1 2

6.25mm

6.25mm
22.00mm

35.00mm
A A

3.00mm

9.50mm
10.00mm

Front Side
9.00mm

31.00mm

B B

Material - 9mm "Tufnol" sheet (phenolic paper)

4.50mm

TITLE DATE
Top
FoamCutter™ 23 Mar 2007
Drill & Tap M3 * 5mm Drill & Tap through M5 PART NUMBER DRAWN BY

Horizontal Pulley Clamp (2 off) N Gillies

CAD FILE NAME SHEET

foamcutter.mcd 1 of 8
1 2
 1 2

6.25mm
22.00mm

35.00mm
A A

3.00mm

9.50mm
10.00mm

Front Side
9.00mm

31.00mm

B B

Material - 9mm "Tufnol" sheet (phenolic paper)

4.50mm

TITLE DATE
Top
FoamCutter™ 23 Mar 2007
Drill & Tap M3 * 5mm Drill & Tap through M5 PART NUMBER DRAWN BY

Vertical Pulley Clamp (2 off) N Gillies

CAD FILE NAME SHEET

foamcutter.mcd 2 of 8
1 2
 1 2

1.50mm
1.00mm
A A

1.00mm

3.00mm

1.50mm

6.00mm
Front Side

Ø 3.00mm

Ø 28.00mm

Ø 22.00mm

B Ø 7.00mm B

Material - aluminium (original from mechanics lab pulley)

Ø 6.00mm TITLE DATE

FoamCutter™ 23 Mar 2007

Top PART NUMBER DRAWN BY

Pulley Wheel (4 off) N Gillies

CAD FILE NAME SHEET

foamcutter.mcd 3 of 8
1 2
 1 2

15.00mm

A A

1550.00mm
1500.00mm

Ø 6.00mm 50% 100%

30.00mm
0% on bolt hole centre
15.00mm

Note: Scale is 1500mm long (=100%)

With the following multiple divisions...
10% = 150mm
5% = 75mm
1% = 15mm
0.1% = 1.5mm

B B

Material 30 * 3mm aluminium bar

TITLE DATE

FoamCutter™ 23 Mar 2007

PART NUMBER DRAWN BY

Scale Lever N Gillies

CAD FILE NAME SHEET

foamcutter.mcd 4 of 8
1 2
 1 2

Drill & Tap M6 * 10mm

2mm Rad

1560.00mm

82.00mm
3.00mm 30.00mm

70.00mm
12.00mm

15.00mm
6.00mm

3.00mm
25.00mm
A A

7.00mm
25.00mm Drill and countersink

6.00mm
Ø 6.00mm at intervals to suit
Front Side Drill & Tap M6
Ø 9.00mm Countersink to rear (screw to workbench)

28.00mm
12.00mm

Top

Made from aluminium door handle or similar Made from standard 25 * 3mm aluminium angle

B B

TITLE DATE

FoamCutter™ 23 Mar 2007

PART NUMBER DRAWN BY

Bracket + Clamp Support Bar N Gillies

CAD FILE NAME SHEET

foamcutter.mcd 5 of 8
1 2
 1 2

71.51mm
1430.00mm

A A

28.50mm
20mm * 110mm Dowel (screwed through tube)

° 20mm Plastic "Buffer" Cap

95
30mm OD 27mm ID Aluminium Tube

218.77mm
0.6mm dia Nichrome or stainless steel wire

80
°
B B

10mm OD 8mm ID Brass sleeve 8mm OD 6mm ID Plastic sleeve insulator

TITLE DATE

FoamCutter™ 23 Mar 2007

6mm Dia Piano Wire
PART NUMBER DRAWN BY

Cutting Bow N Gillies

CAD FILE NAME SHEET

foamcutter.mcd 6 of 8
1 2
 1 2

M3 * 15 Setscrew
25mm Aluminium Angle

M3 Washers
M3 Washers
A A

M3 * 15 Setscrew

Horizontal Pulley Clamp Block

Vertical Pulley Clamp Block

B B
M5 * 20 Set Screws

TITLE DATE

FoamCutter™ 23 Mar 2007

PART NUMBER DRAWN BY

General Assy N Gillies

CAD FILE NAME SHEET

foamcutter.mcd 7 of 8
1 2
 1 2

A A

B B

TITLE DATE

FoamCutter™ 23 Mar 2007

PART NUMBER DRAWN BY

General Layout N Gillies

CAD FILE NAME SHEET

foamcutter.mcd 8 of 8
1 2