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T r ansm ission Part s

Instructions

Aisin AW TF-60SN, TF-80SC, TF-81SC

Spring Adjuster Kit
TF-60SN
Part No. Lower Valve
Body
15741-48K
• Spring Adjusters (4)
• O-Rings (6) 2 extra

Note: This kit fits the following applications:

TF-60SN: B
 MW 6F21WA, VW/Audi 09G,
09K, 09M units O-Ringed
TF80SC: V olvo (AM6), Opel (AF40), Spring Adjuster
Peugeot (TF80), Saab (AF40/6)
& Land Rover (TF80)
TF81SC: Ford (AF21), Mazda (AW6A-EL)

Also Available

Oversized C1 Clutch
Control Valve Kit
15741-25K TF-60SN, TF-80SC & TF-81SC

Oversized K2 Clutch
Control Valve Kit TF-80SC TF-81SC
15741-05K TF-60SN Front Casting Front Cover

Oversized K3 Clutch
Control Valve Kit 1. Disassembly
15741-08K TF-60SN a. Remove OE spring adjuster retaining clip and save for reuse.
Oversized B1 Brake b. Take and record reference dimension at each spring adjuster location. Measure from the
Control Valve Kit end of the spring adjuster to the casting (Figure 1). This measurement will be required
15741-22K TF-60SN when assembling the new spring adjuster.
Oversized C2 Clutch b. R
 emove and discard OE spring adjuster.
Control Valve Kit c. Remove the OE spring and save for reuse.
39741-05K TF-80SC & TF-81SC

Oversized C3 Clutch Figure 1

Control Valve Kit
39741-08K TF-80SC & TF-81SC

Oversized B1 Band Save OE spring

Control Valve Kit adjuster retaining
clip for reuse.
39741-22K TF-80SC & TF-81SC
Must measure
and record at
each spring
adjuster loca-
tion before
reassembly.

©2012 Sonnax Industries, Inc. 15741-48K-IN 11-19-12

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
 AKPPHELP.RU
Руководство по ремонту АКПП
T r ansm ission Part s
Spring adjuster kit 15741-48K Instructions

2. Installation & Assembly

Figure 2
a. Install the Sonnax O-ring into the shallow groove on the Sonnax Install O-ring into shallow
spring adjuster (Figure 2). groove on Sonnax
spring adjuster.
b. Slide the OE spring over the small boss on the Sonnax spring adjuster.
Make sure the I.D. of the spring is seated over the small boss (Figure
2) and not hung-up on it (Figure 3).

c. Install the Sonnax spring adjuster and OE spring assembly and adjust to
the reference dimension recorded in disassembly procedure, then install Slide OE spring over
the OE retaining clip. small boss on the
Sonnax spring adjuster.
Notes:
• E
 ach adjuster location may have a different referenced dimension, be sure
to use the correct dimension for each location.
Figure 3
• Due to spring wrap up on installation, the valve will have to stroke a few
times to restore OE spring position and rate. This can be done manually or
will occur after a short test drive.
• Adaption: The vehicle will have to obtain operating temperature of more
than 185˚F/85˚C to initiate re-adaption after any adjustments.

3. Final Testing
Vacuum testing over the adjuster spring holds a minimum of 12 in-Hg. Make sure OE spring
Use Sonnax test plate to cover and seal each of the four outlined areas in does not get hung-up
on the small boss.
each valve body to preform a vacuum test.

15
20 10
25 5
30 0
VACUUM
TEST

15
20 10
25 5
30 0
VACUUM
15 TEST
20 10
25 5
30 0
VACUUM
TEST

TF-60SN Valve Body Figure 4 TF-80SC Valve Body Figure 5 TF-81SC Valve Body Figure 6

©2012 Sonnax Industries, Inc. 15741-48K-IN 11-19-12

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2