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Advances in metabolic pathway and strain engineering paving the


way for sustainable production of chemical building blocks
Yun Chen1 and Jens Nielsen1,2,3

Bio-based production of chemical building blocks from The high productivity of the current chemical industry
renewable resources is an attractive alternative to petroleum- has contributed to efficient conversion of platform pet-
based platform chemicals. Metabolic pathway and strain rochemicals into a broad array of industry chemical pro-
engineering is the key element in constructing robust microbial ducts. It is therefore of great interest to produce a number
chemical factories within the constraints of cost effective of bio-based building block chemicals from biomass as a
production. Here we discuss how the development of renewable resource, to fit into the highly optimized
computational algorithms, novel modules and methods, omics- chemical manufacturing processes [2].
based techniques combined with modeling refinement are
enabling reduction in development time and thus advance the Microorganisms are increasingly used as platform cell
field of industrial biotechnology. We further discuss how recent factories by industrial biotechnology to produce a whole
technological developments contribute to the development of range of compounds that find numerous applications,
novel cell factories for the production of the building block such as alcohols, organic acids, amino acids, pharmaceu-
chemicals: adipic acid, succinic acid and 3-hydroxypropionic ticals and polymers. However, the cost and required
acid. platform techniques dictate that currently only a few
platform cell factories are preferred in industry, including
Addresses (but not limited to) the bacteria Escherichia coli, Coryne-
1
Novo Nordisk Foundation Center for Biosustainability, Department of
Chemical & Biological Engineering, Chalmers University of Technology,
bacterium glutamicum and Bacillus subtilis, the filamentous
SE412 96 Gothenburg, Sweden fungi Aspergillus niger, Aspergillus oryzae, Penicillium chry-
2
Novo Nordisk Foundation Center for Biosustainability, Technical sogenum and the yeast Saccharomyces cerevisiae. Of these, S.
University of Denmark, DK2970 Hørsholm, Denmark
3
cerevisiae proves to be an attractive cell factory due to its
Science for Life Laboratory, Royal Institute of Technology, robustness and remarkable tolerance against various stres-
SE171 65 Solna, Sweden
ses at industrial conditions. This cell factory has been
Corresponding author: Nielsen, Jens (nielsenj@chalmers.se) extensively used in food and beverage production, and is
also exploited for the production of fine and bulk chemi-
Current Opinion in Biotechnology 2013, 24:965–972 cals such as nutraceuticals and pharmaceuticals.
This review comes from a themed issue on Chemical biotechnology
By far the most important reason for industry not to shift
Edited by Kristala LJ Prather
from petroleum to bio-based production of chemicals is the
For a complete overview see the Issue and the Editorial higher production cost. To cope with these constraints, an
Available online 28th March 2013 integrated approach to constructing robust microbial
0958-1669/$ – see front matter, # 2013 Elsevier Ltd. All rights reserved. chemical factories and improved production processes
would be required (Figure 1). Available computational
http://dx.doi.org/10.1016/j.copbio.2013.03.008
algorithms allow systems level design [3]. Emerging tools
and methods in synthetic biology open up the possibility to
make metabolic pathway and strain engineering easier and
Introduction faster. Integrative analysis of comprehensive omics data
Chemicals are an integral part of our daily life and play an with modeling refinement facilitates multiple-objective
important role in the world economy. The global chemi- optimization. In this review, we will discuss how progress
cal industry has grown rapidly since 1970, and the revenue in fundamental techniques advances metabolic pathway
it has generated increased about threefold over the last and strain engineering, thereby affording the potential to
decade, growing to USD5000B in 2011 (according to the substantially reduce research and development time and to
American Chemistry Council, URL: http://www.ameri- decrease time to market. As examples of building block
canchemistry.com/Jobs/EconomicStatistics/Industry-Pro- chemicals, adipic acid, succinic acid and 3-hydroxypropio-
file/Global-Business-of-Chemistry). Although providing a nic acid, which represent a near-term opportunity for the
variety of useful products, the chemical industry is inher- replacement of petrochemicals with renewable resources,
ently non-sustainable as it heavily relies on crude will be discussed in detail.
petroleum and its environmentally damaging production
processes [1]. The desire to reduce dependency on Computational platforms guide systematic
petroleum and an increased concern for the environment design
are leading drivers for the sustainable production of The use of powerful computational tools can lead to
both fine and bulk chemicals from renewable resources. better-informed and more rapid design and optimization.

www.sciencedirect.com Current Opinion in Biotechnology 2013, 24:965–972


966 Chemical biotechnology

Figure 1

System design

Modules Methods
Fast assembly or engineering
RBS Plasmid Genome integration
TRMR
MAGE
SLIC

DATABASE Control of enzymes or pathways


Novel Enzyme

Post-transcription

n
Metagenomics

tio
ri p
(Re)Construction

sc
an
Tr
Protein Switch
Predicted

Evolution or
Library rational design
Measured

Omics-techniques Modeling refinement


Integrative

vb
analysis v
Fluxomics S = σi (UiVT)
Metabolomics i =0
va
Proteomics

vc
Transcriptomics v1 – v2 – v3 +1 –1 –1 0 0

Genomics – v1 + 2v2 – v4 = –1 +2 0 –1 0
v1 + v4 – v5 +1 0 0 +1 –1

MICROBIAL CHEMICAL FACTORY


Current Opinion in Biotechnology

Overview of integrated approach for construction of robust microbial chemical factories (MCF). Computational platforms guide systematic design.
Discovering and engineering novel modules and devices afford great potential for robust pathway construction. Emerging methods for fast assembly
and engineering, and tools for modulating gene expression and regulating metabolic pathway facilitate efficient construction. Systematic analysis of
comprehensive omics-data with modeling refinement enhances capability for global optimization. Iterative engineering cycles are needed to achieve
the desired MCF.

A range of computational pathway prediction algorithms is of primary importance not only to predict a wide range
has been generated providing a systematic framework for of possible routes, but also to rank them based on dis-
metabolic pathways (re)design, which is not only limited criminative criteria. A prioritization scoring algorithm
to changing existing pathways through introduction of based on binding covalence, chemical similarity, thermo-
gene knockouts or amplifications, such as OptKnock [4], dynamic favorability and pathway distance has been
OptGene [5], OptForce [6] or FSEOF [7], but also aids in suggested [11], and the recently published web server
identifying possible pathways from first principles based RetroPath [12] offers a way to retrieve reactions varying in
on known enzyme reactions, for example, DESHARKY number from the large numbers of reactions found using
[8] or based on possible biotransformations of functional BNICE to the small numbers of reactions that are pre-
groups by known chemistry, for example, BNICE [9]. A sented in the KEGG database.
similarly principled predictor has identified more than
10 000 possible pathways for the synthesis of 1,4-butane- In addition, computer-aided design software for design-
diol from common central metabolites [10]. Therefore, it ing regulatory circuits and aided protein engineering has

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Sustainable production of chemicals Chen and Nielsen 967

been developed. An automated prediction algorithm can genome in yeast by using a combination of enzymatic
predict the relative translation initiation rates of genes in vitro assembly and in vivo homologous recombination
with specific ribosome binding site (RBS) sequences, and [22]. Ligation-free method SLIC and BglBricks have also
also enables design of synthetic RBS with a desired enabled rapid construction of operons and pathways
translation rate [13]. The recently developed Rosetta [23,24]. DNA assembler via in vivo homologous recom-
de novo design protocol is capable of generating enzyme bination in yeast is capable of rapidly assembling multiple
activity from an inert scaffold, rather than relying on an genes in a single step [25]. Moreover, rapid engineering of
existing catalytic activity as a starting point [14]. the chromosome of an organism was demonstrated using
multiplex automated genome engineering (MAGE) [26]
Novel modules and tools or trackable multiplex recombineering (TRMR) [27].
Novel devices with high efficiency, such as novel Using these methods and even more modules and devices
enzymes (genes), promoters and RNA-based control currently being developed, the time required for genetic
modules, are prerequisites to construct and optimize construction can be drastically reduced.
robust biological systems for chemical production. Avail-
ability and catalytic efficiency of enzymes are of critical A diverse array of toolsets has been described for quali-
importance for metabolic pathway engineering. Through tatively tuning the expression of genes and regulating
mining the extensive genomic, metabolic and enzyme pathway fluxes:
databases such as KEGG, NCBI and SWISS-PROT to
identify required enzymes, for example, exploiting (i) Modifying gene dosage. A ubiquitin-based degra-
natural substrate promiscuity led to identification of a dation system was employed to modify the plasmid
new amination enzyme for the synthesis of a non-natural copy number and gene dosage, resulting in threefold
amino acid L-homoalanine [15] or subtractive genome improvement in patchoulol production [28].
analysis was applied to identify the key enzymes for long (ii) Control of transcriptional activity. Modifying the
chain alkane production [16]. Besides, metagenome components of global transcription machinery
screenings can extend the access to naturally existing resulted in increased ethanol tolerance and pro-
catalytic diversity [17]. Moreover, in addition to random duction in yeast [29].
mutagenesis and recombination (shuffling), the develop- (iii) Posttranscriptional processing. Rnt1p mediated hair-
ment of methods for evolving or rationally designing pin was applied to titrate expression of the native
enzymes will significantly expand the potential to create yeast ERG9 gene and control of flux through the
novel enzymes with higher activity and specificity. Using ergosterol pathway [21].
enzyme evolution and replacement of amino acids at the (iv) Spatial manipulation of enzymes. Direct enzyme
active site of levopimaradiene synthase successfully fusion [30], attachment to a protein or RNA-based
increased enzyme catalytic activity, resulting in 10-fold scaffolding system [31,32], or targeting to native
increased levopimaradiene production [18]. organelles [33] are gaining increasing attention, as
they can reduce the loss of intermediates via side
Besides the identity of the enzymes (genes) selected, reactions, degradation or secretion, negative effects
novel modules are required for efficient construction and of toxic intermediates, and unwanted allosteric
fine-tuning expression. A number of constructs allow for regulation.
expression of target genes from plasmids, artificial or (v) Switches that sense and respond to environmental
native chromosomes. A variety of well-characterized pro- changes. DSRS is a recently developed system
moters exist for expression of target genes, and several which can dynamically detect specific metabolites in
synthetic promoter libraries have been constructed by the host and automatically regulate a metabolic
mutagenesis of promoter regions through error-prone pathway. It was demonstrated that this DSRS
PCR [19], or shuffling of multiple gene promoters [20]. increased biodiesel production to 1.5 g L 1 and
This has significantly expanded the promoter selection improved the yield threefold [34].
availability, but there is still a need for further develop-
ment in the field, for example, for inducible promoters for
yeast and for better characterization of known promoters These tools offer great potential for improving the con-
at different environmental conditions. A step in this struction and control of biosynthetic pathways.
direction is RNA-based synthetic control modules allow-
ing for predictable tuning of expression levels [21]. Integrative analysis contributes to global
analysis and optimization
Rapid engineering and qualitative control Recent developments in comprehensive transcriptomics,
The development of methods to rapidly assemble large proteomics, posttranslational protein modifications and
synthetic pathways provides a scalable alternative to metabolomics, combined with computational modeling
traditional recombinant DNA cloning methods. A notable enable much detailed understanding of cellular and
example is assembling and cloning a whole bacterial metabolic characteristics. This knowledge, insight and

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968 Chemical biotechnology

information will facilitate identification of target genes for improved anaerobic growth rate, xylose consumption rate
multiple-objective optimization. There are many success- and ethanol production were generated [43]. In another
ful examples of metabolic pathways and strain engineering study the galactose uptake rate was increased by adaptive
using these analysis tools. With the help of genome scale evolution. In connection with the use of adaptive evol-
algorithms to identify gene knockout targets, cubebol ution [44] subsequent systems level analysis is important,
production was improved [35]. ChIP-chip was used to as illustrated recently when the Ras2/PKA signaling path-
identify novel candidate cofactor proteins interacting with way was identified as a new target for improving galactose
transcriptional regulator Tup1 helping to modulate the utilization [45].
cellular response to a variety of stress conditions [36].
Targeted proteomics was able to identify potential bottle- Another important factor that can impact the overall
necks in a mevalonate-based pathway for terpene pro- process viability is product tolerance, as many chemicals
duction [37]. 13C metabolic analysis was adopted to can adversely affect cell growth. Evolutionary engineer-
identify bottleneck reactions for lysine production in C. ing combined with functional genomics analysis of toler-
glutamicum [38]. DNA microarray and metabolite profiling ance to exogenously applied products of interest has
studies have revealed an imbalance in carbon flux due to shown that it is possible to discover potential resistance
the accumulation of the toxic intermediate 3-hydroxy-3- mechanisms [46]. Another approach is to use computer
methyglutary-CoA in a synthetic pathway [39]. A multi- aided design of an efflux pump library followed by screen-
variate-modular approach has been implemented to bal- ing. This approach enabled discovery of a new efflux
ance the metabolic fluxes for enhanced production of a pump that facilitated the tolerance to the target biofuel,
taxol precursor [40]. These achievements demonstrate that and enhanced limonene production twofold [47].
the combination of systems level analysis with omics-based
techniques can be effective to overcome hidden problems Production of valuable building block
and optimize metabolic pathways and host organisms. chemicals
Currently available bio-based chemicals include com-
The data from systems-level analysis are captured and fed modity and fine chemicals, fuels and materials.The first
back to refine modeling, and better-informed modeling commercial examples, such as polylactic acid, polyhy-
will in turn facilitate simulation and optimization of the droxyalkanoate and 1,3-propanediol, represent successful
cell factory. As models expand and are used to integrate market penetrations for large-scale bio-based products.
omics data, the interpretation of the cellular character- With the development in both the academic and indus-
istics including the metabolism and regulatory network is trial fields, more and more bio-based chemicals are
being continually upgraded. One example in this direc- becoming cost competitive representing a near-term
tion is the constraint-based reconstruction and analysis opportunity for the replacement of petrochemicals with
(COBRA) approach, which has been recently reviewed chemicals produced from renewable resources.
[41]. Computational tools are already guiding system
design and optimization with more and more successful Adipic acid
viable examples, and user-friendly simulation tools are Adipic acid is a building block chemical for nylon-6,6
being developed, such as the BioMet Toolbox [42], polyamide and other polymers with an annual market over
making this complex technique accessible to the non- USD6B. It is currently produced from benzene, a carcino-
specialist experimental microbiologist. It is expected that genic petroleum fraction [48]. Verdezyne used synthetic
more accurate genome scale metabolic models will gene libraries to design a novel synthetic pathway in a yeast
increasingly be employed in metabolic engineering for to produce adipic acid from feedstocks such as sugars,
bio-based chemical production. plant-based oils and paraffin [49]. The disruption of the
gene POX4 coding for acyl-CoA oxidase, which partially
Combinational approaches for strain blocks the beta-oxidation activity, and factors that redirect
improvement the substrates to the terminal omega-oxidation were
To be competitive with petrochemical processes, it is employed to enhance production of this product [49]. This
essential that microbial conversions are executed with process was demonstrated at a pilot plant scale from
high productivity and yield, and that there is a significant vegetable oil (Verdezyne, URL: http://verdezyne.com/
cost reduction of the raw material, for example, by using verdezyne/News/documents/VerdezynePilotPlantRelea-
inexpensive feedstocks, such as biomass. Much effort has seBusinessFINAL.pdf).
been exerted to extend the carbon substrate range and to
improve carbon utilization efficiency with a particular Succinic acid
focus on bio-based production of fuels and bulk chemi- Succinic acid is a chemical intermediate widely used in
cals. To debottleneck yeast’s inability of digesting the the detergent/surfactant and ion chelator market, as well
five-carbon sugars present in lignocellulosic biomass, in a as an additive in the food and pharmaceutical market.
recent study combining metabolic with evolutionary The current global market for succinic acid is about
engineering new S. cerevisiae strains with greatly 30 000–50 000 tons per year with a market price of

Current Opinion in Biotechnology 2013, 24:965–972 www.sciencedirect.com


Sustainable production of chemicals Chen and Nielsen 969

Figure 2 Figure 3

Glucose
DHAP DHA Glycerol
DhaB
Phosphoenolpyruvate
G3P 3-HPA
AbSadH or
Anaplerotic pathway

β-alanine puuC
Pyruvate Glucose
3-HP
α-alanine
CaMCR
Acetyl-CoA Pyruvate Malonate
semialdehyde
Lactate
Oxaloacetate CaMCR
Acetyl-CoA Malonyl-CoA
Citrate

Malate Lactoyl-CoA Acryloyl-CoA 3-HP-CoA


Glyoxylate pathway Current Opinion in Biotechnology

Glyoxylate
Isocitrate Metabolic pathway through beta-alanine (red), glycerol (blue), malonyl-
CoA (green) or lactate (purple) to produce 3-hydroxypropionic acid.
Fumarate

Succinate and 17.4 g L 1 with the final pH dropping to a value of


Current Opinion in Biotechnology
about 3 [56]. Reverdia, a company backed by DSM and
Roquette, has developed a low-pH (pH = 3) yeast-based
Metabolic pathways for the production of succinic acid from glucose. fermentation process to produce biosucciniumTM from
The anaplerotic pathway and glyoxylate pathway are presented in blue renewable carbon sources (glucose and carbon dioxide),
and purple, respectively. which has been successfully produced in a 300 metric
tonne capacity demonstration plant [57]. For microbial
production of building block chemicals anaerobic fermen-
USD2400–3000 per ton, but the market potential is tation processes have attracted interest since they nor-
expected to be more than 100 000 tons per year by mally result in higher theoretical yields [58,59]. An
2015 [50]. To biotechnologically produce succinic acid engineered yeast expressing heterologous phosphoenol-
three metabolic pathways can be implemented: the pyruvate carboxykinase, malate dehydrogenase and
reductive branch of the TCA cycle, the oxidative branch fumarase in the cytosol was used in an anaerobic process
of the TCA cycle and the glyoxylate pathway (Figure 2). at low-pH conditions for the production of dicarboxylic
There have been considerable research efforts predomi- acids such as succinic acid with ethanol as a minor by-
nantly using prokaryotic organisms, such as rumen bac- product [59].
teria and recombinant E. coli, to improve the bio-based
production of succinic acid [51,52]. One remarkable 3-Hydroxypropionic acid
example is the development of a recombinant E. coli 3-Hydroxypropionic acid (3-HP) is a platform chemical
strain via rational design combined with adaptive evol- that has recently received significant attention due to its
ution, capable of producing 87 g L 1 succinic acid [52]. numerous applications. In the chemistry industry it can
Succinate concentrations up to 146 g L 1 were achieved be used to produce a range of valuable chemicals and
in a cell recycling fed-batch culture of engineered C. polymers, of which acrylic acid is the most attractive
glutamicum [53]. compound. Other derivatives include acrylamide, acrylo-
nitrile, 1,3-propanediol, and malonic acid. Since no organ-
Yeast and filamentous fungi have also been developed for ism has been identified so far that naturally produces 3-
succinate production, since they can grow at rather low HP as a major product, a number of biosynthetic pathways
pH which would make their cultivation more favorable have been suggested for the production of 3-HP from
for downstream processing [54–56]. Raab et al. developed renewable resources [60]. Henry and coworkers demon-
a quadruple deletion S. cerevisiae strain, which could strated with the help of BNICE that it was possible to
produce succinic acid at a titer of 3.62 g L 1 with a yield design novel biosynthetic pathways for the production of
of 0.11 mol (mol glucose) 1 [55]. The yeast Yarrowia 3-HP from pyruvate [61]. One of these pathways through
lipolytica was engineered by blocking the succinate beta alanine (Figure 3) has been implemented in an
dehydrogenase activity and combining with random industrial setting, after obtaining the required novel
mutation for enhanced growth, capable of producing aminotransferase through protein evolution engineering
succinate at the level of 45.5 g L 1 in buffered medium [62,63].

www.sciencedirect.com Current Opinion in Biotechnology 2013, 24:965–972


970 Chemical biotechnology

Significant efforts have been made to develop a recom- bio-based chemical products will depend on the devel-
binant E. coli strain for the production of 3-HP from opment of cost-competitive bioprocess in terms of titers,
glycerol (Figure 3). In order to balance the enzyme yields and productivities. Advances in synthetic biology,
activity and stabilize glycerol dehydratase (DhaB), heter- systems biology and evolutionary engineering, and our
ologous DhaB and DhaB reactivase from Klebsiella pneu- continually improving understanding of metabolism and
monia and an alpha-ketoglutaric semialdehyde developing tools for its manipulation, can be expected to
dehydrogenase (AbSadH) from Azospirillum brasilense help to bring down the overall bioprocess cost and
were employed to reconstruct the 3-HP biosynthetic improve the chance of success. Besides there are increas-
pathway in E. coli. Consequently, the highest described ing industry and market pulls for bio-based chemical
titer was obtained at 38.7 g L 1, with an average carbon production. We believe that further developments in
yield of 35% on glycerol under aerobic conditions [64]. metabolic pathway and strain engineering will finally
This process, however, requires the addition of vitamin contribute to the creation of a more sustainable and
B12 to the culture medium, making it unfeasible for environmentally friendly chemical industry.
industrial applications. Current efforts are geared toward
using K. pneumonia as an alternative host, since it can Acknowledgments
produce vitamin B12 naturally [65,66]. In recent studies We would like to thank Dr Verena Siewers, Yongjin Zhou, Luis Caspeta-
Guadarrama, Rahul Kumar for reading the manuscript and providing many
by redirecting the metabolic flux toward 3-HP production valuable comments. This work has been funded by Vinnova, the Chalmers
with proper fermentation condition optimization, a 3-HP Foundation, the Knut and Alice Wallenberg Foundation, European
titer of more than 28 g L 1 was achieved [67,68]. Research Council project INSYSBIO (Grant no. 247013) and the Novo
Nordisk Foundation.

Considering the utilization of lignocellulosic sugars, one


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