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SUSPENSION

SECTION
FRONT SUSPENSION
FSU B

FSU
CONTENTS
PRECAUTION ............................................... 2 REMOVAL AND INSTALLATION ............... 11 F

PRECAUTIONS ................................................... 2 FRONT COIL SPRING AND SHOCK AB-


Precaution for Supplemental Restraint System SORBER ........................................................... 11 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Exploded View .........................................................11
SIONER" ................................................................... 2 Removal and Installation .........................................11
Precautions Necessary for Steering Wheel Rota- Disassembly and Assembly .....................................12
H
tion After Battery Disconnection ................................ 2 Inspection ................................................................15
Precaution for Procedure without Cowl Top Cover...... 3 Disposal ...................................................................15
Precautions for Suspension ...................................... 3
Precautions for Removing Battery Terminal ............. 3 LOWER LINK .................................................... 16 I
Exploded View .........................................................16
PREPARATION ............................................ 5 Removal and Installation .........................................16
Inspection ................................................................17 J
PREPARATION ................................................... 5
Special Service Tools ................................................ 5 UPPER LINK ..................................................... 20
Commercial Service Tools ........................................ 5 Exploded View .........................................................20
Removal and Installation .........................................20 K
SYMPTOM DIAGNOSIS ............................... 6 Inspection ................................................................21
NOISE, VIBRATION AND HARSHNESS FRONT STABILIZER ........................................ 23
L
(NVH) TROUBLESHOOTING ............................. 6 Exploded View .........................................................23
NVH Troubleshooting Chart ...................................... 6 Removal and Installation .........................................23
Inspection ................................................................24
PERIODIC MAINTENANCE .......................... 7 M
SERVICE DATA AND SPECIFICATIONS
FRONT SUSPENSION ASSEMBLY ................... 7
(SDS) ............................................................ 25
Inspection .................................................................. 7
N
SERVICE DATA AND SPECIFICATIONS
WHEEL ALIGNMENT .......................................... 8
Inspection .................................................................. 8
(SDS) ................................................................. 25
Wheel Alignment .....................................................25
Adjustment ................................................................ 9 O
Ball Joint ..................................................................30
Wheelarch Height ....................................................30

Revision: 2015 March FSU-1 D23


PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000011108345

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000011867259

CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.

Revision: 2015 March FSU-2 D23


PRECAUTIONS
< PRECAUTION >
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock A
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
Precaution for Procedure without Cowl Top Cover INFOID:0000000011867260
B

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to C
windshield.

FSU

PIIB3706J

F
Precautions for Suspension INFOID:0000000011108348

• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil. G
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment. H
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
Precautions for Removing Battery Terminal INFOID:0000000011108349 I

When disconnecting the battery terminal, pay attention to the following.


• Always use a 12V battery as power source.
J
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
• For vehicles with the engine listed below, remove the battery termi- K
nal after a lapse of the specified time:

D4D engine : 20 minutes YS23DDT : 4 minutes L


HRA2DDT : 12 minutes YS23DDTT : 4 minutes
K9K engine : 4 minutes ZD30DDTi : 60 seconds
M9R engine : 4 minutes ZD30DDTT : 60 seconds M
R9M engine : 4 minutes
SEF289H
V9X engine : 4 minutes
YD25DDTi : 2 minutes N
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur. O
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE:
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF. P
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE:

Revision: 2015 March FSU-3 D23


PRECAUTIONS
< PRECAUTION >
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.

Revision: 2015 March FSU-4 D23


PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000011108350
B

Tool number
Description C
Tool name
KV991040S1 Measuring wheel alignment
CCK gauge attachment
KV99104020 Adapter A D
KV99104030 Adapter B
KV99104040 Adapter C
KV99104050 Adapter D FSU
KV99104060 Plate
KV99104070 Guide bolt
ZZA1167D
KV99104080 Spring F
KV99104090 Center plate
KV48105800 Measuring wheel alignment
Guide bolt G

S-NT024

ST35652000 Disassembling and assembling shock I


Shock absorber attachment absorber

ZZA0807D
K

Commercial Service Tools INFOID:0000000011108351

Tool name Description


Spring compressor Removing and installing coil spring M

S-NT717
O

Revision: 2015 March FSU-5 D23


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000011108352

Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.

FSU-11, FSU-16, FSU-20, FSU-23

FSU-11, FSU-16, FSU-20, FSU-23

NVH in FAX and FSU sections.


FSU-15

FSU-15

FSU-24
FSU-8

NVH in WT section.

NVH in WT section.

NVH in BR section.

NVH in ST section.


Reference

Shock absorber deformation, damage or deflection

FRONT AXLE AND FRONT SUSPENSION


Bushing or mounting deterioration
Improper installation, looseness

Possible cause and SUSPECTED PARTS

Incorrect wheel alignment


Suspension looseness

Stabilizer bar fatigue


Parts interference

ROAD WHEEL
Spring fatigue

STEERING
BRAKE
TIRE

Noise × × × × × × — — × × × × ×
Shake × × × × — × — — × × × × ×
Vibration × × × × × — — — × × — — ×
Symptom FRONT SUSPENSION Shimmy × × × × — — × — × × × × ×
Judder × × × — — — — — × × × × ×
Poor quality ride or
× × × × × — × × × × × — —
handling
×: Applicable, —: Not applicable

Revision: 2015 March FSU-6 D23


FRONT SUSPENSION ASSEMBLY
< PERIODIC MAINTENANCE >
PERIODIC MAINTENANCE A
FRONT SUSPENSION ASSEMBLY
Inspection INFOID:0000000011108353
B

COMPONENT PART
Check the mounting conditions (looseness, backlash) of each component and component conditions (wear, C
damage) are normal.
Ball Joint Axial End Play
1. Set front wheels in a straight-ahead position. D
2. Move axle side of lower link and upper link in the axial direction
by hand. Check there is no end play.
FSU
Axial end play : Refer to FSU-30, "Ball Joint".
CAUTION:
• Never depress brake pedal when measuring. F
• Never perform with tires on level ground.
• Be careful not to damage ball joint boot. Never damage
the installation position by applying excessive force. G
JSEIA0444ZZ

Shock absorber H
Check for oil leakage, damage. Replace it if necessary.

Revision: 2015 March FSU-7 D23


WHEEL ALIGNMENT
< PERIODIC MAINTENANCE >
WHEEL ALIGNMENT
Inspection INFOID:0000000011108354

DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
• Tires for improper air pressure and wear. Refer to WT-9, "Tire Air Pressure".
• Road wheels for runout.
• Wheel bearing axial end play. Refer to FAX-7, "Inspection" (2WD), FAX-18, "Inspection" (4WD).
• Lower link and upper link ball joint axial end play. Refer to FSU-7, "Inspection".
• Shock absorber operation.
• Each mounting part of axle and suspension for looseness and deformation.
• Lower link for cracks, deformation and other damage.
• Vehicle height (posture).
CAMBER, CASTER, AND KINGPIN INCLINATION ANGLES
Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand at the same
height so that vehicle remains horizontal.

Using a CCK Gauge


Install the CCK gauge attachment (SST: KV991040S1) with the following procedure on wheel, then measure
wheel alignment.
1. Remove three wheel to nuts, and install the guide bolt (SST:
KV48105800) to hub bolt.
2. Screw the adapter into the plate until it contacts the plate tightly.
3. Screw the center plate into the plate.
4. Insert the plate assembly on the guide bolt. Put the spring in,
and then evenly screw the three guide bolt nuts. When fastening
the guide nuts, do not completely compress the spring.

SEIA0240E

5. Place the dent of alignment gauge onto the projection of the


center plate and tightly contact them to measure.

Camber, caster, kingpin : Refer to FSU-25, "Wheel


inclination angles Alignment".
• If camber, caster, or kingpin is outside specified range, adjust-
ing bolts in lower link. Refer to FSU-9, "Adjustment".
CAUTION:
If camber, caster, or kingpin inclination angle exceeds the
standard value, check front suspension parts for wear and
damage. Replace suspect parts if a malfunction is detected. SEIA0241E

TOE-IN
Measure toe-in by the following procedure.
WARNING:
• Always perform the following procedure on a flat surface.
• Check that no person is in front of vehicle before pushing it.
1. Bounce front of vehicle up and down to stabilize the vehicle height (posture).
2. Push vehicle straight ahead about 5 m (16 ft).

Revision: 2015 March FSU-8 D23


WHEEL ALIGNMENT
< PERIODIC MAINTENANCE >
3. Put matching mark on base line of the tread (rear side) of
both tires at the same height of hub center. These are measur- A
ing points.

JPEIA0014ZZ

D
4. Measure distance (A) (rear side).

: Vehicle front FSU


5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn).
NOTE: F
If the wheels rotates more than 180 degrees (1/2 turn), start this
procedure again from the beginning. Do not push the vehicle
backward.
G
6. Measure distance (B) (front side). JPEIA0015ZZ

Total toe-in = A – B H
Total toe-in : Refer to FSU-25, "Wheel Alignment".
• If toe-in exceeds the standard value, adjust toe-in by varying the length of between steering outer socket
and inner socket. Refer to FSU-9, "Adjustment". I
Adjustment INFOID:0000000011108355

J
CAMBER AND CASTER
1. Adjust with the front/rear side adjusting bolts on the lower link
. K
CAUTION:
• Align the adjusting bolt cutout with the stamp of lower
link bracket.
• Always adjust the angle difference between left and right L
cambers within 33′.
• Always adjust the angle difference between left and right
casters within 45′. M

: Vehicle front JPEIA0235ZZ

: Vehicle outside N
: Vehicle inside

2. Note the following, and adjust as shown in the figure.


O

Revision: 2015 March FSU-9 D23


WHEEL ALIGNMENT
< PERIODIC MAINTENANCE >
a. Obtain the point at the intersection of the measured values on the figure.

JSEIA0995GB

b. Read the coordinate (scale) of the intersection point.


c. Move the front/rear side adjusting bolts by each scale.
• If the coordinate (scale) of the intersection point is positive, move the adjusting bolt to the vehicle inside.
• If the coordinate (scale) of the intersection point is negative, move the adjusting bolt to the vehicle out-
side.
d. Measure the camber and caster again. Check that the standard is within the proper range.

Camber, caster : Refer to FSU-25, "Wheel Alignment".

TOE-IN
• Loosen the steering outer socket, and then adjust the length using steering inner socket.

Toe-in : Refer to FSU-25, "Wheel Alignment".


CAUTION:
• Always evenly adjust both toe-in alternately and adjust the difference between the left and right to
the standard.
• Always fix the steering inner socket when tightening the steering outer socket.
• After toe-in adjustment, adjust neutral position of steering angle sensor. Refer to BRC-200,
"Description" (with VDC).

Revision: 2015 March FSU-10 D23


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
FRONT COIL SPRING AND SHOCK ABSORBER
Exploded View INFOID:0000000011108356
B

FSU

JSEIA0860GB
H
Piston rod lock nut Washer Bushing
Shock absorber mounting bracket Tube Rubber seat
Bound bumper cover Dust cover Coil spring
I

Shock absorber Lower link

: Always replace after every disassembly. J


: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000011108357 K

REMOVAL
1. Remove tires. Refer to WT-7, "Removal and Installation". L
2. Support the lower link using a suitable jack.
CAUTION:
• Place the jack in the center of the lower link. M
• Never damage the lower link with a jack.
• Check the stable condition when using a jack.
3. Remove connecting rod upper joints from stabilizer bar. Refer to N
FSU-23, "Exploded View".
NOTE:
Swing stabilizer bar down, repositioning it out of the way to
access shock absorber lower mount. O
JSEIA0546ZZ

Revision: 2015 March FSU-11 D23


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION >
4. Remove the shock absorber lower mounting bolt from lower
link .

JSEIA0836ZZ

5. Remove the three shock absorber upper mounting nut ( ).

: Vehicle front

6. Remove the coil spring and shock absorber assembly.


NOTE:
Turn steering knuckle out to gain enough clearance for removal.
7. Perform inspection after removal. Refer to FSU-15, "Inspection".

JSEIA0837ZZ

INSTALLATION
Note the following, and install in the reverse order of removal.
• The lower seat step in the shock absorber assembly faces
outside of vehicle.
• Perform final tightening of bolts and nuts at the shock absorber
lower side (rubber bushing), under unladen conditions with tires on
level ground. Refer to FSU-11, "Exploded View".
• Perform inspection after installation. Refer to FSU-15, "Inspection".
• After replacing the shock absorber, always follow the disposal pro-
cedure to discard the shock absorber.Refer to FSU-15, "Disposal".

JSEIA0838ZZ

Disassembly and Assembly INFOID:0000000011108358

DISASSEMBLY
1. Install shock absorber attachment (SST: ST35652000) (A) to
shock absorber and secure it in a vise.
CAUTION:
When installing the shock absorber attachment to shock
absorber, wrap a shop cloth around shock absorber to pro-
tect it from damage.

JPEIA0006ZZ

Revision: 2015 March FSU-12 D23


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION >
2. Using a spring compressor (commercial service tool) (A), com-
press coil spring between rubber seat and shock absorber until A
coil spring with a spring compressor is free.
CAUTION:
Be sure a spring compressor is securely attached coil
B
spring. Compress coil spring

JPEIA0168ZZ

D
3. Check coil spring with a spring compressor between spring
upper seat and lower seat (shock absorber) is free. And then
remove piston rod lock nut while securing the piston rod tip so FSU
that piston rod does not turn.
CAUTION:
Never reuse piston rod lock nut.
F

G
JSEIA0584ZZ

4. Remove washer, bushings, shock absorber mounting bracket, tube, rubber seat, bound bumper cover,
H
dust cover from shock absorber. Refer to FSU-11, "Exploded View".
5. After removing coil spring with spring compressor (commercial service tool), then gradually release spring
compressor.
CAUTION: I
Loosen while making sure coil spring attachment position does not move.
6. Remove the shock absorber attachment (SST: ST35652000) from shock absorber.
7. Perform inspection after disassembly. Refer to FSU-15, "Inspection". J

ASSEMBLY
1. Install shock absorber attachment (SST: ST35652000) to shock absorber and secure it in a vise. K
CAUTION:
When installing the shock absorber attachment to shock absorber, wrap a shop cloth around
shock absorber to protect it from damage.
L
2. Compress coil spring using a spring compressor (commercial service tool), and install it onto shock
absorber.
CAUTION: M
Be sure a spring compressor is securely attached to coil spring. Compress coil spring.
3. Apply soapy water to dust cover.
CAUTION: N
Never use machine oil.

4. Install dust cover, bound bumper cover, rubber seat, bushings, tube, shock absorber mounting bracket,
and washer to shock absorber. O

Revision: 2015 March FSU-13 D23


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION >
• To install bushings , securely insert protrusion in to the
hole on the shock absorber mounting bracket .

JSEIA1053ZZ

• Install the shock absorber mounting bracket as shown in


the figure.

Angle a : 90°

: Protrusion of the rubber seat

• Check that the lower end of the coil spring is positioned at


the spring lower seat of the shock absorber.

JSEIA1031ZZ

5. Secure piston rod tip so that piston rod does not turn, then
tighten piston rod lock nut to the specified torque.
6. Gradually release a spring compressor (commercial service
tool), and remove it from coil spring.
CAUTION:
Loosen while making sure coil spring attachment position
does not move.

JSEIA0584ZZ

7. Remove the shock absorber attachment (SST: ST35652000) (A)


from shock absorber.

JPEIA0006ZZ

Revision: 2015 March FSU-14 D23


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION >
Inspection INFOID:0000000011108359

A
INSPECTION AFTER DISASSEMBLY
Shock Absorber Assembly
B
• Check for smooth operation through a full stroke, both compression and extension.
• Check for oil leakage on welded or gland packing portions.
• Check piston rod for cracks, deformation or other damage and replace if necessary.
C
Mounting Insulator and Rubber Parts
Check cemented rubber-to-metal portion for separation or cracks. Check rubber parts for deterioration and
replace if necessary.
D
Coil Spring
• Check for cracks, deformation or other damage and replace if necessary.
INSPECTION AFTER INSTALLATION FSU
1. Check wheel sensor harness for proper connection.
• Without VDC (with ABS): Refer to BRC-115, "FRONT WHEEL SENSOR : Exploded View".
• With VDC: Refer to BRC-289, "FRONT WHEEL SENSOR : Exploded View". F
2. Check wheel alignment. Refer to FSU-8, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-200, "Description" (with VDC).
G
Disposal INFOID:0000000011108360

1. Set shock absorber horizontally with the piston rod fully extended.
H
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses). I
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-
pressed gas. J
NOTE:
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets. K
• The gas is clear, colorless, odorless, and harmless. JPEIA0161ZZ

A : 20 – 30 mm (0.79 – 1.18 in) L


3. Position the drilled hole downward and drain oil by moving the piston rod several times.
CAUTION:
Dispose of drained oil according to the law and local regulations. M

Revision: 2015 March FSU-15 D23


LOWER LINK
< REMOVAL AND INSTALLATION >
LOWER LINK
Exploded View INFOID:0000000011108361

JSEIA0861GB

Upper link Eccentric disc Lower link


Bumper rubber Adjusting bolt
: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000011108362

REMOVAL
1. Remove the tires. Refer to WT-7, "Removal and Installation".
2. Remove wheel sensor harness.
• Without VDC (with ABS): Refer to BRC-115, "FRONT WHEEL SENSOR : Exploded View".
• With VDC: Refer to BRC-289, "FRONT WHEEL SENSOR : Exploded View".
CAUTION:
Never pull on wheel sensor harness.
3. Remove stabilizer bar connecting rod from lower link. Refer to FSU-23, "Removal and Installation".
4. Remove shock absorber lower mounting bolt from lower link
. Refer to FSU-11, "Removal and Installation".
5. Remove steering outer socket from steering knuckle. Refer to
ST-27, "Removal and Installation".

JSEIA0836ZZ

Revision: 2015 March FSU-16 D23


LOWER LINK
< REMOVAL AND INSTALLATION >
6. Remove pinch bolt from steering knuckle, then separate
lower link ball joint from steering knuckle. Refer to FAX-8, A
"Removal and Installation" (2WD), FAX-20, "Removal and Instal-
lation" (4WD).
B

JSEIA0842ZZ

D
7. Remove lower link adjusting bolt , eccentric disc from lower
link , and then remove lower link. Refer to FSU-16, "Exploded
View". FSU
8. Remove bumper rubber from lower link. Refer to FSU-16,
"Exploded View".
9. Perform inspection after removal. Refer to FSU-17, "Inspection". F

G
JSEIA0886ZZ

INSTALLATION H
Note the following, and install in the reverse order of removal.
• Protrusion of bumper rubber shall be installed securely to
hole of lower link . I
• Never tap on the ball joint cap of the stabilizer connecting rod with
a hammer or a similar item when inserting the stabilizer connecting
rod into the lower link.
J

JSEIA1032ZZ

L
• Lower link mounting bolt side cam mounted as shown.

: Vehicle upper direction M


• Perform final tightening of bolts and nuts at the lower link installa-
tion and shock absorber lower side (rubber bushing), under
unladen conditions with tires on level ground. N
• Perform inspection after installation. Refer to FSU-17, "Inspection".

O
JSEIA0882ZZ

Inspection INFOID:0000000011108363
P
INSPECTION AFTER REMOVAL
Check for deformation and cracks. Replace if necessary
• Suspension component part for deformation, cracks or damage.
• Ball joint boot for cracks or other damage, and also for grease leakage.
Ball Joint inspection
• Check the ball joint for excessive play. Replace the lower link assembly if any of the following exists:

Revision: 2015 March FSU-17 D23


LOWER LINK
< REMOVAL AND INSTALLATION >
- Ball joint play in axial directions or end play is excessive.
- Ball joint stud is worn.
- Ball joint is hard to swing.
Swinging Force
1. Measure the ball joint swinging force using a suitable tool. Mea-
sure at the groove as shown.
NOTE:
Before checking the axial swinging force, move the ball joint at
least ten times by hand to check for smooth movement.

JSEIA0844ZZ

2. Verify the ball joint swinging force is within specification.

Swinging force A : Refer to FSU-30, "Ball Joint".

JSEIA1017ZZ

Turning Force
Check the turning torque using a suitable tool.
NOTE:
Before checking the turning force, move the ball joint at least ten
times by hand to check for smooth movement.

Turning torque B : Refer to FSU-30, "Ball Joint".

JSEIA1018ZZ

Vertical End Play


Move tip of ball stud in axial direction to check for looseness.
NOTE:
Before checking the vertical end play, move the ball joint at least ten
times by hand to check for smooth movement.

Vertical end play C : Refer to FSU-30, "Ball Joint".

JSEIA1019ZZ

INSPECTION AFTER INSTALLATION


1. Check wheel sensor harness for proper connection.
• Without VDC (with ABS): Refer to BRC-115, "FRONT WHEEL SENSOR : Exploded View".

Revision: 2015 March FSU-18 D23


LOWER LINK
< REMOVAL AND INSTALLATION >
• With VDC: Refer to BRC-289, "FRONT WHEEL SENSOR : Exploded View".
2. Check wheel alignment. Refer to FSU-8, "Inspection". A
3. Adjust neutral position of steering angle sensor. Refer to BRC-200, "Description" (with VDC).

FSU

Revision: 2015 March FSU-19 D23


UPPER LINK
< REMOVAL AND INSTALLATION >
UPPER LINK
Exploded View INFOID:0000000011108364

JSEIA0861GB

Upper link Eccentric disc Lower link


Bumper rubber Adjusting bolt

: Always replace after every disassembly.


: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000011108365

REMOVAL
1. Remove tires. Refer to WT-7, "Removal and Installation".
2. Support the lower link using a suitable jack.
CAUTION:
• Place the jack in the center of the lower link.
• Never damage the lower link with a jack.
• Check the stable condition when using a jack.
3. Remove steering outer socket from steering knuckle. Refer to
ST-27, "Removal and Installation".
4. Remove cotter pin from upper ball joint part and then remove
mounting nut. Refer to FAX-8, "Exploded View" (2WD), FAX-20,
"Exploded View" (4WD).
JSEIA0546ZZ

5. Remove upper link from steering knuckle. Refer to FAX-8, "Removal and Installation" (2WD), FAX-20,
"Removal and Installation" (4WD).

Revision: 2015 March FSU-20 D23


UPPER LINK
< REMOVAL AND INSTALLATION >
6. Remove upper link mounting bolts and nuts ( ).
7. Perform inspection after removal. Refer to FSU-17, "Inspection". A

JSEIA0870ZZ

D
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground. Refer to FSU-20, "Exploded View". FSU
CAUTION:
Discard the old cotter pin; replace with a new one.
• Perform inspection after installation. Refer to FSU-21, "Inspection". F
Inspection INFOID:0000000011108366

INSPECTION AFTER REMOVAL G

Check for deformation and cracks. Replace if necessary


• Suspension component part for deformation, cracks or damage. H
• Ball joint boot for cracks or other damage, and also for grease leakage.
Ball Joint inspection
• Check the ball joint for excessive play. Replace the upper assembly if any of the following exists I
- Ball joint stud is worn.
- Ball joint is hard to swing.
- Ball joint play in axial directions or end play is excessive.
J
Swinging Force
1. Measure the ball joint swinging force using a suitable tool.
Measure at the cotter pin hole as shown. K
NOTE:
Before checking the axial swinging force, move the ball joint at
least ten times by hand to check for smooth movement.
L

JSEIA0845ZZ

N
2. Verify the ball joint swinging force is within specification.

Swinging force A : Refer to FSU-30, "Ball Joint". O

JSEIA1017ZZ

Turning Force

Revision: 2015 March FSU-21 D23


UPPER LINK
< REMOVAL AND INSTALLATION >
Check the turning torque using a suitable tool.
NOTE:
Before checking the turning force, move the ball joint at least ten
times by hand to check for smooth movement.

Turning torque B : Refer to FSU-30, "Ball Joint".

JSEIA1018ZZ

Vertical End Play


Check dust cover for damage. Replace it and the cover clamp if necessary.
NOTE:
Before checking the vertical end play, move the ball joint at least ten
times by hand to check for smooth movement.

Vertical end play C : Refer to FSU-30, "Ball Joint".

JSEIA1019ZZ

INSPECTION AFTER INSTALLATION


1. Check wheel sensor harness for proper connection.
• Without VDC (with ABS): Refer to BRC-115, "FRONT WHEEL SENSOR : Exploded View".
• With VDC: Refer to BRC-289, "FRONT WHEEL SENSOR : Exploded View".
2. Check wheel alignment. Refer to FSU-8, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-200, "Description" (with VDC).

Revision: 2015 March FSU-22 D23


FRONT STABILIZER
< REMOVAL AND INSTALLATION >
FRONT STABILIZER
A
Exploded View INFOID:0000000011108367

FSU

G
JSEIA0863GB

Stabilizer bar Stabilizer bushing Stabilizer clamp


H
Stabilizer connecting rod Lower link

: Always replace after every disassembly.


: N·m (kg-m, ft-lb) I

Removal and Installation INFOID:0000000011108368

J
REMOVAL
1. Remove front under cover. Refer to EXT-24, "Removal and Installation".
2. Remove connecting rod nut from lower link and stabilizer K
bar .

JSEIA0871ZZ
N

3. Loosen top bolt ( ) for stabilizer bar brackets, then remove


lower bolts from stabilizer bar brackets and remove stabilizer O
bar.
4. Remove bushings from stabilizer bar. Refer to FSU-23,
"Exploded View". P
5. Perform inspection after removal. Refer to FSU-24, "Inspection".

JSEIA0872ZZ

INSTALLATION

Revision: 2015 March FSU-23 D23


FRONT STABILIZER
< REMOVAL AND INSTALLATION >
Note the following, and install in the reverse order of removal.
• Install the stabilizer connecting rod by tightening the nut with the
hexagonal part on the stabilizer connecting rod side fixed.
• Tighten all nuts and bolts to specification. Refer to FSU-23,
"Exploded View".

JSEIA0881ZZ

Inspection INFOID:0000000011108369

INSPECTION AFTER REMOVAL


Check stabilizer bar, stabilizer connecting rod, stabilizer bushing and stabilizer clamp for deformation, cracks
or damage. Replace it if necessary.

Revision: 2015 March FSU-24 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) A
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment INFOID:0000000011108370
B

FOR THAILAND
DOUBLE CAB C
Item Standard
Axle type 2WD 4WD
Body type Narrow Wide D
Tire size 15 inch 16 inch 18 inch 16 inch 18 inch
Minimum −0°50′ (−0.83°) −0°43′ (−0.71°)
FSU
Camber Nominal −0°05′ (−0.08°) 0°02′ (0.03°)
Degree minute (Decimal Maximum 0°40′ (0.66°) 0°45′ (0.75°)
degree)
Left and right F
0° 45′ (0.75°) or less
difference
Minimum 1° 58′ (1.97°) 1° 52′ (1.87°)
Nominal 2° 43′ (2.72°) 2° 37′ (2.62°) G
Caster
Degree minute (Decimal Maximum 3° 28′ (3.46°) 3° 22′ (3.36°)
degree)
Left and right
0° 45′ (0.75°) or less H
difference
Minimum 12° 18′ (12.30°) 12° 10′ (12.17°)
Kingpin inclination
Degree minute (Decimal Nominal 12° 48′ (12.80°) 12° 40′ (12.67°) I
degree)
Maximum 13° 18′ (13.30°) 13° 10′ (13.16°)
In 3.5 mm In 3.9 mm
Minimum In 4.1 mm (0.16 in) In 3.4 mm (0.13 in)
(0.14 in) (0.15 in) J
Total toe-in In 4.5 mm In 4.9 mm
Nominal In 5.1 mm (0.20 in) In 4.4 mm (0.17 in)
Distance (0.18 in) (0.19 in)

Toe-in In 5.5 mm In 5.9 mm K


Maximum In 6.1 mm (0.24 in) In 5.4 mm (0.21 in)
(0.22 in) (0.23 in)
Minimum In 0° 09′ (0.15°) In 0° 07′ (0.12°)
Total toe-angle
Degree minute Nominal In 0° 11′ (0.18°) In 0° 09′ (0.15°) L
(Decimal degree)
Maximum In 0° 13′ (0.21°) In 0° 11′ (0.18°)

Measure value under unladen* conditions. M


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
KING CAB
Item Standard N
Axle type 2WD 4WD
Body type Narrow Wide
Tire size 15 inch 16 inch
O

Minimum −0°50′ (−0.83°) −0°43′ (−0.71°)

Camber Nominal −0°05′ (−0.08°) 0°02′ (0.03°) P


Degree minute (Decimal Maximum 0°40′ (0.66°) 0°45′ (0.75°)
degree)
Left and right
0° 45′ (0.75°) or less
difference

Revision: 2015 March FSU-25 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Item Standard
Axle type 2WD 4WD
Body type Narrow Wide
Tire size 15 inch 16 inch
Minimum 1° 58′ (1.97°) 1° 52′ (1.87°)

Caster Nominal 2° 43′ (2.72°) 2° 37′ (2.62°)


Degree minute (Decimal Maximum 3° 28′ (3.46°) 3° 22′ (3.36°)
degree)
Left and right
0° 45′ (0.75°) or less
difference
Minimum 12° 18′ (12.30°) 12° 10′ (12.17°)
Kingpin inclination
Degree minute (Decimal Nominal 12° 48′ (12.80°) 12° 40′ (12.67°)
degree)
Maximum 13° 18′ (13.30°) 13° 10′ (13.16°)
Minimum In 0.5 mm (0.02 in) In 0.6 mm (0.02 in) In 0.7 mm (0.03 in)
Total toe-in
Nominal In 1.5 mm (0.06 in) In 1.6 mm (0.06 in) In 1.7 mm (0.07 in)
Distance
Maximum In 2.5 mm (0.10 in) In 2.6 mm (0.10 in) In 2.7 mm (0.11 in)
Toe-in
Minimum In 0° 01′ (0.02°)
Total toe-angle
Degree minute Nominal In 0° 03′ (0.05°)
(Decimal degree)
Maximum In 0° 05′ (0.08°)
*
Measure value under unladen conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
SINGLE CAB
Item Standard
Axle type 2WD 4WD
Body type Narrow
Tire size 15 inch 16 inch
Minimum −0°50′ (−0.83°) −0°16′ (−0.26°)

Camber Nominal −0°05′ (−0.08°) 0°29′ (0.48°)


Degree minute (Decimal Maximum 0°40′ (0.66°) 1°14′ (1.23°)
degree)
Left and right
0° 45′ (0.75°) or less
difference
Minimum 1° 58′ (1.97°) 1° 29′ (1.49°)

Caster Nominal 2° 43′ (2.72°) 2° 14′ (2.23°)


Degree minute (Decimal Maximum 3° 28′ (3.46°) 2° 59′ (2.98°)
degree)
Left and right
0° 45′ (0.75°) or less
difference
Minimum 12° 18′ (12.30°) 11° 41′ (11.69°)
Kingpin inclination
Degree minute (Decimal Nominal 12° 48′ (12.80°) 12° 11′ (12.18°)
degree)
Maximum 13° 18′ (13.30°) 12° 41′ (12.68°)
Minimum In 3.9 mm (0.16 in) In 3.1 mm (0.13 in)
Total toe-in
Nominal In 4.9 mm (0.19 in) In 4.1 mm (0.16 in)
Distance
Maximum In 5.9 mm (0.23 in) In 5.1 mm (0.20 in)
Toe-in
Minimum In 0° 20′ (0.34°) In 0° 16′ (0.27°)
Total toe-angle
Degree minute Nominal In 0° 24′ (0.40°) In 0° 20′ (0.33°)
(Decimal degree)
Maximum In 0° 28′ (0.46°) In 0° 24′ (0.40°)

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Revision: 2015 March FSU-26 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
FOR AUSTRALIA
A
DOUBLE CAB
Item Standard
Axle type 2WD 4WD
B
Body type Narrow Wide Narrow Wide
Tire size 15 inch 16 inch 18 inch 16 inch 18 inch
Minimum −0°36′ (−0.60°) −0°16′ (−0.26°) C
Camber Nominal 0°09′ (0.15°) 0°29′ (0.48°)
Degree minute (Decimal Maximum 0°54′ (0.90°) 1°14′ (1.23°)
degree) D
Left and right
0° 45′ (0.75°) or less
difference
Minimum 1° 47′ (1.79°) 1° 29′ (1.49°)
FSU
Caster Nominal 2° 32′ (2.53°) 2° 14′ (2.23°)
Degree minute (Decimal Maximum 3° 17′ (3.28°) 2° 59′ (2.98°)
degree)
Left and right
0° 45′ (0.75°) or less
F
difference
Minimum 12° 02′ (12.04°) 11° 41′ (11.69°)
Kingpin inclination
Degree minute (Decimal Nominal 12° 32′ (12.53°) 12° 11′ (12.18°) G
degree)
Maximum 13° 02′ (13.03°) 12° 41′ (12.68°)
In 3.5 mm In 3.8 mm In 3.4 mm
Minimum In 4.0 mm (0.16 in) In 3.6 mm (0.15 in) H
(0.14 in) (0.15 in) (0.14 in)
Total toe-in In 4.5 mm In 4.8 mm In 4.4 mm
Nominal In 5.0 mm (0.20 in) In 4.6 mm (0.18 in)
Distance (0.18 in) (0.19 in) (0.17 in)
In 5.5 mm In 5.8 mm In 5.4 mm
I
Toe-in Maximum In 6.0 mm (0.23 in) In 5.6 mm (0.22 in)
(0.21 in) (0.22 in) (0.21 in)
Minimum In 0° 18′ (0.30°) In 0° 16′ (0.27°)
Total toe-angle J
Degree minute Nominal In 0° 22′ (0.37°) In 0° 20′ (0.33°)
(Decimal degree)
Maximum In 0° 26′ (0.43°) In 0° 24′ (0.40°)

Measure value under unladen* conditions. K


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
KING CAB
Item Standard L
Axle type 2WD 4WD
Body type Narrow Wide
M
Tire size 16 inch 18 inch
Minimum −0°36′ (−0.60°) −0°16′ (−0.26°)

Camber Nominal 0°09′ (0.15°) 0°29′ (0.48°) N


Degree minute (Decimal Maximum 0°54′ (0.90°) 1°14′ (1.23°)
degree)
Left and right
0° 45′ (0.75°) or less O
difference
Minimum 1° 52′ (1.87°) 1° 29′ (1.49°)

Caster Nominal 2° 37′ (2.62°) 2° 14′ (2.23°)


P
Degree minute (Decimal Maximum 3° 22′ (3.36°) 2° 59′ (2.98°)
degree)
Left and right
0° 45′ (0.75°) or less
difference
Minimum 12° 02′ (12.04°) 11° 41′ (11.69°)
Kingpin inclination
Degree minute (Decimal Nominal 12° 32′ (12.53°) 12° 11′ (12.18°)
degree)
Maximum 13° 02′ (13.03°) 12° 41′ (12.68°)

Revision: 2015 March FSU-27 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Item Standard
Axle type 2WD 4WD
Body type Narrow Wide
Tire size 16 inch 18 inch
Minimum In 0.9 mm (0.04 in) In 0.6 mm (0.03 in)
Total toe-in
Nominal In 1.9 mm (0.08 in) In 1.6 mm (0.06 in)
Distance
Maximum In 2.9 mm (0.11 in) In 2.6 mm (0.10 in)
Toe-in
Minimum In 0° 04′ (0.07°) In 0° 02′ (0.04°)
Total toe-angle
Degree minute Nominal In 0° 08′ (0.13°) In 0° 06′ (0.10°)
(Decimal degree)
Maximum In 0° 12′ (0.20°) In 0° 10′ (0.16°)

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
SINGLE CAB
Item Standard
Axle type 2WD 4WD
Body type Narrow
Tire size 15 inch 16 inch 15 inch 16 inch
Minimum −0°36′ (−0.60°) −0°16′ (−0.26°)

Camber Nominal 0°09′ (0.15°) 0°29′ (0.48°)


Degree minute (Decimal Maximum 0°54′ (0.90°) 1°14′ (1.23°)
degree)
Left and right
0° 45′ (0.75°) or less
difference
Minimum 1° 52′ (1.87°) 1° 29′ (1.49°)

Caster Nominal 2° 37′ (2.62°) 2° 14′ (2.23°)


Degree minute (Decimal Maximum 3° 22′ (3.36°) 2° 59′ (2.98°)
degree)
Left and right
0° 45′ (0.75°) or less
difference
Minimum 12° 02′ (12.04°) 11° 41′ (11.69°)
Kingpin inclination
Degree minute (Decimal Nominal 12° 32′ (12.53°) 12° 11′ (12.18°)
degree)
Maximum 13° 02′ (13.03°) 12° 41′ (12.68°)
Minimum In 3.8 mm (0.15 in) In 4.2 mm (0.17 in) In 3.4 mm (0.14 in) In 3.7 mm (0.15 in)
Total toe-in
Nominal In 4.8 mm (0.19 in) In 5.2 mm (0.21 in) In 4.4 mm (0.17 in) In 4.7 mm (0.19 in)
Distance
Maximum In 5.8 mm (0.22 in) In 6.2 mm (0.24 in) In 5.4 mm (0.21 in) In 5.7 mm (0.22 in)
Toe-in
Minimum In 0° 20′ (0.34°) In 0° 18′ (0.30°)
Total toe-angle
Degree minute Nominal In 0° 24′ (0.40°) In 0° 22′ (0.37°)
(Decimal degree)
Maximum In 0°28′ (0.46°) In 0° 26′ (0.43°)
*
Measure value under unladen conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

FOR EXCEPT THAILAND AND AUSTRALIA

Revision: 2015 March FSU-28 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
DOUBLE CAB
Item Standard A
Axle type 2WD 4WD
Body type Narrow Wide Narrow Wide
Tire size 15 inch 16 inch 18 inch
B

Minimum −0°36′ (−0.60°) −0°16′ (−0.26°)

Camber Nominal 0°09′ (0.15°) 0°29′ (0.48°) C


Degree minute (Decimal Maximum 0°54′ (0.90°) 1°14′ (1.23°)
degree)
Left and right
0° 45′ (0.75°) or less
difference D
Minimum 1° 47′ (1.79°) 1° 29′ (1.49°)

Caster Nominal 2° 32′ (2.53°) 2° 14′ (2.23°)


Degree minute (Decimal Maximum 3° 17′ (3.28°) 2° 59′ (2.98°)
FSU
degree)
Left and right
0° 45′ (0.75°) or less
difference
F
Minimum 12° 02′ (12.04°) 11° 41′ (11.69°)
Kingpin inclination
Degree minute (Decimal Nominal 12° 32′ (12.53°) 12° 11′ (12.18°)
degree)
Maximum 13° 02′ (13.03°) 12° 41′ (12.68°) G
In 3.5 mm In 3.8 mm In 4.0 mm In 3.4 mm
Minimum In 3.6 mm (0.15 in)
(0.14 in) (0.15 in) (0.16 in) (0.14 in)
Total toe-in
Nominal
In 4.5 mm In 4.8 mm In 5.0 mm In 4.4 mm
In 4.6 mm (0.18 in)
H
Distance (0.18 in) (0.19 in) (0.20 in) (0.17 in)

Toe-in In 5.5 mm In 5.8 mm In 6.0 mm In 5.4 mm


Maximum In 5.6 mm (0.22 in)
(0.21 in) (0.22 in) (0.23 in) (0.21 in) I
Minimum In 0° 18′ (0.30°) In 0° 16′ (0.27°)
Total toe-angle
Degree minute Nominal In 0° 22′ (0.37°) In 0° 20′ (0.33°)
(Decimal degree) J
Maximum In 0° 26′ (0.43°) In 0° 24′ (0.40°)

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
K
SINGLE CAB
Item Standard
Axle type 4WD L
Body type Narrow
Tire size 15 inch
M
Minimum −0°16′ (−0.26°)

Camber Nominal 0°29′ (0.48°)


Degree minute (Decimal Maximum 1°14′ (1.23°) N
degree)
Left and right
0° 45′ (0.75°) or less
difference
Minimum 1° 29′ (1.49°) O
Caster Nominal 2° 14′ (2.23°)
Degree minute (Decimal Maximum 2° 59′ (2.98°)
degree) P
Left and right
0° 45′ (0.75°) or less
difference
Minimum 11° 41′ (11.69°)
Kingpin inclination
Degree minute (Decimal Nominal 12° 11′ (12.18°)
degree)
Maximum 12° 41′ (12.68°)

Revision: 2015 March FSU-29 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Item Standard
Axle type 4WD
Body type Narrow
Tire size 15 inch
Minimum In 3.4 mm (0.134 in)
Total toe-in
Nominal In 4.4 mm (0.173 in)
Distance
Maximum In 5.4 mm (0.212 in)
Toe-in
Minimum In 0° 18′ (0.30°)
Total toe-angle
Degree minute Nominal In 0° 22′ (0.37°)
(Decimal degree)
Maximum In 0° 26′ (0.43°)

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Ball Joint INFOID:0000000011108371

Item Standard
Upper ball joint 8.1 – 79.0 N (0.83 – 8.0 kg-f, 2 – 17 lb-f)*1
Swing force (A)
Lower ball joint 11.0 – 140.7 N (1.13 – 14.35 kg-f, 3 – 31 lb-f)*2
0.5 – 4.9 N·m (0.05 – 0.49 kg-m, 5 – 43 in-lb)
Turning torque (B)
0.5 – 6.4 N·m (0.05 – 0.65 kg-m, 5 – 56 in-lb)
Vertical end play (C) 0 mm (0 in)
*1: Measure at cotter pin hole
*2: Measure at groove

Wheelarch Height INFOID:0000000011108372

FOR THAILAND
DOUBLE CAB
Item Standard
Engine type YD25DDTi QR25DE
Axle type 2WD 4WD 2WD
Body type Narrow Wide
Tire size 15 inch 16 inch 18 inch 16 inch 18 inch 16 inch
832 mm 856 mm 868 mm 870 mm 872 mm 873 mm 870 mm
Front (Hf)
(32.76 in) (33.70 in) (34.17 in) (34.25 in) (34.33 in) (34.37 in) (34.25 in)
862 mm 888 mm 897 mm 900 mm 902 mm 906 mm 897 mm
Rear (Hr)
(33.94 in) (34.96 in) (35.31 in) (35.43 in) (35.51 in) (35.67 in) (35.31 in)

JSEIA1015ZZ

Measure value under unladen* conditions.

Revision: 2015 March FSU-30 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
KING CAB A
Item Standard
Engine type YD25DDTi QR25DE
B
Axle type 2WD 4WD 2WD
Body type Narrow Wide Narrow
Tire size 15 inch 16 inch C
Front (Hf) 832 mm (32.76 in) 856 mm (33.70 in) 870 mm (34.25 in) 872 mm (34.33 in) 858 mm (33.78 in)
Rear (Hr) 862 mm (33.94 in) 888 mm (34.96 in) 898 mm (35.35 in) 902 mm (35.51 in) 889 mm (35.00 in)
D

FSU

G
JSEIA1016ZZ

Measure value under unladen* conditions.


H
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
SINGLE CAB
Item Standard I
Engine type YD25DDTi QR25DE
Axle type 2WD 4WD 2WD
Front (Hf) 833 mm (32.80 in) 856 mm (33.70 in) 835 mm (32.87 in) J
Rear (Hr) 865 mm (34.06 in) 890 mm (35.04 in) 865 mm (34.06 in)

JSEIA1016ZZ
N

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions. O
FOR AUSTRALIA

Revision: 2015 March FSU-31 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
DOUBLE CAB WITHBODY
Item Standard
Engine type QR25DE YS23DDT / YS23DDTT
Axle type 2WD 4WD
Body type Narrow Wide Narrow Wide
Tire size 15 inch 16 inch 18 inch 16 inch 18 inch
844 mm 865 mm 878 mm 880 mm 879 mm 892 mm 893 mm
Front (Hf)
(33.23 in) (34.06 in) (34.57 in) (34.65 in) (34.61 in) (35.12 in) (35.16 in)
871 mm 897 mm 906 mm 909 mm 912 mm 921 mm 924 mm
Rear (Hr)
(34.29 in) (35.31 in) (35.67 in) (35.79 in) (35.91 in) (36.26 in) (36.38 in)

JSEIA1016ZZ

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
DOUBLE CAB WITHOUT BODY
Item Standard
Front (Hf) 879 mm (34.61 in)
Rear (H2r) 335 mm (13.19 in)
NOTE:
Rear (H2r) is the height between ground and leaf spring
front mounting point.

JSEIA1016ZZ

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
KING CAB WITH BODY
Item Standard
Body type Narrow Wide
Tire size 16 inch 18 inch
Front (Hf) 879 mm (34.61 in) 892 mm (35.12 in) 893 mm (35.16 in)

Revision: 2015 March FSU-32 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Item Standard
A
Body type Narrow Wide
Tire size 16 inch 18 inch
Rear (Hr) 913 mm (35.94 in) 922 mm (36.30 in) 925 mm (36.42 in) B

FSU
JSEIA1016ZZ

Measure value under unladen* conditions. F


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
KING CAB WITHOUT BODY
Item Standard G
Axle type 2WD 4WD
Front (Hf) 865 mm (34.06 in) 879 mm (34.61 in) H
Rear (H2r) 316 mm (12.44 in) 339 mm (12.35 in)
NOTE:
Rear (H2r) is the height between ground and leaf spring front I
mounting point.

JSEIA1016ZZ
L
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
M
SINGLE CAB WITH BODY
Item Standard
Axle type 2WD 4WD
N
Tire size 15 inch 16 inch 15 inch
Front (Hf) 842 mm (33.15 in) 866 mm (34.09 in) 856 mm (33.70 in)
O

Revision: 2015 March FSU-33 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Item Standard
Axle type 2WD 4WD
Tire size 15 inch 16 inch 15 inch
Rear (Hr) 870 mm (34.25 in) 896 mm (35.28 in) 890 mm (35.04 in)

JSEIA1016ZZ

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
SINGLE CAB WITHOUT BODY
Item Standard
Engine type QR25DE YD23DDT
Axle type 2WD 4WD
Tire size 15 inch 16 inch 15 inch 16 inch
Front (Hf) 843 mm (33.19 in) 866 mm (34.09 in) 856 mm (33.70 in) 879 mm (34.61 in)
Rear (H2r) 305 mm (12.01 in) 326 mm (12.83 in) 324 mm (12.76 in) 347 mm (13.66 in)
NOTE:
Rear (H2r) is the height between ground and leaf spring front
mounting point.

JSEIA1016ZZ

Measure value under unladen* conditions.


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

FOR EXCEPT THAILAND AND AUSTRALIA


DOUBLE CAB
Item Standard
Engine type YD25DDTi YS23DDTT
Axle type 2WD 4WD
Body type Narrow Wide Narrow Wide
Tire size 15 inch 16 inch 18 inch 16 inch
842 mm (33.15 866 mm (34.09 878 mm (34.57 879 mm (34.61 892 mm (35.12 893 mm 878 mm
Front (Hf)
in) in) in) in) in) (35.16 in) (34.57 in)

Revision: 2015 March FSU-34 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Item Standard
A
Engine type YD25DDTi YS23DDTT
Axle type 2WD 4WD
Body type Narrow Wide Narrow Wide B
Tire size 15 inch 16 inch 18 inch 16 inch
872 mm (34.33 895 mm (35.24 907 mm (35.71 915 mm (36.02 922 mm (36.30 924 mm 906 mm
Rear (Hr)
in) in) in) in) in) (36.38 in) (35.67 in) C

FSU

F
JSEIA1016ZZ

Measure value under unladen* conditions. G


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
SINGLE CAB
H
Item Standard
Front (Hf) 856 mm (33.70 in)
Rear (Hr) 890 mm (35.04 in) I

L
JSEIA1016ZZ

Measure value under unladen* conditions. M


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Revision: 2015 March FSU-35 D23

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