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FAN4800 Low Start-Up Current PFC/PWM Controller Combos: Features Description
FAN4800 Low Start-Up Current PFC/PWM Controller Combos: Features Description
November 2006
FAN4800
Low Start-Up Current PFC/PWM Controller Combos
Features Description
Low start-up current (100µA typical) The FAN4800 is a controller for power-factor-corrected,
Low operating current (2.5mA typical) switched-mode power supplies. Power Factor Correction
Low total harmonic distortion, high power factor
(PFC) allows the use of smaller, lower-cost bulk capaci-
tors, reduces power line loading and stress on the
Pin-compatible upgrade for the ML4800
switching FETs, and results in a power supply that fully
Average current, continuous or discontinuous boost, complies with IEC-1000-3-2 specifications. Intended as a
leading-edge PFC BiCMOS version of the industry-standard ML4800, the
Slew rate enhanced transconductance error amplifier FAN4800 includes circuits for the implementation of
for ultra-fast PFC response leading edge, average current, boost-type power factor
Internally synchronized leading edge PFC and trailing- correction, and a trailing-edge Pulse Width Modulator
edge PWM (PWM). A gate driver with 1A capabilities minimizes the
Reduction of ripple current in the storage capacitor need for external driver circuits. Low-power require-
between the PFC and PWM sections ments improve efficiency and reduce component costs.
PWM configurable for current-mode or voltage-mode An over-voltage comparator shuts down the PFC section
operation in the event of a sudden decrease in load. The PFC sec-
Additional folded-back current limit for PWM section tion also includes peak current limiting and input voltage
20V BiCMOS process brownout protection. The PWM section can be operated
in current or voltage mode, at up to 250kHz, and
VIN OK guaranteed turn-on PWM at 2.25V
includes an accurate 50% duty cycle limit to prevent
VCC OVP comparator, low-power detect comparator transformer saturation.
Current-fed gain modulator for improved noise
The FAN4800 includes a folded-back current limit for the
immunity
PWM section to provide short-circuit protection.
Brownout control, over-voltage protection, UVLO,
soft-start, and reference OK
Available in 16-DIP, 16-SOIC (wide) packages
16-PDIP 16-SOIC
Applications
Desktop PC Power Supply
Internet Server Power Supply
Uninterruptible Power Supply (UPS)
Battery Charger
DC Motor Power Supply
Monitor Power Supply
Telecom System Power Supply
Distributed Power
Ordering Information
Operating Packing Marking
Part Number Temp. Range Pb-Free Package Method Code
FAN4800IN -40°C to +125°C Yes 16-PDIP Rail FAN4800
FAN4800IM -40°C to +125°C Yes 16-SOIC Rail FAN4800
FAN4800IMX -40°C to +125°C Yes 16-SOIC Tape & Reell FAN4800
16 1 13
VEAO IEAO POWER FACTOR CORRECTOR
VCC
VCC OVP PFC OVP 7.5V VREF
VFB VCC REFERENCE 14
15 17.9V 2.78V
0.3V Low Power
2.5V TRI-FAULT
Detector
3.5k S Q
0.5V
IAC R
2 -1V
PFC OUT
VRMS GAIN
4 MODULATOR
PFC CMP PFC ILIMIT S Q 12
3.5k
ISENSE R
3
RAMP1
7 OSCILLATOR
CLK
1 IEAO VEAO 16
2 IAC VFB 15
3 ISENSE VREF 14
4 VRMS VCC 13
5 SS PFC OUT 12
7 RAMP1 GND 10
8 RAMP2 DC ILIMIT 9
FAN4800 Rev.03
Pin Definitions
Pin # Name Description
1 IEAO PFC transconductance current error amplifier output
2 IAC PFC gain control reference input
3 ISENSE Current sense input to the PFC current limit comparator
4 VRMS Input for PFC RMS line voltage compensation
5 SS Connection point for the PWM soft-start capacitor
6 VDC PWM voltage feedback input
RAMP1
7 Oscillator timing node; timing set by RT, CT
(RtCt)
RAMP2 In current mode, this pin functions as the current sense input; in voltage mode,
8
(PWM RAMP) it is the PWM input from the PFC output (feed forward ramp)
9 DC ILIMIT PWM current limit comparator input
10 GND Ground
11 PWM OUT PWM driver output
12 PFC OUT PFC driver output
13 VCC Positive supply
14 VREF Buffered output for the internal 7.5V reference
15 VFB PFC transconductance voltage error amplifier input
16 VEAO PFC transconductance voltage error amplifier output
Notes:
1. This parameter, although guaranteed by design, is not 100% production tested.
2. Includes all bias currents to other circuits connected to the VFB pin.
3. Gain = K × 5.375V; K = (ISENSE – IOFFSET) × [IAC × (VEAO – 0.625)] -1; VEAO (MAX.) = 6V.
100
126
90
119
Transconductance ( mho)
Transconductance ( mho)
80
112
70
105
60
98
50
91
40
84
77 30
70 20
63 10
56 0
-10
2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 -0.8 -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8
VFB (V) ISENSE (V)
Figure 3. Voltage Error Amplifier (gmv) Figure 4. Current Error Amplifier (gmi)
Transconductance Transconductance
0.40 2.2
Variable Gain Block Constant (K)
2.0
0.35
1.8
0.30 1.6
0.25 1.4
Gain
1.2
0.20
1.0
0.15 0.8
0.10 0.6
0.4
0.05 0.2
0.00 0.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
VRMS (V) VRMS (V)
Figure 5. Gain Modulator Transfer Characteristic (K) Figure 6. Gain vs. VRMS
I AC × VEAO
IGAINMOD = × 1V (3)
V 2 RMS 1.4 Cycle-By-Cycle Current Limiter and Selecting RS
As well as being a part of the current feedback loop, the
More precisely, the output current of the gain modulator ISENSE pin is a direct input to the cycle-by-cycle current
is given by: limiter for the PFC section. If the input voltage at this pin
is ever less than -1V, the output of the PFC is disabled
IGAINMOD = K × (VEAO − 0.625) × I AC (4) until the protection flip-flop is reset by the clock pulse at
the start of the next PFC power cycle.
where K is in units of V -1. RS is the sensing resistor of the PFC boost converter.
Note that the output current of the gain modulator is lim- During the steady state, line input current x RS equals
ited around 228.57µA and the maximum output voltage IGAINMOD x 3.5K.
of the gain modulator is limited to 228.57µA x 3.5K =
Since the maximum output voltage of the gain modulator
0.8V.
is IGAINMOD maximum x 3.5k = 0.8V during the steady
This 0.8V also determines the maximum input power. state, RS x line input current is limited to below 0.8V as
However, IGAINMOD cannot be measured directly from well. Therefore, to choose RS, use the following equation:
ISENSE. ISENSE = IGAINMOD – IOFFSET and IOFFSET can
only be measured when VEAO is less than 0.5V and 0.8V × VINPEAK
RS = (5)
IGAINMOD is 0A. Typical IOFFSET is around 60µA. 2 × LineInput Power
ramp. VBIAS
L: Boost inductor.
A modest degree of gain contouring is applied to the RBIAS
transfer characteristic of the current error amplifier to
increase its response speed to current-loop perturba-
tions. However, the boost inductor is usually the domi- VCC
nant factor in overall current loop response. Therefore, 0.22μF 15V
this contouring is significantly less marked than that of Ceramic Zener
the voltage error amplifier. This is illustrated in Figure 8. FAN4800
Vref
GND
VFB
15 1.9 Oscillator (RAMP1)
2.5V The oscillator frequency is determined by the values of
3.5k
RT and CT, which determine the ramp and off-time of the
IAC
2 oscillator output clock:
VRMS Gain
4 Modulator PFC CMP 1
3.5k fO S C = (8)
ISENSE tRAM P + tDEAD
3
FAN4800 Rev.02
The dead time of the oscillator is derived from the follow-
ing equation:
Figure 8. Compensation Network Connection for the
Voltage and Current Error Amplifiers ⎛V -1.00 ⎞
tRAMP = CT × RT × ln ⎜ REF ⎟ (9)
V
⎝ REF -3.75 ⎠
There is an RC filter between RS and ISENSE pin.
There are two reasons to add a filter at the ISENSE pin:
at VREF = 7.5V and tRAMP = CT x RT x 0.55.
1) Protection: During start-up or in-rush current condi-
The dead time of the oscillator may be determined using:
tions, there is a large voltage across RS, which is the
sensing resistor of the PFC boost converter. It 2.75V
requires the ISENSE filter to attenuate the energy. t DEAD = × CT = 227 × CT (10)
12.11mA
2) To reduce L, the boost inductor: The ISENSE filter also
can reduce the boost inductor value since the ISENSE The dead time is so small (tRAMP>>tDEAD) that the oper-
filter behaves like an integrator before the ISENSE pin, ating frequency can typically be approximated by:
which is the input of the current error amplifier, IEAO.
1
fOSC = (11)
tRAMP
2.7 Example
To obtain a desired VBIAS voltage of 18V, a VCC of 15V,
and the FAN4800 driving a total gate charge of 90nC at
100kHz (e.g. one IRF840 MOSFET and two IRF820
MOSFET), the gate driver current required is:
I1 RAMP
I4
+
VIN RL
C1
DC
VEAO
SW1
REF
U3
VEAO TIME
EA
DFF
CMP
RAMP R Q
U1
D U2
OSC
CLK
Q
CLK
U4
TIME
FAN4800 Rev.02
L1 SW2 I2 I3
I1 RAMP
I4
+
VIN RL
C1
DC
VEAO
SW1
U3
VEAO TIME
EA
DFF
CMP
REF
RAMP R Q
U1
D U2
OSC
CLK
Q
CLK
U4
TIME
FAN4800 Rev.02
C24
25V D11B
C2 1uF
MBR2545CT C21
0.47uF
2200uF
R4 Q3G 25V
15.4k T2
R14
R6 33 Q3 D6
RGF1J R24 R18
41.7k FQPF6N50
1.2k 220
C20
R10 1uF
6.2k
R15 RAMP2 / DC ILIMIT
C7 3
NOT USED R20A R20B R23 C22 R22
C6 2.2 2.2 1.5k 4.7uF 8.66k
R12
1.5nF
16
71.5k U2
R31 T1A R19 MOC8112
100 220
U1 R9
FAN4800 1.1k
1 16 Q4
IEAO VEAO MMBT3904
VFB R26 C23
D4 10k
2 15 100nF
IAC VFB MMBZ5245B
R13
3 14 10k
PRI GND
www.fairchildsemi.com
FAN4800 Low Start-Up Current PFC/PWM Controller Combos
D2 D3
1N5406 D1
L1 RGF1J
F1 ISL9R460P2
3.15A VDC / +380V
17
100 220
U1 R9
FAN4800 1.1k
1 16 Q4
IEAO VEAO MMBT3904
VFB R26 C23
D4 10k
2 15 100nF
IAC VFB MMBZ5245B
R13
3 14 10k
ISENSE VREF VREF U3
www.fairchildsemi.com
FAN4800 Low Start-Up Current PFC/PWM Controller Combos
FAN4800 Low Start-Up Current PFC/PWM Controller Combos
Package Dimensions
16-Pin DIP
Dimensions are in inches (millimeters) unless otherwise specified.
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS
HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE
APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER
ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. THESE SPECIFICATIONS DO NOT EXPAND THE TERMS OF FAIRCHILD’S
WORLDWIDE TERMS AND CONDITIONS, SPECIFICALLY THE WARRANTY THEREIN, WHICH COVERS THESE PRODUCTS.
Definition of Terms
Datasheet Identification Product Status Definition
Advance Information Formative or In This datasheet contains the design specifications for product
Design development. Specifications may change in any manner without
notice.
Preliminary First Production This datasheet contains preliminary data; supplementary data will
be published at a later date. Fairchild Semiconductor reserves the
right to make changes at any time without notice to improve design.
No Identification Needed Full Production This datasheet contains final specifications. Fairchild
Semiconductor reserves the right to make changes at any time
without notice to improve design.
Obsolete Not In Production This datasheet contains specifications on a product that has been
discontinued by Fairchild Semiconductor. The datasheet is printed
for reference information only.
Rev. I21