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Journal of Cleaner Production: Yijiang Li, Wencheng Xia, Li Pan, Feng Tian, Yaoli Peng, Guangyuan Xie, Yanfeng Li
Journal of Cleaner Production: Yijiang Li, Wencheng Xia, Li Pan, Feng Tian, Yaoli Peng, Guangyuan Xie, Yanfeng Li
a r t i c l e i n f o a b s t r a c t
Article history: A mixture of low-ash coal and gangue particles was used to investigate the effects of sodium oleate
Received 28 November 2019 (NaOL), kerosene, and sodium hexametaphosphate (SHMP) on low-rank coal flotation. X-ray photo-
Received in revised form electron spectroscopy etching revealed that NaOL was adsorbed on the coal surface effectively.
17 February 2020
Furthermore, zeta potential results confirmed the adsorption of NaOL and SHMP on the coal surface and
Accepted 18 March 2020
gangue surface. The yield of clean coal increased sharply with increasing NaOL dosage, while the clean
Available online 21 March 2020
coal ash content initially decreased with increasing NaOL dosage and then increased. Compared to the
Handling Editor: Zhen Leng use of kerosene alone, the addition of 3000 g/t sodium oleate can increase the yield of clean coal by about
50%. Compared to treatment without SHMP, the ash content of clean coal can be reduced by about 8%, the
Keywords: volatile matter and fixed carbon content clean coal can be increased by about 3% and 5% than using
Coal flotation 500 g/t SHMP. The fixed carbon content of clean coal decreased slightly with the SHMP dosage above
Sodium oleate 500 g/t. The contact angle results showed that NaOL enhanced the hydrophobicity of coal surface, while
Sodium hexametaphosphate SHMP did not significantly affect coal surface hydrophobicity. SHMP increased the electronegativities of
X-ray photoelectron spectroscopy etching
both coal and gangue, and enhanced the electrostatic repulsion between the coal and gangue particles.
Zeta potential
Scanning electron microscopy/energy-dispersive X-ray spectroscopy showed that the SHMP reduced the
amount of gangue particles coated on the coal surface, which reducing the ash content of clean coal. The
attachment time results showed that the coal particles adhered to the bubbles and agglomerated easily,
which greatly increasing the carrying capacity of single bubble to the froth layer and enhancing low-rank
coal flotation in the NaOL system. This study can recover combustibles from coal slime waste, which can
not only reduce the environmental pollution of slime, but also increase economic benefits.
© 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.jclepro.2020.121216
0959-6526/© 2020 Elsevier Ltd. All rights reserved.
2 Y. Li et al. / Journal of Cleaner Production 261 (2020) 121216
2017; Wang et al., 2018). Conventional hydrocarbon oil does not Substance Mad (%) Aad (%) Vad (%) FCad (%)
adsorb well on the surface of low-rank coal, and it cannot be used to Low-ash coal 7.74 6.45 37.71 48.10
achieve highly effective bubble-particle adhesion. Therefore, the Gangue 3.27 85.09 11.40 0.24
development of highly effective collectors for low-rank coal has Flotation feed sample 5.82 40.27 26.40 27.52
become a vital issue. Mad: moisture content on an air-dried basis. Aad: ash content on air-dried basis.
FCad: fixed carbon content on air-dry basis. Vad: volatile matter content on air-
Many researchers have investigated flotation reagents exten-
dry basis.
sively (Wen et al., 2017; Xia et al., 2015a,b). Dey (2012) reported
that surfactants with oxygen-bearing functional groups could
significantly enhance low-rank coal flotation. Li et al. (2019a,b)
shown in Fig. 1. The mineral present in the gangue was quartz
found that soybean oil significantly enhanced coal flotation due
mainly and a little kaolinite. Table 2 lists the properties of the
to its high content of fatty acids, which can adsorb on the surface of
kerosene, NaOL, SHMP and MIBC. In the experiments, the NaOL,
anthracite and increase its flotability. Gui et al. (2017) reported that
SHMP and MIBC were first dissolved in water. Deionized water used
the adsorption of a-furanacrylic acid on oxidized coal decreased its
with conductivity of 0.001 S/m and pH of 6.80 was used in the
zeta potential. Xia et al. (2015a,b) used a mixture of dodecane and
experiments.
4-dodecylphenol to enhance lignite flotation. Jena et al. (2008) used
a collector called “black oil” to increase the flotability of oxidized
coal particles. The components of “black oil” have long carbon 2.2. Flotation tests
chains and high content of functional groups such as CeO/OH/
COOH. These oxygen-containing collectors conspicuously improved 2.2.1. Low-rank coal flotation using kerosene or/and NaOL
low-rank coal flotation performance (Dey, 2012; Tian et al., The flotation experiments were conducted in a 0.5 L micro-
2017a,b). Sodium oleate (C17H33CO2Na, NaOL) is an inexpensive flotation cell with the pulp mass ratio of 6% and the impeller
and environmentally friendly anionic surfactant that used as the speed of 1900 rpm. Kerosene or/and NaOL were used as collector.
collector and emulsifier for oxide ores flotation. Sodium hexame- The collector dosage was 500, 1000, 2000, or 3000 g/t. Methyl
taphosphate ((NaPO3)6, SHMP) is widely used as an inhibitor or isobutyl methanol (MIBC) was added as frother at 70 g/t. The
dispersant in mineral flotation. Jue et al. (2015) demonstrated that experimental procedure was as follows. Firstly, the sample was pre-
NaOL was adsorbed on an activated quartz surface at pH 12 using wetted for 60 s, the kerosene or/and NaOL was then added, and the
quartz crystal microbalance and atomic force microscopy. Li et al. pulp was stirred for 120 s. Then the frother was added, followed by
(2011) found that the flotation of quartz in NaOL system was very additional 30 s of stirring. Finally, the air flow of 250 ml/min was
poor at pH < 11. Huang et al. (2017) found that oleate ions were not introduced, and the clean coal was collected. The tailings were also
well adsorbed on the quartz surface at pH 6e7. Wang et al. (2019) collected, and the yield, ash content, volatile matter content and
observed that nanobubbles inhibited the adsorption of NaOL on fixed carbon content of clean coal were calculated to compare the
the calcite surface. In addition, Wang et al. (2014) found that SHMP flotation effects of different collector. The results are shown in
improved the hydrophilicity of coal and inhibited its floatation. Table 3.
Furthermore, SHMP was found to reduce the adsorption of anionic Before the effect of the SHMP dosage on coal flotation was
surfactant on the kaolinite surface (Choi et al., 1993). studied, the effect of the addition of kerosene and its dosage on coal
In this paper, the effects of kerosene, NaOL, and SHMP on flotation at a constant NaOL dosage were determined. The results
flotation of low rank coal consisted of low-ash coal and gangue are shown in Table 4. The best coal flotation results were obtained
particles were analyzed. X-ray photoelectron spectroscopy etching when kerosene combined with NaOL.
(XPSE) technology was applied to reveal the influence of NaOL on
the coal surface. The effects of NaOL and SHMP on the hydropho- 2.2.2. Impact of SHMP on low-rank coal flotation
bicity and electronegativity of the coal and gangue were investi- The flotation tests involving SHMP used nearly the same pro-
gated using contact angle and zeta potential experiments. Scanning cedure as described in Section 2.2.1. The only difference with
electron microscopy/energy-dispersive X-ray spectroscopy (SEM/ respect to the above procedure was the addition of SHMP to the
EDS) was used to observe the effects of SHMP on the slime coating pulp after initially stirring 60 s; the pulp was then stirred for
on the coal surface. Attachment time tests were applied to analyze additional 120 s. To study the influence of SHMP on coal flotation,
the effects of NaOL on the adhesion of the coal/gangue particles to SHMP dosages of 0, 500, 1000, 1500, and 2000 g/t were tested; the
bubbles.
Table 2 The coal and gangue particles were ground into 0.074 mm
Reagents for low rank coal flotation. powder, which was then treated with different dosages of NaOL or
Regents Grade Molecular formula SHMP in the flotation pulp, and dried at 40 C. Finally, the treated
Kerosene Technical C9-16
powder was pressed into plates. Measurement of the coal and
NaOL Chemical C17H33CO2Na gangue plates was carried out using a contact angle analyzer. (JC
SHMP Analytical (NaPO3)6 2000D, Shanghai of China).
MIBC Technical C6H14O
Table 6
Results of ultimate analyses of the clean coal at the kerosene dosage of 3000 g/t, the
NaOL dosage of 2000 g/t and the SHMP dosage of 500 g/t.
C O H N S
Fig. 4. Photoelectron spectra of (a) raw coal, (b) NaOL-treated coal surface, (c) coal surface after 5 s of etching, (d) coal surface after 15 s of etching.
Fig. 5. Schematic of the interactions between the oleate ion (from NaOL) and the coal surface during flotation.
Fig. 8. Effect of different SHMP dosages on the fine slime coating the coal surface: (a) 0 g/t, (b) 500 g/t.
Fig. 9. Effect of NaOL on the attachment time of (a) coal and (b) gangue.
Fig. 10. Adhesion between coal/gangue and bubbles in pure water and NaOL systems: a) Adhesion between coal and the bubble in pure water; b) adhesion between coal and the
bubble in the NaOL system; c) adhesion between gangue and the bubble in pure water; d) adhesion between gangue and the bubble in the NaOL system.
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