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Kinetics Controls

& Innovation Ltd

WELLHEAD
SEAL
ISOLATIONS

GATE VALVE
ISOLATIONS

CONTROL LINE
PLUGGING

CONTROL LINE
LEAK REPAIR

PACKER AND
CASING SHOE
ISOLATIONS

PIPELINE AND
PROCESS VALVE
ISOLATIONS

ANTI
Rigless Well Integrity
CORROSION & Intervention Isolations

kciltd.co.uk
Our Solutions
KCI is a global provider of bespoke
engineered leak sealing solutions for
mature or aging oil & gas facilities.
| Wellheads | Process Plant | Downhole
| Onshore | Offshore | Subsea

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Kinetics Controls
& Innovation Ltd

The Innovation in KCI’s


business comes from
employing its Engineering
expertise to support complex
problems which may be
difficult to resolve with
conventional methods or
technologies.
KCI products & services are recognised as examples of
best practice for engineered leak sealing solutions for
the worldwide oil, gas & process sectors, securing the
company’s strong reputation & integrity values.
KCI provide fully engineered products & services which 2
increase safety, reduce costs, minimise downtime &
maintain or increase production across surface, subsea, 4+5
downhole, topside, pipeline, refinery, process plant &
many other applications.

3
Fully Engineered Leak Sealing Solution

Wellhead Seal Isolations 1

Two part, time activated, various • Reinstate tubing & casing


viscosity sealant which self-energises void seals & pack-off’s.
under differential pressure when cured. • Protect environmental gasket
Bridges & isolates large gaps & holes between wellhead spools.
in seal structures unlike pressure • Isolate lockdown screw packing.
activated sealants which require small
• Safeguard failed injection fittings. .
gaps & high pressures to activate.
Rigless isolations successfully deployed
worldwide reinstating barriers to
maintain safe & effective production.

Gate Valve Isolations 2

One part, non-curing, high viscous • Remains in the valve cavity


sealant product which is deployed into much longer than grease.
the valve cavity filling scores, scratches • Provides protection against well
and damaged areas around the gate debris & corrosive fluids.
& seat area creating an isolation. • Operational temperature
Very effective alternative to plastic of -50° to +250°C.
packing & ideal for • Displace & replace valve grease
re- energising damaged “P” seals. providing a superior high-
• Isolate gate valves to allow temperature lubricant.
intervention rig up. • No Issues with future valve
• Provides a repeatable isolation for operating torque, production flow,
failed valve stem packing leaks. wireline or coiled ubing activity.

Packer and Casing Shoe Isolations 3

Time Activated sealant. Cures • Production Packer Element


to Soft Flexible Gel material. Damage isolation.
High Compression Value but a • Damaged Cement Shoe isolation.
Low Torsion/Tear Threshold. • Repair micro annuli or porosity issues.
Designed & formulated to • Small footprint, hand portable
provide isolations within annuli air driven tooling.
preventing Well fluid migration. • Operational Temperature
The sealant is weighted to sink of -5° to +175°C.
through existing annuli fluids. Small
volumes required, no squeezing
or bull heading required.
ons for the Global Oil & Gas Sector

Control Line Leak Repair 4

One part, non-curing gel sealant product • Maintains the functionality of a


designed to isolate hydraulic control downhole safety valve (DHSV).
line leaks in downhole safety valve • A genuine alternative to
(DHSV) control line compression fittings pressure- activated sealants.
where the hydraulic fluid is leaking out • Neutrally buoyant and will remain
of the system while under pressure. in a suspended position.
• Successfully pressure tested
up to 10,000psi.
• Operational temperature -50°C to +175°C.
• Expected lifespan - 25 years
Raise the pressure to squeeze the Sealing
Elements into the leak then lock in position if left undisturbed.

Control Line Plugging 5


Two part, time activated sealant which • The sealant is used on control
Control Line Mac-Seal 02 self-energises under differential pressure lines, creating plugs to completely
Isolation Valve in Control Line
when cured. Control Line plugging is block and isolate the line.
120ft Long Isolation
used to reduce rig time and increase • This application can be deployed at
safety when pulling completions the same time as ongoing deep set
for workover or abandonment. plugging operations - “Sim Ops”.
• Cures to a solid yet flexible material.
• Successfully pressure tested
up to 10,000psi.
• Operational temperature -50°C to +250°C.
KCI Deployment Tubing Hanger • Expected lifespan - 25 years
Manifold Void
if left undisturbed.

Pipeline and Process Valve Isolations 6

Failed isolations can be detrimental to your As it becomes increasingly more difficult


operation, causing you delays and downtime. to obtain isolations on ageing valves,
There is no need to have a lack of KCI’s fully engineered pipeline and
barriers delay your inspection, repair process valve isolations will help to
and maintenance programme. Reduce minimise downtime and reinstate valuable
your delays and get production back production safely and effectively.
online with our fully engineered • Engineering led leak solutions.
pipeline & process valve isolations. • Successfully reducing
At KCI we understand the pressure downtime since 2002.
operators are under to maintain assets • In-depth inspection and
and reinstate valuable production. investigation of every project.

kciltd.co.uk
Other Solutions

Anti Corrosion

• Designed & formulated to be applied directly on to


most surface areas.
• Very little preparation required for corrosion protection.
• Cost effective to apply.
• Reduces downtime costs when removing nuts & bolts.
MHS-Protect extends the life of the asset.
It is easy to apply & remove across various applications.
Inert to UV. Power wash to clean before & after application
with Eco-Wash recommended.
• For trouble free access to studs & nuts.
• Flows around cables to seal.
• Easily removed for inspection or maintenance.

Subsea Deployment Skids

DNV certified subsea deployment skids & umbilical hose


reel. Easy to fill and reload for a fast turnaround.
Each deployment skid has 8 x 5 litre deployment
tools giving a 40 litre output capacity.
3000psi output pressure.
Suitable for deploying tree valve grease or KCI’s isolation
and sealant products in subsea applications.
• The skids are compact and easy to handle
to limit vessel deck space.
• The deployment tools are simple to use
with diver friendly control panels.
• Designed for subsea valve and pipeline isolations.

Units 6 & 7, 1 Kirkhill Place


designed & produced by XIC.com

Kinetics Controls Kirkhill Industrial Estate, Dyce


& Innovation Ltd Aberdeen AB21 0GU, UK
T: +44 (0) 1224 255480
E: info@kciltd.co.uk

kciltd.co.uk

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