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TABLE OF CONTENTS
STATEMENT OF INTENT
I intend to design and construct a coffee table that will be practical and aesthetically pleasing. It will be designed to complement and match
any existing furniture in its designated room. I will achieve this by first identifying where my coffee table will sit and then adjusting materials,
shapes, angles, and colours to compliment and match its surrounding environment. I intend to implement my piece into a living room space.
In my current living room space, there are these small box tables that can be maneuvered around. They are unesthetic and are in dire need of
a replacement. A single prominent coffee table would undoubtedly connect the room together providing an accessible place for people to
place drinks, books, magazines, and your feet. This table will be accessible for anyone to use and will provide ample storage space for all the
living room essentials.
This project provides me with an opportunity to compose an item of interest to me. It allows me to express myself through the creative
features of my item, and freely design an item that directly reflects my skills and interests. I aim to adopt new wood working techniques to
improve the overall quality of my item. Pushing myself to learn new woodworking techniques will force me to develop my skills as a
woodworker. Skills such as pouring and measuring epoxy, finishing processes, structural analysis, grain matching, and inclusion of strip
lighting will be necessary for me to learn prior to manufacturing. All these aspects will be considered to create an elegant piece of furniture
that is aesthetic and functional.
LIMITATIONS
Cost Different qualities and rarities of timber will affect the overall cost of my design. I would like to predominantly use
American walnut in my design. This material is very expensive due to its scarceness in Australia. Although this wood
is expensive budgeting is not an issue for me. My parents are willing to cover all cost, as this is a meaningful piece of
furniture that can be kept in the family for many years to come. They are willing to spend up to $5000 on material
Time I only have around 3 terms to complete the production of my table, so thorough planning and careful consideration
will need to happen to ensure I can complete my design on time. The process of pouring and waiting for the epoxy to
cure will take time and will need planning to ensure that the process goes smoothly. Jointing, cutting, and finishing
will also need to be considered when time.
Skill This project will force me to learn new skills such as mixing and pouring epoxy. I am also planning to incorporate
under glow lighting in the epoxy. I will need to learn the best way to include this into my design so it can be used
sustainably.
Equipment at school My school has all the relevant equipment the I require to manufacture my coffee table. I will need to consider the
maximum width of the thicknesser when designing the manufacturing process for my table. My table is around
800mm wide, but the thicknesser is around 500mm. This is a challenge that I will need to solve in the manufacturing
stage.
Materials available There are a range of materials available to me. This is due to the fact that all the costing for my table will be covered
by my parents. This gives me a lot of freedom in the choice of my materials. So, I will only be sourcing the highest
quality material. Some places that I have…Ask sir best placesto purchase wood
CRITERIA FOR SUCCESS
In successfully completing this major work, it will need to meet these requirements and features to be successful:
- Must be an aesthetically pleasing piece, that has a diverse grain structure to catch the eye
- Project must work well with surrounding pieces of furniture and connect the room together
- Must provide storage space for living room essentials, blankets, books, magazines, and drinks
- Needs to be a practical piece of furniture that can be used daily
- Project must be created with high quality materials that will increase the longevity of the piece
- This piece must give the effect/illusion that it is floating and is not connected in the middle
- Must have light strips underneath epoxy so it can be turned on and off
Yes Somewhat No
Does the piece give the illusion of
floating?
Is there sufficient storage for living
room essentials?
Is the piece robust enough to with
stand constant use?
Is there a complex gran flow that will
catch the eye?
Does the epoxy have any bubbles or
defects in it?
AREAS OF RESEARCH RELATING TO STATEMENET OF INTENT
Grain matching I will do extensive research on all the different Grain matching is important because it makes
methods of grain matching, analysing them to the joints of a material look seamless. This is
see where, and how they are used. Then I will important because a seamless joint
select the method that I believe will work best contributes to a more aesthetic and overall
with my project. higher quality piece of furniture.
RESEARCH
MATERIALS
Name: Description: American oak is a Workability: American Oak is a hardwood Availability: American Oak is a very
native hardwood to Northern that is also very heavy. American oak popular and highly demanded wood.
Common name: American America. It’s colour ranges from a machines well and can be easily glued, Even though it isn’t a native type of
oak pale to a medium golden-brown nailed, or screwed. It can also hold a finish wood it is readily available for all types
Scientific name: Quercus tone. It has a distinctive grain well. Generally low number of small knots. of people. It can come finished and
rubra pattern that consists of long rays unfinished depending on your supplier.
passing down the length of the
wood. It also has a rough and
coarse texture to it. Common uses: American Oak is seen in a Suppliers:
wide variety of applications.
Allied Forest products
e.g. flooring, railway sleepers, timber
bridges and high-grade furniture. Britton timbers
Euroak Flooring
Greenigo
Name: Description: The American walnut Workability: American walnut is easily Availability: American walnut is a very
is a hardwood commonly found in machined both with hand tools and popular and highly demanded wood.
Common name: the eastern regions of north machines. It is also great for carving, Even though it isn’t a native type of
American Walnut America. Its colour ranges from turning and is suitable for steam bending. wood it is readily available for all types
golden rich chocolate brown to a This Walnut can also hold a high polish. of people. It can come finished and
darker brown colour. It has a Walnut generally has a low number of unfinished depending on your supplier.
dense, tight grain structure that small knots throughout.
Scientific name: runs parallel to the wood.
Juglans Nigra Common uses: Suppliers:
Name: Description: Australian Cypress is Workability: Australian cypress is a Availability: Australian Cypress is
a native hardwood to Australia. Its hardwood native to Australia. It can be naturally grown in Australia. This
Common name: colour can range from a light machined by both hand and machine but means that there are excess amounts
Australian Cypress pine brown to a darker brown, there can can be brittle. So, when nailing care of the material. This timber is also
be some darker, reddish-brown should be taken. It’s common for there to sometimes dressed, and can be
streaks running down the grain. be dark brown knots running through the acquired for certain suppliers
The grain runs along the timber, timber.
Scientific name: and the texture is uniform.
Callitris Columellaris Common uses: Suppliers:
- Flooring - Demak
- Abbey
- Cladding - AKD Softwoods
- Fencing - Boral timber
- Outdoor furniture
- Carving
Name: Description: Blackbutt is a native Workability: Australian Blackbutt Availability: Australian Blackbutt is
Australian hardwood. It can range behaves decently when machining. There naturally grown in Australia. This
Common name : from a tan colour to a bright aren’t any major flaws when machining means that there are excess amounts
Blackbutt yellow. It has grain that runs this timber, but there are better options of of the material. This timber is also
parallel to the wood, and there can timber for your project. Blackbutt has very sometimes dressed, and can be
also be small streaks of black/dark few knots, these knots are very small and acquired for certain suppliers
brown wood throughout the not usually a problem when machining.
Scientific name: timber. It has an even texture
throughout.
Eucalyptus Pilularis Common uses: Suppliers:
FINISHES
Grapeseed Oil Grapeseed oil is a non- - Weather - Not very durable - Some people are
toxic finish. This is resistant - Not wear allergic to some
useful in the application - Drying time 2-12 resistant oils
of chopping boards, and days - Inhalation may
any other pieces that - Can be applied cause some
may come in contact using rag and irritation
with food. just wipe it on
ADHESIVES
PVA(polyvinyl PVA is a white synthetic It takes around 18-24 hours to dry fully. Can be broken Fairly safe
acetate) polymer used as an down by bacteria adhesive.
adhesive for porous Its a decently strong wood glue, with a
materials. shelf life of around a year. PVA is also Cannot be frozen Inhalation, and
chemically resistant, water soluble and swallowing will
biodegradable. Cannot varnish cause nausea,
over the top of it vomiting, and
Not fully irritation to the
waterproof digestive tract.
Epoxy resin Epoxy resin is a flexible, High strength. High cost Limited
usually thermosetting Low Shrinkage interaction can
resin made by Long drying time cause acute
copolymerization of an Excellent adhesion to various substrates contact
Handling
epoxide with another Effective electrical insulation difficulties dermatitis, but
compound having two Chemical and solvent resistance, and more repeated
hydroxyl groups and used interaction can
chiefly in coatings and Low cost and low toxicity cause chronic
adhesives. It can also be It takes around 7 days for epoxy to dry, contact
dyed any colour you want. and it has a shelf life of around 3 years. dermatitis.
PROCESSES
Reinforced mitre joint My table will require mitred joints on most I will do this by using dominos to reinforce
edges because of their high aesthetic value. the mitre joints. By using dominos, I am
My joints will be holding most of the weight increasing the total surface area of the joint.
in some sections, and mitre joints are not the This vastly increases the forces that the joint
strongest. So, I decided that it would be can withstand before failure.
beneficial to reinforce them, improving the
overall structural integrity of the table.
Name Why How
Domino I require the use of dominos to join my I will achieve this by using a domino machine
timber together. My piece is 800 mm wide, to create an aperture in the wood. Then I will
so I will have to use multiple smaller pieces coat the domino and the aperture in wood
of timber and join them together. This large glue to ensure a strong joint. The purpose of
piece of wood must be able to withstand the domino is to increase the overall surface
forces and break easily. That is why I am area of the joint and to reduce movement in
implementing the use of dominos to ensure the joint. This is the best way to join multiple
that the structural integrity of my piece is pieces of wood to form a large uniform
not compromised. piece.
Installation of lighting I am going to install strip lighting under the I will use the CNC to cut out a groove for my
epoxy. This will enhance the features of the strip lighting to lay in. I will need to
epoxy and create a stimulating visual effect. I investigate the optimum distance to spread
plan for there to be different settings and the lighting strips to ensure uniform lighting.
colour effects to increase the diversity of the After I have laid the lighting strips, I will then
lights. pour the epoxy over the top.
JOINTS
Joint Diagram Common uses Advantages Disadvantages
TECHNOLOGIES
JOINTS
My table is a very simplistic design that does not involve too many
complicated processes. That’s why I am only using two types of joints
in my design. The first joint I am using is the dominoed mitre joint. I
chose this joint because it has a very sleek design that will allow me to
continue the grain throughout the corner. The use of dominos creates
a more secure and strong joint.
The second joint that I will be using is the rebate joint. I will be
implementing this on the underside of my table. This joint will be used
to hold most of the weight. This joint only needs to hold the piece of
wood in place because the piece is sitting upright at 90 degrees.
OTHER PROCESSES
The installation of lighting into the epoxy is a technique that I think will
increase the aesthetic value of the epoxy. This lighting will be used as
soft mood lighting, rather then party lights. This coffee table will sit in
the main living room in my
house, that is why I have chosen
to use darker tones that create
mood lighting rather strobing
party lights. The soft mood
lighting that this produces, will
augment the intricate swirls and
spirals of the epoxy
RESOURCES
FINISHES
The finish that I am going to use is called Rubio monocoat. This is a hard wax finish and was designed to be a flooring finish. I am choosing to use this finish
because it is a heavy-duty finish that has great durability. This is a factor that I must consider because my coffee table will be the centre of the room and it
will be used every day. Another feature that I love about this finish is the way it enhances the timber. Unlike wood stains, this finish does not change the
colour of the timber but enhances what is already there. This will work well with the complex grains structure of my Walnut. To conclude this finish will be
used because of its great durability, and ability to enhance natural grain structure.
ADHESIVES
My table has many domino joints that will require the use of PVA glue. This glue is the most effective choice for me because I do not require extreme
amounts of strength in these joints. I will also be using glue in every joint so if I chose a more expensive glue then it would get costly very quick.
The next Adhesive that I am going to incorporate into my design is Epoxy resin. This resin is going to be utilised in the form of an epoxy river. This river will
run down the centre of my table and will act as the large feature of my table. I am still to choose a colour that will best work in my living room.
TECHNOLOGIES
I will be using a range of technologies to manufacture my table, these include the orbital sander, table saw, domino machine, and CNC router. I will be
using the orbital sander for most of my sanding. My table has a plentiful amount of surface area, this makes the orbital sander the perfect tool for the
job. I will also purchase a buffing pad that I will use on the orbital sander to help me apply my finish. The next crucial technology is the table saw. This is
the machine that I will be doing most of my cutting on. This machine removes a lot of the human error and enable perfect uniform cuts every time. This
is important if I want my table to be finished to a high standard. The Domino machine is also going to
be one of my most used tools. I will be reinforcing every joint with dominos to increase their overall
strength. I will be implementing them into every mitre joint and they will also be used to joint my
smaller pieces to make my tabletops. The final technology that I will be using is the CNC router. This
router will be used to carve out the river for my epoxy to lay in. I am using this method because I will be
able to make any shape I want carved in as my river. It also is extremely accurate and precise; this is
important to create a thorough piece that is finished to a high standard. To conclude I will be using a
range of technologies to ultimately achieve the most delightful quality table.
DEVELOPMENT OF IDEAS
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CUTTING LIST