Section

4020

ELECTRICAL EQUIPMENT
&
ELECTRIC CIRCUIT DIAGRAMS

4020

Copyright © 2008 CNH France S.A.

Printed in France
CNH Lep SM470B4020-0EN July 2008
4020-2
TABLE OF CONTENTS

ELECTRICAL EQUIPMENT LAYOUT DIAGRAM .................................................................................................. 3

Overall View ..................................................................................................................................................... 3
Main Unit Left Side Layout Diagram (radiator chamber) .................................................................................. 4
Engine Section Layout Diagram ....................................................................................................................... 5
Main Unit Right Side Layout Diagram (pump chamber) ................................................................................... 6
Main Unit Center Section Layout Diagram ....................................................................................................... 7
Cab Layout Diagram 1 ..................................................................................................................................... 8
Controller A ................................................................................................................................................... 9
Relay ............................................................................................................................................................ 9
ECM (engine control module) ...................................................................................................................... 9
Fuse box ...................................................................................................................................................... 9
Atmospheric pressure sensor ...................................................................................................................... 9
TECH II service connector ........................................................................................................................... 9
EST service connector ................................................................................................................................. 9
Computer A service connector ..................................................................................................................... 9
Computer S service connector ..................................................................................................................... 9
Layout Around Operator Seat ........................................................................................................................ 10
Stand-Alone Parts Diagram ........................................................................................................................... 11
Connection Connector Pin Layout ................................................................................................................. 27
Computer A ................................................................................................................................................. 27
Monitor ....................................................................................................................................................... 28
ELECTRIC CIRCUIT DIAGRAM .......................................................................................................................... 29
List of components ......................................................................................................................................... 29
Electrical Schematic Option ........................................................................................................................... 31
Overall View ................................................................................................................................................... 33
Sequence circuit diagram............................................................................................................................ 33
Bloc Diagram .................................................................................................................................................. 35
Computer A ................................................................................................................................................. 35
Computer S ................................................................................................................................................ 36
ECM (Engine Control Module) ................................................................................................................... 37
Monitor Display .......................................................................................................................................... 38
Air Conditioner ........................................................................................................................................... 39
Lever Lock .................................................................................................................................................. 40
Horn ........................................................................................................................................................... 41
Working Light ............................................................................................................................................. 41
Option ......................................................................................................................................................... 42
Other .......................................................................................................................................................... 43
Electrical Symbol List ................................................................................................................................. 44
ELECTRICAL CONNECTOR WIRING DIAGRAM ............................................................................................... 45
Main Frame Harness ...................................................................................................................................... 45
Cab ................................................................................................................................................................. 48
Cab Main Harness ...................................................................................................................................... 48
Cab Sub Harness ....................................................................................................................................... 51
In Cab ......................................................................................................................................................... 53
Engine Harness .......................................................................................................................................... 55
Console .......................................................................................................................................................... 56
Console Right Harness ............................................................................................................................... 56
Console Left Harness ................................................................................................................................. 57

Lep SM470B4020-0EN Issued 07-08

 4020-3
ELECTRICAL EQUIPMENT LAYOUT DIAGRAM
Overall View

1 Main unit left side (radiator chamber)

2 Engine
3 Main unit right side (pump chamber)
4 Main unit center section
5 In cab

Lep SM470B4020-0EN Issued 07-08

4020-4
Main Unit Left Side Layout Diagram (radiator chamber)
Shuttle valve back diagram

1 Air cleaner sensor 6 Fuse: ECM 20A (F4) 11 Safety relay

2 Suction air temperature sensor 7 Fuse: computer 20A (F6) 12 Battery relay
3 Fusible link 65A (F1) 8 Fuse: GPS 15A (F5) 13 Receiver dryer sensor
4 Fusible link 50A (F2) 9 Swing pilot pressure sensor 14 Battery
5 Fuse: key 15A (F3) 10 Washer motor

Lep SM470B4020-0EN Issued 07-08

 4020-5
Engine Section Layout Diagram

1 Engine coolant temperature sensor 7 Starter motor

2 Boost pressure sensor
3 Crank position sensor (CKP)
4 Common rail pressure sensor
5 EGR valve
6 Boost temperature sensor
8 Engine hydraulic pressure sensor
9 Pressure control valve (PCV)
10 Fuel temperature sensor
11 Cam position sensor (G)

Lep SM470B4020-0EN Issued 07-08

4020-6
Main Unit Right Side Layout Diagram (pump chamber)

1 5 stack solenoid valve 6 Travel high speed

2 Counterweight removal 7 N1 pressure sensor
3 Lever lock 8 Horsepower control proportional valve
4 Swing lock 9 N2 pressure sensor
5 Power save 10 Oil temperature sensor

Lep SM470B4020-0EN Issued 07-08

 4020-7
Main Unit Center Section Layout Diagram

1 Upper pressure sensor

2 Travel pressure sensor
3 P1 pressure sensor
4 P2 pressure sensor

Lep SM470B4020-0EN Issued 07-08

4020-8
Cab Layout Diagram 1

1
2

3
5
4
7

10

11

12 13

14

17

15

16
WE01010-001

1 Air conditioner solar radiation sensor 7 Monitor display 13 Air conditioner control panel
2 Clock 8 12 V socket 14 Emergency stop switch
3 Cigar lighter 9 Wiper motor 15 Rocker switch
4 Knob 10 Radio 16 Gate lock limit switch
Hydraulic motor fan reverse
5 Wiper controller 11 Throttle volume 17
switch
6 Rocker switches (4) 12 Key cylinder

Lep SM470B4020-0EN Issued 07-08

 4020-9

2
1

3
5

R1 R3 R5 R7 R9 R11
R13
F7

F8

F10
F9

F11

F12

F13

F14

F15

F16
F17

R83
F18

F19

F20

F21

F22

F23

F24

F25

F26

R12 R2 R4 R6 R8 R10

WE01010-002

1) Controller A
2) Relay
R1 Main relay R6 Horn relay R R11 Starter cut relay
R2 Glow relay R7 Speaker relay R R12 Condenser fan
R3 Lamp relay R8 Speaker relay L R13 Hydraulic motor fan
R4 Lamp relay (CAB) R9 Room lamp relay R83 Counterweight removal
R5 Horn relay L R10 Beacon relay
3) ECM (engine control module)
4) Fuse box
F7 Memory, cab light, car radio (10 A) F17 Fuel filler pump (20 A)
F8 Engine pre-heating (30 A) F18 Clock (10 A)
F9 Optional (10 A) F19 Cigarette lighter, operator’s seat (15 A)
F10 Air conditioning, heater (5 A) F20 DC rectifier (10 A)
F11 Air conditioning condenser fan (15 A) F21 Rotating beacon / Travel Alarm (10 A)
F12 Air conditioning compressor (5 A) F22 Not used (15 A)
F13 Solenoid (10 A) F23 Fuel supply electric pump (10 A)
F14 Windshield wiper/washer (15 A) F24 Not used (15 A)
F15 Horn (10 A) F25 Hydraulic control cancellation (10 A)
F16 Cab light (15 A) F26 Working lights (15 A)
5) Atmospheric pressure sensor 9) Computer S service connector
6) TECH II service connector
7) EST service connector
8) Computer A service connector
Lep SM470B4020-0EN Issued 07-08
4020-10
Layout Around Operator Seat

Right console 1 2 3 4

5 6 WE01010-003

WE01010-004

Left console 5 7 8

9 9 3 11 10
WE01010-005

1 Cup holder 7 Ashtray

2 Key switch 8 Air conditioner control panel
3 Rocker switch base 9 Gate lever
4 AM / FM radio 10 Emergency stop switch
5 Tilt lever 11 Hydraulic motor fan reverse switch
6 Throttle volume

Lep SM470B4020-0EN Issued 07-08

 4020-11
Stand-Alone Parts Diagram
Name No. Shape Circuit Remarks
Safety relay K8 Model: 24 V DC

Battery relay K7 For +24 V DC

RST-05-01-001ac TE01011-002

Starter motor M1 7.0 kW-24 V

RST-05-01-001ae TE01011 003

Alternator G2 50 A-24 V

TE01011 004
Battery G1

Washer motor M4

WE01010-014

Lep SM470B4020-0EN Issued 07-08

4020-12

Name No. Shape Circuit Remarks

Fusible link (F1) F1 Model: 65A

TE01011 007
Fusible link (F2) F2 Model: 60A

WE01010-088

Fuse box (F3, F3 Model: 20A & 15A

F4, F5, F6)
F4
F5
F6

WE01010-089

Throttle volume R3

Starter switch S1 Model: 24 V DC

Lep SM470B4020-0EN Issued 07-08

 4020-13

Name No. Shape Circuit Remarks

Fuel level sensor R5

WE01010-018

Reserve tank S55

limit switch

Vacuum sensor S71

WE01010-091

Glow plug R1

WE01010-019

EGR motor M15

EGR position
sensor B53

Lep SM470B4020-0EN Issued 07-08

4020-14

Name No. Shape Circuit Remarks

Common rail B52
pressure sensor

G sensor B50

WE01010-093

Crank angle B49

sensor

WE01010-022

Oil pressure B21

sensor

Boost pressure B47

sensor

Boost B51
temperature
sensor

Fuel B3
temperature
sensor

Lep SM470B4020-0EN Issued 07-08

 4020-15

Name No. Shape Circuit Remarks

Pressure control Y33
valve
Y34

WE01010-101

Injector

WE01010-102 WE01010-026

Suction air B6
temperature
sensor

Engine coolant B1
temperature
sensor

Atmospheric B48
pressure sensor

Computer A A1

WE01010 030
Computer S

WE01010-006 WE01010-031

Lep SM470B4020-0EN Issued 07-08

4020-16

Name No. Shape Circuit Remarks

Relay R Model:
24 V DC

DC-DC U1
converter

Alarm B82
(feed pump/
travel alarm)

Feed pump M14

Feed pump S61

switch

Lamp (right side E1 Model:

housing) 24 V 70 W

WE01010 035

Lep SM470B4020-0EN Issued 07-08

 4020-17

Name No. Shape Circuit Remarks

Lamp (boom) E2 Model:
24 V 70 W

Lamp (cab top) E3 Model:

24 V 70 W

WE01010-105
Speakers
(R & L)

Monitor display P4

Pressure B42 Model:

sensors B44 50.0 MPa
(P1) (P2)

Pressure Model:
sensors 5.0 MPa
(N1) (N2) B43
(swing) B40
(upper side) B22
(travel) (arm-in) B26
B27
B33

Lep SM470B4020-0EN Issued 07-08

4020-18

Name No. Shape Circuit Remarks

Pressure switch B28 Model:
(option) 0.49 MPa
(second option)

Pressure switch S61

(filter)

5-way solenoid Y2
valve
Y3
Y4
Y5
Y6

2-way solenoid Y9
valve (knob
Y27
switch type)

2-way solenoid Y9
valve (pedal
Y27
type)

Lep SM470B4020-0EN Issued 07-08

 4020-19

Name No. Shape Circuit Remarks

Counterweight Y12
removal solenoid
Y13
Y14
Y15

WE01010-008 WE01010-106

P1 flow control Y11

proportional
valve

Horsepower Y7
control
proportional
valve

Free swing S22 Nor th America

switch Only

CAB seat air X6

suspension
connector

Lep SM470B4020-0EN Issued 07-08

4020-20

Name No. Shape Circuit Remarks

Free swing Y18 Nor th America
solenoid Only

Hydraulic oil B2
temperature
sensor

Clock P9

Knob right (with P3 Model:

one-touch with four switches
switch)
(short type)

Knob left (with P2 Model:

horn switch and with four switches
radio mute)
(short type)

WE01010-054
Travel alarm H2 Basic frequency:
2560 Hz
Nor th Amecrica
only

Lep SM470B4020-0EN Issued 07-08

 4020-21

Name No. Shape Circuit Remarks

Horn (low) B81 Basic frequency:
303 Hz

WE01010-007 WE01010-056

Horn (high) B81 Basic frequency:

333 Hz

WE01010-007 WE01010-057

Diode (washer M4
motor)

Lever lock limit S51

switch

Radio connector X8

Lep SM470B4020-0EN Issued 07-08

4020-22

Name No. Shape Circuit Remarks

Lamp E4 Model: 24 V, 10 W
(room lamp)

Accessory X15 Model: 12 V DC

socket

Cigar lighter E51 Model: 24V

Air conditioner E52

unit

WE01010-064

Limit switch S54

(front window)
(door)

Lep SM470B4020-0EN Issued 07-08

 4020-23

Name No. Shape Circuit Remarks

Wiper controller A4

Wiper motor M3

Solar radiation B61

sensor

Receiver drier S52

(switch)

WE01010-069

Air conditioner Y8
compressor
(magnetic
clutch)

WE01010-070

Lep SM470B4020-0EN Issued 07-08

4020-24

Name No. Shape Circuit Remarks

Motor actuator M5
(air mix) (mode)
(recycle /
refresh)

Evaporator B5
sensor

Interior R4
temperature
sensor

Relay K17
(compressor)
(blower OFF)

Blower motor M8

Blower amp A6

Lep SM470B4020-0EN Issued 07-08

 4020-25

Name No. Shape Circuit Remarks

Air conditioner P6
switch panel

Option select S14

switch (breaker /
crusher)

Option select
switch (breaker)

Option select
switch (crusher)

2nd speed S35

merge select
switch (2 pumps
flow)

Lep SM470B4020-0EN Issued 07-08

4020-26

Name No. Shape Circuit Remarks

Emergency stop S9
switch

Hydraulic motor S64

fan reverse
switch

Over load S13 Europe Only

warning

Travel alarm S28 Nor th America

switch Only

Beacon switch S6 Europe Only

Lep SM470B4020-0EN Issued 07-08

 4020-27
Connection Connector Pin Layout
1) Computer A

COMPUTER A

1PIN 12PIN

CN. C4
11PIN 22PIN

1PIN 7PIN

CN. C3
6PIN 12PIN
1PIN 9PIN

CN. C2
8PIN 16PIN

1PIN
CN. C1 14PIN

13PIN 26PIN

RST-05-02-001b

Lep SM470B4020-0EN Issued 07-08

4020-28
2) Monitor

9PIN 20PIN

1PIN 10PIN

RST-05-02-001a

Lep SM470B4020-0EN Issued 07-08

 4020-29
ELECTRIC CIRCUIT DIAGRAM
List of components
(AS SHOWN ON THE FOLLOWING DIAGRAMS) K8 RELAY SAFETY
A1 COMPUTER K9 RELAY-COUNTERWEIGHT REMOVAL
A2 ENGINE CONTROLLER K10 RELAY-WORKING LIGHT (UPPERSTRUCTURE /
A4 WIPER CONTROLLER ATTACHMENT)
A6 BLOWER CONTROLLER K11 RELAY-WORKING LIGHT (CAB)
A9 AIR CONDITIONER CONTROLLER K17 BLOWER OFF RELAY
A10 CONTROLLER GPS K30 REFUEL PUMP RELAY
B1 COOLANT TEMPERATURE SENSOR K31 REFUEL PUMP STOP RELAY
B2 HYDRAULIC OIL TEMPERATURE SENSOR K32 RELAY, HYDRAULIC FAN
B3 FUEL TEMPERATURE SENSOR K33 MAIN RELAY
B5 EVAPORATOR SENSOR K34 RELAY STARTER CUT
B6 AIR INTAKE TEMPERATURE SENSOR K35 RELAY ROOM LAMP
B21 ENGINE OIL PRESSURE SWITCH K36 RELAY SPEAKER LEFT
B22 SWING PILOT PRESSURE SWITCH K37 RELAY SPEAKER RIGHT
B23 BREAKER / CRUSHER PILOT PRESSURE SWITCH K38 RELAY HORN LEFT
B25 BREAKER PILOT PRESSURE SWITCH K39 RELAY HORN RIGHT
B26 UPPER PILOT PRESSURE SENSOR K51 RELAY CONDENSER
B27 TRAVEL PILOT PRESSURE SENSOR M1 STARTER MOTOR
B28 SECOND OPTION PILOT CIRCUIT 1 PRESSURE SWITCH M3 WIPER MOTOR
B40 PUMP PRESSURE SENSOR (NEGA-CONT. P2) M4 WASHER MOTOR
B42 PUMP PRESSURE SENSOR (P1) M5 MOTOR (AIR CHANGING)
B43 PUMP PRESSURE SENSOR (NEGA-CONT. P1) M6 AIR VENT DIRECTION CONTROL MOTOR
B44 PUMP PRESSURE SENSOR (P2) (BLUE BAND) M7 MOTOR ACT (AIR-MIX)
B45 OVERLOAD INDICATOR PRESSURE SWITCH M8 BLOWER MOTOR
B47 BOOST PRESSURE SENSOR M9 AIR CONDITIONER CONDENSER FAN MOTOR
B48 AMBIENT AIR (BAROMETRIC) PRESSURE SENSOR M14 FUEL FEED PUMP MOTOR
B49 CRANKSHAFT POSITION SENSOR M15 EXHAUST GAS RECIRCULATION MOTOR
B50 CAMSHAFT POSITION SENSOR P1 INSTRUMENT PANEL
B51 BOOST TEMPERATURE SENSOR P2 SWITCH PANEL (LEFT-HAND)
B52 COMMON RAIL PRESSURE SENSOR P3 SWITCH PANEL (RIGHT-HAND)
B53 EXHAUST GAS RECIRCULATION VALVE POSITION P4 MONITOR DISPLAY
SENSOR P5 HOURMETER
B61 SUNLOAD SENSOR P6 AIR CONDITIONER CONTROL PANEL
B81 HORN P10 SWITCH PANEL
B82 REFUEL PUMP STOP ALARM R1 GLOW PLUG
E1 WORKING LIGHT (UPPERSTRUCTURE) R3 THROTTLE VOLUME
E2 WORKING LIGHT (ATTACHMENT) R4 THERMISTOR INNER TEMPERATURE
E3 WORKING LIGHT (CAB) R5 FUEL SENSOR
E4 CAB LIGHT S1 KEY SWITCH
E51 CIGARETTE LIGHTER S2 TRAVEL MODE SWITCH
E52 AIR CONDITIONER S4 AUTO IDLE SWITCH
F1 FUSE 65A ; MAIN FUSE FOR F8 TO F26 S6 ROTARY LIGHT SWITCH
F2 FUSE 50A ; MAIN FUSE FOR F1 S9 ENGINE EMERGENCY STOP SWITCH
F3 FUSE 15A ; KEY SWITCH AND MAIN FUSE FOR F7 S10 WORKING LIGHT SWITCH
F4 FUSE 20A ; MAIN RELAY AND ENGINE STOP S11 WIPER SWITCH
F5 FUSE 20A ; COMPUTEUR CONTROL AND INSTRUMENT S12 WASHER SWITCH
PANEL S13 OVERLOAD SWITCH
F6 FUSE 15A ; CONTROLLER S S14 BREAKER / CRUSHER SWITCH
F7 FUSE 10A ; MEMORY, CAB LIGHT, RADIO S15 HORN SWITCH
F8 FUSE 30A ; ENGINE PRE-HEATING S16 IDLE SWITCH
F9 FUSE 10A ; OPTION LINE S18 COUNTERWEIGHT REMOVAL MAIN SWITCH
F10 FUSE 5A ; AIR CONDITIONER HEATER UNIT S19 COUNTERWEIGHT RAISING/ LOWERING SWITCH
F11 FUSE 15A ; AIR CONDITIONER BLOWER S20 COUNTERWEIGHT ARM RAISING/LOWERING SWITCH
F12 FUSE 5A; AIR CONDITIONER COMPRESSOR S33 OPTION 2 SOLENOID VALVE SWITCH
F13 FUSE 10A ; SOLENOID S34 OPTION 2 SOLENOID VALVE SWITCH
F14 FUSE 15A; WIPER AND WASHER S35 CRUSHER OPTION TWO FLOW SOLENOID VALVE
F15 FUSE 10A; HORN SWITCH
F16 FUSE 15A ; LAMP (BOOM, HOUSE) S51 HYDRAULIC FUNCTION CANCELLATION LEVER SWITCH
F17 FUSE 20A; FUEL FILLER PUMP S52 AIR CONDITIONING COMPRESSOR CLUTCH SWITCH
F18 FUSE 10A ; CLOCK, BACK MONITOR S53 DOOR LIMIT SWITCH
F19 FUSE 15A ; CIGAR. LIGHTER, CAB SEAT S54 FRONT WINDOW LIMIT SWITCH
F20 FUSE 10A ; DC /DC CONVERTER S55 RESERVE TANK LOW SWITCH
F21 FUSE 10A ; BEACON S61 REFUEL PUMP SWITCH
F22 FUSE 15A ; SPARE S62 AIR CLEANER SENSOR
F23 FUSE 10A ; FUEL SUPPLY PUMP S64 COOLING HYDRAULIC MOTOR SWITCH
F24 FUSE 15A ; SPARE S69 RADIO MUTE SWITCH
F25 FUSE 10A ; LEVER LOCK (GATE) S70 HORN VOLUME SWITCH
F26 FUSE 15A ; LAMP (CAB) U1 DC-DC (24V-12V) CONVERTER
F34 FUSE BOX W1 ANTENNA
G1 BATTERY X4 ENGINE TEST POINT CONNECTOR
G2 ALTERNATOR X5 CONTROLLER TEST POINT CONNECTOR
H1 AUDIBLE WARNING DEVICE X6 CAB SEAT COMPRESSOR MOTOR CONNECTOR
H2 TRAVEL ALARM X7 LUBRICATOR CONNECTOR
H4 SPEAKER RIGHT X8 RADIO CONNECTOR
H5 SPEAKER LEFT X9 ANTI-THEFT SYSTEM CONNECTOR
K2 RELAY-GLOW PLUG X15 ACCESSORY SOCKET
K5 RELAY-ROTARY LIGHT X23 CLEAR MEMORY 1
K6 RELAY-AIR CONDITIONER CONDENSER FAN X24 CLEAR MEMORY 2
K7 RELAY BATTERY Y2 PILOT PRESSURE SOLENOID VALVE (BLUE BAND)
Lep SM470B4020-0EN Issued 07-08
4020-30
Y3 SWING BRAKE SOLENOID VALVE (WHITE BAND)
Y4 2 STAGE TRAVEL SOLENOID VALVE (RED BAND)
Y5 POWER-UP SOLENOID VALVE (YELLOW BAND)
Y6 POWER SAVE SOLENOID VALVE (GREEN BAND)
Y7 MAIN PUMP POWER PROPORTIONAL SOLENOID
Y8 AIR CONDITIONER MAGNET CLUTCH
Y9 CRUSHER OPTION TWO FLOW SOLENOID VALVE
Y11 MAIN PUMP FLOW PROPORTIONAL SOLENOID
Y12 COUNTERWEIGHT RAISING SOLENOID VALVE
Y13 COUNTERWEIGHT LOWERING SOLENOID VALVE
Y14 COUNTERWEIGHT ARM RAISING SOLENOID VALVE
Y15 COUNTERWEIGHT ARM LOWERING SOLENOID VALVE
Y23 OPTION 1 SOLENOID VALVE
Y24 OPTION 2 SOLENOID VALVE
Y25 OPTION 2 SOLENOID VALVE (RED BAND)
Y26 OPTION 2 SOLENOID VALVE (BLUE BAND)
Y31 COOLING HYDRAULIC MOTOR SOLENOID VALVE
Y32 PROPORTIONAL SOLENOID FOR COOLING HYDRAULIC
MOTOR
Y33 SUPPLY PUMP VALVE (PCV1)
Y34 SUPPLY PUMP VALVE (PCV2)

Lep SM470B4020-0EN Issued 07-08

 4020-31
Electrical Schematic Option

Y9

Y23
K30 K31 S61

Y24

Y25

Y26

B82

C
S55

M14

Y9 B
B23 B25

B28

S19 S20

Y12

Y13

Y14

Y15
S18

Pub. Number KTR11120-E02 EN 2/2

Lep SM470B4020-0EN Issued 07-08

4020-32
NOTES
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Lep SM470B4020-0EN Issued 07-08

 4020-33
Overall View
1) Sequence circuit diagram

F19 Cigar lighter

YR210 B
Condenser
YR212 B712 B711 GR921 B761
YR211 YR211 To KAB. SEAT X6 M
E51 GR922 B762

Fuel pump
F23 PW230 B753 B700
M
B754 RW231
CNU6-8
DC / DC converter CNU6-4
F20 OR220
CNU6-5 R14
6
CNU6-7
12 V output RY280 U1 CNU6-6
CN45 3
12 V output
CTWT Removal
WR281
CN46 1 R157
A

WR282
2

B705 B700
5
X15 LR104
Accessory socket 12V
B
BW706 BW707
CN47 4
Y904

Cab light 70 W
Y904
C
K11

F6
E3
Cab light 70 W
F26 R4

W130
GrR185 GrR185 GR903 B

GrR186 WR824 Boom light 70 W

R4 Y900 B740 E2 Monitor
K10
House light 70 W
2
R155

GW Pulverizer Breaker / crusher switch

R155
D
R3 17
LW180 Y900 L901 B741
E1 P1 LW
BG
S14
16
Breaker
Boom light 20 W OPT 2nd speed S / W
Y902 B744 15 Y BG
S35
F16 LW180 LW181 WR823 WR
R3 9 Front window L / S (1)
YG BG
Horn S / W 6 S54
F15 LgW175 LgW176 G851 B722
R5 S15 20
BG
G
LgW175 R5 LR907 LR907
(L)
B747
14
7
BrW BrW525 BrR524
E
H
K38 LR908
(R) H1
R6 YR909 B749 GrR
H 3
LgW177 YR
LY830 LY 18
R6 8
19 LR
W135
Computer A 1
K39 LR489
GW228
CNC1-4
CNC3-10
O 487
F
BO450
V809 A1 CNC2-12
PL056 PL056
4 5
VW
CN3-1 G
LY430
CNC1-1
CNC2-4
PW055 PW055
13 H
R3 Throttle volume CNC1-25 BG613
Y410 WL061
CNC2-7 CNC2-10
BrR523
Auto / Manual CNC2-3
W060
WR063
I
F17 GW215
S/W
VR866
CNC3-12
CNC3-11
WR062 J
L867 L868
R13
YL820
CNC4-17
CNC2-2
BW064
K
L867 R13 WR917
W133
S61 K31 R13
CNC4-8 CNC4-22
W132
BrR916 B759 CNC4-11
B W131
CNC4-12
W130
VR866 B758 CNC4-1
K30 R12
CNC1-8
BrR523
LgR531
CNC1-7
R12
GW215 LR915 B757
M
F22

WR062
BW064

WL061

BG694
W140
M14

W060
BrW236 BrW236 BrW236 CN9-1
CN9-2 B737
VW817 CN9-12 DIAGNOSTIC
F21 GW225 GW226 GW227 VW858
CN9-3
CN9-13
BG634 Connector
R10 BG635 11 4 7 12 2
CN9-14
GW225 W840 PG045 BY069
H2 A CNC4-18
K5 P044
CN9-11 CN9-6
Y065
8
EST X4
Free swing CN9-10 CN9-7 1 connector(B)
F13 Travel alarm YL066 B790
GR250 Y18 GR257 VY806
CNC4-14 GL910 X2 CN9-8 3 4
1
PB082
BG693

R10 YR067 BG690

GW226 CN9-9 6 5 10 5
Swing brake SOL To beacon PL080
VG800 C/R 7
Y3 R251
CNC4-6 connector
Travel 2nd speed SOL P040 P046 A
R252 LG801
CNC2-6 C X5 R151
Y4
Boosted pressure
CNC4-4
DEUTSCH EST connector (A)
B
L
PL081 PL080
Y5
R253 YG802
CNC4-7 CNC2-14
PG041 PG047
D E
P050
M
P042
RW258 WR944
P042
N
1
HYD.motor
1 CNC3-1 PG043 PG043
O
Y27 Br813
2 fan 2
BW945
CNC3-4
CNC1-20
LG528

PG051
LG528
P
F9 LW260 LY807
B23 CNC4-15
OPT 2nd speed
BrY855 VY463
Y9 CNC1-3
Knob R (S31)
GL861 GL861 B714 B
Y23
Knob L (S32)
GW862 B713 Fuel sensor
Y24 CNC1-15 GL412 BG660 R5
(S33)Knob R
Y25
YL863 B724 Air cleaner sensor Computer S Q
CNC1-16 LW471 BG661 S62 F6
(S34)Knob L P048 RB145

Y26
YG864 B723
YL472
Filter indicator
BG663
PG049
CNC7-8
CNC7-16
CNC6-1
CNC6-2
R
GY464
CNC1-17
CNC1-5 S71 CNC6-12
One-touch IDL CNC6-13

CNB5-9
VG427
CNC1-13 CNC2-15
YL475 BG610
S16
CNC6-7
LgR533
S
Reserve tank L / S
CNC2-8 GrW470 BG662
S55 P040
PG041 CN50
Anti-theft protection setting knob
VG481 BG632
CNC2-16
X9 HYD.motor fan S / W
BG615
WG485
CNC1-19 CN80-3
W400 Pump horsepower proportional valve
CNC1-11
YR940
CNC3-3
B42 P1 sensor Y420 CNC1-21
CNC3-6
BY941 Y7
L421
B44 P2 sensor CNC1-9 Pump flow proportional valve
Lg422 LR942
B43 N1 sensor CNC1-22 CNC3-2

Br423 CNC3-5
BL943 Y11
B43 N2 sensor CNC1-10

G424 B701 B701

B22 Swing P sensor CNC1-23 CNC4-5
B702
CNC4-16
V425
B26 Upper side P sensor CNC1-12
BG601 BG601
CNC4-2
YG426 BG602
B27 Travel P sensor CNC1-24 CNC4-13
Over load
WG488 BG612
CNC1-18 S13
GR428
B45 HBCV sensor CNC1-26
OL822
BW440 CNC1-14
CNC4-19
T
Oil temperature sensor
BW451 BrW411 CNC1-2

B2

TE03012-001a

Lep SM470B4020-0EN Issued 07-08

4020-34

R101

B G1 G2 ACC M ST
G1
R103

R102

HEAT
OFF
S1 ACC
F4

F3

ON
RW120

ST
RG125

LgR530

GrR009
WR290
RW120
RW121

LgR520 B779
BR
BR

BG608
F7

WR521
LR857 BG609
R11 Safety relay
R002
F2 WR003 R11
GrR010
S
B750 B700
WR003
R7 YW970
K37 B K8
R105

R(+) YR974 E
R150 Radio BY971 BrR523
R(-)
A WR291
ACC
X8 L(+) LR975 R8 LW972
Y004
R
F1

R152 L(-)
BL973 K36 C
(ACC)

Back-up
B GND B710
R106

R001
B Starter motor
Y004
C
M1
C WR293
R8
LG832 P9 CLOCK Left knob
S / W (mute)
LG831 LG
WR292
R7 4 7
L852 BG622
S69 BrR523
R155 R BG
2 5 Alternator
R153 YL829 YL G
R9 3 8 Br016
Y L
F18 LgR160 LgR
6
B797
G015
1 R G2 E
R030 R030
D B

OR853
E4
R9

R9

K35 Room lamp

Y BG
Hydraulic CTWT removal
Lever lock L/S motor fan Lever lock solenoid
LR906

LR906

BG
OFF VW170 OR850 B760
LR DOOR VY
ON
VY480 Glow plug
G
K2 R1
E R107 F8 WR020
R2
L021 L021

Wiper controller
10
Washer
F14 BrR190 A4 2
WV841
M
B742
M4
1
Wiper motor
GrR
F YR
13
7
VW

G 12
8
VR M M3
H LR 11
5
GW
GR
6

I LgR531
J PB082
K
GrR337 DIAG S/W
LgR530

46 ECM PB082 PB083 BG691

F25 52
R112 VW170 Glow relay
BrR339
R2 10 MEMORY CLEAR
WR521

BG692
K2 LR336
24
32
BrY084
X23
RG125 RG125
R1
WR330 Main relay
2 BG608
YR332
Engine stop S / W WR331 5
21 R1 K33
YR333
S9 RG126 LG340
47
40
107 L371
LG528
106
G372 CKP sensor B49
PL080 BW688
38
LgR532

VY480

G375
P042 101 GND
18 L373
98
W374 G sensor B50
PG043
37 BL686 VCC
Compressor Magnetic clutch
relay contact Dust S / W
BL956 W307
BrR GW980 W981 41 87

82 L317 Common rail

Y8 BL957
K6 Compressor
S52 B720 63
101
G327 pressure sensor B52
relay BL956 L318
GW566 GW980 64 90
R
L R
B721
CN26-6

CN28-6 93
GW364
G371
GND
U
A6
M Blower off M8 Filter check
Blower amp W557
94
92
GB363
GW365
V
W
EGR position sensor
B53
relay contact CN29-21
N F11 R
Blower motor WG558 CN29-22
W370
VCC

O WR200 LR
M
RL BrY551
LB550
CN29-13
111 WR360 U
P F10 Blower off relay
VR547 VW548
CN29-12

CN29-8
103 WB361
WL362
V M EGR valve motor M15
R 110 W
VR195
CN28-14 WB303
80
Evaporator sensor Oil
K17 B5 L560 67
Y313 B21
CN28-2 pressure sensor
BY323
79
Temperature sensor
R4 Sb559
CN28-1 84
RG316 BY
Coolant temperature sensor B1
BG620
CN28-5 YG315 BY
83 Fuel temperature sensor
Solar radiation sensor
WY563
CN28-7 RW304
B3
95
B61 WL564
CN28-8
L314 Boost
Q Motor actuator
GR541
CN29-2
91
GW324
pressure sensor B47
109
R115 (air mix) M
R G555
CN29-17
74
GR312 RL
Boost temperature sensor
B51
Air conditioner
(PCV1)
M7 GW542
S/W 105
RW368
(pressure control valve)
CN29-3 panel
S LY540
GL553
CN29-1
RG366 (PCV2)
CN29-15 89
BL549
CN29-11
(pressure control valve)
97 G376

Motor actuator LY 121 W350 Injector #1

(mode) YL552 119 L352
CN29-14
B
YR543
CN29-4
Injector #2
M6 M
Y554 120
Y353
CN29-16

Injector #3
YW544 G354
CN29-5 117
LR545
Motor actuator CN29-6 BARO P355 Injector #4
(recirculate) M (atmospheric pressure) 118
LG562 sensor 116
R351
CN28-4 W300
61
M5 YL310 Injector #5
LW546
B48 71
CN29-7 WB356
114
VY480 G320
CN28-9 60
LgR532 Injector #6
CN29-20
Y904
B6 G321 L311
72 115
WR357
CN28-13
B770
F12 Suction air temperature 1
LR205
CN26-2 sensor 3
B771
OL822
T CN28-11
CN28-10
4
B772
BG670
43
S54 62
BG671

BG672
Front window L / S (2) 81
VG478 BG615

* Front window L / S (1) and (2) are the same switches.

TE03012-001b

Lep SM470B4020-0EN Issued 07-08

 4020-35
Bloc Diagram
1) Computer A

CTWT Removal
F15
LgW245
CNU6-8
Computer A
LR489 O 487
CNC1-4 CNC3-10 CNU6-7
BG613
GW228
V809
A1
Monitor

R3
PL056 PL056 P1
4
BO450 CNC2-12
CNC1-1 PW055 PW055
CNC2-4 13
LY430
Throttle volume CNC1-25
Y410 WL061 WL061
CNC2-7 CNC2-10 12
W060 W060
Auto / Manual CNC2-3 7
WR063 EST
S/W CNC3-12 connector (B)
F17 VR866 WR062 WR062
GW215 CNC3-11 4
YL820 BW064 BW064 BG694
L867 L868 CNC2-2 11 2
R13 CNC4-17

L867 R13 WR917

R13
BrR916 B759
B W133
CNC4-22
CNC4-11
W132 G1
F25 VW170 OG805 W131
VM171 CNC4-12 F6
R13 CNC4-8 BR
W130 W130 LR104 R101
CNC4-1

F21 H2 Safety relay

GW225
A CNC4-18
Travel alarm BrR523 BrR523 K8
Y18 CNC1-8 R
F13 Free swing
GR250 GR257 VY806
CNC4-14
KEY S / W
Swing brake SOL Y3 S1
R251 VG800
CNC4-6
M Alternator
Br016
L
Travel 2nd speed SOL LgR531 G015
Y4
R252 LG801
CNC4-4
CNC1-7 R G2
Boosted pressure
R253 YG802
Y5 CNC4-7
Power save ECM
R254 BrG803 P040 P042
CNC4-3 CNC2-6 18
A2
Y27 Y6 PG041 PG043
CNC2-14 37
F9 LW260 LY807
CNC4-15
OPT 2nd speed
BrY855 VY463
Y9 CNC1-3
Knob R (S31) R5
GL861 GL861 B714 B
Y23
Fuel sensor
Knob L (S32) CNC1-15 GL412 BG660
B713
Y24 GW862

Knob R Air cleaner sensor

(S33) LW471 BG661
Y25 YL863 B724 CNC1-16 S62
Knob L (S34)
YG864 B723 Filter indicator
YL472 BG663
GY464
CNC1-5 S71
CNC1-17
Y26
VG427 One-touch IDL
CNB5-9 CNC1-13 YL475 BG610
CNC2-15 S16

RW258 WR944 Reserve tank L / S

1 1 CNC3-1 GrW470 BG662
HYD.motor CNC2-8 S55 S56
Br813 fan BW945
2 2 CNC3-4 Anti-theft protection setting knob
VG481 BG632
CNC2-16 X9
HYD.motor fan S / W
WG485 BG615
W400 CNC1-19 CN80-3
CNC1-11
Pump horsepower proportional valve
B42 P1 sensor Y420 CNC1-21 YR940
CNC3-3
L421 Y7
B44 P2 sensor CNC1-9
CNC3-6
BY941

B43 N1 sensor Lg422

CNC1-22 Pump flow proportional valve
Br423 LR942
N2 sensor CNC1-10 CNC3-2
B40 BL943 Y11
G424 CNC3-5
Swing P sensor CNC1-23
B22
B701 B701
V425 CNC4-5
B26 Upper side P sensor CNC1-12 B702
CNC4-16
YG426
B27 Travel P sensor CNC1-24 BG601 BG601
CNC4-2
BG602
CNC4-13
Over load
B45 HBCV sensor GR428
CNC1-26 CNC1-18
WG488 BG612

BW440 CNC1-14 Air conditioner S / W panel S13

Oil temperature sensor OL822 OL822
BW451 BrW411 CNC4-19 CN28-11
CNC1-2

B2

TE03012-002

Lep SM470B4020-0EN Issued 07-08

4020-36
2) Computer S

Computer S
F5 15A
YR145 RB145
CNC6-1 A10
RB CNC6-2
Key S/W
LgR530 LgR533
M CNC6-7

CN54
GW070
CN54-2 CNC7-6
YR074
CN54-8 CNC7-4
GL071
CN54-3 CNC7-14
YL075
CN54-9 CNC7-13
GR072 B
CN54-4 CNC6-18 CNC6-12
BL073
CN54-5 CNC7-5 B
PL076 CNC6-13
CN54-10 CNC7-3
PW077
CN54-11 CNC7-11
BW078
CN54-12 CNC7-8
YR147 RB
CN54-7 CNC6-1
RB
CNC6-2
CN3
BrR
CN3-2 CNC6-6
BrY
CN3-3 CNC6-17
WL
CN3-4 CNC6-5
WY
CN3-5 CNC6-16
VW
CN3-6 CNC6-19
Y
CN3-7 CNC6-11
BY
CN3-8 CNC6-22
LY
CN3-9 CNC6-21
LG
CN3-10 CNC6-10
LW
CN3-11 CNC7-9
LR
CN3-12 CNC7-1
YG
CN3-13 CNC7-2
VG
CN3-14 CNC7-10
VR
CN3-15 CNC7-12

Computer A
PG041
A1 CNC2-14

EST connector A
PG047 PG049
CN52-D CNC7-16

EST connector B
PG051
CN53-10

Computer A
P040
A1 CNC2-6

EST connector A
P046 P048
CN52-C CNC7-8

EST connector B
P050
CN53-5
TE03012-003

Lep SM470B4020-0EN Issued 07-08

 4020-37
3) ECM (Engine Control Module)

KEY S/W ECM

S1 LgR530 LR336 107 L371
ST M 24
A2 G372 CKP sensor B49
K2
Glow relay 106
BW688
LgR338 BrR339
R2 10
R11 G375
GrR009 BrR009 GrR010 GrR337 101 GND
46 L373
98 G sensor B50
W374
BL686 VCC

Main relay W307

BG608 YR332 87
R1 21 Common rail
82 L317 B52
YR333
K33 40 G327 pressure sensor
101
L318
90
G371
GND
GW364 U
93
94 GB363 V EGR position sensor B53
92 GW365
W
W370
VCC

111 WR360 U
DIAGNOSTIC Connector
PL080 103 WB361 V M EGR valve motor M15
CN51 38
110 WL362
W

BG691 DIAG S/W PB083 PB082 WB303

52 80
CN55 Y313
67 Oil pessure sensor B21
BG692 MEMORY CLEAR BrY084 79
BY323
32
RG316 BY
X23 84 Coolant temperature sensor B1

83 YG315 BY
Fuel temperature sensor B3

RW304
Computer A 95

A1 91 L314 Boost
P040 P042 pressure sensor B47
CNC2-6 18 GW324
109
PG041 PG043 GR312 RL
CNC2-14 37 74
Boost temperature sensor B51
F4 R1
RG125 WR330
2 RW368 PCV1 (pressure control valve)
105
WR331 5
S9 PCV2 (pressure control valve)
Engine stop S/W RG366
RG126 LG340 89
47
G376

121 W350 Injector #1

L352
119
BL956
41 Injector #2
BL957 Y353
63 120
BL956 Injector #3
BARO 64
(atmospheric pressure) 117
G354
sensor
W300
61 118
P355 Injector #4
YL310 R351
B48 71 116

G320 Injector #5
60
WB356
Suction air 114
temperature
sensor Injector #6
G321 L311 115 WR357
72
B770
1
B6
B771
3
B772
4
BG670
43
BG671
62
BG672
81
TE03012-004

Lep SM470B4020-0EN Issued 07-08

4020-38
4) Monitor Display

Wiper controller M4
Washer
F14 WV841 B742
BrR190
1 A4
2 M
Wiper motor
GrR
13 VW
YR 7
12 VR M3
8 M
LR 11
GW
5
GR
6

Monitor Display

19 WIPER INT OUT1

Breaker/crusher S/W
GW Pulverizer S14
18 WIPER CNTOUT2 IN3 CRUSH S/W
17 BG
LW
IN2 BREAKER S/W
16
3 WASHER OUT3 Breaker
OPT 2nd speed S/WS35
Y BG
Computer A IN4 OPT 2ND SPEED
15

PW055 Front window L / S

A1 CNC2-4 YG BG
13 MON TXD UART
IN1 FRONT WINDOW
6
PL056 VG478
CNC2-12 4 MON RXDUART
S54
W130 W135
TO air conditioner
CNC4-1 1 IGN P1 S/W
BG
GND20
BrR523
CNC1-8 Safety relay
BrR523
R G2
R155
2 BATT BrW525 BrR524
HOUR7
F7 R150
CN48
CN24 VW
IN5 Up date S/W 5 CN3-1
CLOCK Cab light 70 W
E3
G
P9 8 14 ILUMI

R4 Cab light 70 W
GR903
F26
GrR185 GrR186 WR824
R4
Boom light 2/70 W
K11 E2
Y902 B744

K10
Boom light 1/70 W
F16 Y900 B740
LW180 LW181 WR823
R3 9 LAMP OUT4
House light 70 W
R3 L901 B741
Y900
E1
F15 LgW175 LY830
R6 8 HORN VOL OUT5
S15
K39 Horn S / W
G851 G B722
R5
(L)
K38 R5 LR907 B747
H
(R) H1
R6 YR909 B749
H
K39

TE03012-005

Lep SM470B4020-0EN Issued 07-08

 4020-39
5) Air Conditioner

Compressor S52

K6
relay contact Dust S / W Magnetic clutch Y8
R
BrR GW980 W981

B720
Compressor
relay
R GW566 GW980
R CN26-6
B721 A9
CN28-6
A6
M8
Filter check
Blower off Blower amp W557 CN29-21
relay contact Blower motor WG558
F11 R CN29-22
WR200 LR RL BrY551
M CN29-13
LB550 CN29-12
F10 K17 Blower off relay
VR547 VW548 CN29-8
R
VR195
F12 CN28-14
LR205 CN26-2
B6 Evaporator sensor
L560
CN28-2

R4 Temperature sensor
Sb559
CN28-1
BG620
CN28-5

B61 Solar radiation sensor WY563

CN28-7
WL564
CN28-8
GR541 GR541
Motor actuator CN29-2
(air mix) M
G555 G555
CN29-17
M7

GW542 GW542
CN29-3
LY540 LY540 CN29-1
GL553 GL553 CN29-15
BL549 BL549
CN29-11

Motor actuator LY
Air conditioner
S/W
(mode) YL552 YL552 CN29-14 panel
B
YR543 YR543
CN29-4

M Front window
Y554 Y554 L/S
M6 CN29-16
VG478 BG615
CN28-10

YW544 YW544 S54

CN29-5

LR545 LR545
Motor actuator CN29-6
(recirculate) M
LG562 LG562 CN28-4
M5
S1
LW546 LW546
CN29-7
KEY S / W
LgR530 LgR532
B M CN29-20
Computer A
OL822
CNC4-19 CN28-11
A1
R3 Y900 Y904
CN28-13

Room lamp
E4 OFF
R9 DOOR VY480
LR906 CN28-9
ON
K35

TE03012-006

Lep SM470B4020-0EN Issued 07-08

4020-40
6) Lever Lock

Hydraulic
Lever lock L / S motor fan CTWT removal Lever lock solenoid
F25 VW170 OR850 R13 YR854 R14 OR859 B760

S51 Y2

K34
S1 KEY S / W
B M ST LR857 BG609 BG608
R11
F3 RW120 BrR009 R11 Safety relay

LgR530 GrR010 K7
S

BrR523 B750 B700

R E
Computer A
BrR523
CNC1-8
A1
Alternator
CN24
Br016 G2
17 L
LgR520 G015
16 R

TE03012-007

Lep SM470B4020-0EN Issued 07-08

 4020-41

7) Horn

S15

Horn S / W
F15 LgW175 LgW176 G851 B722 B720
R5
Horn K38 B700
Horn (L)
LgW175 R5 LR907 LR907 B747
H H1

LR908
Horn (R)
R6 YR909 B749
H H1

K39
Monitor S / W (Horn volume)
LgW177 LY830 CNC5-8
R6
P1

TE03012-008

8) Working Light

Cab light 70 W
E3
K11

R4 Cab light 70 W
F26 GrR185 GrR185 GR903 E3

GrR186 R4 WR824

Monitor S / W
F16 LW181
LW180 WR823 E1
R3 CNC5-9

R3
House light 70 W
LW180 Y900 L901 B741 E2

K10
Boom light 70 W
Y900 B740

Boom light 70 W
Y902 B744 E1

TE03012-009

Lep SM470B4020-0EN Issued 07-08

4020-42
9) Option

Y27

F9 Breaker
LW260 LW260 LY807 LY807
To Computer A(CNC4-15)
VY463
B23 To Computer A(CNC1-3)
OPT(2SP)
Y9
LW261 BrY855 LG856 GL858
(LB856)
(S31)
OPT1 LEV R-R Knob (R)
Y23 LW262 GL861 GL861 B714

(S32)
OPT1 LEV R-L Knob (L)
Y24
LW263 GW862 GW862 B713

(S33)
OPT2 LEV L-R Knob (R)
Y25
LW264 YL863 YL863 B724

YL466
OPT2 LEV L-L Knob (L) (S34)

Y26 LW265 YG864 YG467 YG864 B723

GY464
To Computer A(CNC1-17)
A1 TE03012-010

Lep SM470B4020-0EN Issued 07-08

 4020-43

10) Other

E51

F19
Cigar lighter
YR210 B

YR212 B712 B711

YR211 YR211 To KAB.SEAT X6

M14 Fuel pump

F23
PW230 B753 B700
M
B754 PW231

DC / DC converter
F20
OR220 U1
CN22-6

F7
R150 R157
CN22-2

12V output RY280

CN45 CN22-3

12V output WR281

CN46 CN22-1
WR282

B705 B700
CN22-5
Accessory socket 12V X15

BW706 BW707
CN47 CN22-4

TE03012-011

Lep SM470B4020-0EN Issued 07-08

4020-44

11) Electrical Symbol List

Symbol Name Symbol Name

Fuse Variable solenoid valve

Diode Resistor

LED Variable resistor

Toggle switch "a" contact Variable resistor

Push switch "a" contact Alarm

A
Limit switch "a" contact Buzzer

B
Limit switch "b" contact Horn

H
Relay coil Motor
R M
Relay contact "a" contact Solar radiation sensor
R

Relay contact "b" contact Speaker

R

Solenoid valve Lamp

Lep SM470B4020-0EN Issued 07-08

 4020-45
ELECTRICAL CONNECTOR WIRING DIAGRAM

Main Frame Harness

1 Engine controller C-1 13 Ground G2
2 Engine controller C-2 14 Alternator; Ground
3 White adhesive tape 15 Alternator: B
4 Red adhesive tape 16 Alternator: E
5 Blue adhesive tape 17 The connector (CN.150F) must be fastened with red tape.
6 Yellow adhesive tape 18 The connector (CN.148F) must be fastened with red tape.
7 Green adhesive tape 19 The connector (CN.T4M, T8M) must be fastened with red tape.
8 Nameplate position 20 The connector (CN.U6F) must be fastened with blue tape.
9 Horn (left) 21 The connector (CN.T6F) must be fastened with red tape.
10 Horn (right) 22 The connector (CN.B6F) must be fastened with blue tape.
11 Starter motor: C 23 The connector (CN.U8M, U9F) must be fastened with red tape.
12 Ground G1 24 The connector (CN.126F) must be fastened with red tape.

CH. A7 Suction air temperature sensor CN. A5F Engine harness: D

CN. 100 Battery relay B CN. A6M Engine harness: E
CN. 101 Battery relay IGN CN. B1F Cab main harness: A
CN. 102 Battery relay IGN CN. B2F Boom light harness
CN. 103 Battery relay coil CN. B2F Cab main harness: B
CN. 104 Battery relay coil CN. B3F Fuel sensor
CN. 105M Battery relay ground CN. B3F Cab main harness: C
CN. 106F Safety relay: S, R, E CN. B4F Washer motor
CN. 107F Safety relay: B CN. B4F Cab main harness: D
CN. 108M Safety relay: C CN. B5F Housing working light
CN. 113F Pump electromagnetic proportional valve CN. B5F Cab main harness: E
CN. 114F Pump flow proportional valve CN. B6F Cab main harness: F
CN. 115F Pressure sensor: P1 CN. B6F Free swing harness 1
CN. 116F Pressure sensor: P2 CN. B8F Reserve tank 1
CN. 117F Pressure sensor: N1 CN. B9F Receiver dryer
CN. 118F Pressure sensor: N2 CN. C7F Travel alarm
CN. 119F Swing pressure sensor CN. C8F Air conditioner compressor
CN. 120F Upper pressure sensor CN. C9F Alternator: L and R
CN. 121F Travel pressure sensor CN. D3F Oil temperature sensor
CN. 124F HBCV pressure sensor CN. F1M Fusible link 65 A
CN. 126F Joint connector CN. F2M Fusible link 60 A
CN. 127F Lock lever SOL. V CN. F3F Fuse: KEY
CN. 128F Swing brake SOL. V CN. F4F Fuse: ECM
CN. 129F 2-stage travel SOL. V CN. F5F Fuse: CONT.
CN. 130F 2-stage relief SOL. V CN. F6F Fuse: GPS
CN. 131F CTWT installation and removal SOL. V CN. H1F Fan motor harness
CN. 134F Filter indicator CN. T4M Grease-up pump
CN. 148F Washer diode CN. T5F Condenser fan
CN. 150F Beacon harness CN. T6F Diode: 2
CN. A0F Engine controller C-1 CN. T8M Feed pump
CN. A1F Engine controller C-2 CN. T9M Air cleaner sensor
CN. A2M Engine harness: A CN. U6F CTWT installation and removal harness
CN. A3F Engine harness: B CN. U8M Electromagnetic fuel pump
CN. A4F Engine harness: C CN. U9F Electromagnetic fuel pump diode

Lep SM470B4020-0EN Issued 07-08

4020-46

Lep SM470B4020-0EN Issued 07-08

 4020-47

Lep SM470B4020-0EN Issued 07-08

4020-48
Cab
1) Cab Main Harness

1 Blue tape 9 Fix connector (CN. 84F) with red tape.

2 Yellow tape
3 White tape
4 Red tape
5 Position of label
6 Hour meter
7 Fuse box
8 Immobilizer SW
10 Fix connector (CN. 85F) with red tape.
11 Fix connector (CN. 21F) with red tape.
12 Fix connector (CN. 24F) with red tape.
13 Fix connector (CN. 23F) with red tape.
14 Fix connector (CN. 9F) with red tape.
15 Connect pin terminal of circuit No. 524 & 525 and fix with red tape.
16 Fix pin terminal of circuit No. 481 & 632 with red tape.

CN. 1F Cab harness: A CN. 24F Joint connector

CN. 4M Cab sub harness: A CN. 25F GND connector
CN. 5M Cab sub harness: B CN. 81F Hyd. fan relay
CN. 7M Console (R) harness: A CN. 82F Condenser fan relay
CN. 8M Console (R) harness: B CN. 83F Removal and installation of counterweight relay
CN. 9F Crane harness CN. 84F Diode
CN. 10F Main relay CN. 85F GPS unit
CN. 11F Glow relay CN. A8F Swing baro sensor
CN. 12F Lamp relay CN. B1M Frame main harness: A
CN. 13F Lamp relay CAB CN. B2M Frame main harness: B
CN. 14F Horn L relay CN. B3M Frame main harness: C
CN. 15F Horn R relay CN. B4M Frame main harness: D
CN. 16F Spk. R relay CN. B5M Frame main harness: E
CN. 17F Spk. L relay CN. B6M Frame main harness: F
CN. 18F Room lamp relay CN. B7M Option line harness
CN. 19F Beacon relay CN. C1F Controller CN-1
CN. 20F Starter cut relay CN. C2F Controller CN-2
CN. 21F Back monitor CN. C3F Controller CN-3
CN. 22F DC converter CN. C4F Controller CN-4
CN. 23F Option power

Lep SM470B4020-0EN Issued 07-08

 4020-49

15

6
10

7 3
2
11

12

KHR18801-E00

Lep SM470B4020-0EN Issued 07-08

4020-50

3 3 3 3

3 3 3

14
16 4

13

8
1

KHR18801-E00

Lep SM470B4020-0EN Issued 07-08

 4020-51
2) Cab Sub Harness

1 Blue tape
2 White tape
3 Red tape
4 Position of label
5 Diag. switch
6 Memory clear
7 Fix connector (CN. 50M) with red tape.

CN2F Cab harness: B CN51F Diag. connector

CN4F Cab main harness: A CN52M EST connector: A
CN5F Cab main harness: B CN53F EST connector: B
CN6F Console (L) harness CN54F GPS jumper harness
CN50M J1939 connector CN54M GPS service connector

1
6

KHR18831-D00

Lep SM470B4020-0EN Issued 07-08

4020-52

4
7

KHR18831-D00

Lep SM470B4020-0EN Issued 07-08

 4020-53
3) In Cab

1 White marking 10 Accessory socket (12 V)

2 Yellow tape 11 Opt. line select SW
3 Blue tape 12 Opt. 2speed SW
4 CN-A wiper motor YAZAKI: 7323-2262 13 Main harness A
5 Wiper controler AMP: 172498-1 14 Main harness C
6 Monitor display 15 Main harness B
7 Earth 16 Clip
8 GPS unit A 17 Main body harness
Part number entry (The two ends must be pasted on
9 GPS unit B 18
with tape.)

090
to CLOCK HARNESS 6
5 111A 4 138A 3 137A 2 128B 1 120A 9 133A 8 132A 7 124A 6 119A 5 163A 4 130A 3 108A 2 128A 1 129A
0.85Y/R 0.5 L/G 0.5 Y/L 0.5 R 0.5 Lg/R 0.5 W/R 0.5 L/Y 0.85 Br/W 0.5 Y/G 0.5 V/W 0.5 P/L 0.5 Gr/R 1.25 R 1.25 W
12 200B 11 110A 10 109A 9 135A 8 136A 7 123A 6 210E 20 210A 19 106A 18 107A 17 126A 16 125A 15 127A 14 135A 13 131A 12 11 10
0.85 B 0.5 W/Y 0.5 W/L 0.5 G 0.5 L 0.5 Y 0.85B/G 1.25B/G 0.5 L/R 0.5 Y/R 0.5 G/W 0.5 L/W 0.5 Y 0.5 G 0.5 P/W

5
6 101A 5 100A 4 3 2 105A 1 104A
0.5 G/R 0.5 G/W NC NC 0.5 W/V 0.85Br/R
13 108A 12 107A 11 106A 10 200D 9 8 103A 7 102A
16 *(x 7)

0.5 Gr/R 0.5 Y/R 0.5 L/R 1.25 B NC 0.5 V/R 0.5 V/W 7
200A
1.25 B
*
4 1
3 101A 2 1 100A
0.5 G/R NC *

*
0.5 G/W
6 103A 5 200C 4 102A
0.5 Y/R 1.25 B 0.5 Y/W

WE04013-002a

Lep SM470B4020-0EN Issued 07-08

4020-54

8
1 151A 2 151B 3 151C 4 151D 5 166A 6 164A
1.25R/B 1.25R/B 0.85R/B 0.85R/B 0.5 W/L 0.85 Br/R
12 200E 13 200F 14 200G 15 200H 16 167A 17 165A
1.25 B 1.25 B 0.85 B 0.85 B 0.5 W/Y 0.85 Br/Y
7 152A 8 154A 9 210G 10 172A 11 169A
0.85 Lg/R 0.5 B/Y 0.85B/G 0.85 L/G 0.85 Y
18 153A 19 168A 20 210H 21 171A 22 170A
0.5 G/R 0.5 V/Y 0.85B/G 0.85 L/Y 0.85 B/Y

9
1 174A 2 175A 3 157A 4 161A 5 220A 6 159A 7 210J 8 155A
0.85 L/R 0.85Y/G 0.5 P/L 0.5 Y/R 0.5 B/L 0.5 G/W 0.5 B/G 0.5 P
9 173A 10 176A 11 158A 12 177A 13 162A 14 160A 15 210K 16 156A
0.85L/W 0.5 V/G 0.5 P/W 0.5 V/R 0.5 Y/L 0.5 G/L 0.5 B/G 0.5 P/G

10
141A 140A
0.85B/W 0.85W/R

11 12
8 1 126A 2 210B 3 125A 10 8 1 2 210C 3 127A 10
0.5 G/W 0.5 B/G 0.5 L/W * 0.5 B/G 0.5 Y
7 4 5 6 9 7 4 5 139A 6 134A 9
0.5 L/G 0.5 Br/Y

Front Rear
3 2
*

13
1 128A 2 129A 3 120A 4 111A 5 104A 6 105A 7 137A 8 138A 9 112A 10 140A
1.25 R 1.25 W 0.5 Lg/R 0.85Y/R 0.85 Br/R 0.5 W/V 0.5 Y/L 0.5 L/G 0.5 L/R 0.85W/R
11 124A 12 130A 13 131A 14 132A 15 133A 16 114A 17 115A 18 116A 19 117A 20 121A 21 210A 22 141A
0.85Br/W 0.5 P/L 0.5 P/W 0.5 L/Y 0.5 V/R 0.5 B/Y 0.5 Y/W 0.5 B/L 0.5 L/W 1.25G/R 1.25B/G 0.85B/W

2
14 16
1 163A 2 164A 3 165A 4 166A 5 167A 6 168A 7 169A 8 170A
0.5 V/W 0.85 Br/R 0.85 Br/Y 0.5 W/L 0.5 W/Y 0.5 V/W 0.85 Y 0.85 B/Y
3 9 171A 10 172A 11 173A 12 174A 13 175A 14 176A 15 177A 16 17 18 200J 17
0.85 L/Y 0.85 L/G 0.85L/W 0.85 L/R 0.85Y/G 0.5 V/G 0.5 V/R NC NC 1.25 B
18

15 16
1 151A 2 152A 3 153A 4 154A 5 155A 6 156A 7 157A 8 158A 9 220A
1.25R/B 0.85Lg/R 0.5 G/R 0.5 B/W 0.5 P 0.5 P/G 0.5 P/L 0.5 P/W 0.5 B/L
10 159A 11 160A 12 161A 13 162A 14 136A 15 122A 16 118A 17 134A 18 139A 19 110A 20 109A
0.5 G/W 0.5 G/L 0.5 Y/R 0.5 Y/L 0.5 L 0.5 V/Y 0.5 V/G 0.5 Br/Y 0.5 L/G 0.5 W/Y 0.5 W/L
*

210F 121A
0.5 B/G 1.25G/R 16
* TO HARNESS ROOF
118A 119A 200A
0.5 V/G 0.5 Y/G 1.25 B

113-D020-A

116A 114A
0.5 B/L 0.5 B/Y to SPEAKER
117A 115A
0.5 L/W 0.5 Y/W

122B 112A to HARNESS ROOM LAMP

0.5 V/Y 0.5 L/R

123A 210D
0.5 Y 0.5 B/G to HARNESS DOOR SW
122A
0.5 V/Y

WE04013-002b

Lep SM470B4020-0EN Issued 07-08

 4020-55
4) Engine Harness

1 Glow plug 8 Sensor: common rail

2 PCV 1 9 Sensor: fuel temp
3 PCV 2 10 EGR valve
4 Sensor: water 11 Injector 1 (CYL#1. 2. 3)
5 Sensor: boost press 12 Injector 2 (CYL#4. 5. 6)
6 Sensor: boost temp 13 Sensor: ne. crank
7 Sensor: cam angle (G) 14 Sensor: oil pressure

E75 E163
1 2 3 4
5 6 0.75 0.75 0.75
L G /Y G/ W
0.75
G /B
E80
H1 5 6 7 8
1 2 0.75 0.75 0.75 0.75 10
1
5
1 1 2 3
0.75 0.75 0.75
0.75 0.75
R/L B /R
L / W W/L W / B W/R

B/W R/L L R/W

E90

4
1 2 3 4
1 2 0.75 1.25 1.25
L W W
H94
0.75 0.75
B/Y R/B 5 6 7 8
3
0.75
R
INJECTOR
1
0.75 0.75
L/W G/R
11
H95
E162 12
1 2
0.75 0.75
R/L R/B
3 1 2 3 4
0.75 1.25 1.25
G/ B R R
5 6 7 8
INJECTOR 0.75 0.75
2 L/R L/Y
PCV Rr

1 2 E98
0.5 0 .5
Y V /W
13

1 2 3 E76
0.75 0.75 0.75
B/Y L/Y W/B
14
PCV Ft

1 2
0.75 0.75
R/L R/W

E161
1 2 3 1 2

2 0.5
L/W
0.5
Br
0. 5
L
0.75 0.75
B/Y Y/G

E113 E93

8 9
1
5
B/W

1 2 3 H22
0.5 0.5 0.5 E112
Br L/W L

7
1 2 3 4
0.5 0.5 0 .75
Y V/W B
5 6 7 8
0 . 5 0.75 0.75 0.75
Br B/W R/B R /W
4 3 2 1 9 10 11 12
1.25 1.25 0.75 0.75 0.75 0.5
W R W/B L/Y B/Y L
3 2 1 4 3 2 1 8 7 6 5 13 14 15 16
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.5 0.5 0 .75 0 .75
Y/G R /W R/B G/Y G/W G/B L L / R L/Y L/W Br L/W B/R L
6 5 4 8 7 6 5 12 11 10 9 17 18 19 20
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
R/L R W /L W /B W/R G/R G/B R/L

H6 H8 H12 H20

WE04013-001

Lep SM470B4020-0EN Issued 07-08

4020-56
Console
1) Console Right Harness

1 Blue tape CN. 7F Cab main harness: A

2 Red tape CN. 8F Cab main harness: B
3 White tape CN. 34F Starter switch
4 Position of label CN. 35M Throttle volume
5 Fix connector (CN. 43F) with red tape. CN. 36F Radio
6 Fix connector (CN. 44F) with red tape. CN. 38F Knob (right) switch
Fix pin terminal of circuit no. 280,281 Åï 706 with
7 CN. 40F Over load/alarm switch
red tape.
CN. 41F Beacon switch
CN. 42F Free swing switch
CN. 43F KAB seat
CN. 44F Diode
CN. 45 12 V +B
CN. 46F 12 V IGN

3
1 6

7
5 4

KHR16111-C01

Lep SM470B4020-0EN Issued 07-08

 4020-57
2) Console Left Harness

1 White tape CN. 26F Air Conditioner unit: A

2 Red tape CN. 27F Air Conditioner unit: B
3 Position of label CN. 28F Air Conditioner panel: A
CN. 29F Air Conditioner panel: B
CN. 30F Limit switch
CN. 31F Engine stop switch
CN. 33F Knob (left) switch
CN. 80F Hyd. fan switch
CN. 6M Cab sub harness

1 1 3 2

KHR18810-D00

Lep SM470B4020-0EN Issued 07-08

4020-58

NOTES
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Lep SM470B4020-0EN Issued 07-08