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2 | Tian L. et al.
Figure 2
Durability of geopolymers and geopolymer concretes: A review | 3
Figure 3: Summary of CO2-e for Grade 40 concrete mixtures with OPC and geopolymer binders [5]
sion resistance, but adding nano-SiO2 has the opposite In the design of sodium aluminum ratio, silicon alu-
result [24, 25]. minum ratio and water sodium ratio, the need for a higher
The main by-product of thermal power plants is fly ash. silicon aluminum ratio will lead to excessive use of alkali
Because fly ash consists of an amorphous alumina-silicate activator and high cost. With the design of water binder ra-
framework, it has been identified as a low-cost, readily tio, water glass modulus, and alkali equivalent, the amount
available geopolymer polymer [26]. Fly ash-based geopoly- of alkali activator is less, and the best mixing ratio can be
mers have great advantages. For example, low shrinkage, found in the close steps.
low permeability, high-temperature resistance, and high
mechanical strength [27, 28]. Besides, lower CO2 emission
and decreasing energy needs in the process of manufac-
ture make the fly ash-based geopolymers potential replace-
3 Carbonation-resistant
ment materials for the general Portland cement [17, 18, 29]. geopolymer concrete
Figure 3 summarizes CO2 emissions of the entire manu-
facturing 1m3 concrete process [5]. It was found that fly Carbonation of concrete is a complex physical and chemi-
ash-based geopolymers look to has been extensively used cal course. It contains the diffusing of CO2 in the gaseous
in the industry of construction [30]. The other fields ap- stage to the pores of concrete, its dissolution in the aqueous
plying it involve immobilization of toxic metals [30, 31], films on the pores, solid Ca(OH)2 dissolution in the water in
adsorption of dyes [27, 32–34], and the adsorption of heavy the pores, diffusing of dissolved Ca(OH)2 in the pore water,
metals [26, 28, 35, 36]. CO2 reaction with C-S-H, its reaction with the dissolved CO2 ,
with the yet unhydrated C2 S and C3 S. What’s more, there is
a paralleling course, which contains the reduction of con-
2.2 Methods crete porosity and the hydration of cementitious materials
[37].
There are two design methods for geopolymer: The microstructure of general silicate concrete is di-
verse from that of geopolymer concrete. and it is impossi-
1. Design by water binder ratio, water glass modulus,
ble to utilize the means of analyzing the carbonation for
and alkali equivalent.
general concrete for the experiment [38]. Meanwhile, car-
2. Design by sodium aluminum ratio, silicon aluminum
bonation proof performance of geopolymer concrete is not
ratio, and water sodium ratio.
all better compared with that of general concrete.
4 | Tian L. et al.
Figure 4: Relationship between the carbonation depth of GP concrete and the elapsed time [40]
4 Structural fire-resistant
geopolymer concrete
It is extremely important to protect the structures from fire.
As a new material, a geopolymer can be widely used in
many fields. Compared with Portland cement adhesive, it
has superior inherent fire resistance. Geopolymers are not
as flammable as organic polymers, which rely on their inter-
nal inorganic structure [12, 44]. It has advantages over tradi-
Figure 6: Methodology to ensure good structural performance of
tional ceramic composites because it has lower processing
geopolymers subject to high temperature heating [7]
temperatures and is non-toxic and smoke-free [45]. The rea-
son why geopolymers can withstand high temperatures is
that their performance and properties are determined by When geopolymers are exposed to high temperatures,
their internal structural composition and synthetic design thermal expansion or thermal contraction will occur, caus-
[46]. ing macroscopic cracks. It is essential that the water con-
In the large-scale application of geopolymers in the tent of the geopolymer mixture can be controlled to adjust
construction industry as refractories, it is necessary to in- for thermal deformation. For example, for processing pur-
vestigate and inspect the thermal properties of geopolymers poses, fly ash-based geopolymers require less water than
from macroscale, mesoscale, and microscale aspects [47]. metakaolin geopolymers, so if choose a structural poly-
This idea can be explained in Figure 6 [7]. Microscopically, mer that requires high fire resistance, metakaolin-based
the transformation and phase transition of nanostructures geopolymers are not a good answer [58]. Moreover, the ad-
of geopolymers at high temperatures require precise obser- dition of PVA and basalt fibers to GPC can reduce strength
vation. Its phase transition activity at high temperatures and weight loss to enhance structural fire-resistant under
has been analyzed and reported by some researchers [48– high-temperature environments [59, 60]. Adding microen-
52]. The chemical stability of geopolymers is certainly very capsulated phase change materials (MPCM) to GPC can
high [53–57]. Therefore, chemical stability is closely related improve the porosity to enhance the performance of heat
to microscopic activities, and microscopic properties are capacity and decrease compressive strength [61, 62]. The
more conducive to the stability of matter at higher scale types of alkali metal cations and the alkali-activating solu-
levels (that is, at mesoscale and macroscale). At high tem- tion have a huge effect on thermal deformation. For exam-
peratures, the thermally induced cracking ability and vol- ple, comparing to using sodium as an alkali cation, thermal
ume deformation ability of a substance is called moderate shrinkage could be better reduced by using potassium as
thermal stability. The resistance to spalling and the ability an alkali cation [56]. When applying a mixture of geopoly-
of materials to withstand high temperatures is related to mers at high temperatures, these factors must be carefully
macro-stability [46]. considered.
The microscopic properties of geopolymers have been Rickard et al. [63] studied the microstructure of two
reported by some researchers. It has also been found that geopolymer mixtures: one was a dense microstructure and
geopolymers are chemically more stable than OPC hydrated highly reactive geopolymer, and the other mixture did not
products, and their chemical structure is easier to be de- react due to the large amount of fly ash. Therefore, the
stroyed because when exposed under the temperature, OPC strength and density of the polymer are relatively low. Be-
will get severely deteriorated. Factors as alkali contents, al- cause of the dense microstructure, low-strength polymers
kali cation types and Si / Al ratio play imperative roles in are stronger than high-strength polymers. Due to macro-
deciding the chemical structures of geopolymers when ex- cracks and dehydration damage, high-strength geopoly-
posing to the raising temperatures. These factors shall then mers have increased strength losses, reduced thermal per-
be tailored to accomplish a suitable mix of geopolymer for formance, and increased dimensional instability. Studies
the structural fire applications. have found that low-strength geopolymers will be slightly
6 | Tian L. et al.
Figure 7: Schematic depiction of the proposed micro-structural changes in geopolymer paste upon firing [63]
5 Corrosion-resistant geopolymer
concrete
5.1 Resistance to acids
Figure 9: Compressive strength evolution of the geopolymer and 5.2 Resistance to seawater and sulphate
Portland cement specimens exposed to 5% acetic acid solution [13]
solutions
Figure 15: SEM images of the fracture surface of PCC and GPC [81]
of alkali activator is less, and the best mixing ratio 5) Because of lowered porosity volume and enhanced
can be found in the close steps. matrix of pore size, the slag mixed fly ash-based
2) The carbonization proof property of concrete is not geopolymer showed good resistance to permeability,
poorer than that of concrete of geopolymer. Usually, which might progressively be improved by the rising
the higher the GPC strength, the better the resistance temperature curing. The microstructure of the matrix
of the carbonation. Nevertheless, an alkaline acti- of geopolymer was densified by metakaolin particles,
vator also affects the resistance of the carbonation this might lower the porosity. Geopolymers with in-
of GPC. BFS-based and FA-based GPC resistance of creased Si/Al ratios generally present an increased
carbonation is influenced by BFS ratio in the active permeability, and geopolymers with increased Na/Al
fillers, NaOH content in the active activator solution ratios present a decreased permeability. The survey
and BFS fineness. The effect of metakaolin-based and of the long time chloride resistance of GPC utilizing
slag-based GPC is the gel chemistry of binders. It sug- a fast chloride permeability testing is opposite to the
gested that is not just controlled by one parameter. law of Ohm and showed that RCPT is not an appro-
Besides, due to the microstructure of OPC is diverse priate test means to assess the resistance of chloride
from that of GPC, it is impossible to utilize the same of concrete of geopolymer.
experiment to analyze the carbonation of concrete. 6) The freezing-thawing failure mechanism of geopoly-
3) There is a non-organic structure in the materials of mer concretes is mainly based on hydrostatic and os-
geopolymer and indicate fixed higher anti-fire to that motic pressure theory. Geopolymers have a decreased
of Portland cement binder. Elements as the alkali freeze-thaw resistance when they have an elevated
content, alkali cation, and Si/Ai ratio are imperative Si/Al ratio and an increased freeze-thaw resistance
and decide the chemical structure of geopolymers with an elevated Na/Al ratio because geopolymers
when exposed to the rising temperatures. Those el- with increased Si/Al ratios present a generally in-
ements shall be tailored to accomplish a suitable creased permeability, and geopolymers with high
geopolymer mix for the application in a structural Na/Al ratios present a decreased permeability. The
fire. Because FA-based GPC requires less water than frost resistance of geopolymer concretes improves
metakaolin-based GPC during processing, FA-based with increasing slag content. Besides, the Na2 O equiv-
GPC is easier to adjust for thermal deformation. Com- alence content and activator modulus have a great
paring to using sodium as an alkali cation, thermal effect on the freeze-thaw performance and mechan-
shrinkage could be better reduced by using potas- ical properties of GPC. The degree of saturation is
sium as an alkali cation. Besides, low-strength GPC the most important factor that influences the frost
thermal performance is better than high-strength resistance of geopolymer concretes and causes the
GPC. Due to macro-cracks and dehydration damage, freezing pressure and osmotic pressure to increase
high-strength geopolymers have increased strength during the freeze-thaw process, and even salt precip-
losses and increased dimensional instability. Low- itation produced a crystallization pressure.
strength geopolymers will be slightly damaged be-
cause of dehydration, which can better adapt to vol- Acknowledgement: The research in this paper has been
ume changes, and its strength increases when ex- supported by the National Natural Science Foundation of
posed to heat. China (Grant No. 51708092) and China Postdoctoral Science
4) There are a large number of Al-O and Si-O structures Fund Project (Grant No. 2018M631894).
in geopolymers. Geopolymers do not react with acids
at room temperature and can be used to make acid- Conflict of Interests: The authors declared that they have
resistant materials. The durability of fly ash-based no conflicts of interest to this work.
GPC is observed to be better in terms of chloride re-
sistance than OPC. The alkali and acid resistance of
fly ash-based geopolymers are largely determined by
their mineral composition to form an aluminosilicate
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