Technical Guidelines for the

Development of Small Hydropower Plants

UNITS

Part 3: Hydro Turbine

Governing System

SHP/TG 003-3: 2019

DISCLAIMER
This document has been produced without formal United Nations editing. The designations and the presentation of the material in this
document do not imply the expression of any opinion whatsoever on the part of the Secretariat of the United Nations Industrial Development
Organization (UNIDO) concerning the legal status of any country, territory, city or area of its authorities, or concerning the delimitation
of its frontiers or boundaries, or its economic system or degree of development. Designations such as “developed”, “industrialized” and
“developing” are intended for statistical convenience and do not necessarily express a judgement about the stage reached by a particular
country or area in the development process. Mention of company names or commercial products does not constitute an endorsement by
UNIDO. Although great care has been taken to maintain the accuracy of information herein, neither UNIDO nor its Member States assume
any responsibility for consequences which may arise from the use of the material. This document may be freely quoted or reprinted but
acknowledgement is requested.

© 2019 UNIDO / INSHP- All rights reserved

Technical Guidelines for the
Development of Small Hydropower Plants
UNITS

Part 3: Hydro Turbine

Governing System

SHP/TG 003-3: 2019

ACKNOWLEDGEMENTS
The technical guidelines (TGs) are the result of a collaborative effort between the United Nations Industrial Development
Organization (UNIDO) and the International Network on Small Hydro Power (INSHP). About 80 international experts and 40
international agencies were involved in the document’s preparation and peer review, and they provided concrete comments
and suggestions to make the TGs professional and applicable.

UNIDO and the INSHP highly appreciate the contributions provided during the development of these guidelines and in
particular those delivered by the following international organizations:

- The Common Market for Eastern and Southern Africa(COMESA)

- The Global Network of Regional Sustainable Energy Centres (GN-SEC), particularly the ECOWAS Centre for Renewable
Energy and Energy Efficiency (ECREEE), the East African Centre for Renewable Energy and Energy Efficiency (EACREEE),
the Pacific Centre for Renewable Energy and Energy Efficiency (PCREEE) and the Caribbean Centre for Renewable Energy
and Energy Efficiency (CCREEE).

The Chinese government has facilitated the finalization of these guidelines and was of great importance to its completion.

The development of these guidelines benefited greatly from the valuable inputs, review and constructive comments as well as
contributions received from Mr. Adnan Ahmed Shawky Atwa, Mr. Adoyi John Ochigbo, Mr. Arun Kumar, Mr. Atul Sarthak, Mr.
Bassey Edet Nkposong, Mr. Bernardo Calzadilla-Sarmiento, Ms. Chang Fangyuan, Mr. Chen Changjun, Ms. Chen Hongying , Mr.
Chen Xiaodong, Ms. Chen Yan, Ms. Chen Yueqing, Ms. Cheng Xialei, Ms. Chileshe Kapaya Matantilo, Ms. Chileshe Mpundu
Kapwepwe, Mr. Deogratias Kamweya, Mr. Dolwin Khan, Mr. Dong Guofeng, Mr. Ejaz Hussain Butt, Ms. Eva Kremere, Ms. Fang
Lin, Mr. Fu Liangliang, Mr. Garaio Donald Gafiye, Mr. Guei Guillaume Fulbert Kouhie, Mr. Guo Chenguang, Mr. Guo Hongyou,
Mr. Harold John Annegam, Ms. Hou ling, Mr. Hu Jianwei, Ms. Hu Xiaobo, Mr. Hu Yunchu, Mr. Huang Haiyang, Mr. Huang
Zhengmin, Ms. Januka Gyawali, Mr. Jiang Songkun, Mr. K. M. Dharesan Unnithan, Mr. Kipyego Cheluget, Mr. Kolade Esan, Mr.
Lamyser Castellanos Rigoberto, Mr. Li Zhiwu, Ms. Li Hui, Mr. Li Xiaoyong, Ms. Li Jingjing, Ms. Li Sa, Mr. Li Zhenggui, Ms. Liang
Hong, Mr. Liang Yong, Mr. Lin Xuxin, Mr. Liu Deyou, Mr. Liu Heng, Mr. Louis Philippe Jacques Tavernier, Ms. Lu Xiaoyan, Mr. Lv
Jianping, Mr. Manuel Mattiat, Mr. Martin Lugmayr, Mr. Mohamedain SeifElnasr, Mr. Mundia Simainga, Mr. Mukayi Musarurwa,
Mr. Olumide TaiwoAlade, Mr. Ou Chuanqi, Ms. Pan Meiting, Mr. Pan Weiping, Mr. Ralf Steffen Kaeser, Mr. Rudolf Hüpfl, Mr. Rui
Jun, Mr. Rao Dayi, Mr. Sandeep Kher, Mr. Sergio Armando Trelles Jasso, Mr. Sindiso Ngwenga, Mr. Sidney Kilmete, Ms. Sitraka
Zarasoa Rakotomahefa, Mr. Shang Zhihong, Mr. Shen Cunke, Mr. Shi Rongqing, Ms. Sanja Komadina, Mr. Tareqemtairah, Mr.
Tokihiko Fujimoto, Mr. Tovoniaina Ramanantsoa Andriampaniry, Mr. Tan Xiangqing, Mr. Tong Leyi, Mr. Wang Xinliang, Mr.
Wang Fuyun, Mr. Wang Baoluo, Mr. Wei Jianghui, Mr. Wu Cong, Ms. Xie Lihua, Mr. Xiong Jie, Ms. Xu Jie, Ms. Xu Xiaoyan, Mr. Xu
Wei, Mr. Yohane Mukabe, Mr. Yan Wenjiao, Mr. Yang Weijun, Ms. Yan Li, Mr. Yao Shenghong, Mr. Zeng Jingnian, Mr. Zhao
Guojun, Mr. Zhang Min, Mr. Zhang Liansheng, Mr. Zhang Zhenzhong, Mr. Zhang Xiaowen, Ms. Zhang Yingnan, Mr. Zheng Liang,
Mr. Mr. Zheng Yu, Mr. Zhou Shuhua, Ms. Zhu Mingjuan.

Further recommendations and suggestions for application for the update would be highly welcome.
 SHP/TG 003
-3:
2019

Tab
leofContents

For
ewor d …………………………………………………………………………………………………… Ⅱ
I
ntroduc
tion ……………………………………………………………………………………………… Ⅲ
1 Scope …………………………………………………………………………………………………… 1
2 Normati
ver e
ferences ………………………………………………………………………………… 1
3 Termsandde fi
nit
ions ………………………………………………………………………………… 2
4 Gener
alp r
ovisons ……………………………………………………………………………………… 2
i
4.
1 Modelselecti
ono fthegoverno
randt heoi
lpressu
redev ce ………………………………… 2
i
4.
2 Oper
ationalsituat
ionofthehydrot
urbinegener
atorunt …………………………………… 2
i
4.
3 Waterinerti
at imeconst
antandtur
binegenera
torunitiner
tiat
imecons
t t ……………… 2
an
4.
4 Envi
ronmen
talcondi
tions ………………………………………………………………………… 2
4.
5 Oi
lforthehydr
ot u
rbinegove
rni
ngsys
tem …………………………………………………… 3
4.
6 Othes ……………………………………………………………………………………………… 3
r
5 Techn
icalrequi
remen s ………………………………………………………………………………… 3
t
5.
1 Se rvomo torcapac
ity ……………………………………………………………………………… 3
5.
2 Oi lpressu
reg rade ………………………………………………………………………………… 3
5.
3 Sta
ticchar
acter
ist
ics (
speedd
roop) …………………………………………………………… 3
5.
4 Dynamicchar
acter
ist
ics …………………………………………………………………………… 4
5.
5 Governor …………………………………………………………………………………………… 5
5.
6 Oi lp
ressu
redevce ………………………………………………………………………………… 9
i
6 Supp
lyscopeandsparepa
rts ……………………………………………………………………… 10
7 Techn
icaldocuments ………………………………………………………………………………… 11
8 I
nspect
ionanda ccep
tance …………………………………………………………………………… 11
9 Namepla
t e,pack
ing,transpo
rta
tionands
toage ………………………………………………… 11
r
9.
1 Namep l
ate ………………………………………………………………………………………… 11
9.
2 Packing …………………………………………………………………………………………… 12
9.
3 Transport
aton …………………………………………………………………………………… 12
i
9.
4 St orage …………………………………………………………………………………………… 12
10 Inst
alla
tion,opera
tionandma
inenance …………………………………………………………… 13
t
10.
1 Inst a
lla
tion ……………………………………………………………………………………… 13
10.
2 Ope r
ati
onandma inenance …………………………………………………………………… 13
t
11 Qualit
yguaranteeper
iod …………………………………………………………………………… 13
AppendxA (
i Informatve) I
i nspec
tionands
iteaccep
tancet
est …………………………………… 14

Ⅰ
SHP/TG 003
-3:
2019

Fo
rewo
rd

TheUni
tedNati
onsIndus
tri
alDevel
opmen tOrgan
iza
tion (
UNIDO)isaspeci
ali
zedagencyunde
rt he
Uni
tedNat
ionssys
temt opromotegloba
llyi
nclus
iveandsust
ainab
lei
ndust
ria
ldevelopmen
tI(SID).
Ther
elevanceo
fIS
IDasani
nteg
rat
edapp
roa
cht
oal
lth
reep
il
lar
sofsus
tai
nab
ledeve
lopmen
tisr
ec-
ogn
izedbythe2030AgendaforSus
tai
nab
leDevelopmentandtherel
atedSust
ainab
leDevelopment
Goa
ls (SDGs), which wil
lframe Uni
ted Na
tions and coun
trye ff
ort
st owards sus
tainab
le
deve
lopmen
tint
henextf
ift
eenyea
rs. DO’
UNI smanda
tef
orI
SIDcove
rst
heneedt
osuppor
tthec
re-
a
tionofsus
tai
nab
leene
rgysys
temsasene
rgyi
ses
sen
tia
ltoeconomi
candsoc
ialdeve
lopmen
tandt
o
improv
ingqual
ityofli
fe.
Int
erna
tionalconce
rnanddebat
eoverenergyhavegrowninc
reas
ingl
yove r
thepasttwodecades,wi
ththeissuesofpover
tyal
lev
iat
ion,env
ironmenta
lri
sksandcl
imatechange
nowt
aki
ngcen
tres
tage.

INSHP (
Inte
rna
tionalNetwor
konSma l
lHydroPower)isani
nterna
tiona
lcoordi
natingandp r
omo t
ing
organ
iza
tionforthegloba
ldeve
lopmentofsma
llhyd
ropowe ( ),
r SHP wh ichi
ses t
ab l
ishedontheba-
s
isofvolunt
arypar
tici
pationo
fregi
onal,subreg
ionalandnat
iona
lfocalpoi
nts,r
elevan
tinst
itu
tions,
ut
il
it
iesandcompanies,andhassoc
ialbenef
itasit
sma jorobec
j t
ive.INSHPaimsatthepromotionof
globa
lSHP developmentthr
oughtr
iang
l etechni
caland economiccoope
rat
ion among devel
opi
ng
countr
i ,
es deve
lopedcoun
tri
esandi
nternat
ionalorgan
iza
ti ,
ons i
no r
dertosupp
lyr u
rala
r easi
nde -
velopi
ngcoun
tri
eswithenvi
ronment
alysound,a
l f
for
dabl
eandadequat
eenergy,whi
ch wi
lll
eadto
theincrea
seofemp
loymentoppor
tuni
ties,
impr
ovementofeco
log
ica
lenvi
ronmens,pove
t r
tyall
evi
-
a
tion,imp
rovemen
tofl
oca
lli
vingandcu
ltu
rals
tanda
rdsandeconomi
cdeve
l t.
opmen

UNIDOandINSHPhavebeencoope
rat
ingont
he Wor
ldSmallHydropowerDeve
lopmentRepor
tsince
yea
r2010.Fr
omtherepor
ts,SHPdemandanddeve
lopmen
two rl
dwi dewer
enotmatched.Oneofthe
devel
opmentba
rri
ersinmostcoun
tri
esi
slackoft
echnologes.UNI
i DO,i
ncooperat
ion wi
thINSHP,
thr
oughgl
obalexper
tcoope
raton,andbasedonsucces
i s f
uldevel
opmentexpe
riences,dec
idedto
deve
lopt
heSHPTGst
omee
tdemandf
rom Membe
rSt
ates.

TheseTGswer
ed r
aftedinaccor
dancewi
tht
heed
itor
ialr
uleso
ft SO/
heI IECDi
rec
tives,Pa
rt2 (
see
www. i
so.
or/
gdi
rec
ti )
ves .

At
ten
tioni
sdr
awnt
otheposs
ibi
li
tyt
hatsomeoft
hee
lemen
tsoft
heseTGsmaybesub
jec
ttopa
-
t
entr
igh
ts.UNI
DOandINSHPsha
llnotbehe
ldr
espons
ibl
efori
den
tif
yinganysuchpa
ten
tri
ghs.
t

Ⅱ
 SHP/TG 003
-3:
2019

I
ntr
oduct
ion

SmallHydr
opower( SHP)
isi
ncreasingl
yr ecogn
izedasanimpor
tan
trenewableene
rgyso
lut
iontot
he
cha
llengeo
felec
tri
fyingr
emoter u
ra lareas.Howeve ,
r whil
e mostcoun
tri
esi nEur ,
ope Nort
hand
Sou
thAme
rica,andCh
inahaveh
ighdeg
reesofi
nst
all
edcapac
ity,t
hepo
ten
tia
lofSHPi
nmanyde
-
ve
lop
ingcoun
tri
esr
ema
insun
tappedandi
shi
nde
redbyanumbe
roff
act
orsi
ncl
udi
ngt
hel
ackof
l
goba
llyag
reedgoodp
rac
ticeso
rst
anda
rdsf
orSHPdeve
l t.
opmen

TheseTechn
ica
lGu
ide
linesf
ort
heDeve
lopmen
tofSma
llHyd
ropowe
rPl
ans(
t TGs)wi
lladd
resst
he
cu
rren
tlimi
tat
ionso
fther
egu
lat
ionsapp
liedt
otechn
ica
lgu
ide
linesf
orSHPP
lan
tsbyapp
lyi
ngt
he
expert
iseandbes
tp rac
ticest
hatex
istac
rosstheg
lobe.I
tisintendedf
orcount
riest
ou t
il
izethesea
-
greeduponGuide
linestosupportthe
ircur
ren
tpo l
icy,techno
logyandecosystems.Countr
iestha
t
havelimi
tedi
nsti
tuti
onalandtechnica
lcapac
ites,wi
i l
lbeab
letoenhancethe
irknowledgebasei
nde-
velop
ingSHPp l
ants,therebyattr
ac t
ing mo
rei nves
tmentinSHP projec
ts,encou
ragingfavou
rab
le
po
lic
iesandsubsequentl
yassi
sti
ngi
neconomicdevel
opmentatanati
onallevel.TheseTGs wi
llbe
va
luabl
eforal
lcoun t
ri ,
es bu
tespec
ial
lya
llowforthesha
ringofexpe
rienceandbes tpr
act
icesbe-
tweencoun
tri
est
hathavel
imi
tedt
echn
ica
lknow-
how.

TheTGscanbeuseda
sthep
rinc
ipl
esandbas
isf
ort
hep
lann
ing,des
ign,cons
truc
tionand manage
-
men
tofSHPp
lan
tsupt
o30MW.

● TheTe
rmsandDe
fin
iti
onsi
ntheTGsspec
ifyt
hep
rof
ess
iona
ltechn
ica
lte
rmsandde
fin
iti
ons
common
lyusedf
orSHPP
lan
ts.

● TheDes
ignGui
deli
nesp rov
ideguide
linesforbasi
cr equi
rements,me t
hodo l
ogyandprocedurein
te
rmsofsi
tesel
ection,hydro
logy,geology,pr
ojectlayout,conf
igu
rations,ene
rgyca
lculat
ions,
hyd
raul
ics,el
ectr
omechanica
lequipmentsel
ect
ion,constr
uction,pr
ojectcos
tes t
imates,eco
-
nomicappr
aisl,f
a inanc
ing,soc
ialandenv
ironment
alassessments—withtheul
timategoalofa
-
ch
iev
ingt
hebes
tdes
ignso
lut
ions.

● TheUni
tsGuide
linesspeci
fyt
het echn
icalr
equi
remen
tsonSHPturb
ines,genera
tors,hydrotur
-
bi
negover
ningsyst ,
ems exci
tat
ionsys t ,
ems ma i
nvalvesaswe
llasmonitor
i ,
ng contro
lp, r
o-
t
ect
ionandDCpowe
rsupp
lysys
tems.

● TheCons
truc
tionGu
ide
linescanbeusedast
hegu
idi
ngt
echn
ica
ldocumen
tsf
ort
hecons
truc
tion
ofSHPp
roec
j s.
t

● TheManagemen tGui
del
inespr
ovi
detechni
calguidancef
ort t,ope
hemanagemen rat
ionandma
in-
tenance,t
echn
icalr
enovati
onandpr
ojectaccep
tanceofSHPpro
jects.

Ⅲ
 SHP/TG 003
-3:
2019

Techn
ica
lGu
ide
linesfo
rtheDeve
lopmentofSma
llHyd
ropowe
r
Pl
ants-Un
its
Part3:SpeedGove
rni
ngSystem

1 Scope

Th
isPa
rtoft
heUn
itsGu
ide
lines
spec
ifi
est
het
echn
ica
lrequ
iremen
tsas we
llast
hebas
icr
equ
ire
-
mentsforthesupp
lyscope,sparepa
rts,techn
ica
ldocuments,inspec
tionandaccep
tance,pa
ckng,
i
t
ranspo
rtat
ion,sto
rage,ins
tal
lat
ion,oper
a t
ionand mai
ntenanceforthesma l
lhydropower(SHP)
hyd
rot
urb
inegove
rni
ngsys
tem.

Th
isdocumentappl
iestotheel
ect
ro-
hydr
auli
cgove
rnor(he
reina
f t
erref
err
edt oast
hegove
rnor)
wi
thawor k
ingcapaci
tyof350N·mo raboveaswel
lasanoilpressu
redevice.

2 No
rmat
iver
efe
rences

Thef
oll
owi
ngdocumen
tsa
rer
efe
rredt
oint
het
exti
nsuchawayt
hatsomeora
llo
fthe
ircon
ten
t
cons
tit
utesrequiremen
tsofthi
sdocument.
Fordatedr
efe
rences,on
lytheedi
tionc
itedapp
lies.For
unda
tedrefe
r ,
encesthela
tes
ted i
tiono
fthere
fer
enceddocumenti(nc
lud
inganyamendment )
s ap-
l
pies.

SO8068,
I Lub
rican
ts,I
ndus
tri
alOi
lsandRe
lat
edPr
oduc
ts(
ClassL)—Fami
lyT (
Tur
bines)—Spec
i-
f
ica
tionf
orLub
rica
tingOi
lsf
orTu
rbi
nes

ISO11158,Lubri
cants,Indus
tria
lOi l
sandRe
lat
edPr
oduc
ts(C
lassL)—Fami
lyH (
Hyd
rau
licSys
-
ems)—Spec
t i
ficat
ionsforCategoresHH,HL,HM ,HVandHG
i

I
EC61000
-4-4,Elec
tromagne
ticCompat
ibi
li
ty(EMC)—Pa
r -4:Tes
t4 tingand Measu
remen
tTech
-
n
iques—El
ectr
ica
lFastTrans
ient/Bu
rstImmun
ityTes
t

EC60308,Hyd
I rau
lict
urb
ines—Tes
tingoft
heCon
tro
lsys
tems

EC61362,gu
I idet
othespec
ifi
cat
ionsoft
hehyd
rau
lict
urb
inescon
tro
lsys
tem

SHP/TG001,
Techn
ica
lgu
ide
linesf
ort
hedeve
lopmen
tofsma
llhyd
ropowe
rpl
ans—Te
t rmsandde
fi-
n
itons.
i
1
SHP/TG 003
-3:
2019

3 Te
rmsanddef
ini
tions

Forthepur
posesoft
hi t,t
sdocumen het
ermsandde
fin
iti
onsg
iveni
nIEC60308,I
EC61362and
SHP/TG001appy.
l

4 Gene
ralp
rov
isi
ons

4.
1 Mode
lse
lect
ionofthegover
norandtheo
ilp
ressur
edev
ice

1.
4.1 The mode lse
lec
tionofthe gover
norandtheo i
lp ressu
r edev
icesha
llbereasonab
le,the
work
ingcapa
cit
yshal
lbema t
chedwiththetur
bi ,
ne andtheyshallbeabl
etore
liab
lycont
rolthet
ur-
b
inegene
rat
orun
itunde
rthemax
imum wa
terheadanda
tmax
imumf
lowr
ateandhaveace
rta
ina
l-
owance.
l

1.
4.2 Theac
tua
lmax
imumopen
ingo
fthegu
idevanesha
lla
tleas
tcor
respondt
oove
r80% oft
he
max
imums
trokeo
fthese
rvomo
tor.

4.
2 Oper
ati
ona
lsi
tuat
ionofthehyd
rotur
binegener
ato
run
it

2.
4.1 Thet
urb
inesha
llope
rat
eunde
rthecond
iti
onsspec
ifi
edbyt
hemanu
fac
tur
er.

2.
4.2 Thet u
rbi
negener
atoruni
tshal
lbeabletooper
ates
tabl
yundervari
ous manua
lcondi
tions.
Whenope
rat
ingunde
rthe manua
lno-
loadcond
iti (
on t
hegener
atorexc
ite
ris work
inginaut
oma ti
c
mode),t
her
ela
tiveva
lueoft
hespeedosc
il
lat
ionoft
het
urb
ine gene
rat
orun
itsha
llnotexceed
±0.
3%.

4.
3 Wate
rine
rti
atimeconstantandtur
binegener
atorun
iti
ner
tiat
imeconstant

3.
4.1 Thewa
teri
ner
tiat
imecons
t tTw o
an ft
het
urb
ine wa
terd
ive
rsi
onsys
temsha
llnotbe mo
re
han4s.
t

3.
4.2 Thet
urb
inegene
rat
orun
iti
ner
tiat
imecons
t tTasha
an llnotbel
esst
han4sf
ort
her
eac
tion
t
urb
inenorl
esst
han2sf
ort
heimpu
lset
urb
ine.

3.
4.3 Thespec
ifi
cra
tioo
fthe wa
teri
ner
tiat
imecons
t tTw t
an othet
urb
inegene
rat
orun
iti
ner
tia
t
imecons
t tTasha
an llnotbemo
ret 4.
han0.

4.
4 Env
ironmenta
lcond
iti
ons

Theenv
ironmen
talcond
iti
onsshou
ldmee
tthef
oll
owi
ngr
equ
iremen
ts:
2
 SHP/TG 003
-3:
2019

a) Thealt
itudesha
llnotexceed2500m.Whentheequ
ipmenti
susedinpl
aceswi
thana
lti
tudeex-
ceed
ing2500 m,t her educ
tioni
nthed
iel
ectr
icprope
rtyandthedec
reaseoft
heaircool
ing
e
ffec
tsha
llbecons
ide
red,andt
heuse
rsha
llnegot
iat
ewi
tht
hesupp
lir.
e

b) Amb
ien
ttempe
rat
urei
s5 ℃ t
o40 ℃.

c) Themonth
ly max
imumr el
ati
vehumi dit
yshallnotexceed85% (wit
houtcondensat
ion)dur
ing
thewe
ttestmont ,
h meanwhil ,
e t he mont
hlyaverage mi
nimumtemper
atu
resha l
lnotbe more
t
han25 ℃du
ringt
hismon
th.

4.
5 Oi
lforthehydr
otu
rbi
negover
ningsystem

Theviscos
itygradeoftheoi
lusedinthehydrotur
binegove
rni
ngsystemshal
lbeconsis
tentwitht
he
oi
lusedint het
u r
bine,theo
iltemper
a t
urescopei o50 ℃ ,andt
s10 ℃ t hefol
lowingrequ
irements
sha
llbeme t:

a) Whent
heo
ilp
res
sur
egr
adei
snotmor
et 5MPa,L
han12. -HLhyd
rau
lico
ilshou
ldbese
lec
tedand
t
heo
ilqua
lit
ysha
llcomp
ly wi
tht
hep
rov
isi
onsofI
SO8068.

b) Whent
heo
ilp
res
sur
egr
adei
smo
ret 5 MPa,L
han12. -HMhyd
rau
lico
ilshou
ldbese
lec
tedand
t
heo
ilqua
lit
ysha
llcomp
ly wi
tht
hep
rov
isi
onsofI
SO11158.

4.
6 Othe
rs

I
fthese
rvi
ceenv
ironmen
tcond
iti
onsdonotmee
tther
equ
iremen
ts,t
hepe
rformancei
ndi
cesmaybe
negot
iat
edbyt
hesupp
lie
randt r.
heuse

5 Techn
ica
lrequ
irements

5.
1 Ser
vomoto
rcapac
ity

These
rvomot
orcapa
cit
yoft
hehyd
rot
urb
inegove
rni
ngsys
temsha
llma
tcht
hedes
ignr
equ
iremen
ts
f
ort
het
urb
ine.

5.
2 Oi
lpr
essur
egr
ade

Theoi
lpr
essu
regr
adeo
fthegove
rno
randt
heo
ilp
ressu
redev
icesha
llbe (MPa):2.
5,4.
0,6.
3,
0,12.
10. 0.
5and16.

5.
3 Stat
iccha
racter
ist
ics (
speedd
roop)

3.
5.1 Thes
tat
iccha
rac
ter
ist
iccu
rvesha
llbeapp
rox
ima
tel
yas
tra
igh
tlne.
i
3
SHP/TG 003
-3:
2019

3.
5.2 Whent
hepe
rmanen
tdi
ffe
rencecoe
ffi
cien s4% ,seeTab
tbpi le1f
ort
hespeeddeadband
mea
sur
eda
tthema
inse
rvomo
tor.

Tab
le1 Speeddeadbandofthetur
binegover
ningsystem

Typeo
fgove
rno
r

Med
ium-
sca
le Sma
ll
-sca
le U
ltr
a-sma
ll
-
La
rge
-sca
le
I
tem gove
rnor gove
rnor s
cal
egove
rno
r
gove
rno
r
( ·
18000N m≤A ( ·
3000N m≤A (
350N·m≤A
(
A >75000N·m)
≤75000N·m) <18000N·m) <3000N·m)

Speeddeadbandix
0.
02 0.
06 0.
10 0.
20
(% )

3.
5.3 Fort
hehyd
rot
urb
inegove
rni
ngsys
tem o
ftheKap
lant
urb
ine,t
heia(
thei
naccu
racyo
fthe
b
ladese
rvosys
tem)
sha
llnotexceed0.
8% andt
hea
llowab
ledev
iat
iono
fthemea
sur
edcomb
ina
tion
cu
rveandt
het
heor
eti
ccomb
ina
tioncu
rvesha
llbe1% o
fthef
ulls
trokeo
ftheb
ladese
rvomot
or.

3.
5.4 Fort
hehyd
rot
urb
inegove
rni
ngsys
temoft
hemu
lti
-nozz
leimpu
lset
urb
ine,t
hepos
iti
onde
-
v
iat
ionbe
tweenanytwoneed
lessha
llno
texceed1% o
fthef
ulls
trokeandt
hepos
iti
ondev
iat
ionof
eachneed
lef
romt
heave
rageva
lueo
fal
lneed
lepos
iti
onssha
llnotexceed0.
5% unde
rthes
teady
-
s
tat
econd
iton.
i

5.
4 Dynami
ccha
racte
rist
ics

4.
5.1 Thegove
rno
rsha
llensu
ret
hes
tab
il
ityoft
het
urb
inegene
rat
orun
itunde
rva
rious wo
rki
ng
cond
iti
onsandi
nva
riousope
rat
ing modes,
andmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Whenthegove
rnori
sopera
tingautomati
cal
lyunde rno
-loadcondi
tion,applyastep-
typespeed
commandsi
gna
landobse
rvet het
rans
iti
onp r s.Af
oces teritbecomesstabe,r
l ecordthere
lat
ive
va
lueo
fspeedosc
il
lat
ing:

1) Ther
ela
tiveva
luesha
llnotexceed ±0.
25% f
ort
hemed
iumandsma
ll
-sca
legove
rnor;

2) Ther
ela
tiveva
luesha
llnotexceed ±0.
3% f
ort
heu
ltr
a-sma
ll
-sca
legove
rnor.

b) I
ft herel
ati
vevalueoft
hemanua
lno -
loadspeedosci
ll
atingoft
heturbi
negener
atoruni
tisgrea-
terthanthespec
ifi
edva
lue,t
herel
ativeva
lueofit
sau tomat
icno-
loadspeedosc
il
lat
ingsha
llnot
bemor
ethant
her
ela
tiveva
lueoft
hemanua
lno
-loadspeedosc
il
lat
ing.

c) Forthetur
bi negene
rato
runitwhoserot
ati
ona
line
rti
acouldnotsat
isf
ytheregul
ati
onguaran
tee
cal
cul
ati
onr equi
rement,there
lat
iveva
lueofi
tsautoma
ticno-
loadspeedosc
il
lat
ingsha
llbene-
got
iat
edbyt
hesupp
lie
randt
heuse
rsepa
rat
ely.
4
 SHP/TG 003
-3:
2019

4.
5.2 These
rvomot
ordeadt
imesha
llnotbemor
et 2s.
han0.

5.4.
3 Thedynami
cqua
lit
yoft
het
urb
inegene
rat
orun
ita
fte
rloadr
ejec
tionsha
llmee
tthef
oll
owi
ng
requ
iremen
ts:

a) Afte
r100% loadre
ject
ion,thecresttha
ti s3% abovether
atedrot
a t
ionspeedva
luei
nthe
st
eadyst
ateshal
lnotappea
rmo r
et hantwicei
nthespeedvar
iat
ionpr s;
oces

b) Ther
egu
lat
iont
imesha
llmee
toneoft
hef
oll
owi
ngr
equ
iremen
ts:

1) Ther
egu
lat
iont
imef
rom t
he momen
t whent
hese
rvomot
ors
tar
ts mov
ingt
owa
rdt
he
openi
ngd
irec
tionforthefirs
tt imea
fte
rloadreec
j t
iontot he momentwhenthere
lat
ive
val
ueofthespeedosc
ill
ati
ngi snotmoret
han ±1% sha
llnotbemo rethan40s;

2) Ther
ati
ooft
her
egu
lat
i imetEf
ont romt
hes
tar
tofl
oadr
ejec
tiont
othemomen
twhent
he
dev
iat
ionbe
tweent
her
ota
tionspeedandt
her
atedva
luei
slesst
han ±1% t
ot imetM
het
fr
omthesta
rtofloadre
ject
iontothemomentwhenther
ota
tionspeedr
isesupt
othemax
-
imumval
ueshal
lmee tthefol
lowi
ngrequ
iremen
ts:

—I
tsha
llno
tbemo
ret
han8f
ort
her
eac
tiont
urb
inewi
thmed
iumandl
ow wa
terhead;

—I
tsha
llnotbemor
ethan12f
ort
heKap
lant
urb
inewi
thr
ela
tive
lyl
ongb
ladec
los
i ime;
ngt

—I
tsha
llno
tbemor
ethan15f
ort
her
eac
tiont
urb
inewi
thh
ighwa
terheadandt
heimpu
lse
t
urb
ine.

c) Fort
het ur
binegenera
torun
itsuppli
yngpowertot hehydropowerstat
ionaft
erd isconnec
ting
fr
omt hepowergrid,themi
nimumr el
ati
vespeedofthetur
b i
negenera
toruni
ta f
terl oadre
jec-
t
ionshal
lnotbelesst 85 (
han0. exceptfort
hebulbturb
ineunitswit
hinrushcontr
olandar e
la-
t
ive
lyl
ongb
ladec
los
i ime).
ngt

5.
5 Gove
rnor

5.5.
1 Thegove
rni
ngpa
rame
ter
soft
heP
ID-
based gove
rnorsha
llbead
jus
tab
le wi
thi
nthedes
ign
scope:

a) Themi
nimumva
lueoft
hep
ropor
tiona
lga
inKPsha
llnotbemo
ret
han0.
5andt
hemax
imumva
l-
uesha
llnotbel
esst
han20.

b) Themi
nimumva
lueoft
hei
nteg
ralga
inKIsha
llno
tbemor
ethan0.
05s-1andt
hemax
imumva
lue
sha
llnotbel
esst
han10s-1

c) Themi
nimumva
lueo
fthed
iff
eren
tia
lga
inKDi
s0a
ndt
hemax
imumva
lues
hal
lno
tbel
esst
han5s.
5
SHP/TG 003
-3:
2019

5.
5.2 Thepe
rmanen
tspeedd
roopcoe
ffi
ci tbpsha
en llbead
jus
tab
lea
sapp
rop
ria
tewi
thi
nthescope
of0t
o10%.

5.
5.3 Thead
jus
tmen
tscopeoft
hespeedcommands
igna
lsha
llbe ±10% o
fther
atedspeed.

5.
5.4 Theopen
ing (
load)
limi
tingsha
llbead
jus
tab
lewi
thi
nthescopef
rom0t
othemax
imumopen
-
ng (
i load).

5.
5.5 Thec
los
i imeTfandt
ngt heopen
i imeTg o
ngt fthese
rvomot
orsha
llbead
jus
tab
leasapp
ro-
r
pia
tewi
thi
nthedes
ignscope.

5.
5.6 Thegove
rnorsha
llbeab
let
orea
lizet
hes
tar
ting,s
topp
ingandeme
rgencyshu
tdowno
fthe
t
urb
inegene
rat
orun
iti
ntheau
toma
ti lmodes.
candmanua

5.
5.7 Thegove
rnorsha
llbeab
let
ose
tthea
rti
fic
ialdeadband,
itsscopei
s±1% oft
her
atedspeed
andi
tcou
ldbese
tasapp
rop
ria
tewi
thi
nit
sdes
ignscope.

5.
5. 8 Whentheinpu
ts igna
lo ft
hespeedde
tector,thewate
rheadsi l,t
gna hepowe
rsigna
lorthe
se
rvomot
orposit
ionsignaldi
sappea
rs,i
tsha
llenabl
et het
urb
inegene
ratorun
ittoma
int
ainthecu
r-
r
en oad,t
tl heal
lowab
ledevi
ati
ono ftheopeni
ngvari
ati
onofthetu
rbine mainservomot
orshal
lbe
±1% ofi
tsful
lstoke;meanwh
r il
etheorde
rlyshu
tdownandtheemergencyshut
downo fthet
urbine
gene
rat
orun
itwi
llno
tbei
nfuenced.
l

5.
5.9 Bas
icr
equ
iremen
tsoft
heso
ftwa
redes
ign:

a) Thesoftwareshal
lemp l
oythestr
uctur
edand modul
ardesign,andsat
isf
yther egu
lat
ionand
con
tro
lr equ
irementsofthet
urb
inegenera
torun
itunderva
riouswork
ingcond
itons;
i

b) Thesof
twa r
esys temshal
lconsi
stoft
hefol
lowing modu
les:Fr
equency measu
r t,P
emen IDr
eg-
ul
aton,i
i nput/ou
tputproces
sing,d
isp
lay,d
iagnos
isande r
rordet
ection.

5.5.
10 Inaddi
tiontotheba s
icfunc
tions,the mic
rocompute
r-basedgove r
no ra
lsosha
llhavethe
fau
ltdi
agnos
isandfau
lt-
tol
erancecon
trolfunc
tions,andsha
llbefitted wi
tht hecommunica
tioni
n-
t
erf
aceandt
heopencommun
ica
tionp
rot l.
oco

5.
5.11 Speedde
tec
torsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Wit
hina ±10% scopeoftheratedspeed,t
hes t
ati
cchar
act
eri
sti
ccurveshal
lappr
oxima
tea
s
tra
ightl
ineandi
tsspeeddeadbandshal
lcompl
y witht
hedes
ignspec
ifi
cat
ionvaue;
l

b) Wi
thi
na ±2% s
copeo
fther
atedspeed,t
hea
llowab
leva
lueoft
hemeasu
redva
lueoft
heam-
l
pif
ica
tioncoe
ffi
cien
tsha
llbe ±5% oft
hedes
ignva
lue.
6
 SHP/TG 003
-3:
2019

5.
5.12 E
lec
tri
c-hyd
rau
licande
lec
tri
c-mechan
ica
lconve
rte
rsha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) Unde
rthespec
ifi
edse
rvi
cecond
itons,t
i heconve
rte
rsha
llbeab
let
owor
kpr
ope
rlyandr
eli
aby;
l

b) I
nthedeadbando
fthee
lec
tri
c-hyd
rau
licconve
rte
rs,t
heo
ilp
ressu
red
rif
ting,t
hemea
sur
edde
-
via
tiono
ftheampl
if
ica
tioncoeff
ici
entandtheoi
lconsumpti
onshal
lnotexceedt
hedes
ignva
lue
andthework
ings
copeshallnotbelessthant
hedesignrequ
iremen
tvalue;

c) Theoper
ati
ngf
orceands
trokeoft
hee
lec
tri
c-mechan
ica
lconve
rte
rsha
llnotbel
esst
hant
hede
-
si
gnval
ue ;

d) Theelect
ric-hyd
raul
icandelectr
ic-mechani
calconver
tersshal
lbeab l
et or e
turntot heneutr
al
pos
iti
o naft
er thepowerisshutoff.I
n thestab
lesta
te ,thea
llowab
led evi
ati
o noftheservomo-
t
ors
trokeva
ria
tionsha
llbe ±1% o
fit
sfu
lls
trokewheni
tspowe
ri f.
sof

5.
5.13 Thef
lowcha
rac
ter
ist
icsoft
hema
ind
ist
ribu
tingva
lvewi
tht
hespec
ifi
edp
ressu
red
ropsha
ll
comp
ly wi
tht
hedes
ignva
lue.

5.
5. 14 Thegovernormaybefit
tedwit
hclos
ingdev
iceinstagesaccor
dingt
othec
los
ingrul
eofthe
gu
idevane.I
tsin
itia
tingpo
intshal
lbeadus
j t
abl
e wi
thi
nt heopeni
ngs copeof0to60% ,i
tsact
ion
sha
llbes
tab
leandr
eli
abe,andt
l hepos
iti
ondev
iat
ionofi
tsi
nit
iat
ingpo
intsha
llno
texceed ±3% of
t
hef
ull
-st
rokeo
fthese
rvomo
tor.

5.
5.15 Theeme
rgencyd
ist
ribu
tingva
lvesha
llmee
tthef
oll
owi
ngr
equ
iremen
ts:

a) These
ttingoft
heshutdownt
imeshallnotbel
esst
hanthemi
nimumshu
tdownt
imeoft
hese
r-
vomoto
runderthequ
ickemergencyshut
downcond
iti
on;

b) Thet
imedel
ayfromthea
c t
ionoft
heeme
rgencyd
ist
ribu
tingva
lvet
othea
cti
ono
fthema
inse
r-
vomoto
rsha
llnotbemoret 5s;
han0.

c) Thepos
iti
ons
igna
lre
flec
tingt
hea
cti
ons
tat
eoft
heva
lvecor
esha
l t.
lbese

5.
5.16 Af
tert
hehyd
rau
liccomponen
tsa
reas
semb
led,t
heo
ill
eakagesha
llno
texceedt
hedes
ign
va
lueunde
rthespec
ifi
edo
ilt
empe
rat
ureandt
her
atedo
ilp
ressu
re.

5.
5.17 Theh i
ghl
yrel
iab
ledi
spl
acementt
ransduce
rnea rtheser
vomo torsha
llbeuseda
sthese
rvo-
motorf
eedba
ckdevce.
i Theout
putsi
gnal
so fthedisp
lacementt
ransducermaybe-10Vt ,
o0V 0V
t
o10Vvo
ltaget
ypeo
r4mAt
o20mAcu
rren
ttype.Theaccu
racyl
eve
loft
hed
isp
lacemen
tsensor
sha
llbenol
esst 5.
han0.

5.
5. 18 Thegovernorshou
ldemploy DCandAC powersuppl
iesa
tthesametime whichse
rveas
st
andbyforeachot
her.I
feithe
rofthemfai
ls,i
twillbeswit
chedoverau
toma
tica
llyandtheal
arm
7
SHP/TG 003
-3:
2019

s
igna
lwi
llbet
rigge
red.Whent
hepowe
rsupp
lyi
sswi
t r,t
chedove hea
llowab
ledev
iat
ionoft
hese
r-
vomotors
trokeva
riat
ionshal
lbe±1% ofthefu
llst
roke.I
tcanensurethecont
inuousands
tab
leop
-
er
ati
onofthegovernorwith
inthef
oll
owingpowersuppl
yandfrequencyrange:

a) ACpowe
rsupp
ly:

I
npu
tvo
lt ange:
ager 380/220× ( o110% )
85% t V

Fr
equencya
llowab
ledev
iat
ion:±10%

b) DCpowe
rsupp
ly:

I
npu
tvo
lt ange:220/110× (
ager o110% )
85% t V

5.
5. 19 I
nsu
lat
ionr
esi
stanceandt
hepowe
rfr
equency wi
ths
tandvo
ltagesha
llmee
tthef
oll
owi
ngr
e-
qu
iremen
ts:

a) Thei
nsu
lat
ionr
esi
stancebe
tweene
lec
tri
call
oopsandbe
tweent
hee
lec
tri
cci
rcu
itandt
heenc
lo-
su
reort
heg
roundsha
llnotbel
esst
han1MΩi
ntheenv
ironmen
twi
that
empe
rat
ureof15 ℃t
o
35 ℃ andar
ela
tivehumi
dit
yof45% t
o75%.

b) Whenthetes
tsar
ecarri
edoutbe
tweenthesepa
ratel
ivepartandt
heexposedconduc
tivepa
rt,
andbe
tweenthec
ircu
itandt
heme t
alenc
losu
re(orground)i
ntheenv
ironmentwit
hat empe
ra-
t
ureof15 ℃ t
o35 ℃ andr
ela
tivehumi
dit
yo o75% ,t
f45% t heysha
llbeab
let
ounde
rtaket
he
wi
ths
tandt
estvo
ltagespec
ifi
edi
nTab
le2by5sdepend
ingoni
tswor
kingvo
ltage.
Tab
le2 Wi
thstandtestvo
ltageofthehyd
rotur
binegove
rni
ngsystem
Un
it:Vo
lt(
V)

Ra
tedvo
ltageUi Powe
rfr
equencyt
estvo
ltage (
ACr
oot
-mean
-squa
reva
lue)

Ui≤60 1000

60<Ui≤300 2000

300<Ui≤690 2500

c) Theaux
il
iar
yci
rcu
itwh
ichi
sno
tsu
itab
let
obed
irec
tlysupp
liedpowe
rfr
omt
hema
inl
oopsha
ll
beab
let
ounde
rtaket
hewi
ths
tandt
estvo
ltagespec
ifi
edi
nTab
le3by5s.
Tab
le3 Wi
thstandtestvo
ltageoftheaux
ili
aryc
ircu
itofthehydr
otu
rbi
negove
rni
ngsys
tem
Un
it:Vo
lt(
V)

Ra
tedvo
ltageUi Powe
rfr
equencyt
estvo
ltage (
ACr
oot
-mean
-squa
reva
lue)

Ui≤12 250

12<Ui≤60 500

Ui>60 2Ui+1000,mi
nimumva
luei
s1500

8
 SHP/TG 003
-3:
2019

5.
5. 20 Theelec
tri
caldev
iceshal
lbeab
let ounde
rtakethein
terf
erencefromthepowersupp
ly,t
he
s
ignalsou
rceandthecont
rolpot,aswe
r llasther
adiat
edelect
romagneti
cfie
ldin
ter
fer
encefromt
he
ambien
tenvir t;meanwh
onmen ie,t
l heel
ect
romagneti
cinte
rfe
rencef
r omt hedev
iceit
sel
fsha
llbe
min
imized,andtheelec
tri
calf
asttr
ans
ien
ttestsha
llbeca
rri
edoutinaccor
dancewithI
EC61000
-4-
4.
Whent
hei
nte
rfe
rencei
sapp
lied,t
hef
unc
tionanda
cti
ono
fthee
lec
tri
caldev
icesha
llbecor
r t,
ec
andt
hese
rvomot
orsha
llnothaveabno
rma
lac
tion.

5.
6 Oi
lpr
essur
edev
ice

6.
5.1 Thep
ressu
ret
anksha
llcomp
ly wi
tht
hedes
ignandusespec
ifi
cat
ionsoft
hep
ressu
recon
-
t
ai r.
ne

6.
5.2 Whent
he wor
kingo
ilp
ressu
r 3 MPa,t
eexceeds6. hep
res
sur
econ
tai
nero
ftheo
ilp
ressu
re
devi
cesha
lladop
tthebladde
rtypeaccumula
torwi
tht heoi
landga
ssepa
rated.Whentheworki
ngoil
pres
sur
edoesnotexceed6.3 MPa,theor
dinar
ypressuret
ankwit
htheoilandgasi
ncontac
to rt
he
b
ladde
rtypeaccumu
lat
ormaybeused.

6.
5. 3 Attheuppe
rlimitofnorma
lwo r
kingoilp
ressu
re,t
hevo
lumer
ati
oofo
ilt
ogasi
nthenon
-i-
so
latedp
ressu
recont
ainershou
ldbe1/3t o1/2.

6.
5.4 Thescopeofthenorma
lwo rk
ingoi
lpr
essureoft heoilp
res
su redev
iceshal
lbe ±2% to
±5% oft
henomina
lwo r
kingpr
essu
re.Theemergencyshutdownpressur (
e minimum p
ressu
reof
eme
rgencyshu
tdown)sha
llbese
lec
tedsot
hatt
hep
ressu
rewi
llno
tdr
opbe
lowt
hemi
nimumope
r-
a
tingp
ressu
rea
fte
rshu
ttngdown.
i

6.
5.5 Att
hel
owe
rlimi
toft
heno
rma
lwor
kingo
ilp
ressu
reand whent
heo
ilpumpi
sno
tst
ared,
t
t
hevo
lumeoft
hep
res
sur
etanksha
lla
tleas
tbeab
let
opr
ovi
det
hespec
ifi
ednumbe
rofse
rvomot
or
s
trokesunde
rthecond
iti
ont
hatt
hep
res
sur
edr
opdoesnotexceedt
hed
iff
erencebe
tweent
hel
owe
r
l
imi
toft
henorma
lwor
kingo
ilp
res
sur
eandt
hemi
nimumope
rat
ingo
ilp
res
sue.
r

a) Fort
heFr
anc
ist
urb
ine,i
tsha
llp
rov
ide3s
trokesoft
hegu
idevanese
rvomot
or;

b) Fortheimpu
lseturb
ine,(1.
5to2)strokesoftheneed
lese
rvomo
torsha
lla
lsobecons
ide
redi
n
addi
tiont
o3s t
rokesofthedef
lec
torservomot
o r;

c) FortheKap
lant u
rbne,(
i 1.
5to2)strokesofthebl
adese
rvomot
ora
lsosha
llbecons
ide
redi
nad
-
di
tionto3strokesoft
heguidevaneservomotor;

d) Fort
hegove
rnorwi
tht
hep
res
sur
eregu
lat
ingva
lve,(
1. o2)s
5t trokeso
fthep
ressu
rer
egu
la-
t
ingva
lvese
rvomo
tora
lsosha
llbecons
ide
redi
nadd
iti
ont
o3s
trokesoft
hegu
idevanese
rvo
-
mot
or.

e) Wi
thr
ega
rdt
othecon
tro
lsys
temusedf
ort
hei
sol
atedpowe
rsys
temope
rat
ion,t
hevo
lumeof
9
SHP/TG 003
-3:
2019

ava
ilab
leo
ilmaybeapp
rop
ria
tel
yinc
reased,wh
ichi
susua
lly1.
5to2t
imest
hea
for
esa
idva
lues.

6.
5.6 Techn
ica
lrequ
iremen
tso
ftheo
ilpump:

a) Theoi
lpressu
redev
iceshou
ldbef
itt
edwi
thdua
lolpumps,onef
i orse
rvi
ceandonef
ors
tandby
puposes;
r

b) Theworki
ngspeedoftheo i
lpumpshoul
dnotexceed1500r/min.Whenthegovernori
sunder
thes
tab
leworkingcond
iti ,
on t hep
res
surer
iset
imefromthelowerl
imitofthenormalwor
king
pressur
etotheupperlimi
toft henorma
lwo rk
ingpr
essur
eshallnotbe mo r
et han100s;wi
th
r
ega rdtot
hegovernoropera
tinginthei
sol
atedpowersyst ,
em thepressu
rer i
setimefr
omthe
lowerl
imitoft
henorma
lwork
ingp
res
sur
etot
heuppe
rlimi
toft
henorma
lwor
kingp
ressu
re
shal
lnotbemor han40s;
et

c) I
nthes
tat
ico
rst
abl
est
ateoft
het
urb
inegene
rat
orun
it,t
hes
tar
tingi
nte
rva
lfort
hei
nte
rmi
t-
t
ent
lyope
rat
edo
ilpumpo
ftheo
ilp
res
sur
edev
icesha
llbemor
et n.
han20mi

6.
5.7 Techn
ica
lrequ
iremen
tsf
ort
hesa
fet
yva
lve:

a) Whentheoi
lpressureis2% h
ighe
rt hantheupperlimitofthework
ingoi
lp r
essue,t
r hesa
fety
va
lvesha
lls
tar
td ra
iningt
heol;be
i foretheoi
lpressureis10% h
ighe
rthantheupperl
imi
tofthe
work
ingoi
lpres
sure,thesaf
e t
yva l
vesha
llbef
ullyopenedsot
hatt
heo
ilp
res
sur
eint
hep
res
-
su
retankwil
lnotf
u r
theri
ncrease;

b) Thel
eakager
ateoft
hes
afe
tyva
lvesha
llnotbe1% mor
ethant
heo
ilde
live
ryamoun
toft
heo
il
pump;

c) Thesa
fet
yva
lvea
cti
onsha
llbecor
r t,r
ec eli
abe,andf
l reef
roms
trongv
ibr
ati
onandno
ise.

6.
5.8 Thea
llowab
lea
cti
one
rroroft
hese
tva
lueoft
hei
ndi
vidua
lpr
essu
reannunc
iat
orf
ort
heo
il
r
pes
sur
edev
icesha
llbe ±2% oft
hese
tva
lue.

6.
5.9 Theo
ilf
lowr
atei
nthep
ipe
lineoft
hecon
tro
lsys
temsha
llnotexceed5m/s.

6 Supp
lyscopeandspa
repa
rts

Thesupp
lys
copeandspa
repa
rtssha
lli
ncl
udet
hef
oll
owi
ngi
tems:

a) Suppl
yscope:Gover
nor,o
ilpr
essu
redevce,pos
i i
tiont
ransmi
tte
rsandspec
ialcab
lesbe
tween
thegove
rnorel
ect
roni
cpar
tandthehyd
raul
icun
it;

b) Spa
repa
rts:Necess
aryqu
ick
-wea
rpa
rtst
obep
rov
ided;
10
 SHP/TG 003
-3:
2019

c) Ot
herequ
ipmen
tandspa
repa
rtst
obenegot
iat
edbyt
hesupp
lie
randt
heuse
randspec
ifi
edi
n
t
heor
dercon
tra
ct.

7 Techn
ica
ldocuments

Thesupp
lie
rsha
llsubmi
tthenecess
aryt
echn
ica
ldocumen
tst
ot r,ma
heuse inl
yinc
lud
ing:

a) Sys
temschema
ticd
iag
ramandope
rat
iona
lschema
ticd
iag
rams;

b) Ou
tsi
dev
iewandi
nst
all
ati
ond
r ng;
awi

c) Ar
rangemen
tpl
anandwi
ringd
iag
ramoft
hema
incomponen
tsi
nthepane
lcab
i t;
ne

d) Documen
tsa
ttachedt
otheou
tsou
rcedequ
i t(
pmen i
ncl
udi
ngt
heha
rdwa
re);

e) De
live
ryi
nspec
tionr
epo
rtandt
hecon
formi
tyce
rti
fica
te(
1se
t/un
it);

f) I
nst
all
aton,useandma
i int
enancei
nst
ruc
tions;

g) De
live
ryspec
ifi
cat
ion.

8 I
nspect
ionandacceptance

SeeTab
leA.
1fo
rthei
nspec
tionanda
ccep
tancei
tems.

9 Namep
late,
pack
ing,t
ranspo
rtat
ionandsto
rage

9.
1 Namep
late

Thep
roduc
tnamep
lat
esha
llbef
ixeda
tanapp
rop
ria
tel
yobv
iouspos
iti
ononeachp
r t.
oduc Thef
abr
i-
ca
tionma
ter
ial
sandeng
rav
ing me
thodo
fthenamep
lat
essha
llensu
ret
hati
tst
exti
snotob
lit
era
ted
du
ringt
heen
tir
ese
rvi
cepe
ri .
odI
tsma
incon
ten
tssha
lli
ncude:
l

a) Nameandmode
l;

b) Ra
tedo
ilp
res
sue(
r MPa);

c) Se
rvi
cecapa
ciy(
t N·m);
11
SHP/TG 003
-3:
2019

d) Nomi
nals
izeoft
hema
ind
ist
ribu
tingva
lve;

e） Vo
lumeo
fpr
essu
r ank (
et m3);

f） Manu
fac
tur
ername,de
live
ryda
teandp
roduc r.
tnumbe

9.
2 Pack
ing

2.
9.1 Spec
ialr
equ
iremen
tso
ftheequ
i t,i
pmen fany,sha
llbema
rkedont
hepack
ingcon
tai
ner.

2.
9.2 Thep
roduc
tsha
llhavei
nte
rna
lpa
cki
ngandex
ter
nalpack
ingcon
tai
nes,t
r hep
lug
-inboxsha
ll
bef
irml
ylockedandf
asened,t
t hepa
cki
ngcon
tai
nersha
llbef
itt
edwi
tht
hedus
tpr
oof,r
ainp
roo
fand
an
ti-v
ibr
ati
onmea
sues,andsha
r llbep
rov
idedwi
tht
heho
ist
ingf
aci
li
tyandma
rks.

2.
9.3 Thei
nspec
tionso
fthep
roduc
tbe
for
epa
cki
ng ma
inl
yinc
lude:

a) Whe
the
rthea
ccessor
ies,spa
repa
rts,comp
liancece
rti
fica
teandr
elevan
ttechn
ica
ldocumen
ts
oft
hep
roduc
tar
ecomp
lee;
t

b) Whe
the
rthep
roduc
tappea
rancege
tsdamaged.

2.
9.4 Thepa
cki
ngo
fthep
roduc
tsf
orexpor
tsha
llcomp
ly wi
tht
hep
rov
isi
onso
fther
elevan
tna
-
t
iona
linspec
tionandqua
ran
tiner
egu
lat
ions.

2.
9.5 Thepa
cki
nggua
ran
teet
imesha
llnotexceed12mon
thsf
romt
hede
live
ryda
te.

9.
3 Tr
anspor
tat
ion

Thesupp
lie
randt
heuse
rsha
llspec
ifyt
het
ranspo
rta
tiont
ool
ssu
itab
lef
ort
heequ
ipmen
tandt
her
e-

qu
iremen
tsi
nthet
ranspo
rta
tionp
r s.
oces Thet
ranspor
tat
ionandhand
lingsha
llbeca
rri
edou
taccor
d-

i
ngt
othema
rksont
hepa
cki
ngcon
tai
nes.
r

9.
4 Sto
rage

4.
9.1 Thep
roduc
tssha
llbes
tor
edi
nthedus
t-f
reeandr
ainp
roofwa
rehouseswi
thanamb
ien
ttem-
pe
rat
ureo o +55 ℃ ,r
f-25 ℃t ela
tivehumi
dit
yofno
tmo
ret
han85% andwi
thou
tac
id,a
lka
li,sa
lt
andco
rros
iveo
rexp
los
ivega
sesoras
tronge
lec
tromagne
ticf
ied.
l

4.
9.2 F
romt
heda
teofde
live
rybyt
hesupp
lir,t
e hesupp
lie
rsha
llgua
ran
teet
hatt
hep
roduc
tsa
re
f
reef
romcor
ros
ionandaccu
racyr
educ
tionduet
oimp
rope
rpa
cki
ngwi
thi
n12mon
thsunde
rthes
tor
-
agecond
iti
onsspec
ifi
edi 4.
n4.
12
 SHP/TG 003
-3:
2019

10 I
nsta
llat
ion,
ope
rat
ionandma
intenance

10.
1 I
nsta
llat
ion

Thep
roduc
tsha
llbei
nst
all
edbyexpe
riencedandwe
ll
-qua
li
fiedcompe
ten
tpr
ofess
iona
ls.

10.
2 Ope
rat
ionandma
intenance

2.
10.1 Be
for
ego
ingi
ntof
orma
lope
rat
ion,t
her
elevan
ttes
tssha
llbeca
rri t,andt
edou hespec
ifi
ed
r
equ
iremen
tssha
l t.
lbeme

2.
10.2 The operat
ion and ma i
ntenance shal
l comply witht he pr
ovi
sions of the normat
ive
re
fer ,
ences thei
nsta
lla
ti ,
on useandma in
tenanceins
truc
tionspr
ov i
dedbythesuppl
ieraswellasrel
-
evan
tope
rat
ionspec
ifi
cat
ionsf
ort
hehyd
ropowe
rst
aton.
i

10.2.
3 Thesuppl
iershal
lprov
i detechn
ica
lsupportf
orso l
vingt
heprobl
emsoccurri
ngintheins
tal-
la
ti ,
on useandmain
tenanceproces
sf ortheequi
pmen ,
t andsha
llt
rai
nt heuse ’
r spe r
sonne
lint he
aspec
tsoft
heequ
ipmen
tins
tal
lat
ion,useandma
inenance.
t

11 Qua
litygua
ranteepe
riod

Undert
hep r
emi
sethattheproducti
sproper
lystoed,i
r nst
aledandused,t
l heproduc
tqual
itygua
r-
ant
eeperi
odsha
llbeoneyea
ra fte
rthedat
eo ft
he72 -
hourtr
ialope
rat
ion,ortwoyearsa
fte
rthede-
l
iver
ydateofthelas
tba t
chofgoods,whichevercomesear
lir.
e Ift
heequi
pmentget
sdamagedori s
unab
let
of unc
tionprope
rlyduet
ot hemanufact
uri
ngqual
ityduri
ngthequa
li
tygua
ranteepe
riod,t
he
supp
lie
rsha
llr
epa
iro
rrep
lacei
tfr
eeofcha
rge.

13
SHP/TG 003
-3:
2019

Appendi
xA
(
Info
rmative)
I
nspect
ionands
iteacceptancetest

Tab
leA.
1 Factoryi
nspect
ionands
iteacceptancetesti
temsofthe
hydr
otur
binegove
rni
ngsystem

Fa
cto
ry
No. Tes
tit
ems S
itea
ccep
tance
i
nspec
tion

1 Appea
rancei
nspec
tion √ √

2 Me
teri
nspec
tion √ √

3 I
nspec
tiono
fthee
lec
tri
cconnec
tion √ √

4 I
nsu
lat
iont
esto
fthee
lec
tri
cci
rcu
it √

5 Commun
ica
tionf
unc
tioni
nspec
tion √ √

6 I
nspec
tionandt
esto
fthepowe
rsupp
ly √ √

7 P
res
sur
e-t
igh
ttes
toft
hep
res
sur
etank √

8 Tes
toft
heo
ilpump √

9 Lea
kaget
esto
ftheo
ilp
res
sur
edev
ice √ √

Ve
rif
ica
tiono
fthese
tti
ng va
lueso
ftheo
ilp
res
sur
eando
ill
eve
l
10 √ √
s
igna
lso
ftheo
ilp
res
sur
edev
ice

11 S
imu
lat
iont
esto
ftheau
toma
ticope
rat
iono
ftheo
ilp
res
sur
edev
ice √ √

12 I
nspec
tionandt
esto
fthespeedde
tec
tor √

13 Tes
toft
hee
lec
tri
c-hyd
rau
licconve
rte
r √

Ad
jus
tmen
toft
hec
los
i imeTf andopen
ngt i imeTg o
ngt fthese
r-
14 √ √
vomo
tor

Mea
sur
emen
toft
hec
los
ingandopen
ingt
imes
copeo
fthese
rvo
-
15 √
mo
tor

16 Ac
tiont
esto
ftheope
rat
ingc
ircu
it √ √

17 Swi
tch
ingt
esto
fther
egu
lat
ionmodesandcon
tro
lmodes √ √

Mea
sur
emen
toft
hep
rac
tica
lopen
-loopga
inandt
hese
tti
ngt
esto
f
18 √ √
t
heopen
-loopga
in

Ver
ifi
cat
ion oft he r
o t
ati
on speed command s
i l, open
gna i
ng
19 commandsigna ,
l powe rcommands i
gna
landthepe
rmanen
td i
ffer
- √
encecoe
ffi
ci tbp
en

Ve
rif
ica
tiono
fthep
ropo
rti
ona
lga
inKP ,i
nteg
ralga
inKIandd
iff
er-
20 √
en
tia
lga
inKD

Mea
sur
emen
t and t
esto
fthe s
tat
ic cha
rac
ter
ist
ics (
inc
lud
ing
21 a
rti
fic
ialspeeddeadband)andt
hespeeddeadbandix o
fthegove
r- √ √
no
r

14
 SHP/TG 003
-3:
2019

Tab
l 1(
eA. con
tinued)

Fa
cto
ry
No. Tes
tit
ems S
itea
ccep
tance
i
nspec
tion

Mea
sur
emen
tandt
esto
fthecomb
ina
tioncu
rveandi
naccu
racyiao
f
22
t
heb
ladese
rvosys
tem

23 Synch
ron
iza
tiont
estbe
tweent
hegu
idevanes (
need
les) √

24 Mea
sur
emen
tandt
esto
fthese
rvomo
to imeTq
rdeadt √ √

25 Mea
sur
emen
toft
het
ota
loi
lconsump
tiono
fthegove
rno
r √

26 Swi
tch
ingt
esto
fthef
aul
tsimu
lat
ionandt
hecon
tro
lmodes √ √

27 Au
toma
tics
tar
t-up/shu
tdownt
est
s √

28 No
-loadt
est √

29 Loaddumpt
est √

30 Tes
toft
hegu
idevanec
los
ingunde
rthet
ri i
ppngl
owe
roi
lpr
essu
re √

31 Con
tinuousl
oaded72h
rope
rat
iont
est √

NOTE1 Thei
temsma
rkedwi
th “√ ”i
nthet
abl
eshou
ldbecomp
leed.
t
NOTE2 I
fthet
est
edequ
ipmen
tdoesno
thavet
hes
truc
tur
eandf
unc
tionr
elevan
ttoace
rta
int
esti
tem,suchi
tem
doesno
tneedt
obet
esed.
t

15