....

,
IDATSUNI

83-85
DATSUN
NISSAN
STANZA
SERVICE MANUAL

-
.......
INISSANI
 QUICK REFERENCE INDEX

GENER. AL INFORMATION··..······..··..························ GI
NISSAN
�

STANZA
MAINTENANCE ····················································MA

ENGINE MECHANICAL····..········ ..............................EM

Model ENGINE LUBRICATION & COOLING SYSTEMS····..····..LC

I 111 Series ENGINE FUEL & EMISSION CONTROL SYSTEM ·.... Ef &EC

FOREWORD ENGINE REMOVAL & INSTALLATION ........................fR

This service manual has been prepared pri­
marily for the purpose of assisting service
ENGINE CONTROL, FUEL & EXHAUST SYSTEMS········-H
personnel in providing effective service and
maintenance of the 1983 NISSAN STANZA. CLUTCH ···························································· CL
This manual includes procedures for main­
tenance, adjustments, removal and installa­ MANUAL TRANSAXLE ······· · ....··....·············..·········.. MT
tion, disassembly and assembly of com­ "
ponents, and trouble-shooting. AUTOMATIC TRANSAXL� ........ ................................ AT
All information, illustrations and specifica­
tions contained in this manual are based on FRONT AXLE & FRONT SUSPENSION••·.................... f A
the latest product information available at
the time of publication. If your DATSUN
model differs from the specifications con­ REAR AXLE & REAR SUSPENSION...........................RA
tained in this manual, consult your NISSAN/
DATSUN dealer for information. BRAKE SYSTEM·······.. ·····•.....................................BR
The right is reserved to make changes in
specifications and methods at any time with­ STEERING SYSTEM················..·························•:...5T
out notice.
BODY ································································BF

HEATER & AIR CONDITIONER ................................HA

ELECTRICAL SYSTEM ·..............................···..···..·..fl

NISSAN MOTOR CO., LTD.

© 1982 NISSAN MOTOR CO., LTD.

Printed in Japan
Not to be reproduced in whole or in part without
the prior written permission of Nissan Motor Com­
pany Ltd., Tokyo, Japan.
 &; H_ o_w T _o _us_E_T_H_1s_M_A_N_u_A_L
_ _ __
I
► This Service Manual is designed as a guide for servicing vehicles.

► This manual deals with the engine, chassis, body and the electrical system.

► A QUICK REFERENCE INDEX is provided on the first page. Refer to this index along with the
index of the particular section you wish to consult.

► The first page of each section lists the contents and gives the page numbers for the respective topics.

► SERVICE DATA AND SPECIFICATIONS are contained in each section.

► TROUBLE DIAGNOSES AND CORRECTIONS are also included in each section. This feature of the
manual lists the likely causes of trouble and recommends the appropriate corrective actions to be
taken.

► A list of SPECIAL SERVICE TOOLS is included in each section. The special service tools are designed
to assist you in performing repair safely, accurately and quickly. For information concerning how to
obtain special service tools, write to the following address:
Kent-Moore Corporation Kent-Moore of Canada, Ltd.
29784 Little Mack 5466 Timberlea Blvd., Unit 2
Roseville, Michigan 48066 Mississauga, Ontario
Canada L4W2T7

► The measurements given in this manual are primarily expressed with the SI unit (International System
of Unit), and alternately expressed in the metric system and in the yard/pound system.

► The back cover of the manual provides maintenance data for quick reference.
► In the text, the following abbreviations are used:
S.D.S.: Service Data and Specifications L.H., R.H.: Left Hand, Right Hand
©: Tightening Torque MIT: Manual Transaxle

► The captions CAUTION and WARNING warn you of steps that must be followed to prevent personal
injury and/or damage to some part of the vehicle.

� IMPORTANT SAFETY NOTICE

The proper performance of service is essent"ial for both the safety of the mechanic and the efficient
I
functioning of the vehicle.
The service methods in this Service Manual are described in such a manner that tbe service may be per­
formed safely and �ccurately.
Special service tools have been designed to permit safe and proper performance of service. Be sure to
use them.

Service varies with the procedures used, the skills of the mechanic and the tools and parts available.
Accordingly, anyone using service procedures, tools or parts which are not specifically recommended
by NISSAN must first completely satisf.y himself that neither his safety nor the vehicle's safety will be
jeopardized by the service method selected.

CONTENTS
GENERAL VIEWS .................... Gl-2
MODEL VARIATION ................... Gl-3
IDEN TIFICATION NUMBERS ........... Gl-5
LIF TING POIN TS AND TOWING ........Gl-6
PANTOGRAPH JACK .................. Gl-6
GARAGE JACK ...................... Gl-6
GENERAL INFORMATION
GI
TOWING ............................. Gl-6
TIE-DOWN ............................ Gl-6
SPECIAL SERVICE TOOLS .............. Gl-7
TIGHTENING TORQUE OF
S TANDARD BOL T & NU T ............... Gl-7
 GENERAL VIEWS

GENERAL VIEWS
2-door Hatchback

-
.,, .,,
\01,0
- -1,4 10 (55.5)
1,655 (65.2)
1,66S (65.6)*

900 ---....... 970

(35.4),_....i----2,470 (97 .2) -(38.2)
•: Equipped with side guard mouldings i----------4,340 (170.9t-----------i
Unit: mm (in) SGl141

4-door Hatchback

-�
�"'!
1,4 10 (55.5)
1,655 (65.2)
1,665 (65.6)*

___1,430 ___
(56.3) 900 ---+-----2,4 1,o35
70 (97.2 '\...._---+--- (40.7)
(35.4)
•: Equipped with side guard mouldings
1--- ------- 4,405 (173.4\----------i
Unit: mm (in) SGl142

Gl-2
 MODEL VARIATION

MODEL VARIATION
Desti· Road wheel size
Class Model Engine Transaxle Tire size
nation •.. off set mm (in)
KHLT11DFU RS5F31A
Deluxe
2-door KHLT11DAU RL3F01A
Hatch-
back KHLT11HFU RS5F31A
cu XE
·c KHLT11HAU RL3F01A
0

(..)
FHLT11DFU RS5F31A
Deluxe
4-door FHLT11DAU RL3F01A
Hatch-
back FHLT11HFU RS5F31A
XE
FHLT11HAU RL3F01A
KHLT11DFV RS5F31A
Deluxe
2-door KHLT11DAV RL3F01A
Hatch•
cu KHLT11HFV RS5F31A 5J-13 .•. 45 (1.77)
·c... back
XE (Steel)
165SR13
aC:
0
!t: KHLT11HAV RL3F01A 5J-13 ... 45 (1.77)
(Deluxe model)
FHLT11DFV CA20 RS5F31A (Aluminum)*1
185/70SR13
0 Deluxe 4-1/2J-13
(XE model)
4-door FHLT11DAV RL3F01A ... 45 (1.77)
P155/80D13*2
Hatch- (Steel)*2
back FHLT11HFV RS5F31A
XE
FHLT11HAV RL3F01A
KHLT11DFN RS5F31A
Deluxe
2-door KHLT11DAN RL3F01A
Hatch- RS5F31A
KHLT11HFN
back XE
cu RL3F01A
cu
KHLT11HAN
cu
(..) FHLT11DFN RS5F31A
Deluxe
4-door FHLT11DAN RL3F01A
Hatch- RS5F31A
back FHLT11HFN
XE
FHLT11HAN RL3F01A

*1: Option
*2: Spare tire

Gl-3
 PERIODIC MAINTENANCE

PERIODIC MAINTENANCE
Le following charts show the normal maintenance schedule. Under severe driving conditions, additional or more frequent
rintenance will be required. Refer to "Maintenance under severe driving conditions".
1e periodic maintenance schedule is repeated beyond the last mileage and period shown.

IIIISSION CONTROL SYSTEM MAINTENANCE

�INTENANCE OPERATION MAINTENANCE INTERVAL
1
eriodic maintenance should be performed Miles x 1,000 15 30 45 60
Reference page
t number of miles, kilometers or months, (Kilometers x 1,000) (24) (48) (72) (96)
llhichever comes first. Months 12 24 36 48
ive belts I MA-9
r cleaner filter R R MA-9
r induction valve filter R R MA-10
sitive crankcase ventilation (P.C. V.) filter See NOTE (1)•. MA-10
1por lines 1• 1• MA-10
1el lines (hoses, piping, connections, etc.) 1• 1• MA-11
tel filter See NOTE (1 )•. MA-11
tgine coolant R R MA-11
Replace every 7,500 miles
1gine oil & oil filter MA-12
(12,000 km) or 6 months.
iark plugs R R MA-13
nition wires 1• 1• MA-13
take & exhaust valve clearance See NOTE (2). A A A A MA-14
le rpm
Jtomatic temperature control air cleaner
See NOTE (3). 1•
,.
1• 1· 1•
1•
MA-15
EF & EC-13

HASSIS AND BODY MAINTENANCE

AINTENANCE OPERATION MAINTENANCE INTERVAL
>eriodic maintenance should be performed Miles x 1,000 .15 30 45 60 Reference page
1t number of miles, kilometers or months, (Kilometers x 1,000) (24) (48) (72) (96)
Nhichever comes first. Months 12 24 48
36
'8ke lines & hoses MA-28
·ake pads, discs, drums & linings MA-28
ake fluid R R MA-28
enual and automatic transaxle gear oil MA-23
,wer steering lines & hoses MA-35
:eering gear & linkage, & suspension parts MA-24, 26, 35
eerlng linkage ball joints & front suspension ball joints MA-25
>oks, hinges & hood latch L L L L MA-36
·ont wheel bearing grease MA-25
<haust system MA-23
,at �Its, buckles, retractors, anchors & adjuster MA-36

OTE: (1) If vehicle is operated under extremely adverse weather conditions or in areas where ambient temperatures are
either extremely low or extremely high, the filters might become clogged. In such an event, replace them im­
mediately.
(2) The first 1,000 mile (1,600 km) adjustment is required.
(3) The first 1,000 mile (1,600 km) inspection is required.
(4) Maintenance items and intervals with ''*" are recommended by NISSAN
MOTOR CO., LTD. Other mainte­
nance items and intervals are required.
bbreviations: A = Adjust
R = Replace
I = Inspect. Coorect or replace if necessary.

MA-2
 PERIODIC MAINTENANCE

MAINTENANCE UNDER SEVERE Drivinb Maintenance Maintenance Maintenance

DRIVING CONDITIONS condition item operation interval
The maintenance intervals shown on the C Air cleaner filter &air induc- R More frequently
preceding pages are for normal operating tion valve filter
conditions. If the vehicle is operated under A B C E Engine oil &oil filter R Every 3,000 miles
severe driving conditions as shown below, (5,000 km) or 3 months
more frequent maintenance must be per- A C E F G Brake pads, discs, drums Every 7,500 miles
formed on the following items as shown in &lining (12,000 km) or 6 months
the table. H Brake fluid R Every 15,000 miles
(24,000 km) or 12 months
Severe driving conditions E G Manual and automatic R Every 30,000 miles
Repeated short distance driving transaxle gear oil (48,000 km) or 24 months
B Extensive idling G Steering gear &linkage, Every 7,500 miles
Driving in dusty conditions &suspension parts (12,000 km) or 6 months
D Driving in extremely low or high D F G Front drive shaft boots Every 7,500 miles
ambient temperatures (12,000 km) or 6 months
E Towing a trailer C D F G . Steering linkage ball joints Every 7,500 miles
Driving in areas using road salt or &front suspension ball (12,000 km) or 6 months
other corrosive materials joints
G Driving on rough and/or muddy F Locks, hinges &hood latch Every 7,500 ITl!les
roads (12,000 km) or 6 months
H Driving in high humidity areas or in A E F G Exhaust system Every 7,500 miles
mountainous areas (12,000 km) or 6 months
Maintenance operations: I "" Inspect. Correct or replace if necessary R"' Replace

MA-3
 GENERAL MAINTENANCE

GENERAL MAINTENANCE

General maintenance includes those items which should be checked during the normal day-to-day operation of the vehicle.
They are essential if the vehicle is to continue operating properly. The owners can perform the checks and inspections them-
selves or they can have their NISSAN/DATSUN dealers do them for a nominal charge.

Item Reference item in MA section

OUTSIDE THE VEHICLE
Tires Check the pressure with a gauge periodically when at • CHECKING TIRE CONDITION
a service station, including the spare, and adjust to the
specified pressure if necessary. Check carefully for damage,
cuts or excessive wear.
Wheel nuts When checking the tires, make sure no nuts are • TIRE REPLACEMENT
missing, and check for any loose nuts. Tighten if necessary. Wheel nut.
Tire rotation Tires should be rotated every 24,000 km • TIRE ROTATION
(15,000 miles).
Wheel alignment and balance If the vehicle should pull to • CHECKING Tl RE CONDITION
either side while driving on a straight and level road, or if Abnormal tire wear
you detect uneven or abnormal tire wear, there may be a • CHECKING WHEEL ALIGNMENT
need for wheel alignment. If the steering wheel or seat • WHEEL INSPECTION
vibrates at normal highway speeds, wheel balancing may be
needed.
Windshield gla�s Check for abrasions or scratches.
Windshield wiper blades Check for cracks or wear if they do
not wipe properly.
Fluid leaks Check under the vehicle for fuel, oil, water or • INSPECTING MANUAL TRANSAXLE OIL
other fluid leaks after the vehicle has been parked for a • INSPECTING AUTOMATIC TRANSAXLE FLUID
while. Wa�er dripping from the air conditioner after use is • INSPECTING FRONT AXLE AND SUSPENSION
normal. If you should notice any leaks or gasoline fumes PARTS
are evident, check for the cause and correct it immediately. • INSPECTING REAR AXLE AND SUSPENSION
PARTS
• INSPECTING BRAKE LINES & HOSES
• CHECKING POWER STEERING LINE & HOSES

Doors and engine hood Check that all doors and the eingine • LUBRICATING LOCKS, HINGES AND HOOD
hood operate smoothly as well as the trunk lid and back LATCH
hatch. Also ensure, that all latches lock securely. Lubricate
if necessary. Make sure that the secondary latch keeps the
hood from opening when the primary latch is released.

INSIDE THE VEHICLE

The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, clean­
ing the vehicle, etc.
Lights Make sure that the headlights, stop lights, tail lights,
turn signal lights, and other lights are all operating properly
and installed securely. Also check headlight aim.

MA-4
 GENERAL MAINTENANCE

Item Reference item in MA section

Warning lights and buzzers/chimes Make sure that all warn­
ing lights and buzzers/chimes are operating properly.
Hom Make ·sure it operates properly.

Windshield wiper and washer Check that the wipers and

washer operate properly and that the wipers do not streak.
Windshield defroster Check that the air comes out of the
defroster outlets properly and in sufficient quantity when
operating the heater or air conditioner.
Rear view mirror Make sure that it is secure.
Sun visors Make sure that they can be moved freely and are
secure.
Steering wheel Check that it has the specified freeplay. Be Specification
sure to check for changes in the steering condition, such as Free play: Less than 35 mm (1.38 in)
excessive freeplay, hard steering or strange noises.
Seats Check front seat position controls such as seat adjust­
ters, seatback recliner, etc. to ensure they operate smoothly
and that all latches lock securely in every position. Check
that the head restraints move up and down smoothly and
that the locks (if so equipped) hold securely in all latched
positions. Check that the latches lock securely for folding­
down rear seatbacks.
Seat belts Check that all parts of the seat belt system e.g. • INSPECTING SEAT BELTS, BUCKLES, ANCHORS,
buckles, anchors and retractors operate property and RETRACTORS AND ADJUSTER
smoothly. Check the belt webbing for cuts, fraying, wear or
damage.
Accelerator pedal Check the pedal for smooth operation
and make sure the pedal does not catch or require uneven
effort.
Clutch pedal Make sure the pedal operates smoothly and • ADJUSTING CLUTCH PEDAL HEIGHT AND
check that it has the proper free travel. FREE PLAY

Brakes Check that the brake does not pull the vehicle to
one side when applied.
Brake pedal Check the pedal for smooth operation and • CHECKING BRAKE PEDAL DEPRESSED HEIGHT
make sure it has the proper distance under it when de­ • CHECKING BRAKE BOOSTER FUNCTION
pressed fully. Check the brake booster function.
Parking brake Check that the lever has the proper travel and • CHECKING PARKING BRAKE
confirm that your vehicle is held securery on a fairly steep
hill with only the parking brake applied.
Automatic transaxle "Park" mechanism Check that the
lock release button on the selector lever operates properly
and smoothly. On a fairly steep hill check that your vehicle
is held securely with the selector lever in the "P" position
without applying any brakes.

MA-5
 RECOMMENDED FUEL AND LUBRICANTS / APPROXIMATE REFILL CAPACITIES

RECOMMENDED FUEL AND LUBRICANTS

FUEL SAE VISCOSITY NUMBER
GASOLINE ENGINE OIL
Gasoline octane number {minimum)
Gasoline
RON (R + M)/2
All models
I Unleaded 91 87
The fuel filler opening is designed for use with an unleaded fuel gun [nozzle 5W•30
diameter less than 21.3 mm (0.84 in)] only.
GEAR OIL

LUBRICANTS
Lubricant Specifications Remarks
For further details, refer to
API SF (Energy "Engine oil and oil filter
Engine oil
Conserving Oils) recommendation".
For further details, refer to the
Manual transaxle gear oil API GL-4 recommended SAE viscosity
chart.
Automatic transaxle and power
TypeDEXRON
steering gear fluid
-20 0 20 40 60 80 100 °F
Multi-purpose grease NLGI No. 2 Lithium soap base
I I I I I I I I
Brake fluid DOT3 US FMVSS No. 116 -30 -20 �10 o 10 20 30 40 °c
Anti-freeze - Ethylene glycol base
Temperature Range Anticipated
Before Next Oil Change

APPROXIMATE REFILL CAPACITIES

Liter US measure Imp measure

Fuel tank 54 14-1/4 gal 11-7/8gal

With heater 7.3 7-3/4 qt 6-3/8 qt
Coolant
Without heater 6.5 6-7/8qt 5-3/4 qt
With oil filter 3.9 4-1/8qt 3-3/8qt
Engine
Without oil filter 3.5 3-3/4 qt 3-1/8qt
M/T 5-speed 2.7 5-3/4 pt 4-3/4 pt
Transaxle
A/T 6.0 6-3/8 qt 5-1/4 qt
Power steering system 1.0 1-1/8 qt 7/8 qt
Compressor oil 0.15 5.1 fl oz 5.3 fl oz
Air conditioning system
I Refrigerant 0.8- 1.0 kg 1.8- 2.2 lb 1.8- 2.2 lb

MA-8
 ENGINE MAINTENANCE

ENGINE MAINTENANCE
BEFORE ENGINE Power steering oil pump belt
START The belts should not touch the ounting bolt
CHECKING AND ADJUSTING bottom of the pulley groove. . ll I
DRIVE BELTS 2. Check belt tension by pushing.
1. Visually inspect for cracks or The belts should deflect by the
damage. specified amount.

Adjust de-
Set deflection
Drive belt deflection mm (in) flection of
of new belt
used belt
11-14 9 -12 SEA187 Lock bolt 0
® Alternator
(0.43 -0.55) {0.35 -0.47)
4-6 3-5
Air conditioner compressor (with A/C)
(0.16-0.24) (0.12-0.20) 1. Loosen the adjuster lock bolt at­
@ 6-9 5-7 tached to the oil pump bracket.
Idler pulley (without A/C) 2. Loosen the mounting bolt slight­
(0.24-0.35) (0.20-0.28)
ly.
7-10 6-9 3. Adjust the adjustingbolt until the
With A/C
(0.28-0.39) (0.24-0.35) belt tension is the specified amount.
•© Power steering oil pump
6-9 5-8 4. Tighten the adjuster lock bolt and
Without A/C
(0.24-0.35) (0.20-0.31) the mounting bolt securely.
Applied pushing force N {kg, lb) 98 (10, 22)

Water pump pulley

REPLACING AIR CLEANER
Oil pump pulley
FILTER

Compressor pulley (With A/C)

Idler pulley (Without A/C)
Crank pulley Loosen

Lock nut
T : Checking point Adjusting bolt
3. Adjust belt tension as follows:
Alternator belt
1. Loosen the upper and lower alter­
nator securing bolts until the alter­
nator can be moved slightly.
2. Move the alternator with a prying
bar until the belt tension is the speci­
fied amount. Then tighten the bolts
fJ
�
The viscous paper type air cleaner
' • Adjust SMA052A filter does not require any cleaning
operation between renewal.
When installing air cleaner cover,
securely. align both marks of cover and intake
pipe.
Air conditioner compressor
belt
1. Loosen the idler pulley lock nut.
2. Adjust the adjusting bolt until the
belt tension is the specified amount.
3. Tighten the idler pulley lock nut
securely.

MA-9
 ENGINE MAINTENANCE

CHECKING FUEL LINES

(Hoses, piping,
connections, etc.)
I. Check fuel line for leaks, particu­

0
larly around connection of fuel pipe
and fuel hose.
2. Retighten loose connections and
replace any damage or deformed parts.
/
SMA058A SMA061

3. Drain coolant completely. Then

flush cooling system.
4. Close drain cock and connect
heater inlet hose.
5. Slowly pour coolant through
radiator filler neck, to allow air in the
system . to escape. Fill radiator with
coolant up to filler opening, observing
instructions attached to anti-freeze
container for mixing ratio of anti­
freeze to water.

Fuel return Cooling water capacity

+- f::===�L,
� �=��========:r:::::..-
Fuel feed
REPLACING FUEL FILTER
When car is operated under severe
conditions, check for a contaminated
filter, and water deposit. Replace if.
necessary.
(with reservoir tank):
Unit: liter (US qt, Imp qt)
SMA092
With heater 6. 7 (7-1/8, 5-1/8)
M/T -----------
Without heater 5.8 (6-1/8, 5-1/8)
When changing engine coolant, set
With heater 7.1 (7-1/2, 6-1/4)
heater '"TEMP" control lever at fully A/T
••HOT" positio·n. Without heater 6.2 (6-1/2, 5-1/2)
I. Open drain cock at bottom of
radiator, and remove radiator cap. 6. Fill reservoir tank with coolant up
to HMAX" level.

SMA060A

7. Reinstall radiator cap. Run engine

CHANGING ENGINE until radiator fan is activated.
COOLANT 8. Stop engine and allow the system
to cool down. Then check coolant
WARNING: level and top off radiator and radiator
To avoid the danger of being
2. Disconnect heater inlet hose from reservoir to "Max" level.
scalded, never attempt to change
connector pipe located at left rear of 9. Install radiator cap and check
the coolant when the engine is hot.
cylinder block. drain valve for any sign of leakage.

MA-11