresponding cross-efficiency in place of the conventional ``simple'' efficiency.
Step 2. Cross-efficiency
In cross-efficiency DEA, the best set of weights chosen for a particular supplier
can be used to weight the inputs and outputs for each of the other suppliers. If
1 1.0000
2 1.0000
3 1.0000
4 1.0000
5 1.0000
6 0.9814
7 1.0000
Table III. 8 1.0000
Simple efficiency 9 1.0000
values 10 0.9847
this procedure is repeated for all suppliers, a matrix of cross-efficiencies (Table Trade-offs in
IV) is filled out row-by-row. A cross-efficiency matrix is thus a square matrix supplier
whose i-th row reports the efficiency of each supplier, as seen by the i-th selection
supplier, while the k-th column reports the efficiency of the k-th supplier using
the weights that each supplier has chosen.
Eik is, then, the cross-efficiency of supplier k using the weights accorded by
supplier j. The leading diagonal of this matrix corresponds to the special case 105
where supplier k rates itself. Ejj are the traditional simple efficiency
measurements for each supplier (Eik(Ekk 8 i). The outcomes of the matrix of
cross-efficiency are Ai and ek. Ai is the average of cross efficiency measures
(CEM) along row i, without the leading diagonal. Ai might be thought of as
supplier i's averaged appraisal of peers, against which supplier i compares
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Rated supplier
Rating supplier 1 2 3 4 5
efficiency score of supplier 3 with the optimal weights of supplier 1 Cross-efficiency matrixa
Where Mj is the maverick index for supplier j, Ejj and ej are, respectively, its
simple efficiency and its cross-efficiency. An efficient supplier with a
considerable maverick index is likely to be exploiting the low selectiveness of
traditional DEA.
Table VI depicts the cross-efficiency mean scores and the maverick indexes
for the ten suppliers used in the analysis.
As for the aggressive formulation, suppliers 4, 5, 8 and 9, which were simple
efficient, exhibited low mean scores of 0.4315, 0.2507, 0.4422 and 0.4464. These
suppliers are far from being good overall candidates. Supplier 6 which was
inefficient with a relative efficiency score of 0.9814 and mean score of 0.3710 is
rated to be a better overall performer than efficient supplier 5. Thus it is
possible to have an inefficient supplier outperforming the efficient ones in
terms of overall performance. Table VI also shows that some of the efficient
suppliers are in fact ``false positive''. Efficient suppliers 4, 5, 8 and 9 exhibited
high maverick indexes of 1.320, 2.984, 1.261 and 1.234, respectively. Supplier 7
has the lowest maverick index of 0,271 and the highest mean score of 0,7873.
As far as the benevolent formulation is concerned, supplier 1, which was
simple efficient, exhibited a low mean score of 0,6828. Generally the values of
the maverick index are significantly lower in the benevolent formulation, even
reaching zero for supplier 8.
IJPDLM Cross- Cross-
30,2 efficiency Maverick efficiency Maverick
Simple mean index mean index
Supplier efficiency (aggressive) (aggressive) (benevolent) (benevolent)
We may then conclude that the optimal choice is supplier 7 which is a good
overall candidate performing well in many dimensions. This result is not
surprising, for supplier 7 is outranking as for financial position and
geographical position, is excellent as for experience level while is in an
intermediate position as for production capacity and technological capabilities
and is a very poor performer as for management capabilities. As for the
performances, supplier 7 is not so good in terms of customer's profitability
ranking (but it is important to note that the absolute values are extremely
close), third for quality and third for procurement compliance. In other words
the optimal supplier does not excel in respect to any specific attribute (except
for geographical position and financial position) but, on the other hands it is
characterized by good overall values (well balanced). This fact confirms that
DEA is able to identify those suppliers that have a balanced behaviour with
respect to all the attributes considered in the selection process.
The implications for purchasing managers are evident: DEA has distinct
advantages over the traditional methods for evaluating competing suppliers.
Average Linkage
(Between Groups)
cluster 1
0,80000 7 cluster 2
cluster 3
aggressive formulation
cluster 4
0,60000 2
1
3
49 8
0,40000
6
5
0,20000 10
Figure 1.
Mapping of suppliers
0,00000 based on their cross-
0,200000 0,400000 0,600000 0,800000 1,000000
efficiencies
benevolent formulation
IJPDLM The major benefit of DEA is its total objectivity in the establishment of the
30,2 weights for the attributes. It is worth mentioning that weights are usually
considered the most critical point of the multi-attribute techniques.
Furthermore, it is not necessary to state the performance measures and the
suppliers' attributes in the same units. These can be measured in any unit such
as money, percentages and various scales. This implies that retrieving the data
110 that are necessary to conduct the analysis is relatively easy and can be done
from multiple sources (invoices, perceptual judgments of managers, etc.).
Conclusions
Supplier selection is a multicriteria problem which includes both qualitative
and quantitative factors. In order to select the best suppliers it is necessary to
make a trade-off between these tangible and intangible factors, some of which
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may conflict. Some authors have applied mixed integer, goal and multi-
objective programming to solve this problem. As these techniques are
mathematical, they have significant problems in considering qualitative factors
which are very important in supplier selection, especially when supplier
partnership is desired. In this paper a methodology based on the use of cross-
efficiency in data envelopment analysis has been developed for the supplier
selection problem in order to consider both tangible and intangible factors.
This methodology allows purchasing managers to rank the suppliers based on
their overall performance. An application of the same methodology has been
carried out using the data concerning a medium-sized manufacturer of bottling
machines and packaging lines. This methodology has made it possible to
identify a single outranking supplier among ten eligible suppliers. Other uses
of the methodology relate to the possibility of benchmarking different suppliers
and identifying their possible failures. One of the major benefits of using such a
methodology is that it is completely objective for it does not require to establish
the weights in advance. The advantages of this alternative methodology are
that there is no possibility of selecting a sub-optimal supplier. Furthermore, the
optimal choice is a good overall candidate performing well with respect to
many different attributes, some of which involve trade-offs. In fact, the
importance of cross-efficiency is in cautioning the purchasing manager from
selecting a ``false positive'' supplier. This paper reinforces the use of DEA as a
tactical decision-making tool in purchasing.
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