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Report No.

255

Optimal Design and Operation of Small-scale


Wastewater Treatment Plants: The Irish Case
Authors: Lorna Fitzsimons, Greg McNamara,
Edelle Doherty and Eoghan Clifford

www.epa.ie
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EPA RESEARCH PROGRAMME 2014–2020

Optimal Design and Operation of Small-scale


Wastewater Treatment Plants: The Irish Case

(2014-W-DS-16)

EPA Research Report

Prepared for the Environmental Protection Agency

by

Dublin City University

Authors:

Lorna Fitzsimons, Greg McNamara, Edelle Doherty and Eoghan Clifford

ENVIRONMENTAL PROTECTION AGENCY


An Ghníomhaireacht um Chaomhnú Comhshaoil
PO Box 3000, Johnstown Castle, Co. Wexford, Ireland

Telephone: +353 53 916 0600 Fax: +353 53 916 0699


Email: info@epa.ie  Website: www.epa.ie
©Environmental Protection Agency 2018

ACKNOWLEDGEMENTS
This report is published as part of the EPA Research Programme 2014-2020. The EPA Research
Programme is a Government of Ireland initiative funded by the Department of Communications,
Climate Action and Environment. It is administered by the Environmental Protection Agency, which
has the statutory function of co-ordinating and promoting environmental research.

The authors would like to acknowledge the EPA for its financial support. The authors acknowledge
the contribution of the project steering committee, namely Mr John Gray (Consultant), Mr Brendan
Kissane (EPA), Dr Eadaoin Joyce (Irish Water), Mr Robert Kennedy (Irish Water) and Dr Hadyn
Love-Knowles (ex Irish Water).

DISCLAIMER
Although every effort has been made to ensure the accuracy of the material contained in this
publication, complete accuracy cannot be guaranteed. The Environmental Protection Agency, the
authors and the steering committee members do not accept any responsibility whatsoever for loss
or damage occasioned, or claimed to have been occasioned, in part or in full, as a consequence of
any person acting, or refraining from acting, as a result of a matter contained in this publication.
All or part of this publication may be reproduced without further permission, provided the source is
acknowledged.

The EPA Research Programme addresses the need for research in Ireland to inform policymakers
and other stakeholders on a range of questions in relation to environmental protection. These reports
are intended as contributions to the necessary debate on the protection of the environment.

EPA RESEARCH PROGRAMME 2014–2020


Published by the Environmental Protection Agency, Ireland

ISBN: 978-1-84095-785-3 August 2018

Price: Free Online version

ii
Project Partners

Dr Lorna Fitzsimons Greg McNamara


Mechanical and Manufacturing Engineering Mechanical and Manufacturing Engineering
Dublin City University Dublin City University
Dublin Dublin
Ireland Ireland
Tel: +353 1 700 7716 Tel: +353 1 700 7716
Email: lorna.fitzsimons@dcu.ie Email: greg.mcnamara5@mail.dcu.ie

Dr Eoghan Clifford Edelle Doherty


Civil Engineering Civil Engineering
College of Engineering and Informatics College of Engineering and Informatics
NUI Galway NUI Galway
Galway Galway
Ireland Ireland
Tel: +353 9 149 2219 Tel: +353 9 149 2219
Email: eoghan.clifford@nuigalway.ie Email: e.doherty4@nuigalway.ie

iii
Contents

Acknowledgements ii
Disclaimer ii
Project Partners iii
List of Figures vii
List of Tables viii
List of Boxes ix
Executive Summary xi
1 Introduction 1
1.1 Objectives 1
1.2 Project Outputs 2
1.3 Report Structure 2
2 Literature Summary 3
2.1 Introduction 3
2.2 Wastewater Treatment Systems and Processes 3
2.3 Life Cycle Cost Analysis 5
2.4 Life Cycle Assessment 5
2.5 Wastewater Treatment Plant Management and Performance Assessment 6
2.6 Conclusion 8
3 Methodology and Toolkit Development 9
3.1 Economic and Environmental Life Cycle Cost Analysis 9
3.2 Performance Assessment and Benchmarking 16
3.3 Assessment of the Statistical Agreement between Wastewater Sampling
Methods for Daily WWTP Benchmarking Purposes 20
4 Results and Discussion 23
4.1 Economic Life Cycle Cost Analysis and Environmental Life Cycle
Assessment 23
4.2 Performance Assessment Methodology 28
4.3 Comparable Wastewater Treatment Plant Identification Tool 30
5 Conclusions 34

v
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

6 Recommendations 35
6.1 Assess Performance Using Multiple Criteria and KPIs over the System Life
Cycle 35
6.2 Performance Assessment Methodology Application 35
6.3 Sampling Methods at WWTPs 35
6.4 System Selection 35
7 Publications Arising from This Research 36
7.1 Articles 36
7.2 Peer-reviewed Conference Papers 36
7.3 Invited Talks 36
7.4 Theses 37
References 38
Abbreviations 42
Appendix 1 Survey of Existing Irish WWTSs 43

vi
List of Figures

Figure 2.1. Typical performance assessment and performance improvement/


benchmarking processes using key performance indicators (KPIs) 7
Figure 3.1. Overview of study procedure 9
Figure 3.2. System schematics 11
Figure 3.3. Life cycle cost distribution 13
Figure 3.4. Decision support tool program overview 14
Figure 3.5. User input screen 14
Figure 3.6. System information screen 15
Figure 3.7. System comparison screen 15
Figure 3.8. Challenges facing WWTP benchmarking methodologies 16
Figure 3.9. KPICalc framework 18
Figure 3.10. Comparable WWTP identifier tool process chart 20
Figure 3.11. Flowchart of the daily sampling methods and agreement assessments of
various methods 21
Figure 4.1. Life cycle cost distribution, 500 PE 26
Figure 4.2. Life cycle cost distribution, 2000 PE 26
Figure 4.3. Life cycle cost distribution – low loading 27
Figure 4.4. Life cycle cost distribution – high loading 27
Figure 4.5. Life cycle cost distribution – sludge option 1 27
Figure 4.6. Life cycle cost distribution – sludge option 2 27
Figure 4.7. Global warming potential 29
Figure 4.8. Acidification potential 29
Figure 4.9. Eutrophication potential 29
Figure 4.10. Abiotic resource depletion potential (fossil) 29
Figure 4.11. Human toxicity potential, sludge 1 29
Figure 4.12. Human toxicity potential, sludge 3 29
Figure A1.1. Required iron (Fe) as a function of influent phosphorus concentration 47

vii
List of Tables

Table 2.1. Categories of wastewater treatment systems and processes 3


Table 2.2. Percentage of OPEX attributable to labour for a range of plant sizes 4
Table 3.1. CML 2001 life cycle impact assessment categories 14
Table 3.2. Developed methodologies and tools to overcome the challenges identified in
the literature 17
Table 3.3. Wastewater treatment plant characteristics 21
Table 3.4. Influent wastewater sampling details 22
Table 4.1. Life cycle cost analyses (lowest LCC) 24
Table 4.2. Life cycle cost analyses (highest LCC) 25
Table 4.3. Distribution of preloaded WWTP data across identifiers (e.g. PE, cBOD,
etc.) and subdivisions (groupings considered: < 500 PE, etc.) 30
Table 4.4. Condensed results from the application of the comparable WWTP identifier
tool 31
Table 4.5. Agreement between flow-paced sampling and various grab sampling
frequencies 32
Table A1.1. Licensed treatment systems as a percentage of total licensed treatment
systems in Ireland 43
Table A1.2. Overview of some life cycle analysis studies conducted in Ireland 43
Table A1.3. Typical concentrations of wastewater pollutants 44
Table A1.4. Discharge limit variation 44
Table A1.5. Sludge treatment options 44
Table A1.6. Sludge dry solids concentrations assumed for the study 45
Table A1.7. Sludge disposal options and specific costs 45
Table A1.8. Aeration system parameters, reported value ranges and assumed values 46
Table A1.9. Pumping model parameters and assumed values 46
Table A1.10. Energy use assumptions for common unit processes 47
Table A1.11. Chemicals and specific costs 47
Table A1.12. Lime stabilisation dosage 47

viii
List of Boxes

Box 3.1. Selected systems 10

ix
Executive Summary

Background provide (1) a framework and toolkit for assessing


the life cycle costs of several wastewater treatment
Wastewater treatment systems have significant
systems (economically and environmentally) and (2) a
economic and environmental benefits associated with
benchmarking toolkit to facilitate wastewater treatment
their construction and operation; however, like other
plant management.
such infrastructure, the economic and environmental
impacts of their construction and operation need to
Summary of Key Findings and Outcomes
be minimised. Economic costs, as well as capital,
operational, and environmental impacts, can vary with ●● Two software tools, DST and KPICalc, were
location because of specific site conditions. Variations developed.
in scale and loading and discharge limits can all affect ●● Effective and well-designed sampling of influent
the performance of a treatment system and solutions and effluent is key to ensuring that benchmarking
to optimise performance can often be site specific. is both accurate and useful. This report found that
grab sampling may not provide data of sufficient
One key challenge is selecting the most appropriate
quality for system operation and management.
treatment system for a given location. This requires an
●● Based on the specific user inputs, and from an
understanding of how each of the competing systems
economic life cycle perspective, constructed
will perform in a given scenario and how variation
wetlands were found to be a viable alternative
in performance influences each of the associated
to conventional electro-mechanical systems in
costs. Small agglomerations in particular face unique
locations where land availability at a reasonable
challenges in relation to their wastewater treatment
cost is not an issue. In addition, constructed
needs. Internationally, it has been acknowledged
wetlands have a more favourable environmental
that small-scale wastewater treatment plants can
profile due to reduced energy and chemical
be resource intensive when compared with larger
requirements.
plants. Many of the scale economies associated
●● Variations in plant scale, organic and inorganic
with wastewater treatment significantly increase as
loading, and discharge limits have a significant
agglomeration scales fall below 2000 population
effect on the economic and environmental
equivalent (PE). Historically, the main focus in
performance of electro-mechanical treatment
choosing wastewater treatment systems has been to
systems.
reduce capital costs while ensuring that the required
●● Economic and environmental economies of
effluent standards are met. However, because of the
scale were evident for most electro-mechanical
need to minimise the operational costs associated
systems. Scale economies are not as significant in
with wastewater treatment plants and their resource
constructed wetland systems because of the fixed
consumption, while meeting regulations, there has
linear relationship between population equivalent
been a growing focus on their life cycle cost and
and required unit area.
environmental performance. It is, therefore, evident
●● Energy use contributes significantly to both the
that appropriate economic and environmental
operational cost and environmental impact. The
assessment tools that consider the life cycle cost of
magnitude of the environmental impact is as
wastewater treatment plants holistically may assist in
much a function of the electrical grid mix as of the
the system selection process.
quantity of energy used.
The key objectives of this research were to develop ●● There are significant trade-offs between regional
software tools to assist in the selection and and global environmental impact categories. This
management of wastewater treatment systems, is largely dictated by a plant’s discharge limits, i.e.
with a specific focus on small wastewater treatment more stringent discharge limits will reduce regional
plants. The developed research software tools, the impact (eutrophication, toxicity) while increasing
decision support tool (DST) and KPICalc respectively, global impact (global warming, acidification).

xi
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

Summary of Key Recommendations ● Constructed wetlands should be afforded due


consideration in locations where land availability is
● Economic cost evaluations and comparisons
not a limiting factor, subject to supporting business
should be carried out over the system lifetime
case analysis of competing processes on a case-
using appropriate life cycle costing models.
by-case basis.
● Broader environmental impacts can be considered
● Benchmarking of wastewater treatment plants
within design criteria, particularly in situations
should be further developed as a performance
where the life cycle costs of competing systems
optimisation and management tool. This will
are within a margin of uncertainty (it is assumed
require, in particular, the use of flow-proportional
chosen designs will be suitable to meet discharge
sampling at wastewater treatment plants.
limits).
● The development of methodologies to determine
● Sludge disposal costs are location-specific and
minimal data requirements for effectively
alternative disposal options should be assessed
implementing performance management, life
during life cycle cost assessment for competing
cycle analysis and benchmarking tools should be
systems.
considered.

xii
1 Introduction

The water and energy nexus is rightly receiving maintenance staff based on site) and can be more
attention from policymakers and researchers in an likely to be infrequently maintained and have limited
effort to promote joined-up thinking on sustainable monitoring and reporting capabilities (O’Reilly et al.,
energy and water supplies. The energy sector 2011). Choosing the optimal design for new plants and
uses significant amounts of water to source and operating existing plants effectively and efficiently are
convert primary energy supplies, and the water and complex matters and depend on a number of factors
wastewater treatment sectors use significant amounts and variables. A non-exhaustive list includes scale;
of energy to deliver and treat water and wastewater. technology; loadings; discharge limits; WWTP location;
From the global perspective, 2–3% of the world’s discharge location; local climate, flooding propensity
energy is used for water supply and sanitation and topology; variation in incoming flows (industrial,
purposes (Olsson, 2012). agricultural, domestic, mixed, etc.); management
priorities; feasibility of retrofitting economically; land
Energy requirements for wastewater treatment are a
availability; sludge management; monitoring capability;
function of several variables, including scale, influent
operational expertise; and cost.
wastewater flow rates and concentrations, effluent
water discharge requirements, technology selection, The aim of this research, which builds on previous
operating practices and control strategies. However, research funded by the Environmental Protection
it is important to note that energy is not the only Agency (EPA) (Fitzsimons et al., 2016), was to
significant cost of operating wastewater treatment develop methodologies, models and tools to assess,
plants (WWTPs); other important cost categories compare and benchmark the performance of
include labour, chemicals and sludge management. small WWTPs from a number of perspectives: life
When selecting treatment technology options, the cycle cost, environmental performance, resource
cost of ownership, comprising both capital costs and consumption (energy and chemicals) and sludge
operational costs, should be assessed and optimised management. This study also investigated how
across all cost categories and over the entire wastewater sampling can be optimised to provide
lifetime of the WWTP. Furthermore, several of these improved data for life cycle assessment (LCA),
categories contribute to the broader environmental benchmarking and other design/operational tools. The
impact of WWTPs and technology selection should be overarching aim should be to operate plants that treat
considered carefully to mitigate adverse environmental wastewater in accordance with designated standards
effects. at an acceptable environmental and economic cost.
However, it is not easy to benchmark, compare or
The focus of this project is small WWTPs, defined
predict individual plant performances, considering that
for the purposes of this report as WWTPs with a
WWTPs vary in scale, use different technologies or
population equivalent (PE) < 2000. Ireland has a
technology configurations, treat to achieve different
particular landscape of WWTPs, with the vast majority
effluent standards and accept influents with differing
of Irish plants being classified as small. For example,
compositions and concentrations.
there are more than 500 agglomerations in Ireland
between 50 and 500 PE, and all of these are subject to
the Waste Water Discharge Authorisation Regulations. 1.1 Objectives
Recent research reported that approximately
The key objectives of this project were to:
87% of Irish WWTPs treat agglomerations of less
than 10,000 PE (Shannon et al., 2014). The wide 1. conduct and collate detailed research into the
distribution of small WWTPs in Ireland reflects the state-of-the-art of sustainable, holistic, low-energy,
low population densities beyond the larger cities and solutions for the wastewater treatment industry,
towns. Internationally, decentralised WWTPs are including the specific technologies that address
generally unstaffed (i.e. they may not have operational/ the challenges of small indigenous WWTPs;

1
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

2. further optimise a key performance indicator (KPI) costs and environmental performance of wastewater
benchmarking toolkit (KPICalc) initially proposed treatment systems (WWTSs). Specifically, these
in a previous project (Fitzsimons et al., 2016); outputs include:

3. develop a methodology and framework to ●● KPI benchmarking software tools (KPICalc);


holistically assess the life cycle costs and ●● life cycle cost and life cycle environmental models
environmental impact of representative small- of representative Irish WWTPs;
scale WWTPs; ●● a DST.

4. develop a decision support tool (DST) for life cycle


costing and assessing environmental impact. 1.3 Report Structure
The report is broken down into a number of chapters
and sections. Chapter 2 presents an overview of the
1.2 Project Outputs
relevant literature. Chapter 3 details the methodology
The key outputs of this project include tools and and model development. Chapter 4 presents and
models that can support policymakers, regulators, discusses the key results of the research. Finally,
plant operators and researchers to manage existing the project conclusions and recommendations are
WWTPs and to assess and compare the life cycle presented in Chapter 5 and Chapter 6, respectively.

2
2 Literature Summary

2.1 Introduction conditions and how variation in performance will


ultimately influence cost. Conventional WWTSs can
The International Water Association (IWA) specialist
achieve high levels of pollutant removal; however, the
group on small WWTPs has defined small plants as
performance of each system will vary depending on
those serving agglomeration sizes of below 2000 PE
the type and quantity of substrate to be removed, and
or processing influent flow rates of below 200 m3/
thus the appropriate solution is always contextual and
day (Lens et al., 2001). The population distribution in
situational (Schumacher, 1989). This suggests there
Ireland is such that 587 WWTPs serve agglomerations
is no “one-size-fits-all” solution applicable to every
of below 2000 PE.1 Small agglomerations face
location or for every location where there is a system,
particular challenges in relation to their wastewater
or a system configuration that will outperform others.
treatment needs. Typically, at these agglomeration
The main problem is how to determine which system is
sizes, the per capita cost of wastewater treatment
most appropriate for a particular location. It has been
begins to show an exponential increase with
suggested that the selection of the most appropriate
decreasing scale. WWTSs have economic and
wastewater treatment technology is the biggest
environmental costs associated with their construction
challenge faced by wastewater treatment management
and operation. These costs vary with location because
(Molinos-Senante et al., 2015).
of the specific conditions under which a treatment
plant must be built and operated. Variations in
scale, organic loading, discharge limits, topography, 2.2 Wastewater Treatment Systems
temperature and other regional factors can influence and Processes
system performance to the extent that the suitability
Conventional WWTSs generally fall into one of four
of a particular system for a given location may be
categories: suspended growth, attached growth, hybrid
less than that of a competing system. Qualitative
and natural systems. Table 2.1 presents just some of
design criteria, such as robustness and reliability,
the systems commonly found in operation.
will eventually be reflected in a system’s total life
cycle cost (LCC). Therefore, if the optimum system
design can be considered as that which achieves 2.2.1 Natural wastewater treatment systems
the desired final effluent quality for the lowest cost,
Natural WWTSs are low energy consumers that
the choice of system requires an understanding of
require large surface areas over which to operate.
how alternative systems will perform under certain
They require minimal human or material input and

Table 2.1. Categories of wastewater treatment systems and processes

Suspended growth Attached growth Hybrid Natural


Conventional activated sludge Rotating biological contactors Membrane bioreactor (MBR) Constructed wetlands (CW)
(CAS) (RBCs)
Anoxic oxic (AO) Trickling filter (TF) Moving bed biofilm reactor Reed bed
(MBBR)
Anaerobic anoxic oxic (AAO) Membrane aerated biofilm Integrated fixed-film activated Waste stabilisation pond
reactor sludge (IFAS)
Sequence batch reactor (SBR) Pumped flow biofilm reactor CAS/TF Aerated lagoon
Extended aeration (EA) – Horizontal flow biofilm reactors RBC/reed bed Soil filters, sand filters
oxidation ditch (OD)

1 EPA-supplied data.

3
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

thus can be suited to isolated locations (Solano et al., quantities of which vary depending on system type,
2004; Babatunde et al., 2008; Kayranli et al., 2010). system configuration and site-specific conditions.
The percentage of operational expenditure (OPEX) Suspended growth systems employ energy-intensive
attributable to labour has been reported to be higher aeration to achieve biological oxidation of the
for small WWTPs (Table 2.2) (Reicherter, 2003). wastewater substrate. The level of aeration required
McEntee (2006) reported that CW maintenance costs will depend on a plant’s organic loading and discharge
can be as little as 1/20th of those for a conventional limits. Ammonium removal may require up to 30%
system and, therefore, these systems may prove to be more aeration energy and TN reduction will require
more economical than conventional systems in certain varying levels of material and energy depending on
situations. system configuration.

Although often referred to as low-tech systems, the While most suspended growth systems utilise
mechanism by which pollutant removal is carried chemicals to achieve phosphorus removal, biological
out in natural systems is complex and specialised. phosphorus removal can be achieved with the
Each natural treatment system type has specific AAO system; however, when very low phosphorus
strengths and limitations that make them better suited effluent concentrations are required, combinations
to particular locations and conditions. The choice of of biological and/or chemical processes, as well as
system will depend largely on the required effluent other processes (e.g. absorption), may be required.
quality and land availability. Vertical flow (VF) CWs Attached growth systems achieve biological aeration
have a greater capacity to remove ammonia with through different means and, therefore, have
a reported required surface area of 3 m2/PE, while different energy sinks. RBCs deliver the biomass to
horizontal flow (HF) CWs have a greater capacity for atmospheric air on partially submerged discs that
total nitrogen (TN) removal but require a much greater rotate continuously in and out of the wastewater. The
surface area (10 m2/PE) (Wallace and Knight, 2006). motors that drive disc rotation are the main energy
Phosphorus removal in CW systems has had limited sink in RBC systems. TFs distribute the wastewater
success and an additional mechanical process may be over an attached growth media filter bed and may
required where low-phosphorus effluent is required. require a significant pumping energy input. A typical
Combinations of natural systems are often integrated TF energy consumption value of 0.093 kWh/m3 has
to produce a particular effluent quality by utilising been reported (Metcalf & Eddy, 2014); however, this
pollutant removal mechanisms specific to each system value is likely to increase as system size decreases.
type (Belmont et al., 2004). Furthermore, depending on the desired loading rates,
a TF system may require forced draft aeration, which
introduces another energy sink to TF systems. As
2.2.2 Conventional electro-mechanical
with suspended growth systems, nutrient removal
systems
with attached growth systems requires additional
Treatment is normally carried out through a series energy and material inputs. Phosphorus removal using
of unit processes that remove solids and pollutants attached growth systems has had limited success and
through filtration, gravity settling, biological generally requires chemical input. Hybrid WWTSs are
decomposition or chemical precipitation. Each unit designed to achieve a specific final effluent quality by
process requires material and energy inputs, the combining processes from different systems. The IFAS
system combines the robustness of attached growth
systems with the flexibility of suspended growth
Table 2.2. Percentage of OPEX attributable to systems to achieve high-quality effluent in cases
labour for a range of plant sizes (Reicherter, 2003) where available surface area is minimal (Johnson et
al., 2006).
PE Percentage of OPEX attributable
to labour In general, conventional electro-mechanical WWTSs
< 10,000 35–40 can be more material and energy intensive than some
10,000–100,000 25 natural systems (von Sperling, 1996; Gratziou et al.,
> 100,000 15 2006; McEntee, 2006; Kalbar et al., 2013; Rawal and
Data sourced and adapted from Reicherter (2003).

4
L. Fitzsimons et al. (2014-W-DS-16)

Duggal, 2016), although, as mentioned above, this will system to system and the variation in the CAPEX/
depend on site-specific requirements. OPEX ratio. These studies underlined the importance
of considering both CAPEX and OPEX over the
system’s lifetime.
2.3 Life Cycle Cost Analysis
The term “life cycle cost” (LCC) was first introduced
2.4 Life Cycle Assessment
in 1965 in a report entitled “Life cycle costing in
equipment procurement” (LMI, 1965). The report LCA is an analytical tool that provides a holistic
determined that the cost of system acquisition may approach to assessing the environmental performance
be low in relation to the cost of system ownership of a product or system from cradle to grave (Tillman
(Eisenberger and Lorden, 1977). Early cost and Baumann, 2004). In Ireland the LCA approach
assessment methods used for system selection often has been widely accepted as a valid environmental
centred on the initial capital expenditure (CAPEX) assessment tool by government, academia and
(Woodward, 1997), with secondary consideration parts of the private sector (Table A1.2 in Appendix 1
given to operation and maintenance costs. This presents details of some of the LCA studies conducted
approach was limited and did not always recommend in Ireland to date). The EPA has stated that “In the
the most cost-effective system. WWTPs in particular coming decade, businesses will increasingly be
have widely varying, system-specific operational required through regulatory approaches to undertake
costs, which, when considered over the lifetime of the life cycle assessment for their goods and services
system, can outweigh any differences in initial CAPEX. and to adopt eco-label standards” (EPA, 2016). Public
Life cycle cost analysis (LCCA) is a holistic approach agencies are compiling data to assist with this effort.
used to assess the economic feasibility of a system In Ireland, a Carbon Management Tool has been
over the entirety of its predicted lifetime (Arditi and developed to help businesses assess their carbon
Messiha, 1999). The LCCA methodology provides a output (Irish Environment, 2016). In Northern Ireland,
comprehensive assessment of costs and trade-offs the Waste Management Strategy is based on an
between competing alternatives by accounting for LCA that considers how waste can be minimised and
both CAPEX and projected OPEX over the lifetime recovered at every stage in production processes
of a product, service or system (Dhillon, 2009). The (Irish Environment, 2016). The application of LCAs to
net present value (NPV) method is commonly used to wastewater treatment is particularly appropriate owing
calculate LCCs (equation 2.1). to the nature of the relationship between a plant’s
⎡ 1 ⎤ technosphere and the surrounding ecosphere. The
NPV = Initialcost + ∑ FutureCostk ⎢ ⎥ application of an LCA to a WWTP was first reported in
k =1
⎣ (1+ d)nk ⎦  (2.1)
The Netherlands in 1997 to examine the sustainability
where the initial cost is CAPEX in year 0, n is the year of municipal wastewater treatment (Roeleveld et al.,
of expenditure, k is the item of expenditure and,d is 1997). The study concluded that improvements in the
the discount rate. Several studies have demonstrated environmental performance of wastewater treatment
the value of the LCCA approach in WWTS cost should focus on minimising effluent discharge
assessment. Rawal and Duggal (2016) found that pollutants and sludge production, and that the impact
LCCA was most suitable for solving complicated from energy consumption was negligible. However,
WWTS selection issues such as resource allocation Gallego et al. (2008) subsequently concluded that
and maintenance management. Johnson et al. (2006) the environmental loading associated with energy
employed LCCA to elucidate many of the cost factors production for use in the treatment process was one
that must be considered when considering IFAS of the main contributors to the overall environmental
system implementation, such as land, growth media profile of WWTPs. Since the initial study in The
and construction cost indices. Pretel et al. (2016) Netherlands, over 40 LCA studies had been published
combined LCCA and LCA to illustrate the economic in peer-reviewed journals up to 2013 (Corominas
and environmental performances that can be achieved et al., 2013). These studies covered a variety of
with anaerobic MBRs. The recurring theme in these objectives, which included assessing changes in
studies was the significant variation in OPEX from system configuration (Tillman et al., 1998), variations

5
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

in boundaries and scale (Lundin et al., 2000), project, it is necessary to identify interim methods and
structural changes (Vidal et al., 2002) and competing acquisition strategies to maximise the potential initially
technologies (Kalbar et al., 2013). In recent times, and thereafter the ongoing benefits of benchmarking.
there has been a paradigm shift in environmental The data utilised in this study were taken from public
assessment of treatment systems from considering not sources (e.g. annual environmental reports) and
only water quality and human health but also energy measured by the research team at various sites.
and resource recovery (Corominas et al., 2013).
Two important areas affect the ability of managers
to efficiently and effectively operate WWTPs: (1)
2.5 Wastewater Treatment Plant process monitoring and (2) challenges associated with
Management and Performance data acquisition, storage and analysis. Performance
Assessment assessment methodologies provide solutions to these
issues while also facilitating WWTP benchmarking
Across Europe, challenges surrounding management
and performance improvement. Typical performance
practices and the education and training of staff in
assessment and performance improvement
the water sector have been exacerbated by issues
(benchmarking) processes are shown in Figure 2.1.
regarding ageing infrastructure and a lack of efficient
Repetition of these processes will promote continuous
wastewater treatment (Heino et al., 2011). These
improvement of WWTP performance.
challenges are also present to varying degrees within
the Irish context; population is on the rise and there is Continual performance assessment and benchmarking
an ongoing need to upgrade WWTPs that do not meet can be implemented in WWTPs using software
regulatory requirements. Furthermore, there may be a applications, the benefits of which include reduced
need to further upgrade WWTPs to meet the potential WWTP manager/operator workload and process
future demand to remove pathogens and emerging standardisation. However, WWTP benchmarking
contaminants (e.g. pharmaceutical products). can be complicated; accurate and reliable data are
Ensuring regulatory compliance while operating in an essential (Lindtner et al., 2008) and benchmarks
environmentally sustainable manner (among other require careful interpretation (Torregrossa et al., 2016).
responsibilities) can result in WWTP management
Flow monitoring is one of the key data sources for
becoming a complex process. Performance
WWTPs, and is provided for in most larger and more
assessment and benchmarking have developed
recently constructed WWTPs in Ireland, The operation
as a key aspect of WWTP management and, when
and maintenance of flow meters is required by
systematically applied, these tools can be effective in
regulation [under the Environmental Protection Agency
the management of WWTPs.
Act (1992)] and issues with flow monitoring (e.g.
Benchmarking is the systematic process of searching meters that are improperly installed, outside calibration
for best practices and effective operating procedures or inadequately maintained) are reported in annual
that lead to increased performance and the environmental reports (e.g. EPA, 2015). In 2015,
subsequent adaptation of these practices to improve EPA audits identified 68 WWTPs with no continuous
the performance of an organisation (Parena and flow meter in place on the effluent stream and 51
Smeets, 2001; Cabrera et al., 2009). Benchmarking WWTPs that failed to provide a composite sampler
is a data-driven process and can be successful only for compliance monitoring purposes (EPA, 2015).2
if careful consideration is given to data availability Historically, poor calibration and a lack of provision of
and accuracy. Improved data management practices flow meters were identified as general issues in Irish
can be achieved through WWTP performance WWTPs, which resulted in many WWTPs being unable
assessment and benchmarking; WWTPs in countries to collect accurate flow data. Inaccurate or unavailable
that have employed benchmarking for several years flow metering is a key impediment to benchmarking, as
have expanded their data acquisition and reliability. it is a fundamental parameter for many standard KPI
To address data availability during the early years metrics. It should be noted that a capital programme
of a performance assessment or benchmarking and a business plan to address these issues was

2 https://www.water.ie/news/proposed-capital-investme/Proposed-Capital-Investment-Plan-2014-2016.pdf

6
L. Fitzsimons et al. (2014-W-DS-16)

Select KPIs
Repeat

Identify and
implement Assess data
process requirements
optimisation
measures
Collect data
(process
Compare results performance
against peers monitoring)

Calculate KPIs

Figure 2.1. Typical performance assessment (yellow) and performance improvement/benchmarking (blue)
processes using key performance indicators (KPIs).

put in place by Irish Water.3 Following asset survey WWTPs in China reported that energy consumption
reports, WWTPs in need of an upgrade are being per unit of wastewater treated decreased with
identified and improvement works carried out. The use increasing WWTP loading due to the scale effect
of mobile sampling units in some areas can also be during the operation of WWTPs (Tao and Chengwen,
considered if appropriate. 2012). In addition, energy consumption results [kWh/
m3 treated and kWh/kg chemical oxygen demand
Energy consumption in WWTPs is influenced by a
(COD) removed] were affected by the percentage
number of factors, including WWTP size (economies
of design capacity utilised in a WWTP (Tao and
of scale) (Mizuta and Shimada, 2010), influent
Chengwen 2012). Because of the scale effect,
characteristics and discharge limits (which define
comparing energy consumption KPI results across
the degree of pollutant removal required to meet
WWTPs of varying scale is not a valid approach.
compliance) and the technologies employed (Yang
While the reported energy consumption results often
et al., 2010) along with the age and condition of the
consider the volume of wastewater treated at each
asset/technologies, and historic and current operation
WWTP, the kWh/m3 metric cannot take into account
and maintenance regimes. Accounting for all of these
the effects of scale or the extent to which design
influences when reporting energy consumption as
capacity is being utilised.
part of WWTP performance benchmarking can be
challenging (Longo et al., 2016). Many WWTP performance benchmarking methods
require wastewater pollutant concentration data, which
Large-scale WWTPs are reported to have some
may often be scarce (Rieger et al., 2010; Talebizadeh
economic benefits over small-scale WWTPs, including,
et al., 2016). This scarcity is linked to the high cost, in
in some cases, a reduction in energy consumption
terms of workload and financial resources, associated
per unit of wastewater treated (Mizuta and Shimada,
with long-term experimental collection of wastewater
2010). The cost of wastewater treatment per PE per
quality data (Martin and Vanrolleghem, 2014).
year has been reported to decrease with increasing
Flow-paced sampling typically provides the most
WWTP design capacity in WWTPs in Switzerland
representative means of collecting wastewater data;
(Thaler, 2009). A study of the energy consumption in
however, its application in many small-scale WWTPs

3 https://www.water.ie/docs/Irish-Water-Business-Plan.pdf

7
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

may not be feasible because of the high costs and KPIs, as benchmarking between WWTPs should
maintenance associated with flow meter and sampler occur only if the WWTPs are comparable (Matos et
management. In some WWTPs, such as those that al., 2003). Many factors (e.g. WWTP size, discharge
employ sequencing batch reactors (SBRs) as part of regulations) can complicate the identification of
the treatment process, influent is delivered in regular comparable WWTPs for benchmarking purposes.
batches, which can result in reduced influent variability.
Therefore, some WWTPs may be able to employ
2.6 Conclusion
more cost-effective sampling methods, such as grab
sampling, to collect representative samples. This chapter has considered and reviewed some of
the approaches associated with determining optimal
Carlson and Walburger (2007) observed that
system selection for small WWTPs from both an
comparing energy use between WWTPs can be
economic and an environmental perspective. In
a valuable exercise for performance improvement
addition, the challenges associated with comparing
schemes when peer or comparable WWTPs are
and benchmarking WWTP performance, such as
correctly identified by their load and operational
variability in scale and technology, data availability and
conditions. This requirement applies across all WWTP
data accuracy, have been outlined.

8
3 Methodology and Toolkit Development

3.1 Economic and Environmental 3.1.1 System selection


Life Cycle Cost Analysis
In order to identify suitable WWTSs for inclusion in
An overview of the procedure adopted for this study the study, a survey was conducted of the 538 licensed
is presented in Figure 3.1. It should be noted that WWTPs in Ireland (see Table A1.1). Suspended
the primary objective of this section of the report is growth systems are the most common system type in
to demonstrate a framework/methodology that can Ireland, accounting for almost 60% of all systems. Of
Methodology and Toolkit Development
be used to assist with the WWTS selection process, these, CAS systems account for over 36%, with EA,4
specifically by quantifying the main economic and SBR, IFAS and MBBR systems accounting for the
environmental
Economic and costEnvironmental
components in a life cycle
Life context.
Cycle remainder. Attached growth systems (excluding hybrid
Cost Analysis
Where possible, specific cost data have been acquired IFAS and MBBR systems) account for less than 10%.
verview of the procedure adopted for this study is presented in Figure 3.1. It should be noted that the
from Irish sources, but many of the data are taken Biofilter, pump flow bioreactors and MBR systems
ary objective of this section of the report is to demonstrate a framework/methodology that can be used
from international sources. However, the specific collectively account for just over 1%. Integrated
sist with the WWTS selection process, specifically by quantifying
cost data could be considered arbitrary, as they are the main economic and
constructed environmental
wetlands (ICWs) are the primary natural
components inrequired
a life cycle
onlycontext.
to assistWhere possible,
with the specificofcost
demonstration the data have
system been acquired
type from Irish
and account for less than 0.5% of all
ces, but many ofmethodology.
the data are taken from international academic literature. systems.
It shouldReed
also beds are commonly
be noted that used as a tertiary
treatment stage
study conducts a specific cost comparison of WWTSs using Irish cost data. In one sense, the specific in some smaller plants but could
not be considered for inclusion as a stand-alone
data could be considered arbitrary, as they are required only to assist with the demonstration of the
system. Several factors were considered in relation
odology.
to the systems that should be included in the study.
The selected systems should be representative of
System selection Irish WWTSs or those that might feasibly be used in
small-scale applications. The quantity of data required
for the economic life cycle cost inventory (LCCI) and
System model development the environmental life cycle inventory (LCI) was also
considered. If sufficient system-specific data could not
be sourced, the system was excluded.
Economic and environmental inventory
compilation An ICW design is generally bespoke and heavily
dependent on regional geography and topography,
which makes it challenging to present any standard
LCC model development design format for these systems. Furthermore, ICW
systems provide additional benefits beyond that of a
WWTS, such as the ability to treat agricultural run-off,
LCA model development restoring potentially lost environmental infrastructure,
and providing public amenities and tourist attractions.
These additional benefits are difficult to capture within
Decision support tool design an economic and environmental cost assessment
model. Nevertheless, it was determined that a natural
system should be included to illustrate the cost
Systems analyses savings that can be achieved when land availability
is not a limiting factor and land cost is not excessive.
e 3 1. Overview of study procedure.
Figure 3.1. Overview of study procedure. Therefore, a hybrid horizontal flow–vertical flow

System selection
4 The percentage of EA systems also includes oxidation ditches. The terms were used interchangeably throughout the survey of
der to identify suitable WWTSs for inclusion in the study, a survey was conducted of the 538 licensed
plants.
TPs in Ireland (see Table A1.1). Suspended growth systems are the most common system type in
nd, accounting for almost 60% of all systems. Of these, CAS systems account for over 36%, with EA,4
IFAS and MBBR systems accounting for the remainder. Attached growth9 systems (excluding hybrid
and MBBR systems) account for less than 10%. Biofilter, pump flow bioreactors and MBR systems
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

(HF-VF) CW system with nitrification and denitrification considered in this study were energy consumption,
capacity was included in the study. The IFAS and chemical use, sludge production and labour hours.
MBBR systems can be easily retrofitted to existing System modelling of complete mix activated sludge
CAS, AO, and AAO systems and provide a means (CMAS),5 AO, AAO, EA, IFAS and SBR systems was
to increase capacity without significantly increasing based on the methodologies presented by Metcalf
surface area requirements. However, both systems are & Eddy (2014). The OD model is as presented by
quite similar in construct and operation, with the main Davis (2010) and the TF and RBC system models are
difference being the lack of a return activated sludge sourced from Metcalf & Eddy (2014). CW modelling
line in the MBBR system. It was determined that the was based on studies conducted by Gikas et al. (2014)
inclusion of both would add little to the study and, and Vymazal (2005, 2010).
therefore, only the IFAS system has been included.
The systems included in the study are presented
3.1.3 Economic data acquisition
in Box 3.1, and general system schematics are
presented in Figure 3.2 (note that each system can CAPEX data for CMAS, AO, AAO, RBC, and SBR
include a variety of internal recycle lines, step-feeds, systems were sourced from Foess et al. (1998), for
external carbon sources or return activated sludge TF and OD systems from Gratziou et al. (2006), for
lines in various positions; for clarity, these are not IFAS systems from Johnson et al. (2004) and for CW
included). systems from Gkika et al. (2014). Power law CAPEX
cost curves were developed from the compiled data
and normalised to reflect equivalent costs in Ireland.
3.1.2 System model development
Operational cost data, such as the specific costs of
Reviews of the literature have found that, for most chemicals, energy and sludge disposal, were compiled
systems, over 90% of OPEX can be attributed from several sources in Ireland.
to energy, labour (including laboratory work and
administration), sludge disposal and chemicals (US
3.1.4 Life cycle cost model
EPA, 1981; Wendland, 2005). The cost of replacement
parts for natural, suspended growth and attached Figure 3.3 presents the LCC cost distribution
growth systems, over their life cycles, was reported to framework for the systems’ LCC models.
range from 3% to 10% of the initial CAPEX (Rawal and Combinations of present value (PV) methods are used
Duggal, 2016). Therefore, the OPEX target quantities to estimate the LCCs. The single present value (SPV)
method estimates one-off or infrequent costs such
as parts replacement and end-of-life residual value.
Box 3.1. Selected systems The uniform present value (UPV) method is used to
estimate recurring operational costs. The individual
Treatment system PVs are combined with the initial CAPEX to yield the
Single stage complete mix activated sludge total LCC. Details of the LCC calculation methods
Integrated fixed-film activated sludge and representative data values used in the model are
Anoxic oxic provided in sections A1.2 and A1.3.
Anaerobic anoxic oxic
Constructed wetland 3.1.5 Life cycle assessment model
Trickling filter
Rotating biological contactor The LCA format adopted for the study adheres to
the framework presented in the ISO 14040 series of
Extended aeration
standards (ISO, 1997, 1998, 2000; Lecouls, 1999) and
Oxidation ditch
references guidelines on the standards published by
Sequence batch reactor
Guinée et al. (2001). The LCA software used is GaBi
6.0. The GaBi LCI database provided by Thinkstep

5 Conventional activated sludge (CAS), sometimes referred to as activated sludge (AS), is an umbrella term for all activated sludge
processes. Complete mix activated sludge (CMAS) is a term used to differentiate it from the plug flow activated sludge process.

10
L. Fitzsimons et al. (2014-W-DS-16)
Figure 3.2. System

CMAS/IFAS system (BOD + ammonium removal)

Influent Inlet Primary Aeration Secondary Effluent


works settling tank settling

Sludge Sludge
Sludge
treatment

CMAS system with denitrification

Influent Inlet Primary Aeration Post- Secondary Effluent


works settling tank anoxic settling

Sludge Sludge
Sludge
treatment
AO/IFAS system

Influent Inlet Primary Anoxic Aeration Secondary Effluent


works settling tank tank settling

Sludge Sludge
Sludge
treatment

AAO system

Influent Inlet Primary Anoxic Anaerobic Aeration Secondary Effluent


works settling tank tank tank settling

Sludge Sludge
Sludge
treatment
Optional
CW system

Influent Inlet Anaerobic Effluent


HF-CW VF-CW
works zone

Sludge Sludge
Sludge
treatment

Figure 3.2. System schematics. BOD, biological oxygen demand.

18

11
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

Trickling filter system

Influent Inlet Primary Trickling Secondary Effluent


works settling filter settling

Sludge Sludge
Sludge
treatment

Trickling filter system with denitrification

Influent Inlet Primary Trickling Post- Secondary Effluent


works settling filter anoxic settling

Sludge Sludge
Sludge
treatment
RBC system

Influent Inlet Primary Secondary Effluent


RBC
works settling settling

Sludge Sludge
Sludge
treatment
EA system

Influent Inlet Drum Extended Secondary Effluent


works screen aeration settling

Sludge Sludge
Sludge
treatment
OD system

Influent Inlet Drum Oxidation Secondary Effluent


works screen ditch settling

Sludge Sludge
Sludge
treatment

schematics.
Figure 3.2. Continued.
3.1.2 System model development

Reviews of the literature have found that, for most systems, over 90% of OPEX can be attributed to energy,
labour (including laboratory work and administration), sludge disposal and chemicals (US EPA, 1981;

19
12
values used in the model are provided in sections A1.2 and A1.3.

Figure 3.3. Life cycle cost distribution. L. Fitzsimons et al. (2014-W-DS-16)

LCC

CAPEX OPEX Parts replacement

Engineering Energy Pumps


Civil works Labour Motors
Construction Chemicals Growth media
Mechanical Sludge disposal
Electrical
Management
Land cost
Contingency

Figure 3.3. Life cycle cost distribution.

(formerly PE International) contains inventory data the user input parameters and the program outputs
for upstream and downstream processes. The is presented in Figure 3.4. The DST user interface is
functional unit was defined as “1 day of operation”. presented below (Figures 3.5 to 3.7).
The boundaries of each system include all LCIs for
20 plant loading,
Within the DST, the user inputs include
energy and chemical production from cradle to grave,
discharge limits and sludge treatment options. The
including sludge transport and application to land,
program outputs life cycle CAPEX and OPEX costs,
and aerial and unit process emissions. The life cycle
predicted energy and chemicals consumption values,
impact assessment methodology used in this study is
predicted energy distributions, and environmental
that developed by the CML (Institute of Environmental
impact data, all on a system-specific basis. The tool
Sciences, Leiden University) in 2001, which is
also readily facilitates system comparison across a
compliant with the ISO 14040 series and has been
range of these parameters and over several metrics;
adopted by authors of similar studies (Hospido et al.,
for example, energy consumption can be compared
2008). The impact category definitions for the CML
with water treated (per cubic metre) or contaminant
methodology are presented in Table 3.1.
removed (per kilogram).

The program assesses WWTP steady-state


3.1.6 Decision support tool
performance and calculates all required operational
The DST was developed on the Microsoft Excel quantities on a 24-hour-per-day basis. Energy
2010 platform. The program was designed to assist modelling includes fine-bubble diffused aeration,
in WWTP selection process by providing economic, horizontal surface aeration, TF pumping and RBC
energetic and environmental system-specific motor energy. Other pumping energy sinks, such as
information for a range of user-defined, site-specific return activated sludge and nitrate recycling, have
scenarios. Previous research established that also been included. Energy sinks common to all
the parameters that have the largest influence systems, such as inlet works, primary and secondary
on system performance and selection are scale, sedimentation, volute operation and municipal
loading, discharge limits and land availability. These energy (lighting, administration, building), have been
parameters have been soft coded to allow for user- estimated from the academic literature, engineering
defined, site-specific variability. In addition, the choice reports and manufacturers’ design specifications.
of sludge treatment and disposal was found to have a Chemical consumption and sludge production
significant influence on operational cost and, therefore, calculations are based on the user-defined discharge
it was determined that the toolkit should provide sludge limits and loading. Labour estimates are based on
treatment and disposal alternatives. An overview of data published by the New England Interstate Water

13
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

Table 3.1. CML 2001 life cycle impact assessment categories

Impact category Abbreviation Units


Global warming potential GWP kg CO2 equiv.
Acidification potential AP kg SO2 equiv.
Eutrophication potential EP kg PO43– equiv.
Ozone depletion potential (steady state) ODP kg R11 equiv.a
Photochemical oxidation potential PCOP kg C2H6 equiv.
Ecotoxicity kg C6H4Cl2 equiv.
Freshwater aquatic toxicity potential FAETP infinite
Terrestrial toxicity potential TETP infinite
Marine aquatic toxicity potential MAETP infinite
Human toxicity potential HTP infinite kg C6H4Cl2 equiv.
Abiotic depletion elements ADPe kg Sb equiv.
Abiotic depletion fossil ADPf MJ
a
The refrigerant R11 is a chlorofluorocarbon (CFC).

Figure 3.4. Decision support tool program overview.

Figure 3.5. User input screen.

14
L. Fitzsimons et al. (2014-W-DS-16)

Figure 3.6. System information screen.

Figure 3.7. System comparison screen.

Pollution Control Commission (NEIWPCC, 2008). by the user). A system depreciation value of 3.5%
The program includes default values for specific was used to determine residual value at the end of
operational costs, such as energy and chemicals, but the system lifetime. Additional quantities required
also additional controls to allow for regional variance. for the environmental component include aerial
LCCs are estimated for a 24-year system lifetime. emissions from unit processes and transport. Process
Separate discount rates were used for energy PVs emissions of CO2, N2O and CH4 were based on the
(5%) and OPEX PVs (3.5%) to allow for frequent study conducted by Machado et al. (2007). Transport
variations in energy prices (these can be changed emissions from sludge disposal and chemical delivery

15
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

were based on an average distance of 25 km but can The most prominent challenge to successful
also be user defined. performance assessment identified in the literature is
that of data availability; without sufficient data, many of
The results obtained from the DST presented and
the other challenges in Table 3.2, such as assessing
discussed in this report are based on specific user
data accuracy and identifying comparable WWTPs,
inputs, which are a combination of values from the
become increasingly complex, if not impossible. Each
literature and theoretical models. Relevant, detailed
of the tools and methodologies developed in this
Irish data were requested from Irish Water, but these
research took account of data availability issues. The
data were not available during the course of this
aim was to overcome and adapt to this challenge, in
research. However, the research undertaken and the
particular by allowing users to input their perception
developed model serve as a framework to assess and
of how accurate data might be. In addition, the
compare the effects of changes to key parameters for
developed tools and methodologies can improve
WWTSs in terms of OPEX and CAPEX, as well as
WWTP management practices when implemented at a
environmental impact.
national level.

To overcome the challenges identified in the literature,


3.2 Performance Assessment and
three methodologies and tools (Table 3.2) have been
Benchmarking
developed: (1) a performance assessment toolkit,
From a review of existing literature, the need for KPICalc; (2) a comparable WWTP identification tool;
a performance assessment methodology that can and (3) a methodology for assessing the statistical
address the key gaps in the literature was clear. These agreement between wastewater sampling methods.
gaps are summarised in Figure 3.8.

Figure 3.8. Challenges facing WWTP benchmarking methodologies.

16
Table 3.2. Developed methodologies and tools to overcome the challenges identified in the literature

Definitions of Environmental Adapting to data Applicability and Assessing Benchmarking Improvement Identifying
benchmarking sustainability availability selection of KPIs data accuracy energy of WWTP comparable
in limited data consumption management WWTPs
environments practices
KPICalc
ü ü ü ü ü ü ü

17
performance
assessment toolkit
Comparable
WWTP
ü ü ü ü
identification tool
Sampling
methods statistical
ü ü
agreement
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

3.2.1 Performance assessment methodology entry, calculation, graphing and coding capabilities
development required to implement and test the methodology and
is widely used and available in the wastewater sector.
The performance assessment methodology, KPICalc,
KPICalc was designed to be used as a performance
was developed to address the challenges shown in
assessment tool or as a performance improvement
Figure 3.8. KPICalc was developed using Microsoft
tool when combined with the comparable WWTP
Excel as the working platform because it has the data
identification tool. Figure 3.9 details the framework

Figure 3.9. KPICalc framework.

18
L. Fitzsimons et al. (2014-W-DS-16)

behind KPICalc; modules that require user input are developed to identify comparable WWTPs in a rapid
shown in yellow, with automated processes shown in and standardised manner. Although this study focused
blue. on WWTPs with PE < 2000, this tool was designed
to incorporate all WWTPs. A process diagram of the
Initially, the end user (engineer, facility manager,
comparable WWTP identification tool is presented in
etc.) completes a short survey, which enables
Figure 3.10.
the automatic selection of KPIs to be used for the
remainder of the KPICalc process. On completion of The identification of comparable WWTPs is based
the survey regarding available data sources, the user on WWTP design capacity (or WWTP loading)
is required to rate the accuracy of each data source. and the discharge limits with which a WWTP must
The user-perceived accuracy assessment step in comply. In the developed methodology, these
the methodology provides an insight into the degree WWTP characteristics are called identifiers. Each
of data accuracy issues for a WWTP by highlighting identifier is split into subdivisions to account for
the number of KPIs that cannot be included in economies of scale (in the case of WWTP size primary
benchmarking because of data accuracy issues. This identifiers) and the difficulty associated with meeting
incentivises the user to correct these data accuracy stringent discharge requirements (in the case of
issues, which in itself can lead to improvements in discharge limits). The toolkit recommends the use of
WWTP performance. carbonaceous biochemical oxygen demand (cBOD),
ammonium and orthophosphate as the discharge
Once the survey is complete, data sources are
limit identifiers, as these are most commonly applied
identified as available/unavailable and accurate/
discharge limits in WWTPs.
inaccurate and are matched to corresponding KPIs.
Each KPI is then defined as available, unavailable or Initially, the user is asked to select comparable WWTP
available pending corrective action. The customised identifiers from a series of drop-down menus. The
(based on the survey) data entry module for WWTP recommended identifiers are automatically selected;
data enables users to enter data as frequently as however, users can select alternative identifiers.
is desired or available. By default, KPICalc will The user must then select subdivisions for each
calculate only KPIs based on data sources identified identifier; again the recommended subdivisions are
as accurate by the user. KPICalc utilises calculated automatically entered and users can adapt these to
KPI results to track the performance of the facility suit their needs. Finally, the user can select the data
in relation to user-defined targets. KPICalc will also preloaded in the tool for 355 licensed and operational
give headline information regarding the performance Irish WWTPs, enter new data or make changes to the
trends “performance improving”, “performance existing dataset.
remaining steady” or “performance declining”, where
Automated grouping of comparable WWTPs occurs
each headline reports the change in performance
instantly once the user has selected the identifiers,
from month to month. Reporting dashboards and PDF
subdivisions and dataset. Based on the comparable
reports of KPI results are available to provide a means
WWTP identifiers and subdivisions selected by
of focusing on results from one aspect of WWTP
the user, the tool automatically assesses each
performance (e.g. energy usage).
WWTP in the dataset, assigns a series of identifiers
and segments these results further based on the
3.2.2 Comparable wastewater treatment plant subdivisions selected. Following this, the tool creates
identification tool groups (the number of groups equals the number of
possible combinations of identifiers and subdivisions)
Comparing the performance of WWTPs without first
and populates these groups with WWTPs that meet
assessing the disparities between the operational
the characteristics of each group.
conditions that might affect their performance can
lead to incorrect deductions from performance The comparable WWTP identification tool reports
assessments. Regular reassessment of WWTP results to the user both in an interactive results
comparability is required because of changing dashboard format and as PDF reports. The results
discharge licences and WWTP loadings and dashboard comprises a graphical representation
capacities; therefore, a Microsoft Excel-based tool was (similar to a Venn diagram) of the results (Figure 3.10).

19
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

Figure 3.10. Comparable WWTP identifier tool process chart.

Each dashboard serves as a rapid method of the concentration of pollutants in wastewater. Because
assessing the number of WWTPs within a comparable it is useful to utilise wastewater quality data as part
group. of the KPI calculation, it is necessary to ensure
that the time series of the wastewater quality data
matches that of the other variables used in the KPI
3.3 Assessment of the Statistical
calculation. Furthermore, the widespread use of
Agreement between Wastewater
pollutant concentration data in WWTP performance
Sampling Methods for Daily
benchmarking requires that the data should be
WWTP Benchmarking Purposes
collected in a reliable and representative manner.
WWTPs commonly rely on the use of wastewater Although flow-paced sampling is typically the most
sampling and laboratory analysis methods to quantify representative means of collecting wastewater data,

20
L. Fitzsimons et al. (2014-W-DS-16)

its application in many small-scale WWTPs may not be To do this, the statistical agreement of the daily mean
feasible because of the high costs and maintenance concentrations of influent wastewater characteristics,
associated with flow meter and sampler management. obtained in two WWTPs (Table 3.3) was assessed
As a result, it was necessary to assess if an alternative, using a number of grab-sampling methods and a flow-
more feasible, method may be suitable for collecting paced method (Figure 3.11).
data for WWTP performance benchmarking purposes.

Figure 3.11. Flowchart of the daily sampling methods and agreement assessments of various methods.

Table 3.3. Wastewater treatment plant characteristics

Characteristic WWTP A WWTP B


Treatment technology Activated sludge with phosphorus removal Imhoff tank and TFs
Influent flow type Batch delivery of influent from external pumping Continuous flow
station to WWTP designed for continuous flow
Influent characteristics Municipal wastewater and imported sludge Municipal wastewater only
Design capacity (as BOD) 24,834 PE 700 PE
Organic loading 13,640 PE 1483 PE
Hydraulic capacity (DWF) (m /year)
3
1,303,780 51,100
Hydraulic capacity (peak flow) (m3/year) 1,847,995 153,300
Hydraulic loading (m3/year) 1,959,788 162,522

BOD, biochemical oxygen demand; DWF, dry weather flow.

21
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

Table 3.4. Influent wastewater sampling details

Characteristic WWTP A WWTP B


Sampling dates 23/07/2016 to 24/08/2016 26/07/2016 to 24/08/2016
Number of days 30 30
Flow stream sampled Influent Influent
Automatic sampler (flow-paced) ISCO 5800 ISCO 4700
Flow meter ISCO 4250s ISCO 4250s
Flow-paced sample details One daily flow-paced composite sample One daily flow-paced composite sample
(approximately 100 aliquots) (approximately 100 aliquots)
Number of daily flow-paced 31 30
samples collected
Automatic sampler (grab samples) Aquacell S320 Aquacell S320
Grab sample details 6 grab samples (1000 ml) collected at 4-hour 6 grab samples (1000 ml) collected at 4-hour
intervals intervals
Number of grab samples collected 180 179

Flow-paced composite sampling and grab sampling samples were analysed for COD, total suspended
was carried out on the influent stream of two WWTPs solids, ammonium-nitrogen and phosphate-
of varying characteristics for approximately 30 days phosphorus. The daily mean concentrations of the
(Table 3.3). results from these sampling methods were assessed
for agreement using Lin’s concordance correlation
Details of the sampling methodologies applied in the
coefficient (CCC).
selected WWTPs are given in Table 3.4. Collected

22
4 Results and Discussion

4.1 Economic Life Cycle Cost In all three sludge options, the final destination was
Analysis and Environmental Life assumed to be agricultural farmland, as this reflects
Cycle Assessment the most common route in Ireland (Joyce and Carney,
2012).
The DST was developed and used to carry out
economic LCCA and environmental LCA on 10 It is important to stress at this point that many of
WWTSs with user input variations in scale, organic the specific costs (e.g. chemicals and labour) and
loading and discharge limits. The details of loading capital costs that have been used to demonstrate
rates, discharge limit values and sludge disposal the methodology are based on national averages,
costs are provided in section A1.3. A subset of results international academic literature and personal
is presented here to illustrate the variations in the communications. These costs can vary significantly with
economic and environmental performance of the location and, therefore, in another location, a different
WWTSs as a function of the user input. Agglomeration set of region-specific costs could produce an entirely
scales ranged from 500 to 2000 PE. Organic loading different set of results. Thus, the results presented here
varied between high and low loading conditions, and should be interpreted not as advocating one system
discharge limits ranged from high (least stringent – over another but as a demonstration of how the LCCs
BOD removal only)6 to low (most stringent – BOD, of each of the considered systems are influenced by
NH4, phosphorus and TN removal). Three sludge site-specific variation. The LCCs of all systems were
treatment and disposal options were included in the calculated using the data in section A1.3. The LCCA
systems analyses: determined that the CW system had the lowest LCC of all
scenarios and, in many cases, was orders of magnitude
●● Option 1 involved sludge treatment with an all-in-
lower than the LCC of electro-mechanical systems.8
one thickening and dewatering unit with polymer
Therefore, the remainder of the LCC discussion
and lime addition. It was assumed that the sludge
focuses on the electro-mechanical systems. Tables 4.1
was removed from the WWTP site for land
and 4.2 present the electro-mechanical systems with
spreading.
the lowest and highest LCC, respectively. The full set of
●● Option 2 involved sludge storage with no
results and analysis can be found in McNamara (2017).
treatment and removal from site by an external
It should be reiterated that the LCC results presented
contractor.
here are based on several user-defined scenarios that
●● Option 3 included sludge drying beds with lime
were designed to demonstrate the effect of variation on
addition for stabilisation and final removal by an
site-specific conditions.
external contractor.7

6 Biochemical oxygen demand is a surrogate measure of the mass of organic substrate in the wastewater. It is represented by the
mass of oxygen required to oxidise the substrate. The term ‘BOD removal only’ is used to differentiate between systems that are
required to remove BOD, nitrogen and phosphorus, and those that are required to remove BOD only.
7 Sludge drying beds are not very common in Ireland because they require significant surface areas, are prone to odour problems
and generally perform better in more arid climates. However, in the correct conditions they can provide a low-cost alternative to
mechanical sludge treatment.
8 It should be noted that a conservative land value of €5/m2 was used in the study. In reality the cost of land could be as much as
€50/m2, as for the CW in Kill, County Waterford.

23
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

Table 4.1. Life cycle cost analyses (lowest LCC)

Load Sludge option 1 Sludge option 2 Sludge option 3

Scenario System LCC Scenario System LCC Scenario System LCC


(€1 × 106) (€1 × 106) (€1 × 106)

DL band 4 High S1 AAO 1.94 S25 TF 2.31 S49 AAO 1.85


High S2 AAO 2.83 S26 RBC 4.00 S50 AAO 2.66
High S3 AAO 3.58 S27 RBC 5.52 S51 AAO 3.33
Low S4 TF 1.73 S28 TF 1.87 S52 TF 1.67
Low S5 AAO 2.51 S29 TF 3.02 S53 AAO 2.38
Low S6 AAO 3.05 S30 TF 4.02 S54 AAO 2.87
DL band 3 High S7 TF 1.89 S31 TF 2.20 S55 TF 1.80
High S8 AAO 2.92 S32 TF 3.87 S56 AAO 2.75
High S9 AAO 3.73 S33 TF 5.38 S57 AAO 3.48
Low S10 TF 1.67 S34 TF 1.81 S58 TF 1.60
Low S11 TF 2.40 S35 TF 2.90 S59 TF 2.28
Low S12 TF 2.99 S36 TF 3.84 S60 TF 2.80
DL band 2 High S13 TF 1.78 S37 TF 1.99 S61 TF 1.71
High S14 TF 2.68 S38 TF 3.35 S62 TF 2.54
High S15 TF 3.42 S39 TF 4.57 S63 TF 3.21
Low S16 TF 1.62 S40 TF 1.71 S64 TF 1.56
Low S17 TF 2.30 S41 TF 2.66 S65 TF 2.18
Low S18 TF 2.81 S42 TF 3.47 S66 TF 2.66
DL band 1 High S19 TF 1.74 S43 RBC 2.01 S67 TF 1.66
High S20 TF 2.49 S44 RBC 3.32 S68 TF 2.33
High S21 TF 3.10 S45 RBC 4.44 S69 TF 2.85
Low S22 TF 1.64 S46 TF 1.76 S70 TF 1.57
Low S23 TF 2.25 S47 TF 2.71 S71 TF 2.12
Low S24 TF 2.71 S48 TF 3.52 S72 TF 2.53

LCCs ranged from a low of €1.56 × 106 (TF system) rate (OLR) for BOD removal only, 0.6–2.4 kg BOD/m3/
to a high of €7.81 × 106 (EA system). Attached growth day (Metcalf & Eddy, 2014), is much higher than for
systems generally had the lowest LCCs in scenarios BOD and nitrogen removal (0.08–0.4 kg BOD/m3 day),
with less stringent discharge limits. The TF LCC which means that a much greater volume of medium
values ranged from €1.56 × 106 to €5.38 × 106 as the is required for nitrogen removal. This has the effect
specific input conditions varied. The AAO system of increasing the distance the fluid has to travel by
showed the best performance of the suspended increasing static head height or extending distributor
growth systems and had the lowest LCC in scenarios arm length. Secondly, a minimum hydraulic loading
in which discharge limits were most stringent, rate (HLR) is required to control wetting efficiency
regardless of organic load variation. The EA, OD and and biofilm thickness (0.5 l/m2/s was adopted for this
SBR systems had the highest LCCs. LCC values study) (Metcalf & Eddy, 2014). As the required volume
ranged from €2.28 × 106 to €7.81 × 106 for EA systems, of medium increases, the HLR decreases. As stated,
from €2.22 × 106 to €7.33 × 106 for OD systems and nitrogen removal requires a greater volume of medium,
from €1.77 × 106 to €3.31 × 106 for SBR systems. In and this generally results in HLRs below 0.5 l/m2/s.
scenarios without ammonia removal, LCC was lowest To solve this problem, a portion of the TF effluent is
for TF systems. This was mainly due to the reduction recirculated and combined with the incoming primary
in pumping energy requirements in scenarios involving effluent. The required recirculation ratio is measured
removal of BOD only. Two contributing factors are relevant to the influent flow and ranges from 0.5 to
considered here. Firstly, the specific organic loading 4.0 depending on the OLR (Metcalf & Eddy, 2014).

24
L. Fitzsimons et al. (2014-W-DS-16)

Table 4.2. Life cycle cost analyses (highest LCC)

Load Sludge option 1 Sludge option 2 Sludge option 3

Scenario System LCC Scenario System LCC Scenario System LCC


(€1 × 106) (€1 × 106) (€1 × 106)

DL band 4 High S1 SBR 2.20 S25 EA 2.95 S49 SBR 2.09


High S2 OD 3.36 S26 EA 5.46 S50 OD 3.19
High S3 OD 4.42 S27 EA 7.81 S51 OD 4.17
Low S4 SBR 2.00 S28 EA 2.40 S52 SBR 1.92
Low S5 SBR 2.75 S29 EA 4.10 S53 EA 2.67
Low S6 EA 3.49 S30 EA 5.63 S54 OD 3.26
DL band 3 High S7 SBR 2.21 S31 EA 2.93 S55 SBR 2.11
High S8 SBR 3.31 S32 EA 5.45 S56 EA 3.13
High S9 OD 4.30 S33 EA 7.80 S57 OD 4.06
Low S10 SBR 1.98 S34 EA 2.38 S58 SBR 1.90
Low S11 SBR 2.74 S35 EA 4.07 S59 SBR 2.59
Low S12 OD 3.38 S36 EA 5.60 S60 OD 3.21
DL band 2 High S13 SBR 2.10 S37 EA 2.72 S61 SBR 2.01
High S14 SBR 3.05 S38 EA 4.93 S62 EA 2.90
High S15 OD 3.90 S39 EA 6.99 S63 OD 3.70
Low S16 SBR 1.94 S40 EA 2.28 S64 SBR 1.86
Low S17 EA 2.67 S41 EA 3.84 S65 EA 2.56
Low S18 EA 3.30 S42 EA 5.23 S66 EA 3.14
DL band 1 High S19 SBR 2.00 S43 OD 2.76 S67 SBR 1.90
High S20 OD 2.96 S44 OD 5.11 S68 OD 2.79
High S21 OD 3.78 S45 OD 7.33 S69 OD 3.54
Low S22 SBR 1.85 S46 OD 2.22 S70 SBR 1.77
Low S23 OD 2.50 S47 OD 3.77 S71 OD 2.44
Low S24 OD 3.16 S48 OD 5.16 S72 OD 2.98

Therefore, at very low OLRs it may be necessary to 4.1.1 Variation in scale


pump up to four times the average influent flow. The
The effect of increasing scale is a reduction in the
AAO system was the optimal choice in scenarios with
percentage of the systems’ LCC that is attributed to
phosphorus reduction requirements. There are several
CAPEX. Figure 4.1 presents the LCC distribution for
contributing factors. Firstly, there are reductions in
500-PE systems with high loading and low discharge
phosphorus-precipitating chemical requirements
limits. CAPEX accounts for an average of 48% of total
as a result of enhanced biological phosphorus
LCCs. OPEX accounts for 37%, energy for 9% and
removal. Secondly, the inclusion of a pre-anoxic tank
parts for 6%. Figure 4.2, in contrast, considers the
reduces the oxygen demand as oxygen is released
same treatment scenario, but for 2000-PE systems.
during nitrate reduction, thus lowering aeration
The average CAPEX is reduced to 42% and OPEX to
energy. Alkalinity is also restored during pre-anoxic
36%; energy is increased to 18% and the parts cost is
denitrification, thus lowering the requirement for the
reduced to 5%.
addition of external alkalinity. Finally, the AAO system
does not require the addition of external carbon. The increase in the energy percentage occurs
However, it should be noted that variation in flow because the scale economy rates are higher for the
rates is more significant in very small systems than other LCC elements, i.e. the other operational cost
in large systems. Controlling an AAO system in these elements show a greater reduction per capita with
conditions can be challenging, and close monitoring by increasing scale. Most systems show some level of
experienced personnel is necessary. reduction in specific per capita energy use with an

25
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

Figure 4.1. Life cycle cost distribution, 500 PE. Figure 4.2. Life cycle cost distribution, 2000 PE.

increase in scale, e.g. the CMAS system’s specific 4.1.3 Variation in discharge limits
energy is reduced from 0.75 kWh/m3 to 0.72 kWh/
Variation in discharge limits from most to least
m3 for an increase from 500 PE to 2000 PE. Because
stringent, sludge option 1, results in a reduction in LCC
the discount rate used to calculate the energy
of 20%, on average. Operational costs are reduced
UPV (5%) is greater than the OPEX UPV (3.5%),
from 36% to 33% and energy from 18% to 13%,
differences in the rate of change with respect to
while CAPEX increases from 42% to 48%. Analysis
scale are increased. It is evident that, as WWTS
of sludge disposal variation showed that drying beds
scale becomes very small, CAPEX becomes the
had the lowest LCCs of the three options evaluated in
dominant LCC component for some systems.
all scenarios. The variation in LCC between options 1
This trade-off between cost components puts the
and 3 ranged from 4% to 15%. The smallest difference
economic and environmental costs in direct conflict
in the values between options 1 and 3 – in which
with each other because, if CAPEX becomes the
the LCC with the drying bed option is at its highest –
basis for system comparison and selection, OPEX is
occurs at small scales when organic loading is low,
a secondary consideration and it is the operational
which reduces surface area requirement because
phase of a system’s lifetime that contributes most to
drying bed surface area is a function of organic
environmental impact.
loading. Land is assumed not to lose its value and,
therefore, systems with large surface areas have a
4.1.2 Variation in organic load greater residual value at the end of their lifetimes. The
percentage difference in the systems’ LCCs between
A change in the variation in loading from low to
options 1 and 2 ranged from 1% to 49%. Option 1
high results in a collective average increase of all
always yielded a lower LCC than option 2. The largest
systems in OPEX (29–36%) and in energy (14–18%).
difference in values occurred at large scales, high
CAPEX is a function of scale and, therefore, while the
loading and high limits, when solids retention times
estimated CAPEX does not change with respect to
(SRTs) were at their lowest and sludge production at
changes in organic loading, the CAPEX percentage
its highest.
of the LCC decreases from 51% to 42%. The LCC
distribution presented below (Figures 4.3 and 4.4) is
based on sludge option 1, in which the cost of sludge 4.1.4 Sludge treatment and disposal
disposal is minimal. In sludge option 2, where sludge
The attached growth systems performed better in
disposal costs are at a maximum, OPEX is increased
sludge option 2 than option 1 (Figures 4.5 and 4.6).
from 52% to 60% and energy from 9% to 11% and
The primary cause relates to the sludge dry solids
CAPEX is reduced from 35% to 25% of the total LCC.
concentration (DSC). Attached growth systems

26
L. Fitzsimons et al. (2014-W-DS-16)

Figure 4.3. Life cycle cost distribution – low Figure 4.4. Life cycle cost distribution – high
loading. loading.

Figure 4.5. Life cycle cost distribution – sludge Figure 4.6. Life cycle cost distribution – sludge
option 1. option 2.

generally produce higher-density sludge. TF sludge CAPEX associated with the SBR system, the 4.3%
or humus DSC is reported to range from 1% to 4% sludge DSC value adopted (Janczukowicz et al.,
(Turovskiy and Mathai, 2006). The average TF and 2001) resulted in the system outperforming other
RBC DSC value adopted for this study is 2.3%, activated sludge-based systems in this sludge disposal
whereas the value adopted for waste activated category. Because the cost of disposal is dependent
sludge (WAS) is 1.3%. Although the difference is on volume (for any given destination), it could have
small, the effect on sludge volume is significant. been assumed that the option to dewater and land
For a 2000-PE plant with high organic loading and spread would result in much lower LCCs. Moreover,
phosphorus removal, the sludge mass was estimated the specific cost of removal of sludge from the site for
to be 200 kg DS/day. Without any treatment, the TF land spreading was 20% lower than using the external
system sludge volume is 5.06 m3/day, and the AAO contractor at €60 and €75/m3, respectively. However,
system sludge volume is 6.95 m3/day. The difference for small scale systems with low loading and ammonia
of 1.89 m3/day equates to an additional removal cost reduction requirements, the external contractor option
of €141.75/day, or €51,738/year, for disposal by becomes more economical when the specific cost of
an external contractor. Similarly, despite the higher disposal falls below €65/m3.

27
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

4.1.5 Life cycle impact assessment quantity of energy used and the mode of national
energy generation. AP is dominated by the impact from
The life cycle impact assessment methodology results
chemical production and, therefore, systems with the
presented below (Figures 4.7 to 4.12) represent
ability to mitigate a percentage of chemical use, such
scenarios with high loading and low discharge limits for
as the AAO system, have a more favourable AP profile
500–2000 PE in sludge option 1. These scenarios were
(Figure 4.8). A simplification was used to estimate EP;
chosen to provide a general overview because they
as the discharge limits are considered to represent
include all systems considered. The outputs of each
the final effluent concentrations of a given pollutant,
category have been normalised with Western Europe
most systems have the same EP output, with slight
normalisation factors (2001–2013) for the purpose
variations where there is EP from other sources. The
of comparison (Jolliet et al., 2003). The CW systems
main contributors to ADPf are energy and chemical
had the lowest environmental impact in all impact
production, which account for 22–60% and 40–78%
categories and scenarios. Direct aerial emissions
of the total impact, respectively. As with other impact
of CO2 were, on average, 25% lower than for the
categories to which energy and chemicals are the
electro-mechanical systems, but mitigation of a large
main contributors, the AAO system has the lowest
proportion of the downstream CO2 emissions from
potential (Figure 4.10). Over 90% of HTP is attributed
energy and chemical production increases this value
to the heavy metal content of sludge. The remaining
to almost 50%. Other impact categories, such as AP
10% varies between energy and chemical production
and ADPf, show a much greater difference in output
depending on variations in other parameters. The
between CW and electro-mechanical systems, while
concentration of heavy metals was estimated as a
categories such as EP and human toxicity potential
percentage of the sludge DSC and, therefore, the
(HTP) show similar ranges of output because the
HTP was largely consistent between systems (Figure
magnitude of impact in these categories is influenced
4.11). The most significant variation occurs between
more by direct emissions than by those generated by
sludge disposal options. According to Stefanakis and
upstream processes.
Tsihrintzis (2012), on average, metal concentrations in
The general trend observed in the environmental the residual sludge in drying reed beds are about 30%
profiles of the electro-mechanical systems was that, as of the original values. Most of the metals accumulate
discharge limits became more stringent, the systems’ in the gravel layer (49%), while plant uptake accounts
EP levels decreased; however, in most of the other for 3% and 16% of heavy metals remain in the
environmental impact categories, levels increased drained water. Therefore, sludge drying beds can
as the demand for energy and chemicals grew. This provide a good option for reducing toxicity potential in
inverse relationship illustrates a trade-off between categories in which sludge is the dominant contributor.
impact categories and leads to a wider debate on Note that, from an LCA perspective, the heavy metal
regional versus local impacts, which is warranted but content in sludge is the major contributor to the LCA
beyond the scope of the current study. toxicity impact factor. It is also worth noting however
that, according to the National Wastewater Sludge
The electro-mechanical systems’ GWP and AP profiles
Management Plan,9 the concentration of metals in Irish
varied with energy and chemicals use. The impact
sludge is consistently low.
from energy use was found to be heavily influenced by
the Irish electrical grid mix, of which 93% is made up
of fossil-based fuels. Natural gas accounts for 43%, 4.2 Performance Assessment
hard coal for 27.1%, heavy fuel oil for 14.8% and peat Methodology
for 8.3% (Thinkstep GaBi, 2012). This produced an
The results from piloting the performance assessment
aggregated equivalent CO2 potential of 0.58 kg CO2/
methodology, KPICalc, have been reported in an
kWh produced. Comparing this with the 0.059 kg CO2/
earlier EPA report (Fitzsimons et al., 2016) and
kWh produced in Sweden, whose grid consists of
therefore will not be repeated in this report. It should
46% hydro and 46% nuclear (Thinkstep GaBi, 2012),
be noted, however, that, in the case of small-scale
it is evident that a system’s GWP is subject to the
WWTPs, additional care and attention are required

9 https://www.water.ie/projects-plans/our-plans/wastewater-sludge-management/Final-NWSMP.pdf

28
L. Fitzsimons et al. (2014-W-DS-16)

Figure 4.7. Global warming potential. Figure 4.8. Acidification potential.

Figure 4.9. Eutrophication potential. Figure 4.10. Abiotic resource depletion potential
(fossil).

Figure 4.11. Human toxicity potential, sludge 1. Figure 4.12. Human toxicity potential, sludge 3.

29
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

when undertaking performance assessment. Table 4.4 condenses the results obtained from the
Implementing KPICalc is achievable even if the comparable WWTP identifier tool when using the
available data are limited; however, it is recommended above identifiers and subdivisions. Several well-
that caution is exercised if benchmarking such populated combinations of discharge limit identifiers
facilities against other WWTPs or drawing significant and subdivisions can be identified in Table 4.4. These
conclusions from the exercise. This reflects challenges combinations are spread across both stringent (e.g.
previously identified regarding data management cBOD 5.01–10 mg/l, ammonium 0–1 mg N/l and
practices in Irish WWTPs. orthophosphate 0–1 mg P/l) and moderately stringent
discharge limit concentrations (e.g. cBOD 10.01–
It is recommended that managers of small-scale
25 mg/l, ammonium 1.01–5 mg N/l and orthophosphate
WWTPs who want to benchmark their WWTP
1.01 mg/l or more), such that there are WWTPs of
against its peers undertake a period of intensive
each size category that have the above combinations
wastewater testing and data collection for performance
of discharge limits.
assessment purposes. This ensures that sufficient
results are provided, enabling adequate conclusions to With more WWTPs becoming subject to increasingly
be drawn from benchmarking. stringent discharge limits, greater focus must be given
to improving WWTP performance in a sustainable
manner, as stringent discharge limit concentrations
4.3 Comparable Wastewater
typically require increased WWTP contaminant
Treatment Plant Identification
removal performance, resulting in additional resource
Tool
consumption. Benchmarking of WWTPs can be more
The comparable WWTP identifier tool was developed effective where there are a number of WWTPs within
and piloted using the preloaded Irish WWTP a given category (Table 4.4); although some WWTPs
data, which are supplied by each WWTP to the share similar subdivisions, many are unique in terms of
EPA for regulation purposes. The recommended their discharge limit concentrations. Therefore, minor
identifiers (design capacity, cBOD, ammonium and changes to an discharge limit could move a WWTP
orthophosphate), along with the recommended into a category where it can be compared with others.
subdivisions, were selected for piloting.

4.3.2 Comparing wastewater treatment plants


4.3.1 Assessment of the spread of discharge as part of KPICalc result analysis
limit concentrations
Using the WWTP identifier tool, users can select
The combinations considered when developing comparable WWTPs for benchmarking using
this tool (which can be changed by the user) are KPICalc results. If required, users can then assess
summarised in Table 4.3. For example, there were 66 the percentage of design capacity utilised by using
WWTPs with a PE of 10,000 or more and 152 WWTPs KPICalc results to ensure that the WWTPs are
with an ammonium discharge limit of between 1 mg/l using similar levels of their design capacity; WWTPs
and 5 mg/l. may differ substantially in terms of design capacity

Table 4.3. Distribution of preloaded WWTP data across identifiers (PE, cBOD, etc.) and subdivisions
(groupings considered: < 500 PE, etc.)

Design Capacity Number of cBOD Number of Ammonium Number of Orthophosphate Number of


(PE) WWTPs (mg/l) WWTPs (mg N/l) WWTPs (mg/l) WWTPs
< 500 36 ≤ 5 15 ≤ 1 72 ≤ 1 147
500–1000 94 > 5–10 69 > 1–5 152 > 1 80
1001–2000 72 > 10–25 235 > 5 34
2001–10,000 87 > 25 2
> 10,000 66

30
L. Fitzsimons et al. (2014-W-DS-16)

Table 4.4. Condensed results from the application of the comparable WWTP identifier tool

cBOD (mg/l) Ammonium Orthophosphate Total numbers of WWTPs by design capacity


(mg/l) (mg/l)
< 500 PE 500–1000 PE 1001–2000 PE 2001– > 10,000 PE
10,000 PE
– – – 10 12 3 5 4
0–5 – – 0 1 0 0 0
0–5 0–1 – 0 0 0 1 0
0–5 – 0–1 0 0 0 0 1
0–5 0–1 0–1 0 1 3 3 1
0–5 0–1 ≥1.01 1 0 0 0 0
0–5 1.01–5 0–1 0 1 1 1 0
5.01–10 – – 0 5 2 1 0
5.01–10 0–1 – 0 3 0 1 1
5.01–10 1.01–5 – 0 0 1 0 0
5.01–10 – 0–1 0 0 1 1 0
5.01–10 0–1 0–1 4 6 9 11 6
5.01–10 1.01–5 0–1 1 3 5 4 0
5.01–10 1.01–5 ≥1.01 0 1 1 0 1
5.01–10 5.01+ ≥1.01 0 1 0 0 0
10.01–25 – – 6 8 8 4 12
10.01–25 0–1 – 0 0 1 1 1
10.01–25 1.01–5 – 1 0 1 7 9
10.01–25 5.01+ – 1 1 2 7 8
10.01–25 – 0–1 0 0 1 1 1
10.01–25 – ≥1.01 0 5 0 1 2
10.01–25 0–1 0–1 0 4 4 7 1
10.01–25 0–1 ≥1.01 0 0 1 1 0
10.01–25 1.01–5 0–1 6 12 12 19 10
10.01–25 1.01–5 ≥1.01 5 23 11 10 6
10.01–25 5.01+ 0–1 0 3 2 0 1
10.01–25 5.01+ ≥1.01 1 4 1 1 1
25.01+ 1.01–5 ≥1.01 0 0 2 0 0

utilisation, which can affect WWTP comparability. results are being benchmarked across two comparable
Similarly, discharge limit compliance results for each groups (e.g. in the case of a group containing only
WWTP should be assessed to ensure that WWTPs are one WWTP), users must benchmark KPI results
meeting these regulatory requirements (this is an initial with caution and assess the contextual information
output of KPICalc). provided in the survey module of KPICalc to aid in the
identification of WWTP characteristics that may affect
To further check WWTP comparability, users may
comparability.
wish to assess additional WWTP characteristics to
differentiate between WWTPs within a comparable It should also be noted that the cost of achieving
group. This may be achieved by analysis of the compliance has not yet been widely analysed, and this
KPICalc results as part of an optional secondary should be considered. Such analyses should include
comparable WWTP identification step. Secondary the additional energy costs and carbon emissions
identification of comparable WWTPs involves taking associated with achieving particularly stringent
the WWTPs of interest identified during primary discharges and compared with the potential benefits of
identification and comparing contextual information these limits. These issues are central to the LCCA and
and KPI results using KPICalc outputs. If KPICalc LCA components of this research.

31
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

4.3.3 Statistical agreement of wastewater From analysis of the CCC results, there was
quality sampling methods insufficient agreement between any of the selected
grab sampling methods and the flow-paced method in
The numerical results obtained from Lin’s CCC
calculating daily mean concentrations in both WWTP
provide a more reliable method for assessing method
A and WWTP B (Table 4.5). Poor agreement between
agreement by analysing each pair of reported results
the M6G method (the mean of six grab samples
and calculating an overall indicator of agreement.
collected over 24 hours) and FP method (a 24-hour
Lin’s CCC outputs a numerical value between –1
flow-paced composite sample) can be seen in Table
and +1 (similar to correlation values), with a CCC
4.5, with the highest CCC result obtained by reporting
of 1 indicating perfect agreement and a CCC of –1
the daily mean influent ammonium concentration using
indicating perfect disagreement. In practice, a degree
the M6G and FP methods in WWTP B (CCC = 0.6705).
of error is often present and uncontrollable; therefore,
it is rare to find perfect agreement (CCC = 1) between In the M3WDG (mean of three grab samples collected
two methods. Table 4.5 presents the results obtained during working day) and M3RG (mean of three
from statistical agreement analysis using Lin’s CCC. randomly selected grab samples) methods, three
The precision and bias correction factors are also grab samples were used to calculate daily mean
presented. concentrations to remove the effect of the number of

Table 4.5. Agreement between flow-paced sampling and various grab sampling frequencies

Parameter Sampling methods Sample size CCC 95% confidence Pearson ρ Bias correction
(days) interval (precision) factor Cb (accuracy)

WWTP A
COD M3WDG and FP 28 0.2520 0.006437 to 0.4689 0.3912 0.6442
M3RG and FP 32 0.0465 –0.09497 to 0.1861 0.1178 0.3946
M6G and FP 26 0.1743 –0.03651 to 0.3702 0.3268 0.5332
TSS M3WDG and FP 28 0.4749 0.1826 to 0.6901 0.548 0.8666
M3RG and FP 32 0.4823 0.2524 to 0.6606 0.6329 0.762
M6G and FP 26 0.5800 0.2667 to 0.7824 0.5909 0.9815
Ammonium M3WDG and FP 28 0.2662 –0.004365 to 0.5004 0.3746 0.7105
M3RG and FP 32 0.2534 0.04620 to 0.4397 0.4389 0.5774
M6G and FP 26 0.4851 0.2378 to 0.6733 0.6815 0.7117
Orthophosphate M3WDG and FP 26 0.3076 0.05360 to 0.5242 0.4756 0.6467
M3RG and FP 31 0.1031 –0.06378 to 0.2643 0.2276 0.4529
M6G and FP 24 0.2607 0.06078 to 0.4405 0.5488 0.475
WWTP B
COD M3WDG and FP 30 0.3473 0.08229 to 0.5665 0.4497 0.7723
M3RG and FP 30 0.5336 0.2903 to 0.7120 0.6308 0.8459
M6G and FP 29 0.4155 0.1922 to 0.5979 0.5907 0.7035
TSS M3WDG and FP 30 0.3639 0.01744 to 0.6324 0.3696 0.9848
M3RG and FP 30 0.3852 0.03578 to 0.6507 0.3852 1.0000
M6G and FP 29 0.4475 0.1257 to 0.6840 0.4699 0.9523
Ammonium M3WDG and FP 30 0.6485 0.3954 to 0.8101 0.6681 0.9706
M3RG and FP 30 0.6358 0.3689 to 0.8058 0.6489 0.9799
M6G and FP 29 0.6705 0.4362 to 0.8196 0.7069 0.9485
Orthophosphate M3WDG and FP 30 0.3892 0.06330 to 0.6401 0.4108 0.9475
M3RG and FP 30 0.2976 –0.05637 to 0.5851 0.3036 0.9801
M6G and FP 28 0.5101 0.2257 to 0.7143 0.5575 0.9149

M3WDG, mean of three grab samples collected during working day (8 a.m., 12 p.m. and 4 p.m.); M3RG, mean of three
randomly selected grab samples; M6G, mean of six grab samples collected over 24 hours; FP, a 24-hour flow-paced
composite sample, TSS, total suspended solids.

32
L. Fitzsimons et al. (2014-W-DS-16)

samples used in each method. From analysis of the the cost associated with maintaining flow-paced
CCC results, although identical numbers of samples sampling facilities, it may be unfeasible to provide this
are used in each method, the timing of these samples facility on the influent and effluent stream in WWTPs
influenced each method’s agreement with flow- that have a design capacity of less than 2000 PE
paced sampling, which is connected to daily influent and at the frequency required for performance
variability. CCC results for the M3WDG and M3RG assessment. Therefore, it may be necessary to (1)
methods are seen to vary across the four pollutants of identify alternative representative sampling methods
interest and in both WWTPs; however, the strength of for influent and effluent sampling or (2) prioritise the
agreement of these methods remain poor. provision of flow-paced sampling on either the influent
or the effluent stream (whichever presents the largest
Overall, it is clear that, in the WWTPs analysed, flow-
variation in pollutant concentrations and flow rates)
paced sampling would be the most representative
and opt for a lower cost but representative method of
method of sampling wastewater of all the methods
sampling on the remaining stream.
presented in this study. This is to be expected in the
case of WWTPs dealing with large daily variations The processes used in the WWTPs can also present
in influent characteristics and influent pollutant a buffering capacity, which (1) facilitates influent
concentrations. However, it should be noted that wastewater mixing (normally via a balance tank at
some WWTPs may show low influent variability; in or close to the influent works) and (2) potentially
this case, a small number of grab samples may be regulates the flow rate at which the effluent is
as representative of the daily mean as flow-paced discharged. Therefore, accounting for flow variation
samples. may not be as critical in effluent sampling as in
influent sampling. Therefore, for WWTP operations
purposes, where it is necessary to prioritise flow-paced
4.3.4 Application of the statistical agreement
provision on one wastewater stream, it may be more
analysis methods in Irish WWTPs
economically feasible to utilise flow-paced sampling on
Irish WWTPs with a design capacity greater than the influent stream. Subsequently, using the methods
2000 PE are required by regulation to provide presented in this chapter, it is crucial that a grab
flow-paced composite sampling facilities; however, sampling or time-paced sampling methodology with a
WWTPs can use either time-paced or flow-paced high statistical strength of agreement with flow-paced
composite sampling for regulatory monitoring (which methods is identified for the effluent stream.
typically takes place on a monthly basis). Given

33
5 Conclusions

Two software tools were developed during this and stringent discharge limits will reduce regional impact
earlier affiliated research (Fitzsimons et al., 2016): (eutrophication, toxicity) while increasing global impact
DST and KPICalc. (global warming, acidification).

There is no “one size fits all” wastewater treatment Of the on-site sludge treatment options considered in
design solution for small systems. Variations in plant this study, drying beds have the greatest potential to
scale, organic and hydraulic loading, discharge limits reduce terrestrial toxicity because of their capacity to
and land availability can influence the economic and reduce heavy metal concentrations. However, as with
environmental performance of a treatment system to CWs, the large surface areas required for drying beds
the extent that its suitability for a given location may be may restrict their selection feasibility. Furthermore, in
less than that of competing systems; therefore, system more suburban locations, there may be a social aspect
applicability should be assessed on a case-by-case to consider because of odour-related issues.
basis.
Great care should be taken when selecting
Using the DST tool developed as part of this research WWTPs against which to benchmark. WWTP
and the previously discussed user inputs, CWs were size and regulatory requirements can affect
found to be a viable alternative to conventional electro- resource consumption and subsequent WWTP
mechanical systems in locations where land availability performance benchmarking. In addition, the complex
at a reasonable cost is not an issue. In addition, CWs relationship that is often seen between these
were found to have a more favourable environmental WWTP characteristics results in the need for various
profile as a result of reduced energy and chemical characteristics to be assessed simultaneously.
requirements.
The WWTP grouping methodology (comprising a
Energy use contributes significantly to both the DST to facilitate rapid identification of comparable
operational cost and the environmental impact of small WWTPs) has shown great potential in the identification
electro-mechanical WWTSs. Small agglomerations of WWTPs that can be compared and benchmarked
do not benefit from energy scale economies and incur using KPICalc results. In addition, the comparable
a higher per capita energy cost. This places even WWTP identification tool offers the advantage of rapid
greater importance on understanding the specific identification of WWTPs and the ability to repeat the
energy costs associated with a given system in a given analysis with ease, when compared with any manual
location. method of identification.

The environmental impact resulting from energy By assessing the statistical agreement between the
consumption is influenced by both the quantity of various sampling methodologies in a WWTP, it may
energy used and the country’s electrical grid mix. be possible to identify if a representative method of
Improvements in WWTS efficiencies and operation, wastewater sampling for benchmarking processes that
coupled with the integration of more renewable is low cost and low maintenance (and therefore more
sources of energy into the national electrical grid mix, suited to the long-term sampling associated with daily
will improve a system’s environmental profile. benchmarking) can replace costlier methods, such as
flow-paced composite sampling. Selecting a reliable,
There are significant trade-offs between regional
yet low-maintenance, method may potentially mitigate
and global environmental impact categories. This is
current data availability and accuracy issues.
largely dictated by a plant’s discharge limits, i.e. more

34
6 Recommendations

6.1 Assess Performance Using a methodology whereby the use of carefully timed
Multiple Criteria and KPIs over grab sampling can be analysed and may result in
the System Life Cycle sufficiently accurate sampling, particularly of effluent
streams.
The economic and environmental costs of WWTPs
are a function of many variables, including some, Lin’s CCC and other statistical agreement assessment
such as influent concentrations and discharge methods have been used in many epidemiological
requirements, over which a plant manager has little studies to assess agreement between medical
control. WWTP performance should be assessed methods. However, such statistical analysis methods
holistically using multiple criteria over the entire have not been widely applied throughout the water
system life cycle. Compliance with discharge limits and wastewater sector. This report found that Lin’s
can increase energy and chemical demands, which CCC can be readily and practically applied for the
can produce unintended consequences, such as assessment of wastewater quality sampling methods;
an increase in global warming potential. A more it is recommended that the strength-of-agreement
in-depth analysis will be required to assess future values proposed by McBride (2007) be adapted to suit
trade-offs between environmental compartments as the objectives of the study.
discharge limits become more strict and new limits
are introduced to deal with emerging pollutants.
6.4 System Selection
Benchmarking of WWTPs should be further developed
as a performance optimisation and management tool. Ideally, all WWTS selection would be based on
This will require, in particular, the use of flow-paced sustainable, socially acceptable designs with low
sampling at WWTPs. Methodologies to determine environmental impact and economic cost. Historically,
minimal data requirements for effectively implementing CAPEX has been the dominant consideration and
performance management, life cycle assessment and other criteria may have been overlooked. It is therefore
benchmarking tools should be considered. recommended that economic cost evaluations and
comparisons are carried out over the lifetime of the
systems using appropriate cost models, such as
6.2 Performance Assessment
those presented in this report. A separate PV estimate
Methodology Application
should be used for energy to assess the sensitivity of
The performance assessment and comparable WWTP LCC to variations in energy discount rates, and this
identification methodologies developed in this study should be re-evaluated regularly as energy prices
can be applied to standalone software applications fluctuate.
and existing technologies such as building information
Environmental impact should be another important
modelling, digital asset management and supervisory
design criterion, particularly in situations where the
control and data acquisition. By applying these
LCCs of competing systems are within a margin of
methodologies to existing technologies, the need for
uncertainty. Based on the DST model developed
additional training on new software applications is
during this research and the input data used:
minimised and an opportunity for greater collaboration
between personnel in the management and ●● DSTs, such as that presented in this report, can
optimisation of WWTPs is presented. (or should) be used to compare the relative merits
of both natural and electro-mechanical WWTSs on
a case-by-case basis.
6.3 Sampling Methods at WWTPs
●● Sludge disposal costs are location-specific and
The use of flow-paced sampling is likely to result in the alternative disposal options should be assessed
most accurate representation of influent and effluent during LCCA for competing systems.
contaminant loads. However, this study presents

35
7 Publications Arising from This Research

7.1 Articles McNamara, G., Fitzsimons, L., Doherty, E. and Clifford,


E., (2016) The evaluation of technologies for small,
Doherty, E., Fitzsimons, L., Corcoran, B., Delaure, new design, wastewater treatment systems. Paper
Y. and Clifford, E., 2017. A resource consumption presented at the 13th IWA Specialised Conference
benchmarking system for WWTPs. Asian Water on Small Water and Wastewater Systems and 5th
Magazine Issue 12: 13–16. IWA Specialised Conference on Resource-orientated
McNamara, G., Fitzsimons, L., Doherty, E. and Clifford, Sanitation, 14–16 October 2016, Athens, Greece.
E., 2017. The evaluation of technologies for small, Doherty, E., McNamara, G., Phelan, T., Horrigan,
new design, wastewater treatment systems. Journal of M., Fitzsimons, L., Corcoran, B., Delaure, Y. and
Desalination and Water 91: 12–22. Clifford, E., 2015. Benchmarking resource efficiency
McNamara, G., Horrigan, M., Phelan, T., Fitzsimons, L., in wastewater treatment plants: developing best
Delaure, Y., Corcoran, B., Doherty, E. and Clifford, E., practices. Paper presented at the IWA International
2016. Life cycle assessment of waste water treatment Conference on Water Efficiency and Performance
plants in Ireland. Journal of Sustainable Development Assessment of Water Services, 20–24 April 2015,
of Energy, Water and Environment Systems 4(3): Cincinnati, OH, USA.
216–233. McNamara, G., Fitzsimons, L., Doherty, E., Clifford,
Fitzsimons, L., Horrigan, M., McNamara, G., Doherty, E. and Delaure, Y., 2015. Performance metrics in
E., Phelan, T., Corcoran, B., Delauré, Y. and Clifford, life cycle assessments of wastewater treatment
E., 2016. Assessing the thermodynamic performance plants. Paper presented at the 10th Conference
of Irish municipal wastewater treatment plants using on Sustainable Development of Energy, Water and
exergy analysis: a potential benchmarking approach. Environment Systems, 27 September to 2 October
Journal of Cleaner Production 131: 387–398. 2015, Dubrovnik, Croatia.

Doherty, E., McNamara, G., Fitzsimons, L. and Clifford, Doherty, E., Fitzsimons, L., Corcoran, B., Delaure, Y.
E., 2014. Design and implementation of a resource and Clifford, E., 2014. Design and implementation of
consumption benchmarking methodology cognisant of a resource consumption benchmarking system for
data accuracy for Irish wastewater treatment plants. wastewater treatment plants. Paper presented at the
Journal of Cleaner Production 165: 1529–1541. IWA Water, Energy and Climate Conference 2014,
21–23 May 2014, Mexico City, Mexico.

McNamara, G. Horrigan, M., Phelan, T., Fitzsimons, L.,


7.2 Peer-reviewed Conference Papers Delaure, Y., Doherty, E. and Clifford, E., 2014. Life
Doherty, E., Fitzsimons, L., McNamara, G. and Clifford, cycle assessment of waste water treatment plants
E., 2017. Resource benchmarking: grouping Irish in Ireland. Paper presented at the 1st South East
wastewater treatment plants using discharge licence European Conference on Sustainable Development
data. Paper presented at Pi 2017 – Specialist of Energy, Water and Environment Systems (SEE
Conference on Benchmarking and Performance SDEWES Ohrid 2014), 29 June to 3 July 2014, Ohrid,
Assessment, 15–17 May 2017, Vienna, Austria, pp. Republic of Macedonia.
15–17.

Doherty, E., Fitzsimons, L., McNamara, G. and 7.3 Invited Talks


Clifford, E., 2017. Assessment of the statistical
agreement between wastewater sampling methods Fitzsimons, L., McNamara, G., Phelan, T., Horrigan, M.,
for daily wastewater treatment plant performance Doherty, E., Clifford, E., Delaure, Y. and Corcoran, B.
benchmarking purposes. Paper presented at Pi 2014. Energy and water: wastewater treatment. Water:
2017 – Specialist Conference on Benchmarking and the greatest global challenge. 2nd Annual Conference,
Performance Assessment, 15–17 May 2017, Vienna, 27–28 November 2014, DCU Water Institute, Dublin.
Austria.

36
L. Fitzsimons et al. (2014-W-DS-16)

7.4 Theses Doherty, E., 2017, Development of new benchmarking


systems for wastewater treatment facilities. PhD
McNamara, G., 2017, Economic and environmental cost thesis. National University of Ireland, Galway.
assessment of wastewater treatment systems: a life Available online: https://aran.library.nuigalway.ie/
cycle perspective. PhD thesis. Dublin City University. handle/10379/6637

37
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41
Abbreviations

AAO Anaerobic anoxic oxic KPI Key performance indicator


ADPf Abiotic resource depletion (fossil) KPICalc Key Performance Indicator Calculator
AO Anoxic oxic LCA Life cycle analysis
AP Acidification potential LCC Life cycle cost
BOD Biochemical oxygen demand LCCA Life cycle cost assessment
CAPEX Capital expenditure LCI Life cycle inventory
CAS Conventional activated sludge MBBR Moving bed biofilm reactor
cBOD Carbonaceous biochemical oxygen MBR Membrane bioreactor
demand NPV Net present value
CCC Concordance Correlation Coefficient OD Oxidation ditch
CCI Construction cost index ODP Ozone depletion potential
CMAS Complete mix activated sludge OLR Organic loading rate
CML Institute of Environmental Sciences OPEX Operational expenditure
COD Chemical oxygen demand PE Population equivalent
CW Constructed wetland PV Present value
DSC Dry solids concentration RBC Rotating biological contactor
DST Decision support tool SBR Sequence batch reactor
EA Extended aeration SPV Single present value
EP Eutrophication potential SRT Solids retention time
EPA Environmental Protection Agency TF Trickling filter
GWP Global warming potential TN Total nitrogen
HF Horizontal flow UPV Uniform present value
HLR Hydraulic loading rate VF Vertical flow
HTP Human toxicity potential WAS Waste activated sludge
ICW Integrated constructed wetland WSP Waste stabilisation ponds
IFAS Integrated fixed-film activated sludge WWTP Wastewater treatment plant
IWA International Water Association WWTS Wastewater treatment system

42
Appendix 1 Survey of Existing Irish WWTSs

Table A1.1. Licensed treatment systems as a


percentage of total licensed treatment systems in A1.1 Capital Expenditure Adjustment
Ireland
⎛I CK ⎞
Cc = ⎜ c t l ⎟ × ERl
Treatment system Percentage ⎝ It ⎠
 (A1.1)
Biofilter 0.63%
CAS 36.27% where Cc is the current cost of the system, Ic is
EA 7.97% the current construction cost index (CCI); It is the
ICWs 0.42% CCI at time t of plant construction; Ct is the cost
IFAS 0.21% of construction at time t; Kl is the location factor:
MBR 0.21% Ireland–US location factor in 2015 was 1.3 and
MBBR 0.21% the Ireland–Greece location factor was unavailable
Pump flow bioreactors 0.21% (assumed factor of 1);10 and ERl is the currency
RBC 5.87% exchange rate (the euro–US dollar rate in 2015 was
SBR 13.84% approximately 0.9).
TF 2.94%
Unspecified 31.45%

Information supplied by the EPA (2014).

Table A1.2. Overview of some life cycle analysis studies conducted in Ireland

Study title Author(s) Funding body/academic URL


institute
Life cycle assessment of Irish Eoin White Department of the Environment, http://www.cre.ie/web/wp-content/
compost production and agricultural Community and Local uploads/2010/12/Compost-Life-
use Government Cycle.pdf
Development and evaluation of life Laurence Shalloo Teagasc https://www.teagasc.ie/media/
cycle assessment technologies for website/publications/2016/6421_
the Irish dairy industry Technology_Update_LCA_
Technologies_L_Shalloo.pdf
Quantification of the potential of James Humphreys Department of Agriculture, Food https://www.agriculture.gov.
white clover to lower greenhouse and the Marine ie/media/migration/research/
gas emissions from Irish grassland- rsfallfundedprojects/2007projects/
based dairy production RSF07516FinalReport.pdf
Use of life cycle assessment in Irish Ronan Cooney, Department of Agriculture, Food http://www.morefish.ie/wp-content/
freshwater aquaculture systems Robert Walsh, and the Marine uploads/2016/12/Environ-LCA.pdf
Richard Fitzgerald
and Eoghan
Clifford
Life cycle assessment of electricity Deidre Wolff Dublin Institute of Technology http://dit.ie/dublinenergylab/media/
production in Ireland ditdublinenergylab/seminars/
Deidre%20Wolff.pdf
Miscanthus production and Fionnuala Murphy, University College Dublin http://irserver.ucd.ie/bitstream/
processing in Ireland: an analysis Ger Devlin and handle/10197/5655/Environmental_
of energy requirements and Kevin McDonnell and_energy_performance_of_
environmental impacts Miscanthus_production_and_
processing_systems_in_Ireland.
pdf?sequence=1

10 The location factor normalises the differences in cost of construction between countries.

43
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

A1.2 Life Cycle Cost Model A1.3 System Analysis Loading and
Discharge Limit Values
The SPV method (equation A1.2) applies to one-off
payments that occur infrequently sometime in the
future. It is used in the present study to account for Table A1.3. Typical concentrations of wastewater
replacement parts and the system’s residual value at pollutants
the end of its lifetime. Parameter Concentration (mg/l)

Co High Low
SPV =
(1+ d)n BOD 350 230
 (A1.2)
TSS 400 250
where C0 is the original cost at the base year; n is TN 60 30
the number of years from the base year; and d is the TP 15 6
applied discount rate (nominal discount rate of 3.5% NH3 45 20
applied). Annually recurring operational costs are PO43– 10 4
calculated with the UPV formula (equation A1.3). TP, total phosphorus, TSS, total suspended solids.

⎛ (1+ d)n − 1⎞
UPVOM = ∑ AO,i ⎜
⎝ d(1+ d)n ⎟⎠ Table A1.4. Discharge limit variation (values in
 (A1.3)
mg/l)
where A0,i is the annual recurring cost of the operation
Discharge limit BOD NH3 PO43– TN
and maintenance element i, at base year 0. In the band
study conducted by Rawal and Duggal (2016), 1 30 n/a n/a n/a
recurring energy costs were treated separately from 2 30 1 n/a n/a
other O&M costs. This relates to the volatility in the 3 30 1 0.5 na/
cost of energy. In recent years, changes in the cost 4 30 0.5 0.5 15
of energy have not aligned with CCIs; therefore, a
n/a, not applicable.
separate discount rate for the energy UPV (UPVE) of
should be used (equation A1.4). The total LCC of each
WWTS is given by equation A1.5. Table A1.5. Sludge treatment options

Sludge Description Specific


(1+ d)n − 1 option disposal
UPVE = AO
d(1+ d)n number cost (€/m3)
 (A1.4)
1 Dewatering – land spreading 60
2 No dewatering – external 75
LCC = ∑ (SPV + UPVOM + UPV E ) contractor – land spreading
 (A1.5)
3 Drying beds – external 60
contractor – land spreading

44
L. Fitzsimons et al. (2014-W-DS-16)

Table A1.6. Sludge dry solids concentrations assumed for the study

Sludge type Range of DS concentrations Assumed value (DS) (%) Reference


(%)
Primary 2–7 4.3 Turovskiy and Mathai
(2006)
Drum screen 2–7 4.3 Assumed similar removal
rates to those of primary
setting
SBR 2.6–5.7 4.3 Janczukowicz et al. (2001)
Waste activated 0.4–1.5 1.3 Turovskiy and Mathai
(2006)
Attached growth 1–4 2.5 Turovskiy and Mathai
(2006)
All-in-one dewatering and 24 PWTech
thickening unit
Drying beds 40–70 50 Strauss and Montanegro
(2002)

DS, dry solids.

Table A1.7. Sludge disposal options and specific costs

Sludge type Disposal option Specific costs Source

Untreated
Transport to parent plant €0.66/m3 per km Mooney Transport, Birr, County Offaly, sales
representative, personal communication, December 2016
External contractora €75/m3 Enva Ireland, sales representative, personal
communication, 15 November 2016
Treated
D+Sb Land spreading €60/kg Personal communication
D c
Transport to parent plant €0.66/m per km
3
Personal communication
D External contractor €75/m3 Personal communication
a
Enva is a waste management company in Ireland that provides sludge stabilisation and disposal services.
b
Dewatered and stabilised.
c
Dewatered only.

45
Optimal Design and Operation of Small-scale Wastewater Treatment Plants

Table A1.8. Aeration system parameters, reported value ranges and assumed values

Parameter Variation/range Assumed values Source


Aerator system Submerged diffuser n/a n/a
horizontal surface (rotary
type)
Diffuser types Fine bubble diffusers and n/a n/a
coarse bubble diffusers
Oxygen transfer efficiency Range (kg O2/kWh) n/a n/a
Surface aerator 1.5–2.1 1.8 Henze (2008),
Fine bubble diffusers 3.0–4.8 3.5 Bolles (2006)

Alpha factor (α)


Surface aerator 0.85 Function of SRT Rosso and
Fine bubble diffusers Variable Stenstrom (2005)

Beta factor (β) 0.97–0.99 0.9 Tewari and


Bewtra (1982)
Fouling factor 0.4–1 0.9 Garrido-Baserba
et al. (2016)
Tank depth (m) 4–6 Variable based on tank surface area n/a
to depth ratio
Tank shape Rectangular, round n/a n/a
Blower efficiency 0.45–0.65 0.60 Metcalf & Eddy
(2014)
Motor efficiency 0.85–0.95 0.90 Metcalf & Eddy
(2014)
Temperature (°C) Variable 10 n/a
Elevation (metres above sea level) Variable 118 n/a

n/a, not applicable.

Table A1.9. Pumping model parameters and assumed values

Variable Influent Primary WAS RAS Nitrate recycle TF Source


sludge
∆H (m) 3 7 7 3 0 Variable
Lpipe (m) 8 Variable Variable Variable Variable Variable
Dpipe (m) 0.1–0.15 0.1–0.15 0.1–0.15 0.1–0.15 0.1–0.15 0.1–0.15 Jones et al. (1989)
Minimum fluid velocity 1.83 1.83 1.83 1.83 1.83 1.83 Poloski et al. (2009)
(v) (m/s)
Fluid density (ρ) (kg/ 1010 1030 1010 1010 1010 1010
m 3)
Solids concentration 0.1 4.3 1.3 0.8 0.35 0.8 Turovskiy and
(%) Mathai (2006)
Viscosity (µ) of water 1.25 × 10–3
(N s/m2)
Sum of the minor 12.5 9.6 9.6 8 8 12.5 White (2003), Jones
headloss coefficients et al. (1989)
(Σk)
Motor efficiency (ηm) 0.8 0.8 0.8 0.8 0.8 0.8 Jones et al. (1989)
Pump efficiency (ηp) 0.55 0.55 0.55 0.55 0.55 0.55 Metcalf & Eddy
(2014)
Mulbarger friction n/a 1.75 n/a n/a n/a n/a Jones et al. (1989)
factor (mf)

RAS, return activated sludge.

46
L. Fitzsimons et al. (2014-W-DS-16)

Table A1.10. Energy use assumptions for common unit processes

Unit process Value Details Reference


Mechanical inlet screens (kWh/m ) 3
0.01 Continuous belt type Foladori et al. (2015)
Primary sedimentation tanks (kWh/m3) 0.012 Circular tank Foladori et al. (2015)
Secondary sedimentation tanks (kWh/m ) 3
0.012 Circular tank Foladori et al. (2015)
Thickening and dewatering (kWh/kg DS) 0.05 All-in-one unit Amcom
Municipal energy (kWh/m3) 0.012 Plant lighting, control and Foladori et al. (2015)
automation, administration buildings

DS, dry solids.

Table A1.11. Chemicals and specific costs

Chemical Formula Cost Reference


Ferric chloride (37% FeCl3 €0.70/l Personal communication, 2016, Acorn
concentration) Water, Bandon, Co. Cork, Ireland
Sodium hydroxide NaOH €0.77/kg Kemcore
Calcium hydroxidea Ca(OH)2 €0.20/kg Index Mundi
Polymers (acrylic acid) variable €5/kg Keller Schnier
Calcium hypochloriteb Ca(OCl)2 €1.53/kg Kemcore
Ethanol C 2H 6O €0.65/l Ng-Tech
a
Estimated cost is based on US values adjusted from 2013 to 2017.
b
Original price was quoted for 65% available chlorine; price presented here has been adjusted to represent 100% chlorine.

Table A1.12. Lime stabilisation dosage

Sludge type Solids concentration (%) Ca(OH)2 dosage range (g/kg DS) Model values (g/kg DS)
Primary 4.3 60–170 120
Secondary 1.3 210–430 300
Mixed sludge (60:40) P&S 3.8 n/a 192

Adapted from data from Metcalf & Eddy (2014).


DS, dry solids; n/a, not applicable; P&S, primary and secondary.

Figure A1.1. Required iron (Fe) as a function of influent phosphorus concentration. Adapted from Metcalf
& Eddy, 2014.

47
AN GHNÍOMHAIREACHT UM CHAOMHNÚ COMHSHAOIL Monatóireacht, Anailís agus Tuairisciú ar
Tá an Ghníomhaireacht um Chaomhnú Comhshaoil (GCC) freagrach as an an gComhshaol
gcomhshaol a chaomhnú agus a fheabhsú mar shócmhainn luachmhar do • Monatóireacht a dhéanamh ar cháilíocht an aeir agus Treoir an AE
mhuintir na hÉireann. Táimid tiomanta do dhaoine agus don chomhshaol a
maidir le hAer Glan don Eoraip (CAFÉ) a chur chun feidhme.
chosaint ó éifeachtaí díobhálacha na radaíochta agus an truaillithe.
• Tuairisciú neamhspleách le cabhrú le cinnteoireacht an rialtais
náisiúnta agus na n-údarás áitiúil (m.sh. tuairisciú tréimhsiúil ar
Is féidir obair na Gníomhaireachta a staid Chomhshaol na hÉireann agus Tuarascálacha ar Tháscairí).
roinnt ina trí phríomhréimse:
Rialú Astaíochtaí na nGás Ceaptha Teasa in Éirinn
Rialú: Déanaimid córais éifeachtacha rialaithe agus comhlíonta • Fardail agus réamh-mheastacháin na hÉireann maidir le gáis
comhshaoil a chur i bhfeidhm chun torthaí maithe comhshaoil a cheaptha teasa a ullmhú.
sholáthar agus chun díriú orthu siúd nach gcloíonn leis na córais sin. • An Treoir maidir le Trádáil Astaíochtaí a chur chun feidhme i gcomhair
breis agus 100 de na táirgeoirí dé-ocsaíde carbóin is mó in Éirinn.
Eolas: Soláthraímid sonraí, faisnéis agus measúnú comhshaoil atá
ar ardchaighdeán, spriocdhírithe agus tráthúil chun bonn eolais a Taighde agus Forbairt Comhshaoil
chur faoin gcinnteoireacht ar gach leibhéal. • Taighde comhshaoil a chistiú chun brúnna a shainaithint, bonn
eolais a chur faoi bheartais, agus réitigh a sholáthar i réimsí na
Tacaíocht: Bímid ag saothrú i gcomhar le grúpaí eile chun tacú haeráide, an uisce agus na hinbhuanaitheachta.
le comhshaol atá glan, táirgiúil agus cosanta go maith, agus le
hiompar a chuirfidh le comhshaol inbhuanaithe. Measúnacht Straitéiseach Timpeallachta
• Measúnacht a dhéanamh ar thionchar pleananna agus clár beartaithe
Ár bhFreagrachtaí ar an gcomhshaol in Éirinn (m.sh. mórphleananna forbartha).

Ceadúnú Cosaint Raideolaíoch


Déanaimid na gníomhaíochtaí seo a leanas a rialú ionas nach • Monatóireacht a dhéanamh ar leibhéil radaíochta, measúnacht a
ndéanann siad dochar do shláinte an phobail ná don chomhshaol: dhéanamh ar nochtadh mhuintir na hÉireann don radaíocht ianúcháin.
• saoráidí dramhaíola (m.sh. láithreáin líonta talún, loisceoirí, • Cabhrú le pleananna náisiúnta a fhorbairt le haghaidh éigeandálaí
stáisiúin aistrithe dramhaíola); ag eascairt as taismí núicléacha.
• gníomhaíochtaí tionsclaíocha ar scála mór (m.sh. déantúsaíocht • Monatóireacht a dhéanamh ar fhorbairtí thar lear a bhaineann le
cógaisíochta, déantúsaíocht stroighne, stáisiúin chumhachta); saoráidí núicléacha agus leis an tsábháilteacht raideolaíochta.
• an diantalmhaíocht (m.sh. muca, éanlaith); • Sainseirbhísí cosanta ar an radaíocht a sholáthar, nó maoirsiú a
• úsáid shrianta agus scaoileadh rialaithe Orgánach dhéanamh ar sholáthar na seirbhísí sin.
Géinmhodhnaithe (OGM);
• foinsí radaíochta ianúcháin (m.sh. trealamh x-gha agus Treoir, Faisnéis Inrochtana agus Oideachas
radaiteiripe, foinsí tionsclaíocha); • Comhairle agus treoir a chur ar fáil d’earnáil na tionsclaíochta
• áiseanna móra stórála peitril; agus don phobal maidir le hábhair a bhaineann le caomhnú an
• scardadh dramhuisce; chomhshaoil agus leis an gcosaint raideolaíoch.
• gníomhaíochtaí dumpála ar farraige. • Faisnéis thráthúil ar an gcomhshaol ar a bhfuil fáil éasca a
chur ar fáil chun rannpháirtíocht an phobail a spreagadh sa
Forfheidhmiú Náisiúnta i leith Cúrsaí Comhshaoil chinnteoireacht i ndáil leis an gcomhshaol (m.sh. Timpeall an Tí,
• Clár náisiúnta iniúchtaí agus cigireachtaí a dhéanamh gach léarscáileanna radóin).
bliain ar shaoráidí a bhfuil ceadúnas ón nGníomhaireacht acu. • Comhairle a chur ar fáil don Rialtas maidir le hábhair a
• Maoirseacht a dhéanamh ar fhreagrachtaí cosanta comhshaoil na bhaineann leis an tsábháilteacht raideolaíoch agus le cúrsaí
n-údarás áitiúil. práinnfhreagartha.
• Caighdeán an uisce óil, arna sholáthar ag soláthraithe uisce • Plean Náisiúnta Bainistíochta Dramhaíola Guaisí a fhorbairt chun
phoiblí, a mhaoirsiú. dramhaíl ghuaiseach a chosc agus a bhainistiú.
• Obair le húdaráis áitiúla agus le gníomhaireachtaí eile chun dul
i ngleic le coireanna comhshaoil trí chomhordú a dhéanamh ar Múscailt Feasachta agus Athrú Iompraíochta
líonra forfheidhmiúcháin náisiúnta, trí dhíriú ar chiontóirí, agus • Feasacht chomhshaoil níos fearr a ghiniúint agus dul i bhfeidhm
trí mhaoirsiú a dhéanamh ar leasúchán. ar athrú iompraíochta dearfach trí thacú le gnóthais, le pobail
• Cur i bhfeidhm rialachán ar nós na Rialachán um agus le teaghlaigh a bheith níos éifeachtúla ar acmhainní.
Dhramhthrealamh Leictreach agus Leictreonach (DTLL), um • Tástáil le haghaidh radóin a chur chun cinn i dtithe agus in ionaid
Shrian ar Shubstaintí Guaiseacha agus na Rialachán um rialú ar oibre, agus gníomhartha leasúcháin a spreagadh nuair is gá.
shubstaintí a ídíonn an ciseal ózóin.
• An dlí a chur orthu siúd a bhriseann dlí an chomhshaoil agus a Bainistíocht agus struchtúr na Gníomhaireachta um
dhéanann dochar don chomhshaol. Chaomhnú Comhshaoil
Tá an ghníomhaíocht á bainistiú ag Bord lánaimseartha, ar a bhfuil
Bainistíocht Uisce Ard-Stiúrthóir agus cúigear Stiúrthóirí. Déantar an obair ar fud cúig
• Monatóireacht agus tuairisciú a dhéanamh ar cháilíocht cinn d’Oifigí:
aibhneacha, lochanna, uiscí idirchriosacha agus cósta na • An Oifig um Inmharthanacht Comhshaoil
hÉireann, agus screamhuiscí; leibhéil uisce agus sruthanna • An Oifig Forfheidhmithe i leith cúrsaí Comhshaoil
aibhneacha a thomhas. • An Oifig um Fianaise is Measúnú
• Comhordú náisiúnta agus maoirsiú a dhéanamh ar an gCreat- • Oifig um Chosaint Radaíochta agus Monatóireachta Comhshaoil
Treoir Uisce. • An Oifig Cumarsáide agus Seirbhísí Corparáideacha
• Monatóireacht agus tuairisciú a dhéanamh ar Cháilíocht an Tá Coiste Comhairleach ag an nGníomhaireacht le cabhrú léi. Tá
Uisce Snámha. dáréag comhaltaí air agus tagann siad le chéile go rialta le plé a
dhéanamh ar ábhair imní agus le comhairle a chur ar an mBord.
EPA Research Report 255
Optimal Design and Operation of Small-scale
Wastewater Treatment Plants: The Irish
Case

Authors: Lorna Fitzsimons, Greg McNamara,


Edelle Doherty and Eoghan Clifford

Municipal wastewater treatment is resource intensive, typically using a combination of physical, biological
and chemical processes to treat wastewater to designated environmental standards. Traditionally, the main
priority of wastewater treatment has been driven by environmental effluent quality standards. However,
it is important to note that effluent quality is not the only environmental impact of wastewater treatment;
other important impacts include the use of energy and chemicals, emissions to air, and sludge management.
The focus of this research was small wastewater treatment plants (population equivalent < 2000). The main
objectives were to:
• develop a methodology and decision support tool (DST) sensitive areas that are subject to eutrophication. Nutrient
to assess the life cycle costs and environmental impact removal, as well as the predicted requirement to remove
of wastewater treatment plants for given site-specific emerging contaminants of concern, is expected to increase
characteristics; wastewater treatment plant resource consumption. As a
• develop software tools and methodologies to assist result, there are inherent trade-offs between the positive
stakeholders to benchmark to better manage Irish environmental benefits of higher quality wastewater
wastewater treatment plants. and the negative environmental impacts associated
with additional energy and chemical requirements to
Identifying pressures achieve those standards. Using life cycle assessment (LCA)
this research demonstrates that emission limits values,
Wastewater treatment plant managers are tasked with technology and operational choices have important
achieving emission limits values while simultaneously consequences for environmental performance and
improving resource efficiency. Treatment plants vary therefore this should also be an important consideration for
considerably in terms of their emission limits values, scale, policymakers, as well as effluent quality.
loading, technology and sludge management inter alia.

Benchmarking and life cycle cost assessment are two key


approaches to (1) compare and improve the performance
Developing solutions
The research team has developed benchmarking and life
of wastewater treatment plants and (2) estimate the life
cycle cost/LCA methodologies and software tools (KPICalc
cycle costs of a wastewater treatment system in given
and DST) that holistically consider both the economic
site-specific conditions. However, this research identified
and the environmental costs of wastewater treatment
pressures in the adaptation and implementation of these
from a site-specific perspective (emission limits values,
approaches, for example limited and non-standardised
scale, loading, technology, sludge management). A DST
data availability, and the need for effective sampling
was developed, which, given accurate local cost data,
methodologies to accurately compare plant performance.
can be used to compare various wastewater treatment
technologies under different user-defined operating
Informing policy scenarios, in terms of economic and environmental impact.
The Urban Waste Water Treatment Directive (91/271/ This research also developed software tools to assist key
EEC) requires that wastewater is treated to designated stakeholders to benchmark the performance of wastewater
standards before being discharged to the environment. treatment plants. The tools developed facilitate the
Required effluent quality is largely driven by the sensitivity identification of suitable wastewater treatment plants for
of the receiving water and the scale of the treatment comparison purposes and appropriate sampling strategies.
plant. For example, nutrient removal is required in

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