By:

Engr. Rodolfo R. Penalosa, PEE, PECE, APEC Engr., ACPE Engr.

Former: Chairman, Board of Electrical Engineering
President: Westco Electrical & Equipment Corp.
President: Pamav Training Institute & Technology Center, Inc.
Power Transformer, CB, PT, CT, SA, etc.
using IEEE Standards
• Compliance to Applicable Standards
• Compliance to Customer Specifications
• Verify guarantee parameters
• Assess quality and reliability
• Verify Design
• Obtain additional performance and reference data
As per IEEE standards
• Routine tests
• Design Tests
• Other Tests
As per Characteristics of Tests
• Quality Verification Tests
• Performance Tests
• Thermal Tests
As per Characteristic Tests: … Continuation:
• Dielectric Tests
• Mechanical Tests
• Test Data and future references
• others
• IEEE Standard C57..12.00
IEEE Standard General Requirements for Liquid-Immersed,
Distribution, Power and Regulating Transformers

• IEEE Standard C57..12.90

IEEE Standard Test Code for Liquid -Immersed, Distribution, Power
and regulating transformer.
1. Inspect transformer and parts for shipping damage and moisture.
2. Check nameplate and prints for proper voltages and external
phasing connection to the line or bus.
3. Check calibration of all thermal gauges and hot-spot heater, bridge
RTDs (resistance temperature detector) and associated alarm contacts.
Contact settings should be similar to the following:
• One stage runs all the time (forced cooling)
• 2nd stage at 80°C
• 3rd stage at 90°C
• Hot-spot alarm 100°C (trip at 110°C when applicable)
• Top-oil alarm 80°C at 55°C rise and 75°C at 65°C rise OA
= no
• fans or pumps
• FA =fans running
• FOA = fans and pumps running
4. Check and Megger all wiring point to point: Fans, pumps,
alarms, heaters, tap changers, and all other devices on the
transformer and interconnecting cables.

5. All banks above 150 MVA should be vacuum dried. Do not

apply test voltages to the winding during the vacuum drying
process. Make certain the terminals are shorted and grounded
during oil circulation because of the large amount of static
charge that can build up on the winding.
6. After the tank has been filled with oil, confirm that an oil
sample was sent to the Chemical Lab and that its results are
entered in the bank test reports. Note the oil level and
temperature at completion of filling.

7. Power operate to verify proper rotation of pumps and fans

and correct operation of the under load (UL) tap changer,
when provided. Also, check heater, alarms and all other
devices for proper operation
• Ratio and Polarity (Voltage Method or TTR). The preference
is that all large power Transformers (>1 MVA) be tested with
TTR test set.
• Impedance
• DC winding resistance
• Megger and Power Factor windings, bushing and arrestors.
Note: Wait until 24 hours after completion of oil filling for
Power Factor testing.
8. Load CT circuits overall and flash for polarity.
9. Before energization, trip-check bank protection schemes
and make sure the gas collection relay is free of gas.
10. When energizing a bank or picking up load, monitor bank
currents and voltages, including UL tap-changer operation.
11. Check proper phasing and voltage of the bank to the
system before load is picked up. When possible, large
transformers (>1 MVA) should remain energized for eight
hours before carrying load.
12. Make in-service checks on meters and relays.
13. Release to Operations and report energization information
to the TNE office.
14. Turn in revised prints and test reports, which should
include the following:
• All test data
• Moisture and oil data
• Problems incurred
• In-service data
• Time energized and release to operation
• Any unusual problem that information will aid in future
equipment testing
15. NAMEPLATE DATA and TERMINAL MARKINGS :
• Collecting nameplate data is not testing, but it must be
done for all equipment.
• This data is recorded by the person(s) performing the
equipment tests.
• The act of recording the nameplate data also helps test
personnel familiarize themselves with the unit to be
tested.
• Terminal marking of power transformers is
determined by ANSI standards. Two winding
transformers have terminals designated by H and X
(e.g. H1 , H2 , X1 , X2 ,), where H is the higher voltage-
rated winding and X is the lower voltage winding.
• As viewed from the high-voltage side, H1 bushing
terminal will be located on the right

• Three-or more-winding transformers will have

winding designation H, X, Y and Z, where H is the high-
voltage winding (or, the highest kVA-rated winding in
case windings have the same voltage rating) and X, Y,
and Z are for decreasing winding voltage ratings.
• CT & VT Tests:
• Transformer bushing CTs & VTs should be tested
using the Current Ratio test method before the
transformer has been completely assembled. CTs
should be tested before they are mounted on the
transformer.
• BUSHING POWER FACTORING (AC Hi-Potential Insulation
Testing)
• All bushings should be tested for insulation power
factor before they are inserted into the transformer.
• Measure the values for both C1 and C2 (especially if
they are specified on the bushing nameplate). A proper
capacitance test could indicate whether a serious
internal problem with a bushing exists prior to insertion
and whether a power factor test would be advisable.
• SINGLE-PHASE VOLTAGE RATIO, POLARITY and IMPEDANCE
MEASUREMENTS:
• Ratio, polarity, and impedance measurements are
compared with nameplate data to verify their correctness
and to ensure that there is no hidden shipping damage,
that the transformer field assembly is correct, and that
the transformer is ready for service.
• In addition, these test data reports become a valuable
tool when compared with later diagnostic tests used to
assess transformer condition.
• Safety :
• Before proceeding with any measurements in a high-
voltage substation, the test engineer must be thoroughly
familiar with the job. Make sure the transformer bank
being tested is de-energized, out of service, and isolated
from the power system before climbing on it or
connecting it to any test leads.
• Follow all safety rules and be aware of any energized
equipment in the working area. Never uncoil test leads by
throwing them in energized yards.

• Ground test equipment and test circuits to avoid stray

voltages from energized lines, lightning or close-in faults.

• Take care to check the polarity of the test voltage. The

grounded leg of the 230-VAC source shall be connected to
ground for safety.
 PamavTech – Pamav Training Institute & Technology Center, Inc.
For Training with CPD Points
as PRC Accredited Provider
• Power Transformer Testing & Commissioning
• Protective Relaying
• Power Quality & Harmonics Measurements