Time 3 hours Boiler Engineering Paper 1 Max Marks 100, Note: All Questions ar compulsory SECTION A BET Choose the comectansver. (White the choice abe or domly inant sheet) (Tas each) 1 [ir ele icine Tors pol engin havingsompresion rato oF 51 wil Be 2 a75% 50% «6% 490% 7 Mineal Oise aUatable 1 Foor aiines [etal __ A+ Easily Oxidized [Wt he smallest pail ofan clement which an ake pain ema acon = molecule electron «stom “compound Aboller says Ry buLEDY TS | Faia hang over dam 1 oom suppor for borer Led hang water 4 supp fer fumace was 7“ Heat ae of stem bine weed a KealkWir 3 Kaw Keay 4 igh Whe The folowing a wien gate neg welding process ahesylene Argon Le Ongen | 7 Fifa refrator contains hgh content a icon, t means reasons ‘Acidic © Basie [ctnetal eeeeeeeeees 4 Brite 7 a ential pump ie guid enters he pump} 3 althe top 3 om the ier atthe betom 4_atthe cent 5 lin eural bearing shoal be applied ste point where load | [a Niloriightest maximum je_avenge anyone of above TO Which of the allowing is wsed for Bearing ner a gun metal i | Etna bell metal C6 ler Engineering Page 12. J Convert the following readings of pressure to KPa assuming thatthe barometer reads 760 iy 40 cmb vacuum (ivy3.1 bar 29 The iston of an oil engine of area 0.0045 m, moves downwards 75 mm, deawing 0.00028 m'of fresh ar from the atmosphere. The pressure m the cylinder fs niforin during the process at 80 kPa, while the atmospheric pressure is 101.325 kPa, the difference being du to the flow resistance inthe induction pe and the inkl valve Estimate the displacement work done by the air nally in thee finde. PF Wat ay be the cause olin condenser vac inthe rae condense? 4) 680g of fish at 5°C are to be frozen and stored at ~ 12°C. The specific heat offi above freezing point is 3.182, and below freezing point is 1.717 kilkg K. the freezing. point is~2°C, and the latent heat of fusion is 234.5 kiikg. How much heat must be emoved to cool the fish, and what per cent of this is latent neat? Who is Technical Adviser as per the IBR Act? ‘What is Emulsification of Oil and What is Steam Emulsion Number ? ‘What is the difference between galvanizing and tnning? ‘What boilers are exempt fiom the perview of Indian Boiler Act? ‘What are volatile matters and how do we determine them in Proximate analysis? ‘Why hardness of water is expressed in terms of CaCO, equivalent? ERE RRE As per IBR Act, when does certificate authorizing the use of boiler (Form 6) cease to be in force? ar ner Serene (CG Water begieering Paper 1/2017 Page 2‘Two sel pats 10 om wide and 1.25 em thick eto be cine by double lap wo joint. Find the length of the weld if the maximum tensile stress it not to exceed 75 Néin’ and "Max tensile load carried by the plate is 100 KN ‘What should be the basic desirable qualities of drum internals? & Calculate the amount of lime and soda required for Softening ofa hard water sample e 20.000 lives containing Mg(HCO)), = T3mg/, CaCO, = 162 mg/L. MgCl = 95 imp/L, C9S0,= 136 mg/L AF Explain various ash handling systems? SECTIOND (mks ZEA Describe he Indirect Metod of ealeuating Boiler Eien in dei QS Find the volume of air required for complete combustion of | m' of Acetylene andthe weight of Air necessary forthe combustion of 1 Kg of Acetylene. La > C6 Baer agicerig Paper 1/2017 Page $1x20 Steam temperature remains constant ¢)_—_—Steam pressure remains constant b) Steam enthalpy remains constant 4) Steam entropy remains constant ‘G2 Latent heat of steam with increase of pressure 9) Remains same increases >) Decreases 6) Behaves unpredictably (05 4" burning 1 Kg of carbon to CO as per chemically correct combustior, amount of air required as a) kg Oo apke b) sake a lke. ‘04 Which ofthe following substance will have same percentage in both proximate and ultimate analysis? 2 Aah ©) Volatile matter Moisture 8) Hydrogen 25 wth increase in load, radiant superheater has 9) Prooping characteristic near charactenstes bb) Rising characteristic ) Flat characteriste 26 The temperature of flue gases at ar heater outlet should be. 2) 100€ «iAbove dew point temperature of flue gases 5) Below dew point temperature offluegases Less than wet bulb temperature of flue gases a7-Incomplete combustion can be best judged by 5) Smoky chimney exit Excess ale fue 1b} Measuring carbon mono oxide in flue gas Measuring temperature of flue gases at exit of furnace rates above the pressure and temserature of following values (08-A supercritical Bolle is one that of 9) 100 kg/em2 and $40.¢ ©) Akg/em2 ard 100 ¢ 5) 218 kg/em2 abs and 373 ¢ 4) 218 kg/em2 abs and S40 9-Film bolting occurs at 9) Very low pressure ©) Atmospheric pressure ») Medium pressure 2) Very high pressure (10 The feed check valve is used in order to 3) Regulate flow of Boiler water ‘Check level of water in Boller drum b) Recirculate unwanted feed water <)Aliow high pressure feed water to flow to ‘drum and not allow reverse flow to take place‘Q11-Deaeration of feed water's carried out because it reduces a) Cavitation of Boiler feed pumps 0 Gorresion caused by onygen b) Heat transferco efficient 4) pit value of water Q12-Seale formed on heat transfer surfaces when, 9) wateris acidic water is alkaline ») water contains dissolved gases 4) water contains dissolved caicivin and magnesium salt 13-Orsat apparatus is used to determine the a) combustion efficiency fo leakage of at int Boiler b) conductivity of water a analyzing the flue gas.on the spot Q14-Stoichiometric quantity of airis the a) ir present in atmosphere at NIP condition 'b) air required for complete combustion of fuel with no excess ai ©) air required for optimum combustion so as to have reasonable excess air 4) air required to convert CO into CO2 15-A wet vapour can be completely specified by a) pressure only ©) temperature only b) dryness fraction only ) pressure end dryness fraction Q16-100% efficiency of thermal cycle cannot be achieved because of a) frictional losses )itis not possible to achieve O°K temperature b) leakage 8) 900 availability of ideal substance Q17-Which of the following gases has the highest calorific value? a) Producer gas )Coalgas b) Coke oven gas 4) Blast furnace gas Q48- Efficiency of thermal cycle increases by a) Regeneration ©) Both{aiand (o) 'b) Reheating of steam 4) Coolingof steam 219.Natural water circulation in water tube boilers, with Increase in pressure of boiler a) Increases )_ Decreates b) Remains unaffected )_Firstincrease then decrease .220-During storage , the heating value of coal peer a) Increases % b) Remains constant 1d) May incease or decrease depending upon method of storage02 } Answer the following questions with short answers 2x10 ? Dat. Wa hotd be the design comiderton inthe selection ots st net Bote? Fh 2 supercritical once: through units preferred to subcaicaldrumtype unit-R00MW and shove a which cave are flucined-bed held erected boilers preterred to suspension fred bores? One ow! mil feds for burners placed at lerent locations in the boiler unt How ithe. same vos ‘ate maintained all through? e For what purpose is 3 blow-off cock fitted? 1 You find the water level cannot be restored immediately, what wil you do? “Aa Wen he safety vale tape Retest tg lower pressure man teat sae ofthe tier? Tom wy sarin dusrorecrneas ay me 1s the most dangerous concentration of coal dustin at? What indicates the exhaustion of an anion exchanger? Q3 ) Answer following questions 5x8 BA) nwhich cases must a boiler be shut down immeiately? ZEA) What are the advantage c' forced draught over the induced draught? BAY Was hiaited-bed combustion? SA) Hf the particie resistivity is higher than critical level of resistivity how will it affect the ESPs performance? $5) Non tsa acd bed demineraizr regenerated? BEY How's preservation of Boilers by wet method cared out? BA) wnat sre the drawbacks of sap bottom furnace? (QA Intohow many zores can 3 Boer be divided onthe bass of mode of heat transfer? Q4) Answer any 2 of the following questions 2X10 AW eoiter produces 220 T of dey ssturated seam per hou at pressure EO et/em! 0s, om eed water at 2 temperature of 120°€ Coa consumption = 1200 Tay Calorie value of coal = 4200 weoleg 29 coal ecape un burt Enthalpy of dry saturated steam at 60 Kgf / cm’ abs = 665.4 Kcal/ Ke Determine (2) The equivalent evaporation per ton of coal fired {b) The efficiency of the boiler .B}—A Coal sample having the following composition by weight C75 %,H-5.25 % ,0-9.7%.N-1.38 %, $0.95 %, Moisture: 4.75% , Ash 2.97 % is to be burned in Determine the volume of air requirement to burn 1 Ke of Coal QC) Which s8R regulation talks about ageing of Bosler ? Mention the tests with reasons to be carried ov this section to ascertain the healttiness of water tube BoilersCHHATTISGARH BOILER OPERATION ENGINEERS EXAMINATION - 2017 Time : 4 Hrs Max Marks: 100 DRAWING All questions are compulsory G1. The given figure shows two orthographic views of a machine block i) Draw the isometric drawing to full scale (2s) Project Front view, Side view and Top view of the machine block, shown below, to toil scale, (74647)2.3) Draw free hand drawings along with symbols for any 10 of the following type of Welded joints Qo) Fillet Square Butt Single-V Butt Double-V Butt Single-U Butt Double-u Butt Single-Bevel Butt Double-Bevel Butt 7 Single-! Butt . Seam 11. Edge 12, Spot 4) The figure given shows two views of a flange coupling. Draw the Full sectional front view as) Fin A? Flange eouping 25 ) Draw the sectional front view and top view of a single riveted single cover butt joint ‘Take the diameter of the rivet x 24 me and thickness ofthe plate {= 16 mm (cover plate thickness =1.125t (8412)