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resistance in
Water-based Joncryl® and
Luhydran® products for interior
furniture and flooring coatings
Keeping the resistance in
2 Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings
Table of content
The biggest challenge within the industrial wood coatings fires and the reduction in manufacturers’ insurance costs is
industry today is providing environmentally sustainable products continuing to push the conversion further. Due to the
which offer the correct balance between coating properties and complexity of modern coatings, BASF works closely in
performance attributes. partnership with its customers and value chain contacts in
Over the years a variety of technologies has been developed by order to make customized innovative developments. The
BASF in order to cope with the diversity of demand. Use of one Joncryl® and Luhydran® ranges are sucessfully used in a
technology over another is usually due to a number of factors variety of water-based coatings for furniture and flooring
such as regional market preferences, existing application applications. The advances made in the Joncryl® and
systems, substrate choice and environmental pressures. Luhydran® product ranges allow the coatings formulator to
convert from solvent-based to water-based systems.
The latter has led to the EEC VOC legislation directive which has
become one of the major driving forces behind the conversion Protecting the environment by improved coatings for
to water-based from solvent-based systems. This together with furniture and flooring. At BASF, we create chemistry.
health, environmental and safety concerns including the risk of
4 Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings
BASF has a wide range of products for both interior and exterior wood
coatings formulations. There are challenges in terms of performance and
handling and usually there is a trade-off when choosing a certain technology.
The diversity of the Joncryl® and Luhydran® product lines allows Joncryl® features Your benefits
you to choose from a wide range of water-based technology
platforms. Coatings based on Joncryl® or Luhydran® can be enhanced stability
formulated according to the desired application method:
spraying, flow-coating, dipping or roller-coating. low foaming at high shear
surfactant-free
(pigment grinding directly into binder)
Joncryl® products – Rheology-Controlled (RC) emulsions easy handling
Joncryl® RC emulsions are surfactant-free. This is based on a fine particle size high clarity and gloss
process developed over 25 years ago. And because of excellent
behavior in industrial applications it has become the benchmark excellent morphology: excellent (hot) block resistance
in some industrial applications. The RC technology has been high Tg – low MFT fast water release and film formation
successfully expanded to other applications such as industrial lower coalescent demand
near-Newtonian flow behavior
wood coatings. Joncryl® products have been developed to meet fast drying
market needs. All mentioned properties are of course important, excellent water and chemical
but not always of equal importance. Therefore we focus on your resistance
self-crosslinking
customer’s application to develop a solution that fits. The RC good wet adhesion
emulsions are characterized by the use of a low-molecular-
weight acid-functional resin, produced by a proprietary process
and used as the emulsion polymer stabilizer.
Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings 5
Joncryl® and Luhydran® products have the balance between the right
durability and application properties. A coating needs to have the
combination of ingredients to offer both resistance properties and durability
versus application properties, for example, drying and good stackability.
At BASF we are always striving to push our products to the Transfer on high-speed lines
limits. This is done by a number of internal and external
weathering testing. On location in the Netherlands and in The transfer on high-speed lines is optimized by using Joncryl®
Germany we test the water, hail and UV resistance outside at RC emulsions and Luhydran® dispersions developed for
our weathering stations. For extreme weather conditions, optimal transfer. This increases the hiding power and reduces
external test methods such as “Florida exposure” are also used. the number of layers in your customer’s system.
BASF testing methods Low grain raising, deep penetration and good color
development are very important for primers or single coats.
BASF has a set of vigorous test methods which have been Water-based systems tend to develop certain grain-raising
developed based on years of experience within the exterior effects. Our products are able to minimize this effect by using
joinery industry which meet or exceed current European proprietary polymeric surfactant and small-particle-sized
standards, e.g., EN-927-1/5, DIN 68861b, IKEA R-4. We provide emulsions. This allows very quick water release and film
customers with the results which can help them add value to forming, thereby avoiding wood fiber swelling.
their coatings.
Ease of application
Up to the challenge
Application test methods
Self-crosslinking products from the Drying speed is the primary need in The Joncryl® Rheology-Controlled
Joncryl® and Luhydran® ranges offer driving the conversion from solvent- to acrylic emulsion range is known for its
fast water release and optimal film water-based systems. Production lines really clear, almost “solution-like”,
formation. These characteristics play a are getting faster and faster. BASF’s behavior. The unique RC technology
major role in forming protection against water-based polymers provide fast offers a leading edge in appearance,
moisture. water release and good film formation, resulting in good gloss and transparency
thus fast drying and early block or of the coating film.
stackability.
Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings 9
Our products are easy to sand: for both The surface is coated and a substance BASF products provide excellent
hand sanding and machine sanding. such as water, acetone, coffee or wine mechanical resistance to, for example,
is applied and covered. After various extreme weather conditions such as hail.
measurements in time, the surface is Joncryl® and Luhydran® products provide
inspected for changes in color, the right combination of film toughness
brightness, grain enhancement and any and elasticity to provide protection against
other surface defects. surface defects. The Taber®1 abrasion test
is universally used in the parquet coatings
market.
10 Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings
10 g water
3.3 g water
3.3 g DPnB
3.3 g BG
2.0 g water 2.0 g water
2.0 g DPnB 6.0 g DPnB
6.0 g BG 2.0 g BG
For more information on the optimal use of coalescents in your formulation, please contact
our technical support department for tailor-made advice that fits your paint formulation.
• Principle
- mix design of hydrophilic and hydrophobic solvents
- water as mix variable to vary solvent level
Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings 11
12 Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings
Over the whole of Western Europe, low - to medium-quality The coating has to fulfil essentially two major requirements:
self-assembly flatstock furniture has become increasingly • physically appealing
popular. This furniture market model gives the consumers the • protective and long-wearing
opportunity to change their interior as fashion trends change
for a reasonable price and with easy accessibility to new The right combination has to be found between these
products. Large furniture manufacturers serve the whole intra- requirements: gloss, color and feel with sufficient surface
European region. Like in exterior applications, automation and resistance properties to hot and cold liquids and household
industrialization of the wooden furniture production market has chemicals and mechanical resistance such as scratch and
led to a demand in systems which reduce coating costs but at abrasion. In the furniture industry there is a multitude of
the same time meet environmental pressures. Coating standards regionally. Our products are tested according to
suppliers want to move away from conventional technologies IKEA standards, DIN 68681 and other European standards.
like nitrocellulose and acid-curing to 1K water-based and 2K
water-based systems. Some large European furniture
manufacturers are playing a major role in enforcing stringent
demands to reduce VOC outputs even in non-European
production locations like China.
Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings 13
Joncryl® 8220 range – interior wooden furniture Joncryl® and Luhydran® – product range for furniture
Solids by Hydroxyl
Joncryl® 8226 MFT pH
Product Technology weight number
improved scratch [°C] [25 °C]
Joncryl® 8224 [%] [on solids]
workhorse Joncryl®
Joncryl® 8225 RC acrylic 45 10 7.7 -
8224
low VOC
Joncryl®
RC acrylic 45 <5 7.8 -
8225
RC acrylic technology
Joncryl®
RC acrylic 42 20 7.9 -
8226
Self-crosslinking range – interior wooden furniture Luhydran® self-
44 39 7.0 -
A 849 S crosslinking
Luhydran® self-
Joncryl® 8322 44 60 7.0 -
A 875 S crosslinking
economical
Joncryl® self-
41 30 8.6 -
® 8322 crosslinking
® Joncryl 8331
Joncryl 8330
improved Joncryl® self-
workhorse 38 33 8.1 -
chemical resistance 8330 crosslinking
Joncryl®
colloidal 30 <5 8.2 21
8223
Joncryl®
colloidal 44 - 2.1 70
661
Joncryl®
colloidal 40 - 6.2 30
663
Joncryl®
RC acrylic 46 12 8.1 35
77
Joncryl®
RC acrylic 44 <5 8.5 43
1915
Joncryl®
RC acrylic 43 > 60 8.5 78
1992
Joncryl® core
RC acrylic 45 <5 7.8
8225 shell
low low low low low
The other large wood coating segment is flooring, including parquet or solid
wood flooring. The principal amount of flooring coatings is “factory-applied”
to wood, parquet or engineered wood flooring by the flooring manufacturer.
For the “factory-applied” coatings there is a high throughput high high high high high high
required and thus the requirement for fast drying. The other
application method is the “on-site” coating of wooden flooring,
either for refurbishment of existing floors or for new flooring.
This is usually done by a professional contractor. The coating
formulation depends on the type of wood and the required
gloss levels; mechanical resistance (abrasion and scratch) is
usually also a requirement.
BASF has developed three technologies which offer you the
choice according to your specific requirements of either using
the products in 1K or 2K systems.
Flooring segment and technologies Joncryl® and Luhydran® – product range flooring
To fully convert, we need to make use of the full toolbox of Solvent-based Water-based Application Recommended
water-based technologies. While a one-for-one replacement technology technology examples products
for all technologies is not realistic, water-based products are Joncryl® 77
flatstock board
making major performance advances. Joncryl® 661
short-oil alkyd and RC emulsion/ Joncryl® 663
doorskins
Laromer® UV products nitrocellulose colloidal
Joncryl® 1915
furniture Joncryl® 1992
BASF also has a complete range of UV radiation-curing
products. The Laromer® UV range of products can also be
used in combination with the Joncryl® and Luhydran®
products for additional performance characteristics. Joncryl® 8225
acid-curable RC furniture
Joncryl® 8226
Joncryl® 8322
self-crosslinking
Joncryl® 8331
RC furniture Luhydran® S 849 T
polyesters (high chemical
resistance) Joncryl® 8311
OH-functional Joncryl® 8331
Luhydran® S 938 T
Joncryl® OH 8311/
OH-functional furniture OH 8312 +
Basonat® LR 9056
2K polyurethane
aliphatic Joncryl® U6336
furniture/
polyurethane
flooring Joncryl® U4190
hybrid/dispersion
Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings 21
Keeping the resistance in
22 Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings
OH-functional technology
Recommended
Market Technology Key properties
products
crosslinkable
Luhydran® S 938 T +
with melamine
Luwipal® 069
high chemical
resistance Luhydran® S 938 T +
Basonat® HW 100/
excellent
Basonat® LR 9056
furniture OH-functional adhesion
foils acrylic low low low low low low
large pH range
curability light chemical scratch pH block
low yellowing with melamine
Luhydran® S 945 T resins stability resistance resistance workability resistance
(white substrates)
good chalking Luhydran® S 938 T Luhydran® S 945 T
resistance
Keeping the resistance in
Water-based Joncryl® and Luhydran® products for interior furniture and flooring coatings 23
Contact
Europe
BASF SE
Resins & Additives
E-EDC/RF – J550
67056 Ludwigshafen
Germany
Tel.: +49 621 60-48172
Fax: +49 621 60-6648172
EDC 1311 e
BASF SE
67056 Ludwigshafen
Germany
www.basf.com/resins
The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our product, these data do
not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the product for a specific purpose.
Any descriptions, drawings, photographs, data, proportions, weights, etc. given herein may change without prior information and do not constitute the agreed contractual quality of the product.
The agreed contractual quality of the product results exclusively from the statements made in the product specification. It is the responsibility of the recipient of our product to ensure that any
proprietary rights and existing laws and legislation are observed. When handling these products, advice and information given in the safety data sheet must be complied with. Further, protective
and workplace hygiene measures adequate for handling chemicals must be observed.