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Article

Journal of Vibration and Control


2020, Vol. 0(0) 1–8

Rail/wheel rolling noise generation due to © The Author(s) 2020


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parametric excitation DOI: 10.1177/1077546320968650
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Anders Nordborg

Abstract
When a wheel rolls over a railway rail, it ‘sees’ a varying stiffness downwards because the rail is periodically supported by
sleepers, leading to parametric excitation of the rail/wheel system. This study investigates the importance of parametric
excitation on railway noise generation. Because the problem is non-stationary, it is modelled in the time domain. Rail and
wheel impulse response functions, together with an iteration scheme to match boundary conditions in the rail/wheel
contact patch, yield rail and wheel response plus contact force at each wheel position on the rail. Forward velocity and
rotation of the elastic wheel are accounted for. Feedback coupling between response and force takes part in the excitation.
Numerical simulations show that, for a rail on stiff pads, parametric excitation is a major excitation mechanism, above all
leading to increased excitation and noise levels in a broad frequency region around the pinned–pinned frequency.

Keywords
Railway noise, rolling noise, parametric excitation, periodically supported rail, pinned–pinned frequency, time domain,
rail vibration

1. Introduction
approach. Those Green’s functions are transformed to the
Rail/wheel rolling noise is generated during the rolling time domain, represented there by impulse response
process due to small-scale roughnesses on the rail/wheel functions. In the time domain, the system state variables
running surfaces. Another excitation mechanism is para- (contact force and rail/wheel response) are computed for
metric excitation due to the varying track stiffness because each time step by an iteration process, after which time and
the rail is periodically supported on sleepers. A third wheel position on the rail are incremented by a small
mechanism is the feedback coupling mechanism between amount. Because the model operates in the time domain,
wheel/rail response and contact force. Of these three effects, non-stationary processes (parametric excitation, feedback
roughness-induced excitation has been thoroughly in- coupling and non-linear effects) can be accounted for. A
vestigated by Remington (1987a, 1987b) and Thompson frequency-domain model is incapable of doing that. The
(2009) and it is also known to be the main cause for rail/ current model has previously been used to investigate
wheel rolling noise. non-linear rail/wheel contact mechanics during rolling
Parametric excitation increases noise generation at low (Lundberg et al., 2016). Similar Green’s function ap-
frequencies, at the sleeper-passing frequency, and at higher proaches of the railway track have been used to study the
frequencies around the rail pinned–pinned frequency, which effects of curve squeal and impacts of wheel flats, Pieringer
occurs around 1 kHz, (Nordborg, 1998a, 2002) and (Wu and (2014) and Mazilu (2007), and on the effect of introducing
Thompson 2004, 2006). Parametric excitation can be ne- rail dampers on the rail/wheel interaction (Sheng et al.,
glected for a softly padded rail, Nordborg and Koh (2016), 2016). The wheel was always a rigid mass in those
but it is shown in this study that for a rail on stiff pads, investigations.
parametric excitation may be a major excitation mechanism.
The model presented in this study is more realistic than
those in the references cited above because it also includes Sound View Instruments AB, Sweden
the wheel resonances, as opposed to the simpler rigid wheel Received: 5 June 2020; accepted: 2 October 2020
mass models used before. In addition, the influences of high
Corresponding author:
train speeds on rail and wheel dynamics are included in the Anders Nordborg, Sound View Instruments AB, Hoby Gard, Borrby
moving rail Green’s function, as well as the rotating wheel 27636, Sweden.
Green’s function. Thus, the model adopts a Green’s function Email: anders.nordborg@soundview.se
2 Journal of Vibration and Control 0(0)

The simulation calculations of the current model result in mass-spring-damping systems. The rail is thus restrained
broadband contact force and rail/wheel response spectra, as to move in the vertical direction. Rotational constraints
opposed to the discrete response spectra obtained in pre- (Nordborg, 1999) as well as sleeper modes (Dalenbring,
vious studies on the same topic mentioned above. 1995) can also be included in the support description. The
Parts of the current model have previously been pre- response, that is the vertical rail deflection, at coordinate x
sented in detail in a number of studies and conference due to a stationary harmonic unit point force δ(x  x0) at x0,
proceedings (see the reference list at the end of the article) by definition is the Green’s function, G(x|x0). As the rail–
and are summarized in the following. An introduction to the sleeper system is periodic with period l, according to
theory of parametric excitation can be found in the book by Floquet’s theorem, Green’s function is a linear combination
Nayfeh and Mook (1979). of solutions having the form defined by

Y ðx þ nlÞ ¼ Y ðxÞeng (1)


2. Theory where the complex coefficient g determines vibration
2.1. Rail propagation and sound radiation from the rail. Integer n
denotes the number of the sleeper bay. Waves (propagating
The rail is modelled as a uniform Euler beam of infinite
to the right) decay if ℜðgÞ ≤ 0; such frequency ranges are
length, resting on identical supports (sleepers) at periodic
called stopbands. On the other hand, if ℜðgÞx0 (some
intervals (Figure 1) (Nordborg, 1998b). The Euler beam
damping is always present), the waves propagate almost
theory can be used up to at least 2000 Hz if the bending
unattenuated; these frequency ranges are called passbands.
stiffness is reduced by an appropriate amount (Nordborg
Because Green’s function here has unit m/N, it represents
and Verhelst, 2019). The spacing between (the centres of)
the (point or transfer) receptance of the rail. The integral of
two sleepers is l. The supports are modelled as lumped
vertical rail vibrations over the whole length of the rail, the
energy spectral density ESD1 (Nordborg and Koh, 2016) of
the rail
Z ∞
2
ESD1 ¼ jGω0 ðxjx0 Þj dx (2)
∞

is an important property determining the amount of radiated


noise. Subscript 1 indicates that the rail is excited by a unit
point force. This integral, and thus the noise radiation,
becomes large when vibrations can propagate unimpeded
over long distances in the rail–sleeper system, that is when
the real part of the propagation coefficient ℜðgÞx0 (see
equation (1)). The track decay Rate (TDR; Thompson,
2009) determines attenuation of rail vibration per metre
rail length, TDR = 20 log(|eg|)/l (dB/m), which can be
rewritten as
20 1
TDR ¼  ℜðgÞ (3)
lnð10Þ l

Green’s function can be used to calculate rail response Y


(vertical vibration) and subsequently also the contact force.
Assume the rail is excited by a general force, f(x,t) in the
time domain and F(x,ω) in the frequency domain. The
solution, vertical rail vibrations at the position x0, can in
the frequency domain be written as
Z ∞
Y ðx0 ,ωÞ ¼ Gω ðxjx0 ÞFðx,ωÞdx (4)
∞

The problem to be solved is to calculate rail and wheel


Figure 1. Discretely supported rail, with a wheel moving (rolling) responses, yr(x0, t0) and yw, as the wheel rolls over the rail,
forward, exciting rail and wheel into vibrations and noise radiation, and subsequently the noise radiation during the rolling
due to surface roughnesses and parametric excitation. process. In the time domain, the vertical rail deflection,
Nordborg 3

yr(x0, t0), at the moving point, x0 = vt0, (under the wheel) is f ≥ 0 always; f = 0 implies the loss of wheel–rail contact,
a convolution of the rail Green’s function in the time do- δ ≤ 0.
main, the impulse response function g(x, x0; t, t0) and The rolling process is simulated by calculation of rail/
the forward moving contact force f(x, t) = f(t) δ (x  vt) wheel deflections and contact force at each time step. If δ
(Nordborg, 2002) and δH are not equal, the indentation is varied a little, and
Z Z rail/wheel deflections and contact force are recalculated.
yr ðx0 ,t0 Þ ¼ gðx,x0 ; t,t0 Þf ðx,tÞdxdt (5) Solving

δ  δH ðf Þx0
Green’s function in the time domain, g(x, x0; t, t0), is
calculated by an inverse Fourier transform of Green’s iteratively yields the contact force f (Nordborg, 2002) for
function in the frequency domain, G(x|x0). the current time step. When the contact force f finally has
been determined, rail and wheel deflections, yr and yw,
2.2. Wheel respectively, can also be calculated with the help of the
impulse response functions, and the convolutions described
The wheel response (Nordborg and Kohrs, 2015) is as for in equations (5) and (6). The time and wheel position on the
the rail, calculated using the (wheel) impulse response rail is incremented, and the process described above is
function gw repeated.
Z Z
yw ¼ gw f dxdt þ yw,m (6)
2.4. Surface roughness
The excitation force is the same as for the rail because the To calculate the contact force, we need to know ys, the
rail and wheel are in contact. The wheel impulse response vertical deviation of the rail surface from a perfectly smooth
function, gw, is calculated in this study using inverse Fourier rail surface. The roughness of the rail is usually expressed
transform of point and transfer receptance in the radial by a roughness amplitude spectrum (dB re. 1 μm) versus
direction of the wheel (more details about the calculation roughness wavelength. A random sequence ys as a function
algorithm can be found in Klaus (2019)). However, the of distance along the rail running surface is generated. The
vertical displacement of the rigid mass of the wheel, yw,m, is sequence is then processed to ensure that the spectrum takes
calculated separately by numerically solving the ordinary the same form as the desired roughness amplitude spectrum.
differential equation (ODE) of the wheel mass acted upon It is Fourier transformed to the frequency domain where the
by inertia forces caused by the constant preload force P plus spectrum is shaped, then inverse Fourier transformed back
the contact force f (without the preload, caused by the to the time domain again. The spectrum used is a combined
weight of the train on the wheel axle, the wheel would not rail/wheel roughness spectrum, including contact filtering
stay in contact with the rail). Therefore, the rigid mass mode effects (Thompson, 2009).
of the modal model describing the frequency response
functions (FRFs) of the wheel is excluded from the modal 2.5. Noise radiation
model, and thus not included in the impulse response
function, gw, of the wheel. Separation of the rigid mode and Sound radiation from the rail depends on the total rail vi-
the other higher frequency modes of the wheel is a neces- bration. It is shown (Nordborg 1998a) that the energy
sary step to perform the ODE integration mentioned above. spectral density (ESD) of vertical rail vibrations excited by
In addition, it enables comparison of the effects of these a moving force can be estimated by the expression
higher wheel modes on the rail/wheel interaction with the
1
response using a simple lumped mass model only (although ESD ¼ SFF ESD1 (8)
not done in this study). v
if v << cB (the bending wave speed in the rail) and the
2.3. Contact excitation force F (equation (4)) are periodic along the
periodic rail–sleeper system. The factor 1=v appeared be-
The compression of the wheel/rail contact region (patch) cause the rail is excited by a moving force. The ESD1 when
must simultaneously fulfil two equations. First, it is de- the rail is excited by a stationary unit point force is defined
termined by the vertical rail and wheel deflections and by equation (2), and SFF is the power spectral density of the
surface roughness, ys contact force. Force as a function of time was calculated in
δ ¼ yr þ ys  yw (7) section Contact above, from which the power spectral
density is obtained. The pass-by time Tp, defined by the train
Second, according to Hertz, the indentation is a non- length, yields the corresponding power spectral density
linear function of the contact force f, δH = δH(f). Of course, of vertical rail vibrations PSD ¼ 1=vTp SFF ESD1 . Sound
4 Journal of Vibration and Control 0(0)

power W of radiated noise due to vertical rail vibrations also Table 1. Rail and wheel input parameters.
depends on rail width w and radiation efficiency σ
Parameter Value Description
1 E 2.11011 N/m2 Rail modulus of elasticity
W ¼ ρ0 c0 σwω2 SFF ESD1 (9)
vTp ηr 0.02 Rail loss factor
I 18.5106 m4 Rail moment of inertia (62%)
Multiplication by ω2 comes from going from vibration
mr 60 kg/m Rail mass per unit length
displacement to vibration velocity (squared).
Ms 143 kg (half) sleeper mass
L 0.6 m Sleeper spacing
3. Numerical simulations Kp 1000 MN/m Pad stiffness
ηp 0.25 Pad loss factor
3.1. Application example: time-domain versus Kb 100 MN/m Ballast stiffness (half sleeper)
frequency-domain models ηb 1.0 Ballast loss factor
With numerical simulations, it is shown why a model for Mw 600 kg Wheel mass
prediction of rail/wheel rolling noise at least sometimes has P 85 kN Wheel preload
to be performed in the time domain, and not in the frequency W 0.150 m Rail foot width
domain, to yield valid prediction results. Mostly, railway V 300 km/h Speed
noise is predicted using frequency-domain models (see e.g.
TWINS (Thompson, 2009)) because frequency-domain
models have many advantages: they are relatively easy to surface roughness level used is the one for a rather rough
perform and their calculation times are short. However, the rail; the TSI (the European railway standard Technical
disadvantage is that they sometimes are incapable of de- Specifications for Interoperability) limits plus 3 dB. The
scribing all relevant effects taking part in the rolling noise speed is 300 km/h for all calculations in this study.
generation process, which leads to prediction errors. To
illustrate this, numerical simulations with two models, one
3.3. Rail/wheel Green’s functions
in the time domain developed in this paper, and the other in
the frequency domain, are performed and the results For the rail, point (Figure 2) and transfer FRFs (receptances)
compared and shown below. The frequency-domain model are needed to construct the moving impulse response
(Nordborg and Koh, 2016) uses the same input FRFs as the function (Figure 3) and the moving FRF (Figure 4). Inverse
time-domain model; however, forward velocity and wheel Fourier transforms yield the moving impulse response
rotation as well as the interaction between rail/wheel re- function in the time domain (Nordborg, 2002) and trans-
sponse and contact force cannot be included. It will be forming back again to the frequency domain, the moving
shown, that for a track with stiff pads (used in this calcu- FRF. It may be interesting to note, that the force point is not
lation example), in addition to rail surface roughnesses, fixed to any particular position on the rail, but it is moving in
parametric excitation and the feedback coupling mechanism the x-direction along the rail surface.
between wheel/rail response and contact force are important For the wheel, as for the rail, we need the moving
excitation mechanisms. (or rotating) impulse response function, in the rail/wheel
contact point rotating around the perimeter. The same
calculation scheme as for the rail is used, but an finite el-
3.2. Input parameters
ement model of the wheel yields the input and transfers
Table 1 shows values of input parameters used for the FRFs in the radial direction (Nordborg and Kohrs, 2015).
calculations. Stiff pads are assumed, with a stiffness value Using these functions, inverse Fourier transforms then
of 1000 MN/m. This is a high value but not unrealistic generate the rotating impulse response function in the time
because the pad stiffness generally increases with frequency domain (Figure 5). Fourier transforming the rotating im-
(Nordborg and Verhelst, 2019) and load. In Germany, the pulse response function then generates the rotating FRF in
most commonly used rail pad has a dynamic stiffness higher the frequency domain (Figure 6).
than 1000 MN/m. The rail moment of inertia has been
chosen to 62% of the nominal value. The ballast stiffness 3.4. Rail/wheel interaction contact force: smooth
value regards half a sleeper. The wheel preload includes the
wheel mass. In the time-domain model, non-linear Hertzian
rail surface.
contact mechanics determines the value of the contact In the first calculation example, a wheel rolling over
spring stiffness; in the frequency-domain model, the a perfectly smooth rail is simulated. The rail/wheel contact
Hertzian contact spring stiffness is linearized. The rail force spectrum is shown in Figure 7. Also shown are spectra
Nordborg 5

Figure 2. Rail receptance (magnitude) and (colour online). The


upper curve shows the receptance between two sleepers and the
lower on a sleeper position.
Figure 5. Rotating impulse response function of the wheel in the
radial direction. The wheel is hit radially. The plot shows the radial
impulse response in the point moving (rotating) around the wheel
perimeter with the rotational velocity v = 300 km/h.

Figure 3. Moving impulse response function of the rail. The rail is


hit between two sleepers. The plot shows the impulse response in
the point moving with the forward velocity v = 300 km/h along the
rail surface.
Figure 6. Rotating wheel receptance in the radial direction. The
wheel is excited by a force moving (rotating) around the wheel
perimeter with the rotational velocity v = 300 km/h. For com-
parison, the stationary (non-rotating) point receptance is also
shown.

for a wheel rolling on a rail with a roughness spectrum 3 dB


above the TSI limit and 10 dB below that.

3.5. Rail/wheel interaction and rolling noise


generation: rough rail surface
When the wheel rolls over the rail, the contact force f excites
the rail and wheel into vibration, yr, equation (5), and yw,
equation (6). As a consequence, the rail radiates noise W
equation (9). Plots of spectra of the contact force and rail
Figure 4. Moving rail receptance (magnitude). The rail is excited and wheel vibrations are shown in Figures 8 and 9. The plot
by a force moving with the forward velocity v = 300 km/h over the in Figure 10 shows rail noise radiation. The time-domain
rail surface. model developed in this study is compared with the
6 Journal of Vibration and Control 0(0)

Figure 9. Rail and wheel response vibration levels for the time-
Figure 7. Rail/wheel interaction contact force when the rail
domain model (thick line) and the frequency-domain model (thin
surface is perfectly smooth 200 dB. Also shown are contact
line) (colour online).
force spectra when the rail has a roughness level of Technical
Specifications for Interoperability + 3 dB, and 10 dB below that.
(colour online).

Figure 10. Sound power level spectrum (narrow bands) of rail


Figure 8. Contact force spectrum for time- (thick line) and noise radiation for the time-domain model developed in this study
frequency-domain (thin line) models (Nordborg and Koh, 2016). and for the frequency-domain model (Nordborg and Koh, 2016).
The frequency domain model has the same rail/wheel parameters
as the time-domain model, but the rail/wheel interaction force is rail vibrates with a bending wavelength equal to two sleeper
only a function of the roughness spectrum and the stationary point spans, with nodes at the sleeper positions. The calculated
receptances of rail and wheel.
point receptance curves at midspan and on a sleeper po-
sition exhibit a striking resemblance with measured ones
(Nordborg and Verhelst, 2019). The receptance through
frequency-domain model (Nordborg and Koh, 2016). The
a sleeper span varies substantially due to the stiff pads, with
interpretation of the plots is discussed in the next section.
consequences for rolling noise generation, as discussed
below. The moving impulse response function of the rail
4. Discussion (Figure 3) contains a clearly visible contribution of the
pinned–pinned frequency, superimposed on the lower fre-
4.1. Rail/wheel Green’s functions quency vibrations caused by vibrations of rail and sleeper
The plot of the vertical rail point receptance (Figure 2) masses on pad and ballast stiffnesses. The forward velocity
shows three maxima caused by system resonances: the first leads to a splitting of the pinned–pinned frequency
caused by the vibration of the mass of the rail and sleepers (Nordborg, 2002) (Figure 4).
on the ballast stiffness, the second caused by vibrations of What is striking from the rotating impulse response
the rail mass on the pad stiffness and the third, distinct one function (Figure 5) and receptance plot (Figure 6) of the
around 1.1 kHz, is the pinned–pinned frequency, where the wheel is the beating of the vibration amplitude in the time
Nordborg 7

domain and splitting of resonance peaks in the frequency vibration levels is that the frequency-domain model cannot
domain. The distance between the two peaks corresponds to include the effects of parametric excitation and the feedback
the rotational speed and wheel diameter. coupling mechanism between wheel/rail response and
In changing the dynamic behaviour of the wheel re- contact force, which on the other hand, the time-domain
sponse, amplitude and frequency of the wheel resonances, model automatically does. Rail (and wheel) deflections
it is important to include the rotation, in particular at (Figure 3 and 5) due to vibrational response to the excitation
high frequencies for high-speed trains. However, below force have the same effect on the contact force as the surface
1500 Hz, where rail vibrations around the pinned–pinned roughnesses, in equation (7); so, they are effectively taking
frequency are important, the frequency response for the part in the excitation process. In this way, a feedback from
wheel is flat, where a lumped mass model of the wheel response to excitation force arises. At the pinned–pinned
probably also would work fine. frequency, the rail vibrates with large amplitudes. Through
the feedback coupling, the pinned–pinned mode thus
4.2. Rail/wheel interaction and rolling noise strongly takes part in the excitation around the pinned–
pinned frequency, explaining the big difference in vibra-
generation
tion levels obtained with the two different (time- and
When the wheel rolls over a perfectly smooth rail, para- frequency-domain) models. Stiff pads make the pinned–
metric excitation (Nordborg, 1998a, 2002) due to varying pinned mode more pronounced and increase the modula-
rail receptance through the sleeper spans gives rise to peaks tion around the pinned–pinned frequency, which increases
at the sleeper-passing frequency fs = v/l (around 140 Hz) noise radiation (Nordborg, 1998a, 2002).
with harmonics, dominating the contact force spectrum After having multiplied, the force level spectrum
(Figure 7). This peak is also present in the contact force (Figure 8) with the ESD1 of the rail, the sound power
spectrum for a rail with surface roughnesses. There are spectrum (equation (9) and Figure 10) is obtained. For the
broadband contributions to the excitation around frequen- rail on stiff pads in this calculation example, the difference
cies where the rail/wheel system has resonances: wheel– in noise radiation between the time- and the frequency-
ballast resonance, rail–pad–sleeper resonance and the domain models is greater than 3 dB (after A-weighting)
pinned–pinned frequency. These results are obtained with the because the frequency-domain model fails to capture the
time-domain model. The frequency-domain model would effects of parametric excitation. However, other sources
yield no response at all for a wheel rolling over a perfectly also contributing to wayside railway noise (e.g. lateral rail
smooth rail. Parametric excitation can be seen also in the vibration and aeroacoustic noise) may reduce the impor-
spectra for the rough rails, as an increased contact force tance of rail noise near the pinned–pinned frequency, in
around the pinned–pinned frequency (just above 1 kHz). particular, given the high speed (300 km/h) used in the
At first glance at Figure 7, it appears as if the peaks at the simulation calculations in this study. Nevertheless, in ad-
sleeper-passing frequency fs = v/l (around 140 Hz) with dition to rail surface roughnesses, parametric excitation and
harmonics are the most important and interesting contri- the feedback coupling mechanism between wheel/rail re-
bution of parametric excitation caused by the periodic track sponse and contact force can be important excitation
stiffness due to the periodic rail supports. This excitation at mechanisms and should be accounted for.
discrete frequencies has been thoroughly investigated in
other studies, for example in Nordborg (1998a, 2002), but
broadband parametric excitation has not been addressed 5. Conclusion
before. However, in this study, we focus on broadband When a railway wheel rolls over a perfectly smooth sleeper-
contributions to the excitation, which, for example can be supported rail, the rail and wheel are excited into vertical
seen in the plot for the perfectly smooth rail in the frequency vibration. Parametric excitation and modulation due to
region 800–1800 Hz. This excitation is also caused by the varying rail receptance through the sleeper spans and in-
periodic rail stiffness – that is – it is an effect of parametric teraction feedback coupling between rail/wheel response
excitation. It cannot be modelled properly by a linear model in and contact force determine the excitation contact force
the frequency-domain model because the process is non- spectrum. For a stiffly padded rail with surface roughnesses,
stationary. This is why the calculated contact force is about these effects contribute to the total A-weighted rail/wheel
10–15 dB higher for the time-domain model than for the rolling noise generation with amounts that cannot be ne-
frequency-domain model in this frequency region in Figure 8. glected. A proper modelling requires a time-domain model.
The frequency-domain model, not including parametric
excitation, underpredicts the contact force and rail vibration
levels below 1500 Hz (Figures 8 and 9). The error is around Acknowledgements
10 dB in a broad region around the pinned–pinned fre- Thanks to Torsten Kohrs, Bombardier Transportation, Hyoin Koh,
quency, which occurs at 1.1 kHz in these simulation Korea Railroad Research Institute and to Katja Stampka, Tech-
calculations. The reason for the underprediction of rail nische Univesität Berlin for help and support.
8 Journal of Vibration and Control 0(0)

Declaration of conflicting interests Nordborg A (1999) Rail/wheel parametric excitation: laboratory


The authors declared no potential conflicts of interest with and field measurements. Acta Acustica 85(3): 355–365.
respect to the research, authorship and/or publication of this Nordborg A (2002) Wheel/rail noise generation due to nonlinear
article. effects and parametric excitation. The Journal of the Acoustical
Society of America 111(4): 1772–1781.
Nordborg A and Koh HI (2016) Comparison of two different
Funding models describing railway noise generation and radiation. In:
The authors received no financial support for the research, au- Inter-noise congress and conference proceedings, Hamburg,
thorship and/or publication of this article. Germany. INCE.
Nordborg A and Kohrs T (2015) Ein Zeitbereichsmodell Zur
Beschreibung der Rollgeräuschentstehung. In: DAGA con-
ORCID iD gress and conference proceedings, Nurnberg, Germany.
Anders Nordborg  https://orcid.org/0000-0003-3961-9890 Nordborg A and Verhelst W (2019) Validation and Comparison
with Measurements at Infrabel of a Time Domain Model
Describing Railway Noise Generation. In: IWRN13 congress
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