CaPES-l/ULC/11%1

Copes-Vulcan, Inc. Copes-Vulcan, Ltd., W/insford

Lake City, PA 16423 Cheshire CW7.3QL. England
Tel: 814-774-3151 TRT 199140 Tel: 06065-52041 Telex: 66-8771
FAX: 814-774-2646 FAX: 06065-58275
GPS - 500 - 8/90 ©1990 COPES-VULCAN, INC. Printed in U.S.A.
 NO. DESCRIPTION BY CKD DATE

CVI part no.• 75950 98496 160688 145705-Q I 2..0/ UO^Nl\^ \.(b/.6 POR HIR. RCS
P/N \C«O0>88 75
M A N U F A C ']• U R K R DOERR RELIANCE BALDOR DOERR Z TLMP.W\St /AMB.(OC)WA^ OO
5L/CpO ^'77
P.ORSK POWER 0.6 0.6 0.6 0. 5 3 CiO loii-17
VOl/i .SCK 230/460 230/460 230/460 380 4 ADDED 145705-Q
PHASE 3 3 3 3
(•PFOIIINCY 60 GO 60 50
Kli l.!, LO.\D .\;vlPS 1.9 /.05 2/1 2.0/1.0 I NOTES:
LOCKED ROTOR AMPS 5.2/2,6 6.8/3.2 5/2.5 2. 4 1. CV I WILL SELECT THE MOTOR FROM
:;Pi-. KI) (RATED) 1725 1725 1725 THIS SHEET AT THE TIME OE MANU
1425 FACTURE OF THE BLOWERS, BASED ON
TY PK NE.MA C FACE NEMA C FACE NEMA C FACE NEMA C FACE AVAILABILITY.

i; XC i.OS(JRK T E N V. TENV. TENV. TENV. 2. MOTORS ARF MOUNTED ON THE

BLOWERS AND WIRED BY CVI TO THE
!•• R A M :
i 0560 P56 56 D56CZ MOTOR STARTERS IF INTEGRAL TYPE
OR TO TERMINAL BLOCKS.
IN.SI I.. CLASS H B B B
TF.MP. RISE/AMD. (Or) 55/65 55/65 55/65 55/60
EFFICIENCY: lOO'o LOAD 53 71 66 62
7r»'' LOAD 62 75 73
fiO't. LO.AD 64 73 78 ??
POU'FU 100'^, LOAD 88

K AC TOR
7 5";. LOAD
50"; LOAD
89 85 1% n ALL REVISIONS MUST BE COORDINATED
83 TC 81 72 WITH CVI DATA AND DIMENSION DRAWINGS.
MAN. STAI.L TIME 6 MIN. 6 MIN. 6 MIN. 5 MIN.
.M AX. DUTY TI M E 30 MIN. 30 MIN. 30 MIN. 35 MIN.
COPES - VULCAN,INC.
NU.MHER OF LEADS 9 9 3 Qnt ct in WMt ComoiiiiitJ hOuUnii
9
LAKt CITY(cm CO ). PA. U S. A
Hi; A RING TYPE PRE -LUB.BALL PRE-LUB. BALI PRE-LUB. BALL PRE LUB BALL
LU HUI CATION GREASE SHELL CYPRINA'*'3 GREASE GREASE .M-9.T.9A PAT A
APPROX. WT. 28* 281
SOOTBLOWER TYPE: RETRACTAOLE
SOOTBLOWER MODEL: MK-IE

FUNCTION: TRAVERSING DRIVE

DRAWN—fi.ViiA, DATEiLli?£L!^ joa

NO.
CHECKED.. DATE
SCALE
APPR DATE

IPART CODEI5 DWG.NO. M-170873 REV.4

 NO. DESCRIPTION BY CKD DATE

CVI I'.MiT NO.* 145706-Q I T F-IAP. HISS / MAO. WA5> Do Mjs-

138077 133290 160399 S^/(bO . _76
M A N U FA CT UR E R DOERR RELIANCE BALDOR DOERR 2. F\E.DP»AWN Do. iwVfv
IIORSF POWER 0.6 0.6 0.6 0.5 3 ADD 145706-0

VOI.T.NCK 230/400 230/460 230/460 380

PII A Si-: 3 3 3 3
! R i;0 U M N C Y GO 60 60 50
FCI.L LOAD AMPS 2.1 /L05 3,1 / 1.55 2.2/1.1 1. 15 NOTES:

LOCKED ROTOR AMPS 13.4/6.7 17.0/8.5 8.4/4.2 7. 2 1. CVI WILL SELECT THE MOTOR FROM
1725 1425 THIS SHEET AT THE TIME OF MANU
SPEED (RATED) 1725 1725
FACTURE OF THE BLOWERS. BASED ON
•1 Y PE NEMA C FACE NEMA C FACE NEMA C FACE NEMA C FACE AVAILABILITY.

KNCI.OSURE TENV. TENV. TENV. TENV. 2. MOTORS ARE MOUNTED ON THE

BLOWERS AND WIRED BY CVI TO THE
FR A M E D56CZ L56C 56C D56CZ MOTOR STARTERS IF INTEGRAL TYPE
OR TO TERMINAL BLOCKS.
'Tj CO IKSUL. CLASS B B B B
to n>
Ot) o
3. ALL MOTORS HAVE SPOT CENTRIFUGAL CONTACTS
(D rt TEMP. RISE/AM B. (Oc) 55/65 55/65 55/65 55/60
—• O EFFICIENCY: 100% LOAD 77 67 73 77
ro tj 75% LOAD 77 63 75 77
50% LOAD 73 56 72 73
2. M
-h <
POWER 100% LOAD 73 58 68
CO
FACTOR
75'o LOAD
50% LOAD
64 49 59 11
54
ALL REVISIONS MUST BE COORDINATFD
54 39 45
WITH CVI DATA AND DIMENSION DRAWINGS.
MAX. STALL TIME 1 MIN. 1 MIN. 1 MIN. 45 SEC.
MAX. DUTY TIME 30 MIN. 30 MIN. 30 MIN. 20 MIN.
COPES - VULCAN,INC.
NUMBER OF LEADS 9+ 3 9+3 9+ 3 3 Obi el lit Whili CenuliiiM Iniatiiiit
LAKE CITY (eme CO ). PA u. S. A.
BEARING TYPE PRE-LUB.BALL PRE-LUB. BALL PRE-LUB. BALL PRE-LUB.BALL
LUBRICATION GREASE SHELL CYPRINA'*3 GREASE GREASE .?10J.?J\..R.ata_
APPROX. WT. 28# 28#
SOOTBLOWER TYPE: RETRACTABLE

SOOTBLOWER MODEL: MK-IE

FUNCTION: ROTATING DRIVE

JOB
drawn.JJ^J6l.
NO.
CHECKED DATEJlillili^
APPR.. CPL. DATE SCALE

l DWG.NO. M-170874
PART CODE REV.3
 NO. DESCRIPTION BY ICKDiDATE
l.'VI I'.Mtr NO.* 1/15017 175066 163041-0
M .A :• i-AC r un k k DOLRR DALDOR DOERR
HONSl: POWKU 0.6 0. 5
V(; r Aci: 230/460 . 230/460 380
!'ii 3 3 . 3
r H I: Q U K N C V 60 CO 50
iMi t,:, load amps 3.4/1.7 1. 8 NOTES:
l.OCKKD ROTOR AMPS 11. 6/5. 8 5. 2 1. CVI WILL SELECT THE MOTOR FROM
.SPFIJD (RATED)
1

o
860 860 720 •. . THIS SHEET AT THE TIME OF MANU
FACTURE OF THE BLOWERS, BASED ON
TYPE NEMA C FACE NEMA C FACE NE/VIA.C FACE AVAILABILITY.

ENCLOSURE T E N V. •• TENV. TENV. MOTORS ARE MOUNTED ON THE

BLOWERS AND WIRED BY CVI TO THE
FR A M E H5622 56 MOTOR STARTERS IF INTEGRAL TYPE
OR TO TERMINAL BLOCKS.
^ cn INSUL. CLASS B B B
P> n>
00 o TKM;>. RISE/AMD. (Oc) 55 55/65 55- I
fl) rr
H* EFFICIENCY: lOO'T. LOAD 65
—.O
75'?. LOAD
50'?. LOAD

POWER ' lOO'J. 1,0 AD 51

7 5'?. LOAD
FACTOR 50'?. LOAD
ALL REVISIONS MUST BE COORDINATED
CO with CVI DATA AND DIMENSION DRAWINGS.
MAX. STALL TIME 2. 5 MIN
MAX. DUTY TIME 30 MIN. '30 MIN. 30 /VIIN.
COPES• VULCAN,INC.
NUMBER OF LEADS 9 9- 3 On of tho WMo Ccneliitiii
LM£ CITY <im CO i. PA U S. A. i
BEARING TYPE PRE-LUB.BALL PRE-LUB. BALL PRE-LUB BALL
LUBRICATION GREASE GREASE GREASE
APPROX; WT.
SOOT BLOWER TYPE: RETRACTABLE
•

SOOTBLOWER MODEL: T-20-E

FUNCTION: TRAVERSING/ROTARY DRIVE

DRAWN. DATE. y£*'7-i JOB

NO.
CHECKED DATE i I
SCALE
APPR date ...
REV.
PART CODE
E DWG.NO. M- I 30T)9
 NO. DESCRIPTION BY CKD DATE

CVI l».A HT NO. » 75955 168866 164303 145704-Q AODtO: .74/.2.7;4.9Z/'2.Ate.5>I,5S. )V»K yo-
\ 4A.. ; SA,48,43,N-A\0n\T0 P/N lij
MA WUr.\CTURER DOERR BALDOR 6.E. DOERR la-eSfefo TEVAP. R\st./AMB.(*C)
5o/C^S
ilOKSi: PQVVKR 1/8 1/8 1/8 1/8 1-ItDKrvWN po. li' 9-L-"n

VOLTAGE 230/460 230/460 230/460 380 3 ADD 145704-Q

l> II A S E 3 3 3 3
7 n K Q i: E N C V 60 60 60 30
KIM. I. I.OAD AMPS 1.2 / 0.6 .m 1/. 5 . 46 NOTES:
LOCKED ROTOR AMPS 3.5/ 1.75 4.92/2.46 4. 6/2.3 1. 5 1. CV I WILL SELECT THE MOTOR FROM
SPEED (RATED) 1725 1725 1725 1425 THIS SHEET AT THE TIME OF MANU
FACTURE OF THE BLOWERS, BASED ON
T V PE NEMA C FACE NEMA C FACE NEMA C FACE NEMA C FACE AVAILABILITY.

ENCLOSURE TEN V. TENV. TENV. TENV. 2. MOTORS ARE MOUNTED ON THE

BLOWERS AND WIRED BY CVI TO THE
KR A M E F 42 CZ 410 M 42CZ D42CZ MOTOR STARTERS IF INTEGRAL TYPE
OR TO TERMINAL BLOCKS.
C/J INSIir.. CLASS B B n B
P (1)
OQ n TEMP. RISE/AMI). (Oc) 55/65 55/65 55/65 55
(0 rt
EFFICIENCY: 100*7. LOAD 44 01
—'o
op TS'T. LOAD 55 n
50*0 LOAD 44 44 43
o <
-♦» H 48 54 62 58
POWER lOO'V. LOAD
75'o LOAD 48
FAC TOR 50*7. LOAD 43
ALL REVISIONS MUST BE COORDINATED
WITH CVI DATA AND DIMENSION DRAWINGS.
MAX. STALL TIME 2 MIN. 33 SEC
MAX. DUTY TIME APPROX. CONT, APPROX. CONT, 30 MIN, 75 MIN.
COPES - VULCAN, INC.
.NUMBER OF LEADS 9 9 9 3 0«» ft lit WMt CatehMtd laAimn
LAKC arv (em co.i pa. v. s a.
BEARING TYPE PRE-LUB.BALL PRE-LUB. BALI PRE-LUB. BALL PRE-LUB.BALL
LUBRICATION GREASE GREASE GREASE GREASE MOT_OI^J^ATA_
APPROX. WT. I64» 16#
SOOTBLOWER TYPE: ROTARY 6 VAL.E
SOOTBLOWER MODEL: D5E B DE .

FUNCTION: ROTARY DRIVE

Three Phase
joa
DRAWNJI^^ NO.
CHECKED CP^ .. DATE .Ji
APPR. CfiL DATE^EAS SCALE

|PART C00E|5 DWG. NO. M-1708 8 0 REV. 3

 NO. DESCRIPTION [BY |CKDlOATE
CVI PART NO.♦ 7I2V1 170450

M A N U 1' A C r U R F. R DOFRR G.E.

HORSE POWER 1/8 1/8

VOI/r.XCE Ii:> 230 115 230

PHASE 1 1

F H E Q 11 E N C Y 60 60

FUM. LOAD AMPS 3.0 1.8 3 1.5 NOTES:

LOCKED ROTOR AMPS 12 6 11.2 5.6 1. CV I WILL SELECT THE MOTOR FROM
1725 1725 THIS SHEET AT THE TIME OF MANU
SPEED (RATED)
FACTURE OF THE BLOWERS, BASED ON
TYPE NEMA C FACE NEMA C FACE AVAILABILITY.

ENCLOSURE TEN V. TENV. 2. MOTORS ARE MOUNTED ON THE

BLOWERS AND WIRED BY CVI TO THE
FRAME 42 CZ 48CZ MOTOR STARTERS IF INTEGRAL TYPE
OR TO TERMINAL BLOCKS.
INSUL. CLASS D B

TEMP. RISE/A MB. (Oc) 55 55/65

EFFICIENCY: 100% LOAD 28 20
75% LOAD 22
50% LOAD G.4

POWER 100% LOAD 82 90

75% LOAD 22
ALL REVISIONS MUST BE COORDINATED.
FACTOR 50% LOAD 6.4
WITH CVI DATA AND DIMENSION DRAWINGS,
MA.X. STALL TIME 23 SEC.

MAX. DUTY TIME 10 MIN. 15 MIN.

COPES - VULCAN,tNC.
NUM HER OF LEADS 5 6 Oi>t ol tht WMt Contoltditid Indusinii
lAKe CITY (gRIi CO.). PA. U. S. A. ti
HEARING TYPE PRE-LUB.BALL PRE-LUB. BA LI

LUBRICATION ALVANIA "2 GREASE ® T-9JI

APPROX. WT.
SOOTBLOWER TYPE: ROTARY
SOOTBLOWER MODEL: D5E

FUNCTION: ROTARY DRIVE

Single Phase
T5S
DRAWN_i^!5:i:^ DATE
joa
NO.
CHECKED dateZ£iZlLL
DATE. SCALE
APPR

[part code|5 DWG. NO. M-19lOGS REV.

 ENG. STD. NO. 47

Steam
Pressure
P.S.I.G.

1000
550 650 750 850 950

Steam Temp. - Deg. F.

1 No PRV or desuperheating required in this area; however, PRV
is recommended for pressures above 750 PSIG.

2 Pressure reducing valve with safety valve, no desuperheating

required in this area.

3 PRV, safety valve and desuperheating.

4 Desuperheating no PRV required in this area.

Temperature & Pressure

Limitations Secti on vil
"or Class - 600# Carbon Steel Head Page 8 of 13
And Piping
 SOOT BLOWER HEAD
PRESSURE TEMPERA
TURE LIMITATIONS

ENG. STD. NO. 33

ANSI B16.5-1977

Maximum Pressure
Without Reducing Valve

1000-
Li I ! ! i SERIESitl
900 Chrome
900 -

Grade^-UJ
WC-6
800-

I I I i i l l ! "ANSI SERIES
ANSI SERIES 600 600
DUCTILE IRON Carbon Steel Chrome Moly
Series 600 Grade WC-B Grade WC-6
600-

400-

200-

cs
»—I

CO

UJ
o:
=5
CO 850 950
CO
LjJ
q:
o.

TOTAL temperature °F.

Section Vll
Page 7 of 13
 T-30 MARK I SUPPORT POINT LOADING

REAR MOUNTED MOTORS

r-LANCE
RETRACTED
-JLANCiS""
EXTEND
WEIGHT TOTAL-X^T—
WITH
STARTER-—
CAB,-.EXTr:i

1400 J

1000 -

TRAVEL IN FEET

Section vil
Pages of 13
 T-30 mark I SUPPORT POINT LOADING
FRONT MOUNTED MOTORS
LANCE-RETRACTED
IEANCEaEXTEND.ED:::
TOTAL-WEIGHT-WITH
STARTER-CABINET
ext::jand.irst::
2000 -I
» 1200
1000
15 20
TRAVEL IN FEET
Section vii
Page 5 of 13
 T-20E SUPPORT POINT LOADING
Lance Retracted
Wei ght Lance Extended
1400.
1200
1000
a
PR iCNP
Sect!on VII
Page 4 of 13
 T-30 MARK X
Lance Droop ^ Travel
3" O.D. Lance for T-30 Mark I
With Droop Corrector
This curve is Max. Droop for
Travels shown, and is not
to be construed as actual
path of nozzles during oper
ation of unit.
; • , i I "1"
! • 1
: ; !
• r 1
'
1
i : I I
1 . ; I
I " 1
' • !
• • ' 1 1 i
1 ; . j j 1
' ■ i 1
: : T !
1
1 1
1 1
J
i t DP.uu T I NCHES
1 : : 1
: T 1 r+
1 I 1
: ! I -f-
.
1 1 ; +4"
1 1
1
!. i !
1
1 j
1 -L
-1h -H 1 J-j
nn T- rn
—n 1
. .
'
1
1 i 1
1
'_i J
■ 1 1
• :T
= '
LANCE
1
l_Li I
r . T 1
, i ! 1
J
j
; ■ : 1 1
• 1 _4_j
-4"
? . ; j 1 1
1 1
1
1 \
,.a 1
1
'

\
1 \ -8"
_1_
j 1 ! .
>
,
1 V
■' i !
. . i ♦
i ^ !
{ j
j
• T i - i
8 12 16 20 24 28
TRAVEL IN FEET
Section vii
Page 3 of 13
 T-30 MARK I

Lance Droop ^ Travel

3" O.D. Lance for T-30 Mark I
Without Droop Corrector

This curve is Max. Droop for

Travels shown, and is not
to be construed as actual
path of nozzles during
operation of unit.
; • j i _ 1 J ! T'V 1t ;1
;
4^-1- >

!; ; r-
hXtt
!! 1 Tm 1
1 i 1"

i :' i1 'i i1 1
1 -

f .
i
1 '' _L
-

IN INCHES
• f • 1
f1 '' 1 1
: :!!•
J »
!1
I • ''1 1
; •

• '! i' 1 P -4-4-

1 • ■ '1 "1 -
- —

!-f-f !1 !; '1 1» ■Uu-

1 1
LANCE
-Hi"
1 f • t ■ ' i ! ! ! > •
i : i : !
V
t s
1 ^ ' V
1 1 ! 1 • i
. . ;
I ! i ! 1
• : i ! 1 • 1 '
-4 - i ■ ! 1 : ; I ' 1 ! 1
• • ! >
1 1 ! •
>
. j-4-
i ! i ! • \
■ •
1
- • •
-rH i : i 1
1 r —T—
N
; .
1 1 V
• • i
■rr'1 1 >
! • "1
-8 • j l i J_ 1 >
• 2 • i : : 1 J 1 V
. .
1 } 1 )
. : 1 ! 1 j
1 : i r~
i 1 ! 1
•
■ i l l 1
• f i ; ! :
. 1
■ ' i '
j
i ' j
1 ' ! ' 1
: 1 \ 1 T'
12 i : ! 1 j
• 1
. .

j ! 1 ' i 1 '
I i '
1 1 i I i t
1 ! i 1

1
1

; !i Jt •' 1' ' ! ' 1 i i !

—r i i 1 '
4 i * 1
1 ; i_
4-h-
r 1 ' t • ; -r-i 1

10 15 20 25 30

TRAVEL IN FEET

Section vii
Page 2 of 13
 T-20

Lance Droop ^ Travel

2 3/8" O.D. Lance for T-20

This curve is Max. Droop for

Travels shown, and is not to
be construed as actual path
of nozzles during operation
of unit.
-1r—
f 1 '1 T T"
1
(

1 . 1 i
1 t
1
1
1 1
1

JR IN NU hb 1
i 1

!
! 1
1 1
1 1 1 1
1 j
1 1
f-p 1 ! 1 1 1
1 . 1 i j
■ ; 1
1
1
LANCE 1
-pi 1 1 1 1
1
! I 1
1 1 1
1 1
1 1! 1

1 1
j
1 1
1 1 1
i> 1
j j 1
1
1
1
1 1 f
1 1
1 1 . 1 1
1 1
1 t
1 ! 1

j 1 1. i 1 1 i
1 1 1 1 :
I I I ! 1 1 t
1
i 1 1 I 1 1 * \ 1
t 1 1 1 I
! 1 i P
i • • 1 ; ; 1 ! 1 1 ' \
1
I ' l l 1 1 : ■ i 1 : ! ! ! 1
1 ! I 1 1
! ! 1 1 4-
1 1 1 1 1 1
1 1 j j
1 1
1 1 1 1 1 1 1 1 1
1 > ■ 1 1 i ! i 1 ;
i 1 i : 1
1 I t i 1 1 1 1 i i 1 .
1 't i t 1
i . 1 . 1 1 !1 1 '
! 1 .
'' i I 1
1 1 ' i 1 1 ! ; !' ' 1 i 1 1 T
• ; : 1
!1 1
! 1 1
-Fa
; 1 1 i ' ■ • ! 1 1 1 1 -I.
1 ! . 1 i ': 1 1 i ' I "- I
> ,L1
10 11 12 13 14 15 16 17 18 19 20

TRAVEL IN FEET

Section vii
Page 1 Of 13
 SATURATED STEAM COMSUMFTION

RATIO OF FLOW TO PRESSURE

Flow is a direct proportion

to the absolute pressure

300 PSIG 250 200

2-3A"Nozzles 4-3A" Nozzles

l-3/^"Nozzle| I 2-'l"Nozzles|

EFFECTIVE NOZZLE AREA - SQ. INCHES

Section VI
Page 8 of 8
 'rate of consumption (Sea Level)
Cu. Ft. Free Air Per Second
H
ro (jo -J
s o O g « & o s «

ti
o
(D

o is
»-3 H O
TJ CO O
O) n> P
O c+
n> rt-
H
««vl O •P-
3 I
ISJ
o
-h-< §
t—i
CO o

I
&

CO
 EFFECTIVE NOZZLE ABEAS
ROTARI UNITS
2 RPM-Air Motor Operated Units
1.5 KFM-Electrlc Motor Operated Units
J5/-S syy,

50

ItO

30

6
1

20 ro

10

EFFECTIVE NOZZLE AREA - SQ. INCHES

Effective Area of Nozzles Internal Area of Elements

s=Straight Bore 0.63 x throat area Element = 1.77 sq. in.
vssVenturi 0.85 x throat area 2" " = 2.95 sq. in.

BLOWING ARC IN DEGRESS

30 60 90 120 150 180 210 240 270 300 330 360

2.0 RPM 2-1/2 5 7-1/2 10 12-1/2 15 20 22-1/2 25 27-1/2 30
1.5 RPM 3-1/3 6-2/3 13-1/3 16-2/3 20 23-1/3 26-2/3 30 33-1/3 36-2/3 40 S6co^>S

Section vi
Page 6 of 8
 USE OF STEAM AND AIR CONSUMPTION CHARTS-cont.

Air Consumption Charts - Continuous Air Blowing - Receiver Size - cont»

Assume a system with these conditions:

Air Pressure - Air compressed to 500 psig and discharged to

a 300 psig receiver. Header pressure, 290
psig. (10 psi ^ P for PRV.)
Atmospheric Pressure 14.7 psia

Blowing Time, one complete cycle 8 hours

10 - Retractables, 30 ft. travel. 2 - 3/4 inch venturi nozzles.

Blowing pressure, 150 psig.

Retractables

1. Rate of Discharge for effective area of 0.75 sq. in. = 36 cu. ft,
free air per second. 36 x 60 = 2,160 scfm.

2. Blowing Travel = 60 ft. - 4 ft. (head opening and closing time) =

56 ft.

3. Retractable Discharge = 56 ft. x 2,160 x 10 units =

6.5 fpm
186,092 cu. ft. free air.

Compressor Size

Compressor Size = 186,092 = 186,092 = 388 cfm.

8 X 60 480
For compressor efficiency of 65%, the compressor requires a minimum
displacement of 388 = 596 cfm
0.65
Select the next largest standard compressor.

Receiver Size

1. Air Storage, based on one retractable with discharge of 18 609

cu. ft. free air, travel time = 56__ = 8.6 min.
6.5
Air delivery from compressor in 8.6 minutes = 843 x 8 6 = 7 250
cu. ft. free air. * '

Storage needed = 18,609 - 7,250 = 11,359 cu. ft. free air.

2. •Receiver Size, for 500 - 300 or 200 psig receiver differential
= 14.7 x 11,359 = 835 cu. ft.
500 - 300

Section VI
Page 5 of 8
 USE OF STEAM AND AIR CONSUMPTION CHARTS-cont.

Air Consumption Charts - Continuous Air Blowing - Rotary Units

1. Select the proper number of nozzles on the ordinate scale of page 6.

Read horizontally to the proper nozzle size, then vertically to
"Effective Area" on the abscissa scale. This is the total throat
area multiplied by the proper discharge coefficient.

2. Locate the "effective Area" determined in Step 1 on the abscissa

of page 7. Read vertically to the proper blowing pressure, then
horizontally to "Rate of Discharge."

Air Consumption Charts - Continuous Air Blowing - Retractables

1. Select the proper nozzle and "Effective Area" from Page 7. Locate
this on the abscissa. Read vertically to the proper blowing pressure
and horizontally to "Rate of Discharge."

2. Select the proper value for retractable travel. Blowing travel is total
for one cycle - both extending and retracting.

3. Divide blowing travel by traverse speed and multiply result by "Rate

of Discharge" from Step 1.

Air Consumption Charts - Continuous Air Blowing - Compressor Size

1. Compressor Size is computed from formula No. 1. Assume a compressor

efficiency of 65% and select the next larger standard size.

Air Consumption Charts - Continuous Air Blowing - Receiver Size

1. Air storage required is the maximum total discharge from the largest
user during one blowing cycle, minus the air delivered by the compressor
during this cycle.

Receiver Size = (Atmos. press., psia) x (Largest Air

storage required for any unit, cu. ft.
of free air)
(Receiver pressure, psig, before blowing,
minus receiver pressure, psig, after
blowing) =AP.

Section VI
Page 4 of 8
 USE OF STEAM AND AIR CONSUMPTION CHARTS-cont.

Steam Consumption Charts

1. Select the proper number of nozzles on the ordinate scale of page 6.

Read across horizontally to the proper nozzle size, then down verti
cally to "Effective Area" on the abscissa scale. This is the total
throat area multiplied by the correct discharge coefficient.

2. Locate the "Effective Area" determined in Step 1 on the abscissa of

page 8. Read vertically to the proper blowing pressure, then hori
zontally to "Rate of Discharge."

3. Multiply the rate of discharge in pounds per second found in Step 2

by the blowing time in seconds.

4. After selecting the proper nozzle for retractables, locate the

"Effective Ar*ea" on the abscissa of Page 8. Read vertically
to. the proper blowing oressure.and horizontally to "Rate of
Discharge."

For example, assume a system with these conditions:

Steam Pressure 600 psig, saturated

4 - Rotary Units, 180° sweep. 20 - 5/16 inch venturi nozzles in each.

Blowing pressure, 125 psig.

2 - Retractables, 10 ft. travel. 2-3/4 inch venturi nozzles. Blowing

pressure, 200 psig.

Rotary Units

1. Effective Area, each element = 1.35 sq. in. (Step 1 above)

2. Rate of Discharge = 2.6 lb. per sec. = 2.6 x 60 x 60 = 9,360 lb.

saturated steam per hour. (Step 2 above).
Retractables

3. Rate of Discharge for Effective Area of 0.75 sq. in = 2.5 lb.

saturated steam per second = 2.5 x 60 x 60 = 9,000 lb. saturated
steam per hour. (Step 2 above).

Section VI

Page 3 of 8
 USE OF STEAM AND AIR CONSUMPTION CHARTS-cont.

Continuous Air Blowing

(Reciprocating Compressor)

For continuous blowing, air is usually compressed from 350 to 500 psig and
stored in a receiver. The pressure is then reduced to a lower pressure,
usually 300 psig, to give a constant 300 psig header pressure.

COMPRESSOR SIZE is determined by first computing the total amount of air

needed, then following this formula:

Formula No. 1:

Compressor Size = Total amount of air required,

cu. ft. free air = scfm
Time to blow the boiler, minutes

Assume a compressor efficiency of 65% and select the next largest standard
size.

RECEIVER SIZE is computed on the basis of the greatest amount of air used
by any one unit for a complete blowing cycle as follows (air quantities in
cubic feet of free air):

Formula No. 2:

Receiver Size, cu. ft. = (Atmos. press., psia) x (Max. amount

of air used by largest user in one
cycle, minus air delivered by com-
pressor during that cycle)
Receiver pressure, psig, before blowing,
minus receiver pressure, psig, after
blowing = A P

Receiver pressure must not be allowed to fall below the desired header
pressure plus the minimum drop through the pressure reducing valve.
For a typical example of continuous blowing, see page 5.

Section VI
Page 2 of 8
 USE OF STEAM AND AIR CONSUMPTION CHARTS

Discharge of steam or air from a soot blower depends on these factors:

1. Shape of nozzles (nozzle design)

2. Size of nozzles
3. Number of nozzles
4. Blowing pressure
5. Blowing temperature
6. Blowing time

NOZZLE DESIGN depends on the location of the nozzle relative to tube surfaces,
the type of surface that must be cleaned, fuel characteristic (abrasive or non-
abrasive), nature of deposits (liquid, tacky, dry, etc.)-
Venturi nozzles are used when the velocity of the medium must be high. When
the ash is abrasive and the mass blowing effect is necessary, straight-bore
nozzles are used. For either steam or air blowing, the nozzle discharge co
efficient is:

Venturi nozzles 0.85

Straight-bore nozzles 0.63

NOZZLE SIZE is selected to give the best possible cleaning with lowest possible
discharge and the least danger of tube cutting. In general, blowing pressures
range as follows:

Normal Difficult
Pressure Cleaning
PSI6 PSI6
Rotary Elements 100-125 Up to 300
Retractable Units 100 - 250 Up to 300
These are pressures at the soot blower head downstream of the valve seat.

BLOWING TEMPERATURE for steam blowing with all factors equal, the steam con
sumption decreases as superheat is raised.

BLOWING TIME for rotary elements depends on the sweep or blowing arc. Rotating
speed of rotary elements is 2 RPM.

Blowing time for retractables depends on the travel and traversing speed.
Traversing and rotating speeds are easily altered by changing sprockets to
give traveling speeds from about 4 FPM to about 10 FPM.

Section VI
Page 1 of 8
 4 Digit Hexadecimal
Program Display
/ Zf Zf IJ
/ J /
Keyboard
16 Sw.

Soot Blower
In-Program
Display & In-Service
Light Display
Mi cro Driver Li ghts
Front Panel Control Module Up to 96
Switch Array Module Soot Blowers
16 Sw.

Status
Status
Light
Driver
Display
Module

Signal
Converter
Module I/O Decoder

7Y
Field Inputs
In-Service Line{s)
Flow Swtiches
Press. Switches

AC Drivers &
Receivers

To Soot Blowers

MEC SYSTEM Section V

Page 31 of 31
BLOCK DIAGRAM OF

ELECTRONICS
 j^lCRO
COPES-VULCAN
iOPB^ tteeeeef WM» CweebdWH be, £cectrowc
LAKE CITY, mi. a&A. CoNTROLLeR 5
CD lU [1] 0
o o o
•m* rm CBvtaoii
•WKtM cKUKt an«At«i □ 000
□ 000
0 0 □ 0
□BSQSSQS
BBBD
00000000
BBBB
BBBB
21"
OTjna-
>
cC?
24"
THE CABINET SIZES ARE AS FOLLOWS;
8-32 UNITS A=13. 5"
33 - 96 UNITS A=24"
'MEC
Section V •
CONTROL PANEL Page 30 of 31
 The voltage requirement is 115V, 50/60 Hz.

8.) Signal Inputs & Outputs

Inputs: 115V, 20MA photo-coupled to the processing circuits. The AC

input is rectified, filtered, and processed through a 30 volt

threshold circuit for noise elimination.

Output: 115V, 0.5AMP photo-coupled triac output with 10 AMP surge capa
bility. The triacs contain surge withstand circuitry plus zero
crossing provision.

Section V
Page 29 of 31
 Each soot blower can be programmed to operate or not to bp operated in

the automatic sequence. An individual unit indicating light is used to

display which units are enabled (programmed to operate) and which are

disabled (programmed not to operate) in the sequence. A pushbutton array

in conjunction with a 4-digit display read-out is used to call up the
specific unit. Actuation of enable or disable buttons are then used for

progranming.

In addition, each soot blower position is also provided an individual

soot blower in-service indicating light. This light is energized from

its corresponding soot blower park limit switch to provide positive in

dication whenever the soot blower is away from its normal park position.

Each unit may also be remote manually started from the controller by

calling the soot blower up on the unit read-out and depressing the manual

start button.

6.) Conditioned Inputs

The controller contains a signal converter receiver module which processes

all field generated signals RQD for system operation. Among the signals

processed are soot blower in service lines, pressure and flow switch state

signals.

7.) Physical Specifications

The cabinet sizes are as follows:

8-32 Units 13.5" x 21.0" x 24" Deep

32 - 48 Uni
48 - 96 Uni
■ tjj- 24" X 21" X 24" Deep
The temperature limitations are 0 C to 50°C operating and up to 90% relative
humidity noncondensing at 40°C.
Section V
Page 28 of 31
3.) Unit Control

(Selection & Manual Operators)

Combination of 16 position keyboard entry and 4 digit display.

Keyboard designations consist of a basic 0-9 numeric entry plus

six (6) additional entries for special information such as left, right,
north, south. A, B, C, etc.

Four (4) digit display indicates the entry from the keyboard and
will be coordinated with switch designations.

Type: Dialight .270" Character Height

' ; Color: Red

Dialight #749-2004-001

4.) Unit Designations

Each soot blower is assigned (2) operating lights.

Green lamp, soot blower is in-program (enabled & disabled)

Red lamp, soot blower is in-service

SOOT BL.OVMER. OR UOCATlOlsJ

o o

exam pue

5.) Standard Operation

The controller is capable of operating a system of soot blowers in a pre

determined order. Each unit is started by the controller sequentially in

turn after the previous operating unit completes its cycle.

Section V

Page 27 of 31
 standard State Lights Consist Of:

Type: LED, Green

Controller Operating

Soot Blower In Service

Soot Blower Blowing

Soot Blower Selected

Sequence Finished

Soot Blower Operating

Standard Alarm Lights:

Type: LED, Red

Control Power Failure

Low Header Pressure

Motor Overload

No Blowing Medium

Normal Time Exceeded

Any combination of these lights and/or special indications up to a total

of 16 can be accommodateid.

2.) Control Switches

Sequence Start

Sequence Stop

Reset

Soot Blower Enable

Soot Blower Disable

Manual Start

Clear ( Clears 4 Digit Display In Event Of Error)

Section V

Page 26 of 3i
 DESCRIPTION AND SPECIFICATIONS FOR THE MEC CONTROLLER

The MEC is a self contained controller utilizing a micro-processor for simple

soot blowing systems.

The panel is housed in an insert type case and contains its own power supply,

unit and status indications, control pushbutton switches and terminal points

for field wiring connections with a hinged front panel to provide access to the

printed circuit cards and panel wiring.

The 8085 Micro-Processor system incorporates a 8755 16 K Bit Electrically Pro

grammable Read Only Memory (EPROM) organized as 2 K x 8 Bits. A 8156 Random

Access Memory 2 K Bit organized as 256 x 8 Bit EPROM and 512 x 8 Bit RAM to

accoiranodate any user needs.

1.) Capacity: Combinations of up to a maximum of 96 soot blowers, duct blowers,

valve controls and air heater cleaners may be accommodated in a MEC system.

Standard Control Panel Pushbuttons Consist Of:

Type: Dialight 513 Series

513-0408-604; Low Level

5-100 MA Logic Type

Start, Stop, Reset

Manual Start, Retract

Enable, Disable

Enable, Disable, Program and Lamp Checks

Clear

Any combination of these switches plus any special functions up to a total

of 16 switch inputs can be accoiranodated.

Section V

Page 25 of 31
 I
iU
'j^
aȤ
/"^ s
^§S
QT
tit>
03U DiiJ
gSbi
oo<v
5 'ih
V9
Q
5!
©
\
Ui V 5
tU
§
83 A ut
Jjuj O
?
u z
i5'» 0
0 2
sS O
ac
u.
©
rli
PROGRAM CLOCK Section V
IN ENCLOSURE WITH Page 24 of 31
PURGE connection
 o o o o o o o o
5 :;2a s:

ft
o o o o o o o e
Em
'<?)■ <9' W Q)3 SS ^
0 Q
0' o W &
Front V-iew yired to Terminal Strips
COMPOSITE ECS PANEL

To Control Sootblowers on Two Separate Heaters

Low Header Pressure - Header Warm-Up Delay
(Manufactured for Continental Oil Co.)

m=m W » V# <3 9

Front View Wired to Terminal Strips

EC-15 PANEL IN NEMA IV CASE

To Control Sootblowers on Three Separate Heaters

Blower Ammeter Current - Low Header Pressure - Lost Voltage - Time Exceeded
Purge Connection For Hazardous locations
(Manufactured for Phillips Petroleum Company)
Section V

Page 23 of 31
 3 " Q •
•

Sri]
GOO GOO
3 m
GOO o o o ••

o o
m
S ••

CH] [3

O G G -^#>3
3
5n: li
••V.
G G G G G C>

Front View Wired to Terminal Strips

COMPOSITE ECS PANEL

To Control Sootblowers on Four Separate Heaters

Low Header Pressure - Header Warm-Up Delay
(Manufactured for Continental Oil Co.)

CH3

iincD
? 3 3 3 3 0 3 3

■9 3 GOO fy fy
57

w
rs
W W 6

Front View Wired to Terminal Strips

COMPOSITE ECS PANEL

To Control Sootblowers on Three Separate Heaters

Low Header Pressure - Header Warm-Up Delay
(Manufactured for Continental Oil Co.)

Section V

Page 22 of 31
 '^i I I
'iyl i ' ,
. i !i M U Nlrr>
21:5: Cji ix
I I i ! 1 ■' ' ! '
i^i 1 I I ; I i i i i I
rj.^l i I I j I i
ClCf ! ! !
Si^! i
'wl I fi! : i I • 1
rvj (vlM rj CMlN'N fUlN'Oi! rvl ri irJ N
U 010 Uj'J|^ U U O U ClU.O O o
I

i! i
z-^
§
u Sl I

vSrK'Iso y) L's^wiN' i® 0)!^

I
ih I iI
lj
•(Ul

N-lHi
niim

3fc&|

ryf im

o ;r a.
O 3

TYPICAL Section V
INTERCONNECTION DIAGRAM Page 21 of 31
 W|
li

II—

Mf"gi?
skill-
g ' ^s8

p ^—^'5^
^il

•«FI5l- «5
5?1 -e !|

TYPICAL Section V
SCHEMATIC WIRING DIAGRAM Page 20 oi'Sl
EC-15 CONTROL PANEL & BLOWERS
 A
<
i
•
e
7
«t
<
QC
•I
.(1
0 a
« Ul C
u IJ
J •si
h
205 A) I uil It'
lu t ;X
y» X <
7 h ft
y» K
t) 0 uJ X
h\ iu'lrii 5b
4 < 0 51 ? h 06
U a 0 X <
a j J
«i
s
ty
s
tu
■D
I? i/» j|o
h a
n k
ttf cJ 0 af j
X uJ e
.Vo ||S
ri
w K \J \j 2 0 5 J 3 li aa
7 « tJ g
_ jSOftz WrfOt
< 4 2 < >
/ 0 *x
JJ 5
s' (X 0 6 < z 5 Hloti
i5* ^ —.r^ •'* «f|%* M ii in
®BG3DBE2Bt5E13BB cM =jfiHn
a.oJi o'C'f
41 J|I3 , ,
o oo
.0 Oo
W ic JO
LJ?»'r.,io 5' < =-• I ^
^-«1L_:ES
0 ©
A ® %
U:iJ
TYPICAL Section V
EC-15 mmi PANEL Page 19 of 31
AND MOTOR STARTER CABINET
 -(U?s/

r~'i "■

MIS

EpijTytIp
nxi—zzs^j
(«./•»»»
W-tsJS«w
3

Linrn
^O'ioo/ SHSrlri'iT*

MIS JiWU j , Hii i i i i in.

Isllsii

f/*ssr)e—Jj

^ K. 9 Z
90IS 3wvai

^T,-* €h

<8^
■0—Ci

MMr

Section V
PHYSICAL WIRING DIAGRAM
Page 18 of 31
EC-15 CONTROL PANEL
 2 o 2:
oe o
Q. >-
b. U.
tn
S
u K
'•^Wo 5
«io
bj OC
?: v'*- lu -
25
5 iii
^lloplili O)
<0
|dl = 0? dl t !0]^j^
<§>
©
r- <0 01 V
I
I k
r-i^,_ ^S' I
wW
®
0M©
§5^8
o Q ic tg
n' «r Nj O
1^ ig O ?<
^ ^ k Ig
O ^ U) V Uj ^
si 2 O 5 03 Q
03 •;' ig Uj
uliiir"?
OQ -J >J h ^ QC
(£® -&
EC-15 CONTROL PANEL
IN ENCLOSURE WITH Section V .
Page 17 of 31
PURGE CONNECTION
 55
H

O
□ (OOOOOOOOT Eh
!2; O
*"(00000008" o o
— — — — —• —•

""(oooodabg" A

^<5"6oo6oobr

9 9
• 9

f—*
' CQ

©
< CD
© #£©
1
K
© 0 !Q © D
10
© 02©
5 s a
n lA
© #2© D I
§
l-H
1?
< 0
R 1
V
© # ©
© s ©
§
lA
=
H
U t 01
© ^S© 0^
© (0 ©
ot
5^
CO -

FOR PANEL CUTOUT DIM'n. SUBTRACT

1" FROM DIM'nS. indicated BY ASTERISKC*)
MODEL EC-15 Section V
Page 16 of 31
CONTROL PANEL
 EC-15 CONTROL PANEL

The Model EC-15 Automatic Sequential Control Panel may be used for the control

of a maximum of twenty (20) electric motor driven soot blowers.

Blowers are operated in a predetermined sequence set at the factory. Individual

units can be programmed in or out of the sequence by the individual blower toggle

switch, however, internal wiring would have to be changed to vary the sequence.

The panel consists of a totally enclosed insert type case 21-1/2" high, 16"

wide, and 10-1/8" deep. Components consist of a stepping relay, timers, circuit

breaker, control relays, ammeter, master switch, control valve selector switch,

emergency retract and reset push buttons, toggle switch and light for each

blower and light to indicate control operation, soot blower in service, lost

voltage and low header pressure, and automatic steam warm-up.

In addition, the following options may be included at an extra:

A. "Elapsed Time Timer", consisting of a timer and panel light.

B. "Magnetic Overload Interlock"

Section V
Page 15 of 31
 «l tn
Vl mi
^ r
is k i l l^ p
^r
a J
Ul
«^»- :r
k
xo
a
0W
1 »•
3»^0|u
Xa -5 S
ait &UI
B U-
u*!
? ly
O
i ilstsf
! 3J.J ta
rs
• * tU
m
I i
-j
^q; V V o
cr
SSi h
°3
•C 3 Z
o
u
•k o
f-
i>'U4nC pl«09 J.10A 02*
:J
p-o
t- X
Si^
Mg "li S$2
*8'*
H «n
:"i
Sgs
eu .1 § i
H U . <»o
lO V) «l CO ^
ai O (PIS?
I oz Uo^
.ao
Cj^Ok.
'ot® ^
INTERCONNECTION
Section V.
AND
Page 14 of 3i
SCHEHATIC WIRING DIAGRAM
 w
o9 u ^
□ □ f D □
0 #1

□ «5 D -5 □ •'S □ iM

J
or u««
□ "2 □ □ □

0—

O O O o U o
□ M □ f# □ •1 □
4» •
U 0 u o u o
□ □ w □ M □
o
o 6 Uo u -
ai □ 94 •M □ ^§ □ N
9
a
-81"

Ji-

'5
GM •°a
S®«lO
oa J
^ w < 0.
n uavo

@=»

Is -»i
IV
<5
tf 5< io
S|l o3
5

ils
J X<ft

ii>i
51"
< I •(

ECS CONTROL PANEL,

~3 r\j It v9 r-
AND MOTOR STARTERS IN
FREE STANDING CABINET Section V
WITH CIRCUIT BREAKER Page 13 of 31
 ITfM coot ft NO /
OtSCRU>TION UATIRlAL RCMARKS
NO. OWO. NO.
NO
) Hft llB9a?2 STARII* CAaiNn WMA 4
I ■NO. liail - RIO
"n :x> 1 SIL. SWIICH
2: 4 PUMtauliiw
mam i 1*K NUN( NAW riAii
m (-) 4 ) |4M'.I AVillItt mamiin
12 00 1 1 iniM MAIM lUMINI N«
CO o 1 t ItViU-Q iiRM. eiocK'itroir
—I —I C ) « i I4i,»} RIUY
O O 10 8vn NOIIt ) " SCRU • im HUB
^ n" 9 141)0 UNAI OtOCK • 6 POIf
a -H
' CO ;:x>
S -H O
GO I—
:?o
o —I "O
^'dia.
3> m :t> (4 HOLES)
Od a :s:
•—« CO m
=2 ■ r-
m »—•
BOTTOM PLATE
SECTION 'B-B
UCOffi
sr ■ siQuuirc iinisiub
-o CO 9 (5 6 •S - IIMINC STtAM
oi n> OPEN CLOSE
ua o
n> c+
_j o r ® e
rv3 =
o <
000 -® o o o o
CaJ
0000
SPACE
© ©
(^•MODULES)
AIR PURGE ENLARGED VIEW OF
CONNECTION PUSHBUTTONS & SEL. SWITCHES
FRONT VIEW FRONT INSIDE VIEW
 |5
ce4>
OT
o-i-Z
L t!!
m
.JOT
w u o >«; oi » oi
a r'S'V £-^\-«i- ?i^|-»>iw;rt
I 1 I I : i: 1 I)
T5
S55
ir
IK 5;j5
*?5-
® a'^* H8k-
hl|^
i_j^~
a q « V. ». -I
mp «i
^ «j| «h •/ la
^i ^ Slg>Ji»!'J ,>».V.S^ Ii'- 'fc: »
Section V
PHYSICAL WIRING DIAGRAM Page 11 of 31
 ifeis
6«
<:S
)0 O
er
o
o
o
2
>
ECS CONTROL PANEL,
IN Section V
Page 10 of 31
Class Group Div. 2
ENCLOSURE
 onL
un:
o
v-
nj-
1 1 nniflTl i
pd)oJ
<0-> Hi l i l i i i i l i
rr!?^!g
iDi i iHi in
,
«/) Ul j (0
OQ^
tiJ Z3 »-
q- ;Jor o
•o?|_ S
lU Z
Ul'rtoC
tf <tO z
P
ul
>
a (£
UJ
CC
a
Section V
PANEL WIRING DIAGRAM Page 9 of 31
 tJ |vl
Xl<<
Sid
o|o
lOiflD
115)
• 0.1 j
ip i?i !
jSi !io
\X\
iiij 21 al !!2 •,
t\ 5::fl|0|^l
^
f-*jC .
iiitf
r'' •' i2 j<x
<1
^'oh"!
l-t 2: lo JJ
fl!; !Q
^0 3!t;5iS 5
-JIj!*;! ->=5:2
O
SijlligUgij ^i
1 i m
rm
J .^3:10;
g ?51:2! Ms |g£i
trii'V 9!?.'?C! • 2?*. I'S 0.00
ooio
il
a J 5»nr « «9 -
^ id *5 U
*^155
ft ?
2i'i} o
8a ^S
o
to
3- 3
.''O
o
-J-
UiiA eC
S2> gS
a-5 ulu*?
5«/i X iJ
CM (£
Sg u<£ 5 jj
.3
x«5
^3<td
Ss wxy-
n O^
i iS fs^as
•tJ «n J <* o
-0^0^
nia ® ^ ^s?^
om>W'
om OH
0 s •
ECS CONTROL PANEL.
Section V
IN NEMA III ENCLOSURE
Page 8 of 31
WITH PLEXIGLASS DOOR
 _»
4
O
cr
u)
(r
o
2
.2
vpi
OH
UJ
'kQ
Q
llJ 7
a<c
\f)
m
cl^iaagliiiS! I i'--i'"h >
6
I]
iL
2
Q-lc-ii^i—!- Slsiyiagiag UOjiD
y>a-T
Q-UJ-J
^(DO
*0
H^£f|
o<i
d)
"Ld H
(T
EH
K
UJ
u)
(T
TYPICAL
PHYSICAL WIRING DIAGRAM Section V
Page 7 of 31
ECS PANEL
 OiO
l<0
tOl:£
a
lv"»
5°' % tp
-|!i?
Jlul
i
25
jVr;
a.
-I
ui
jo to (rt(P
<
(O rO '^hn iO -lei io S
5%92 I
5-i5
1^?-
^S|o|
§i5l^
Ol O
in uT
.o^
4u.y
Ui'I I
l3?U.'«^*
Section V
ECS CONTROL PANEL Page 6 of 3i
MOUNTED IN NEMA IV
ENCLOSURE
 S.
a

%
■ I«
I ' %u
II
^3:0
2a:o

TYPICAL

ECS COiJTROL PANEL

ON FLAT PLATE
Section V
WIRED TO TERMINAL STRIPS Page 5 of 31
 -z
3
5
j
r
%
s
j
\f\ 4- 'n
j
<■ s
T
'-' r5
5 Oo.
|S?
vi" Ui
o
co^
(P
§?
^ A
«d iD
:& ^7
4- i"
Z-E-ZO
\4-Z0
I
Z-^ZO
\-ZZO
1
1-t-T.O
PANEL WIRING DIAGRAM
Section V
Page 4 of 31
 0-
j
3 tJ w/
20 uJ vf
£ K 2o
2 15
U a! 3
ui
<3
0, %.[-K-
I 1 f§
lO
1
I
TYPICAL I
CONTROL PANEL ;
REMOTE MANUAL CONTROL
Section V
Page 3 of 31
 IN oin
TYPICAL — PER APPLICATION
SELECTOR SWITCH INDICATING
LIGHT
i\
RELAY
2
© 'O'
00 oo
O0 o o
10 oo
o o
^ w w w o
o
o
0
o
o
® ®
£?)
i
TERMINAL BLOC
PER APPLICATION PER APPLICATION
FRONT VIEW SIDE VIEW
LEGEND
A-BLOWING STEAM - OPEN - CLOSE
B-START
C-EMERGENCY RETRACT
D-RESET
SF-SEQUENCE FINISHED
'ECS' FOR PANEL CUTOUT DIMENSIONS
CONTROL PANEL SUBTRACT I" FROM DIMENSIONS
INDICATED BY ASTERISK (*)
Sprtinn V Panp 9 nf 91
 MODEL ECS (ELECTRIC CASCADE SEQUENTIAL) CONTROL PANEL

The Model ECS Panel may be used for the control of electric motor operated

soot blowers on fired heaters. The panel controls blower operation in an

automatic fixed sequence. Individual blowers can be taken out of automatic

sequence by means of unit selector switches. Blowers selected out are then

skipped over during sequential operation. Blowers may also be selected to blow

on an individual basis. Sequencing is accomplished by means of an additional

sequencing limit switch, facotry installed on each blower.

Normally, the ECS Panel is used for control of up to twenty (20)blowers; how
ever, additional positions can be added and composite panels are available for

the control of blowers on more than one (1) heater.

The Model ECS Panel consists of an open plate board approximately 16" high X 20"

wide containing a selector switch and program light for each blower, a master

start push button, blowing medium valve selector switch, sequence finish light,

reset button and an emergency retract button. All components are wired to a

terminal strip for customer's connection.

In addition, the following options may be included at an extra:

A. "Low header pressure switch and light"

B. "Steam warm-up time delay consisting of a timer, solenoid valve and

miscellaneous hardware"

C. "NEMA IV lights and switches"

D. "Enclosures meeting NEMA I, III, IIIR, IV, IV-X, XII and VII"

E. "Plexiglass door over face of panel"

F. Air Purge connector"

Section V

Pagel of 31
 93

-BszEL^ r a

iis

it

g V(s£J-im O

TYPICAL

T30 MKIE SOOT BLOWER

Section IV
VIEWS Page 6 of
 2 wO'
^52
050
id-o-;
§o2m
fi oir O
►-"2j)2
"• «>
^151 ^
i!
1-^
8§
fi
«3a»0
TYPICAL
T30 MKIE SOOT BLOWER Section IV
VIEWS Page 5 of 6
 T-30, MARK IE LONG RETRACTABLE BLOWER
SPECIFICATIONS
Housing - 3/16" Cold Rolled Steel
Motors - 0.6 H.P., 230/460 volt, 3 phase, 60 cycle, 1800 RPM, TENV.
Lance - Up to 15'-0" travel. Carbon Steel 3" O.D
Kwe.™""' a"--.
Nozzle Head - 25 Chrome, 12 Nickel Stainless Steel
Feed Tube - Type 304 Stainless Steel
Head - Ductile Iron ASTM-A-395-61
Carbon Steel ASTM-A-216 WC-B
Valve Stem &
Plunger 17-32" Diameter Type 410 Stainless Steel
Seat - Haynes #12 Solid Stellite Insert
Chain

Rotary - RC-60H 3/4" Pitch

Traversing - C-2060 1-1/2" Double Pitch
Side Bars - Straight Bar, Cadmium plated
Bushings - Type 410 Stainless Steel

w w

o
HH

E-
<
>
W

c
»—(

CO

CQ CQ
 T-30, MARK IE LONG RETRACTABLE BLOWER

DESCRIPTION

The Model T-30, Mark IE Long Retractable Soot Blower is designed for lance

travel of up to and including 25'-0". It is comprised of a formed steel housing

covering the top and sides, two (2) 0.6 H.P. electric motors for indepent rotating
and traversing motions, a 3" O.D. alloy lance, stainless steel feed tube, cast

steel automatic blowing medium control valve with external adjustable pressure

control, limit switches and a NEMA IV terminal strip junction box. Included

are a wall box or adapter, mounting yoke and an ASNI Standard companion flange,

gasket, studs and nuts for blowing medium control valve.

Optional standard speeds are 4.0, 6.5, 8.2 and 12.0 FPM traversing and 4.0,

6.5, and 12.0 RPM rotating. Normal speed is 6.5 FPM traversing and 6.5 RPM

rotating. Two speed traversing operation is also available.

The T-30, Mark IE may be used as a half-tract, which is a blower with lance

extension designed to clean double its length of travel. The half-tract may be

used where gas temperature does not exceed 1000°F.

A standard T-30, Mark IE is complete with wiring from limit switches and

motors terminating at terminal blocks in a NEMA IV integral junction box. Also

available, is an integral cabinet of NEMA III construction containing motor

starters. With this arrangement, the limit switches, motors and starters are

wired to a disconnect type terminal block mounted in the starter cabinet. Plug-
in type disconnects are also available.

Section IV
Page 1 of 6

to CO CO
I
+ a
03
CO m
O® C i >
< a
CO
cd

•~I j CO II
9^ I •—I
w
H
> o
55
<

c
CO \

<I M

CO S
 r rm
•-U Ul p
<i_ ^ 525 5i^
^</5 2ul
g2 V;-
h
rdo
Ouia
\^ I !>»»>/""!
(Q3on^rti x^n>
dooao 30NY1
H
TYPICAL
T20E SOOT BLOWER VIEWS
WITH TERMINAL BOX Section III
AND PUSH BUTTON
 3JL-S ^
—j|—.VjSiWlK

1
I

t
};<Vy1kyy>

5.®J

5§||tf
^ <p%»>

UjOl-

TYPICAL

T20E SOOT BLOWER VIEWS Section III

WITH TERMINAL BOX Page 8 of 9
 BlLL OF MATERIAL '
ITEM PART NO. DESCRlPTlOU
1 194 BEARING AGb'V
4-V2M hex. HD.
2. 932©^ ADAPTER ASS^X A--2i;^2l
CAP ®>CBEW
5 (iSTSe SCRAPER Plate
4536 S/B*N.RT. X -'^CTUBE connector
G^ASkET 5 5028I '/do I) cavcR 1 i)r.iNG(io'd ui.) UNITS "i i*a
• G GB309 NOZZLE HEAD
t 502.8I '/zOU COPPER TU8IN6f/0'-O"L6i^ UNIT&'''3i"4
^az0
33ns
NJoTE; a
r'oo
S.C.FM. SEALING AIR TO BE
OELIVEREO TO INLET OP AIRSEAL
w (S INCHES WC. ABOVE FURNACE
PRESSURE. SEALING AlR SVSTEN
a should 6E designed to allow
FOR ADEQUATE FLOW (PRESS.©
AiPSEAL INLET TO OFFSET ANV
FURNACE PUFFS A0O/E FURNACB
SECTIOM'A-A' DESIGN PRESSURE.
FLEXIBLE PiPE ( OR HOSE BENDS
•SPACER NUST BE SMOOTH (LONG TO INSURE
.SPRlKKb THAT NO REDUCTION IN CROSS
sectional area OCCURS .
►tJ W Plam 'oect \oh E>-el 2"MIN. INTERNAL'OlA
a>
OQ O 4-0' MAy. hose length.
(D rt
COMUeCT TO'
■-.S' AIRVKV.VE e. .. .
p
REAR OrUW\T'
O M
Hi M

VO ^ ^1 Vn.RT.LOW PRES'b.AlR
^ COWM.(CV'.l. W0RK3T0P5
HERE) S)EE MOTE'A'

'(nitf
m
SEAL>-i7-0
I bearing
START or Blowing Wall ( Sleeve Section
iV^'CLEAU OUT
PLUS
 M I I I I

J to
2 V-J-
< "t- Wi-
«r 2
..'Si 5g 5 5
ec

ut .

ss io ^^53
iL
ii? ^n 111
a i-T.
3 »-^^8 :ee
2 <£)^;g 3 QiO^ -C
o z* 2 z* Q m
-»i }r
o ors «
H%stfB Sj o52"''u»j'
2 tLvOrf a.</>2
|5S^8g5
:J K-»-
.ul ^Ol. Qo 2 -cn
25 aS5 to^ j'J
X <3d <-id. u* K OXOSId llliil sSn?

III II
? vL i'" S5^

h/
X
2

v5?
fe
ee^tf7 j5>1—^tU.^
S»;?o
;525ee
'og2o
Ou> w

o.S*^»t
8§rr
OC SJ *"»« •»
SdSS.
,jZ3S-
,z

TYPICAL
T20E SOOT BLOWER VIEWS Section III
WITH MOTOR STARTER CABINET Page 6 of 9
 "*)■
00
LU § 0)
UJ
2 1 viJ
UJ
2
iD
2 -I
cc M
4
< f-
10 O UJ
CD 2 (T
O <D
O <0
tn
5*
I s
UJ lO \n
-Jji" ujko
(O
0*0 ?-2
o
\ y) // // A //_ // yy ii < 1x1
h-
2
o
2
h o
O
LU UJ
(P U'
2
<
2
_)
a
TYPICAL
T20E SLEEVE VIEWS Section III
Page 5 of 9
NON-PRESSURIZED
 BILL OF MATERIAL
ITEM PAH? NO. OttCRlFTION
1 TEOta ASaEMBLV
-H 0.0 H P. NOTOn
s: hO
i XIOt> ET|*»l1V - SOO* SOC.WtLO COHPAIIIOM FVtf
HH 0
4 40<I63 GASTvcr :
-H m
I. ILPI RCK. mCiAMT C TM)6 POIMT a 4l9«C» STUDS ( Murs
X
CO (iM<cc (\KNue)' no tea. 6
X. (kl'PHOK.lHt'iCuil O THia POINT 7 ORSOR NOCtUE
15 H CD
(iiiMU neiMiuu* 6<»s L&a. 6 SLLEve ASSCMBLT A^BVa"
C m 0
CO ;o -H H a sooTeuovvefK ts to bk ocp&eT 9 IBUS U.H\PtR PLATE
IN H0»^I7.0»NT/VJU P>LANU BY THft lO ISAIOI BLAHIMCt ASVV
X 2 -< A/wOUNT OP BO«t.eF\ CMP/kHOtON
h—1
dd ■u SO THAT UNIT IS 9 IMOHT AHfiaUS
w z 1— TO l30U.eR WAI.L IN HOT aOfLCR
c > 0 0 POSITION.
act NOTc'i
•rs^ > 4 OUTBOARO CUO OrimiTHAIBU I* IN
H n HOr BOILCH POSiriON fOA ORMNAOK TtaMIHAI.- _»
H m r- or conolnoatc, ' aot . i SQ. aHKPT P0»*
0 . w TO s (ooT iHowcR* sv)um.c roR •t'cii** r.t ® HAND CBAHA.
z 0
X <
UAH. AMUItMl ItWI*.
A ITLMB MAHKCO *ll' NOT UV C.V.I.
1 Norbii wiHtapoH SBov, 9PHj5io>ie^
,
•LftWCC^ j Wf=iWri : >1 1 Vi

y? • I r- [J
1 i
0. i MiNOC PIH CICV. " NOI WALL BOX
> m cir.v ► lo'/ifc" —1
z •g" B t'H.P.r. OUST. CONN. (CLCCTHICKI.)
0 CO •0. U* CLCARANCt Hta'O. FOR I.ANCC Plan View
nC.MOVAC *
II. rOR GCNr.RM. NOTCS 4 nCFCHCNCe
OIIAVIINOS ftl.C OwO. L- 164644

'SttMOtCl
^ act Nort • » y-see Nore ♦ t
\ lO'rO'Af OVBRAU.
4-Ji'«l'4 HEX HEAD UNCC OAOOP
CAP SCREWS
►tj w
(VIFT IMCLUUD)
0) n> V«iv
00 o
n> ft

o
3
o H
i-h M <yoV4'

^IT. Ml'ft .
pushbuStom A.r
awMOTt'
NCMAX

t>lDE ElEVATIOM
.Umits4|,''i .I's
SECTION'o-o'

[UNCe

sec Norc *9
* I i| r' i
y Jh of A
lANCe
' n
' y 11
lANCC

nt
Start op
euOWiAO
1 C UI.NC.C
IMS ■' B «=tl
oEarinS
j : 1^^
I
%
. I

PLAN SECTION t-C"' View'd-b'

(LANCe CMlTTtO) WALL/SLEEVE SECTION (fVPlCKL-) Sectiqm'A - a'
UM«»*l.'t \ "s
 PURGING AIR VALVE
LS-1-
MOTOR STARTER CABINET
m ho
2 CD
</) m
--24'^ 2'-ll-3/8'J
►—<
o
2
:xD
m 15'H
^5" 1" LS-2
i> —I
•" g M
>
C/) —I
CO "is
T
s i:
m cd
2
w
r-
m
LANCE %
t TERMINAL BOX
(TRAVEL + 3' -0-1/2")
(OVERALL)
^ CO
0) n> 1"
oo
(D
o
rt 1" ^ 3" 111 8 . <—»■
18"
Ca>
H'
o
p •^'16 7 i—
O M
H> H
M
MIN. CLEAR
CO
@® @©
LANCE
J
>-11" CLEARANCE REQ'D
FOR LANCE REMOVAL
 T-20E LONG RETRACTABLE BLOWER

SPECIFICATIONS

Housing 3/16" Cold Rolled Steel

Motor 0.6 H.P., 230/460 volt, 3 phase, 60 cycle, 865 RPM TENV,
Class 'B' insulation

Lance Up to 15'-0" travel - 2-3/8" O.D. Carbon Steel

15'-0" to 20'-0" travel - 2-3/8" O.D. Timken 1722AS,
1-1/4 Chrome, 1/2 Molybdenum

Feed Tube Type 304 Stainless Steel

Nozzle Head 25 Chrome, 12 Nickel Stainless Steel

Head Ductile Iron ASTM-A-296-61 Grade GD-45-15

Carbon Steel ASTM-A-216 WC-B

Valve Stem
& Plunger 17/32" Diameter Type 410 Stainless Steel

Seat Haynes #12 Solid Stellite Insert

Chain RC-60H 3/4" Pitch

Side Bars Straight Bar, Cadmium Plated

Busings Type 410 Stainless Steel

Rollers Cadmium Plated

Pins Type 410 Stainless Steel, Cadmium Plated

Lubricant 630 AA

Limit Switches Allen Bradley, Heavy duty, NEMA IV enclosures

Junction Box Cast Aluminum, NEMA IV

Wi ri ng

Conductor Three-Conductor, No. 14 AWG stranded, lead coated copper

Insulation 1/32" Silicone Rubber Compound

Covering Glass braid with silicone lacquer

Core Assembly The three-conductors are cabled with heat resistant fillers
and covered with a layer of asbestos tape.

Sheath - 99.6% pure seamless aluminum

Section III

Page 2 of g
 T-20E LONG RETRACTABLE BLOWER

DESCRIPTION

The Model T-20E Long Retractable Soot Blower is designed for use in the

fired heater where maximum lance travel will not exceed 20'-0". It is comprised

of a formed steel housing covering the top and sides, one (1) 0.6 H.P. TENV
electric motor, a 2-3/8" O.D. carbon steel lance for up to 15' travel or an

alloy lance for travel from 15' to 20', a stainless steel feed tube, automatic

blowing medium control valve with external pressure control, limit siwtches and

a NEMA IV terminal strip junction box. Included are a wall box or adapter and

an ANSI Standard companion flange, gasket, studs and nuts for the blowing medium

control valve.

Normal speed is 6.5 FPM traversing and 6.5 RPM rotating.

The T-20 E may be used as a half tract, which is a blower with lance exten

sion designed to clean double its length of travel. The half tract may be used

where gas temperature does not exceed 1000°F.

The T-20E is complete with wiring from limit switches and motor terminating

at terminal blocks in a NEMA IV integral junction box. Also available is an

integral cabinet of NEMA III construction containing the motor starter. With

this arrangement, the limit switches, motor and starter are wired to a disconnect

type terminal block mounted in the starter cabinet. Plug-in type disconnects
are also available.

By adding a limit switch, the T-20 becomes a T-20ES Sequential Retract, which
enables it to automatically start the next electric motor operated blower in sequence

Section III
Page 1 of 9
 d
b>
d ^S
i' aJ9 u)
f
J £
2
}i ^2
t-' ^ ^
5 ^
2 uJ
br
5 •"
y i/
cc 2
>A •
W of j! 3 0
Zi >.
I
§ 5 ^ j 2 0 o t-
u u
z
u> >-
cr
I/)
^1 OO -JO f ¥ 't;SoS3§
G.
.-j d o
n
DC C- ^ 2 •1
<1
j:
, uj5>D h-
Ji 2 2io
ioi
H h-|>- OJ
M
y 11
H tf> Zt;
>
d3^ ■d-cj
oe
<
tn Z
U
-o
q:

o- u
Hl-
0-5^ P✓
<o
d£; V
N
o-
■<2h < i.-o
o r/
-q/V /
N< y
U
dO
y 50 J
TYPICAL
WIRING DIAGRAM
Section II
THREE PHASE
Page 24 of 24
 1^
-

Oj
ao^,
9:g:
cc o
'r z
X"

iT' £S^
cr
t? o
I-
2S 0
(C
1

S^. 1

<c
u
>

>
an-
j£o>
cO (V/
J U D r—

-JHio i
5
LJ
X
cJ o
iT? O

56 \ ~09 JlIOA 021

TYPICAL

WIRING DIAGRAM
SINGLE PHASE
Section II
Page 23 of 24
 ii}'s*r«p "*i!^
Jiu;:iy _
5 Ol^iS'
OJijjj•'
ip|<pi<p p I
r©
•>rto.^
ZS5 5
• ^^ ■*•
m S'-"
§■• 5.
o\ *
bi
vi'
Tl >'5 2o
3 2 7?
VjI tti i-*"5
Sizi^
TYPICAL
D5E SOOT BLOWER VIEWS
FOR CLASS Ij GROUP DIV. 2
Section II
HAZARDOUS AREAS
Page 22 of 24
 BILL OF MATERIAL

(^SE£ NOTE^t. ITEM

PART
NO.
DESCRIPTION

s: Ln
> •—4 m PUSHBViTTON ■ «3GTT SEAL PLATE
2: H
a X 00
——.-iTi m. z \905-Z SLEEVE CUP SPRING
0 l'V039'\ SLEEVE ASS'y.
TJ —1 0
C m —1
MAiN'"ASSEMBLV
CO T3
6 z\otz
l%x~l'/2300'* USA STD.
X 3 DO
w 1—4
f—
TLANGE S.W.
d Z 0 (b A09E3 flexitallic gasket
H > 3r
H I- m 7 4/54fo STUDS / NUTS
0 . a_ FgW.P Ml3T(9a
Z ro .

0 cZ
X *—>

©©GH" Ly
INO,. HTR

1 STKGG. SPCS 5V0 n

D5ES HEAD.WALLiSLEEVE SECTION
OR b-Cu^q o.d,
UN\TS * ^ THRU Z.O PINME.0 Tue>e^.

END
BE^WNG
SEE NOTE* \ 'N'

K-^PubUbUrvOM

PURGU^G ^>R
V«<LVE ( NO
PIPIN j REG'D.)

C-STA.G3. SPCS.(a S'/J"

"E'-^'OR T- NOZZLES
MOTES:
ELEMENTS * 9 TV\RU''tO
I. rNRT.CUST.CCNM
CPOWLR 4 CCf>lTROU) E* STEEL ELEMENT \NITVV "7- 5/,(2*
VENTURl nozzles f I-END
1. MOTOR SU»T^>ESV.E PQR SECTIOKJ A-A BE^vRlNG-^tM' LOC/vTED KS
A80 v., 3 PH., foOHZ. ©HOWtsl.

3. ITEMS MMIJ.'n' mot by C.V.I.

 DNfl £o
Mil
<•3 ^l2 gjj|i
5.iu/ "SL ^
h.:0
wWCo
a!!»J:>^
-«MJo
'±±jm
!.|iO U' T—din
I
T1
m
Via .1
rfC-E
I-^fi
TYPICAL
D5E SOOT BLOWER VIEWS
Section II
WITH TERMINAL BOX
Page 20 of 24
 mi
-IN cO
Nr «
^— L -B
olo o«v
* —i
o
OjJ
4
r Vii^ ui
X
■,f5S
ir>
fSf
«|o
SS"
C* flC
ifo¥ 5
s5i: «5s2
.SS2S
iiouo<*>r P'.^'
TYPICAL
D5 SOOT BLOWER
VIEWS Section II
Page 19 of 24
 4.
uf ia
..<
<i>\^
2
or^
oO
r^2
><.<
rJ

i- 1 ?s, __
}*j
'to
1
o
f-
u
ui
>xil \n
—?tfi
H
tt O
52
— !«!««•
D
-O
-IN cO
/ ii-h
z
o
5bf
•"i
Wi
S?
a
-i <• z
«n;
* w3 >S5
Jpo z
J:{ > -^ J JL* <
ow c
Xz a
r I ;s^
©TT.'^'r I
I
Z
^ UI? ^ ^
X li 25
to W X •O -}9-.i'
Q =si:-
9 2$
^ «aJ
J-^
a
"ii
TYPICAL i
D5 SOOT BLOWER 1 L
50
VIEWS '*tD
Section II Page 18 of 24
 STANDARD BEARING SPACING

Fired Heaters Only

MAXIMUM GAS
TEMPERATURES MAXIMUM DISTANCE BETWEEN BEARINGS

♦Standard Elements + High Strpngt.h Flpmpnt.<;

OF
6taggprpH Nn77- Aligned N077. Staggered NozzJ Aligned Nozz.
i

600 84" 48" 96" i 54"

700 72" 42" 96" 54"

800 66" 36" 96" 1 54"

Qon dR" 30" 96" j 54"
1000 30" 27" 96" ! 54"
l?oo 26" 22" 63" 1 30"
1400 22" 18" 33" 18"
1600 20" 16" 20" 18"

1600 18" 16" 20" 18"

1700 ' 18" 16" 20" 18"

IftOO 18" 16" 20" 18"

2-3/8" O.D. X .218" Wall Pipe

0 - 900Of Seamless Steel Pipe Sch. 80 - Grade A - 106

900 - IBOOOp Seamless Steel Pipe Sch. 80 - Grade A - 106
With Hard Heat Resistant Chrome .002" Thick
1500 - 1850°f - Type 443 Stainless Steel
+ 2-3/8" 0. D. X .187 " Wall Stainless Steel Tubing
Type 304L, 316L or 321

Section II
Page 17 of 24
 SEAL/"!/' 1.90" O.D.
(1 - ELEMENT)
4" O.D-
6" O.D.
-2.375" O.D.
(2" element:
r- 1" NPT PWR.&CONT.
(OUST. CONN.)
PUSHBUTTON
16 T
t Vf
7_ -
L I- zE
16
16
-8l-
8
STEAM/AIR INLET SECTION 'A-A*
VIEW 'B-B'
NOTE:
MODEL D5E (ELECTRIC) UNIT MEETS CLASS 1,
GROUP D, DIVISION 2
ROTARY
Section II
(PRESSURIZED UNIT) Page 16 of 24
 1.90"O.D.
1"
U - ELEMENT)
4" O.D.
",Hk
.2.375" O.D.
(2" ELEMENT)
PURGING
AIR 1" NPT POWER
VALVE AND CONTROL
GUST. CONN.
^PUSHBUTTON
I"
6^
® STEAM/AIR INLET SECTION A-A
VIEW 'B-B'
NOTE;
UNIT MEETS CLASS I,
MODEL D5E (ELECTRIC) GROUP D, DIVISION 2
ROTARY ■
Section II
(NON-PRESS. UNIT) Page If of 24
 ,-1.90" O.D.
(1 - ELEMENT)
4" O.D-
6" O.D.
t=S •-2.375" O.D.
(2" element;
r— I" NPT PWR.&CONT.
(GUST. CONN.)
••PUSHBUTTON
8l
^ 2 8
STEAM/AIR INLET SECTION 'A'A
VIEW ^B-B'
Section II
MODEL D5E (ELECTRIC) Page 14 of 24
ROTARY
(PRESSURIZED UNIT)
 1.90"O.D.
1"
(1 - ELEMENT)
4" O.D.
.2.375" O.D.
SC5S
(2" ELEMENT)
PURGING
AIR 1" NPT POWER
[ VALVE \ AND CONTROL
OUST. CONN.
PUSHBUTTON
1"
steam/air inlet SECTION "A-a'
VIEW 'B-B'
MODEL D5E (ELECTRIC)
ROTARY Section II
Page 13 of 24
(NON-PRESS. UNIT)
 D-5E ELECTRIC OPERATED ROTARY BLOWER

SPECIFICATIONS

Head - Ductile Iron, Class 600, for air blowing or steam

blowing up to 600 psig, 650°F

- Carbon Steel, ANSI Class 600, Grade WC-B for steam

conditions up to 600 psig, 839°F or within limits of

Std. S-33.

Valve Stem

& Plunger - 17/32" Diameter Type 410 Stainless Steel

Seat - Haynes #12 Solid Stellite Insert

Motor - 1/8 H.P., 230/460 volt, 3 phase, 60 cycle, 1800 RPM, TENV

Motor (optional) - 1/8 H.P., 115/230 volt, 1 phase, 60 cycle, 1800 RPM, TENV

Limit Switches - Square D, Class 9007, Type CB-33

Push Button - Furnas Electric Company

Switch Box - Cast Aluminum, NEMA IV

Beari ngs

HyVULoy - Type 309 Stainless Steel

AlVULoy - Cast Carbon Steel - calorized

Steel - Cast Carbon Steel

Elements

HyVULoy - Type 443 Stainless Steel

VULcrom - Extra heavy black seamless Schedule 80 steel pipe with

hard heat resistant Chrome .002" thick.

Steel - Extra heavy seamless Schedule 80 steel pipe. Grade A-106

Section II

Page 12 of 24
 D-5E ELECTRIC OPERATED ROTARY BLOWER

DESCRIPTION

The Model D-5E Rotary Type Blower is designed to clean convection surfaces

of the fired heater where temperatures do not exceed 1800°F. Element lengths
are limited to 20'-0" for fired heater applications.

The D-5E is complete with a wall sleeve or adapter, a head of ductile iron

or cast steel construction with external pressure adjusting device, companion

flange with gasket, studs and nuts, a TENV 1/8 H.P. electric motor, limit switch

in a NEMA IV switch box, element support bearings and a multi-nozzle blowing

element of appropriate material. Rotating speed is 1.5 RPM.

A standard D-5E is complete with wiring from the motor and limit switch to

a terminal block in the NEMA IV integral switch box. Also available, is an

integral cabinet of NEMA IV construction containing the motor starter. With this

arrangement, the motor starter, limit switch and starter are wired to a disconnect

type terminal block in the starter cabinet. A plug type disconnect is also avail

able along with other options.

By adding a limit switch, the D-5E becomes a D-5ES Sequential Head, which

enables it to automatically start the next blower in sequence. With this arrange

ment, the first blower is started manually or by a timer, with each blower receiving

its start impulse from the preceeding blower and with the last blower shutting the

system off upon completion of blowing.

For a pressurized heater condition, a stuffing box assembly is required for

the wall sleeve and a forced pressure air valve for the soot blower head.

Section II
Page 11 of 24
 24i NOM,
seal) 1/
ELEMENT
LI
^ ss ss
ittNOM
8i b.
ri NOM
8
AIR VALVE
6 11'
ItSTEAM/AIR INLET
VIEW'A-A'
MODEL D5A (AIR)
Section II
ROTARY "
Page 10 of 24
(PRESSURIZED UNIT)
 NOM.
SS
ELEMENT
i{c>a
AIR VALVE
(iL 2
^STEAM/AIR r NLET
VIEW ^A-A'
MODEL D5A (AIR)
ROTARY Section II
Page 9 of 24
(NON-PRESSURIZED UNIT)
 D-5A AIR OPERATED ROTARY BLOWER

SPECIFICATIONS

Head - Ductile Iron, Class 600, for air blowing or steam

blowing up to 600 psig, 650°F.

Carbon Steel, ANSI Class 600, Grade WC-B for steam

conditions up to 600 psig, 839°F or within limits of

Std. S-33.

Valve Stem

& Plunger 17/32" Diameter Type 410 Stainless Steel

Seat Haynes #12 Solid Stellite Insert

Motor Copes-Vulcan Cast Iron Vane Type with five (5) 1-3/4"

blades

Valve Copes-Vulcan Piston Operated Pilot Valve

Bearings

HyVULoy Type 309 Stainless Steel

AlVULoy Cast Carbon Steel - calorized

Steel Cast Carbon Steel

Elements

HyVULoy Type 443 Stainless Steel

VULcrom Extra heavy black seamless Schedule 80 steel pipe with

hard heat resistant Chrome .002" thick

Steel Extra heavy seamless Schedule 80 steel pipe, Grade A-106

Section II

Page q of 24
 D-5A AIR OPERATED ROTARY BLOWER

DESCRIPTION

The D-5A Rotary Type Blower is designed to clean convection surfaces of the

fired heater when temperatures do not exceed 1800°F. Element lengths are limited
to 20'-0" for fired heater applications.

The D-5A is complete with a wall sleeve or adapter, a head of ductile iron

or cast steel construction with external pressure adjusting device, companion

flange with gasket, studs and nuts, a vane type air motor, element support bearings

and a multi-nozzle blowing element of appropriate material.

Power air at 40 scfm and 80 psig is required to drive the air motor so as

to produce a rotating speed of 2 RPM.

By adding a pilot valve assembly, the D-5A becomes a D-5AS Sequential Head,

which enables it to automatically start the next blower in sequence. With this

arrangement, the first blower is started manually by a push button with all blowers

receiving their start impulse from the preceeding blower. When the last blower

in sequence has operated, the system is shut off automatically.

For a pressurized heater condition, a stuffing box assembly is required for

the wall sleeve and a forced pressure air valve for the soot blower head.

Section II
Page 7 of 24
 17~<SEAL
^1.90" O.D.
/ 1"
(1 - ELEMENT)
p 4" O.D.
1
6" O.D, —'
1-2,375" 0,D,
(2" ELEMENT)
STEAM/AIR INLET
SECTION 'a-a'
VIEW 'B -B'
MODEL 05 (MANUAL)
ROTARY Section II
(PRESSURIZED UNIT) Page 6 of 24
 1.9" O.D.
1"
(1 - ELEMENT)
"—2.375 O.D.
( 2" ELEMENT)
^6 .
VIEW SECTION 'A'A'
MODEL D5 (MANUAL)
Section II
ROTARY Page 5 of 24
(NON-PRESSURIZED)
 D-5 MANUALLY OPERATED ROTARY BLOWERS

SPECIFICATIONS

Head - Ductile Iron, Class 600, for air blowing or steam

blowing up to 600 psig, 650°F.

Carbon Steel, ANSI Class 600, Grade WC-B for steam

conditions up to 600 psig, 839°F, or within limits of

Std. S-33.

Valve Stem

& Plunger - Type 410 Stainless Steel

Seat - Haynes #12 Solid Stellite Insert

Bean"ngs

HyVULoy - Type 309 Stainless Steel

AlVULoy - Cast Carbon Steel - calorized

Steel - Cast Carbon Steel

Elements

HyVULoy - Type 443 Stainless Steel

VULcrom - Extra heavy black seamless Schedule 80 steel pipe with

hard heat resistant Chrome .002" thick.

Steel - Extra heavy seamless Schedule 80 steel pipe. Grade A-106

Section II
Page 4 of 24
 D-5 MANUALLY OPERATED ROTARY BLOWERS

DESCRIPTION

The Model D-5 Manually Operated Rotary Type is designed to clean convection

surfaces of the fired heater where temperatures do not exceed IBOO^F. Element
lengths are limited to 20'-0" for fired heater applications.

The D-5 Is complete with a wall sleeve or adapter, a head of ductile Iron

or cast steel construction with external pressure adjusting device, companion

flange with gasket, studs and nuts, element support bearings and a multl-nozzle

blowing element of appropriate material. Operation may be by either chain or

hand crank.

Speed of element rotation will depend upon the operator although one revo

lution In 30 seconds Is generally recommended.

For a pressurized heater condition, a stuffing box assembly Is required

for the wall sleeve and a forced pressure air valve for the Head.

Section II
Page 3 of 24
 SOOTBLOWER SPECIFICATIONS FOR OIL HEATERS USING ROTARIES (cont'd)
Element ends shall be closed by the weld end closure method. Element
hangers or bearings shall be properly spaced, shall be of material equivalent
to the elements and shall be arranged so as to prevent the elements from coming
in contact with the boiler tubes.
Where temperatures exceed 1800°F continuously, sootblowers must be of
the Retractable type.
Section II
Page 2 of 24
 SOOTBLOWER SPECIFICATIONS FOR OIL HEATERS USING ROTARIES

A complete system of sootblowers as manufactured by Copes-Vulcan or

approved equal shall be furnished and shall be of the number and type as

recommended by the heater manufacturer and sootblower company. Sootblowers

shall be of the Manual Air □ Electric ! \ operated Rotary design, except

where Retractable type blowers are required by gas temperature or heater

firing conditions.

Rotary sootblowers for use in temperature zones of 1800°F and under

must be of the valve-in-head type. The heads shall be of ductile iron con

struction for air blowing or steam blowing up to 600 psig, 650°F and shall be
of cast steel construction for higher pressures and temperatures. Heads to

have ANSI flanged inlets.

The steam valve shall be direct-operated by cams which automatically open

and close the valve at the beginning and end of the blowing arc, and be complete

v/ith external blowing pressure adjustment. The gear mechanism shall be covered

to protect it from binding due to the introduction of foreign matter.

Sootblower elements shall be constructed of extra heavy seamless tubing

with flanged connection to the sootblower head. Element materials and bearings

must be suitable for maximum temperatures encountered at each location. From

1500°F to 1800°F the elements shall be HyVULoy or equal, containing at least

22% chrome. Medium temperature elements, from 900°F to 1500°F shall be chrome
plated while elements for temperatures up to 900°F may be of extra heavy seamless
steel tubing.

Section II

Page 1 of 24
 TO

COPES-VULCAN

DATA REQUIRED FOR SOOTBLOWER QUOTATION

Contractor: Date:

Ultimate destination:

Type Heater: Horizontal □ Vertical □

Heater Lenath: Heater Width:

B lower Lane
Convection Section Temp: In Out Blower Lane

Number of Says: Length of Bays:

Staggered□
Diameter of Tubes: Spacing of Tubes _In Line □
Furnace Pressure: Negative | \ Positive l_ I
Fuel Oil: % Sulphur: PPM Vanadium

Or
Steam Available: PSI6

Air Available: PSI6 SCFM

Type Blowers: D-5 Rotaries nT-20 Retractables QTT-30 Retractables

Type Operation: Manual C! Ai r CH El ectri c
Power Available: Volts Phase Cycle

Control Desired: CH Cascade Seq. O Automatic Seq. • ! Local dlRemote Manual

Motor Starters: Id Soot Blower Mtd. Fj Eree Standing i [ Furnish Separate
Starter Classification: M NEMA IV M NEMA VII LJ NEMA III | j NEf4A I

Soecial Reouirements:

•orn 3061155 R-1 Requested by

Section I
Page 12 of 12
 D
D A
© -©
(<
>)
& 0 0 -0
-t-
(<
I
- Etg. SJo. 3 -
CO
<c
CD
SQUARE AND TRIANGULAR PITCH FINNED TUBES
PERPENDICULAR ARRANGEMENT
Section I
Page 11 of 12
 !)o(6)@

- F^. Mo. 2 -

TRIANGULAR PITCH FINNED TUBES

LONGITUDINAL ARRANGEMENT

Section I
Page 10 of 12
 - F^q. Wo. 1 -
SQUARE PITCH FINNED TUBES
LONGITUDINAL ARRANGEMENT
Section I
Page 9 of 12
RECOMf€NDED MINIMUM BLOWING PRESSURES

Table 5:

ROTARY SOOTBLOWER^ MODEL D-5 TYPE

Element length up to 10' maximum, tube sizes up to 3V' O.D.:

Square Pitch - 150 psig

Triangular Pitch - 200 psig

Table 6:

ROTARY SOOTBLOWERy MODEL D-5 TYPE

Element length over 10' up to 20' maximum, tube sizes 4" O.D. and over:

Square Pitch - 175 psig

Triangular Pitch - 225 psig

Table 7:

RETRACTABLE SOOTBLOWERy MODEL T-20 OR T-30 TYPE

Square Pitch - 100 psig
Triangular Pitch - 150 psig

Section I

Page 8 of 12
SOOTBLOWER STANDARD OIL FIRED HEATERS
EFFECTIVE CLEANING RADII
Retractable SooTSLOWERy Model T20 Type or T-30 Type

Table 3A: Normal Tube Size Up to 3h"

Sootblower Spacing*
Tube
Arrg't A B C D E F

Square Bare Tubes 12' 6' 6' 5' 10' 6'

Triangular Bare Tubes 10' 5' 5' 4' 8' 5'

Table 4A: Normal Tube Size 4" and Over

Sootblower Spacing*
Tube
Arrg't A B C D E F

Square Bare Tubes 14' 7' 7' 6' 11' 6'

Triangular Bare Tubes 12' 6' 6' 6' 11' 6*

Fuel: Cleaning radius based on use of #6 Fuel Oil.

* See Figures 1, 2 and 3 for Sootblower Arrangements

Section I
Pagey of 12
SOOTBLOWER STANDARD OIL FIRED HEATERS
EFFECTIVE CLEANING RADII
Retractable Sootblower^ Model T-20 Type or T-30 Type
Table 3: Normal Tube Size Up to 3^5"

Tube Studs Fins Sootblower Soacinq*

Arrg't A B C D E F

Square Up to 3/4" 7'-0" 3'-6" 3'-6" 3'-6" 7'-6" 4'-0"

Over 3/4" 6'-0" 3'-0" 3'-0" 3'-0" 6'-6" 3'-6"

3/inch 7'-0" 3'-6" 3'-6" 3'-6" 7'-6" 4'-0"

5 to 7/inch 6'-0" 3'-0" 3'-0" 3'-0" 6'-6" 3'-6"

Triangular Up to 3/4" 6'-0" 3'-0" 3'-0" 3'-0" 6'-6"

Over 3/4" 5'-0" 2'-6" 2'-6" 2'-6" 5'-6" 3'-0"

3/inch 6'-0" 3'-0" 3'-0" 3'-0" 6'-6" 3'-6"

5 to 7/inch 5'-0" 2'-6" 2'-6" 2'-6" 5'-6" 3'-0"

Table 4: Normal Tube Size 4" and Over

Tube Studs Fins Sootblower Soacinq*

Arrg't A B C D E F

Square Up to 3/4" 8'-0" 4'-0" 4'-0" 4'-0" 8'-6" 4'-6"

Over 3/4" 7'-0" 3'-6" 3'-6" 3'-6" 7'-6" 4'-0"

3/inch 8'-0" 4'-0" 4'-0" 4'-0" 8'-6" 4'-6"

5 to 7/inch 7'-0" 3'-6" 3'-6" 3'-6" 7'-6" CO

4'-0"
1

cn
Triangular Up to 3/4" 7'-0" 3'-6" 3'-6" 3'-6" 7'-6" 4'-0"

Over 3/4" 6'-0" 3'-0" 3'-0" 3'-0" 6'-6" 3'-6"

3/inch 7'-0" 3'-6" 3'-6" 3'-6" 7'-6" 4'-0"

*

5 to 7/inch 6'-0" 3'-0" 3'-0" 3'-0" 6'-6" 3'-6"

i
Fuel: Cleaning radius based on use of #6 Fuel Oil.

*See Figures 1 , 2 and 3 for Sootblower Arrangements

Section I
Page 6 of 12
SOOTBLOWER STANDARD OIL FIRED HEATERS
EFFECTIVE CLEANING RADII

Rotary Sootblower^ Model D-5 Type

Table lA: Maximum Element Length of 10', Normal Tube Size Up to 3h"

Tube Sootblower Soacinq*

Arrg't A B C D E F

Square Bare Tubes 10' 5' 5' 4' 9' 5'

Triangular Bare Tubes 8' 4' 4' 3' 7' 4'

Table 2A: Maximum Element Length of 20', Normal Tube Size 4" and Over

Tube Sootblower Spacing*

Arrg't
A B C D E F

Square Bare Tubes 12' 6' 6' 4' 9' 5'

Triangular Bare Tubes 10' 5' 5' 4' 9' 5'

Fuel: Cleaning radius based on use of #6 Fuel Oil.

Gas temperatures dictate element materials as listed below:

Up to 900°F - Carbon Steel

900° to 1500°F.- Vulcrom
1500°F to 1800°F - Hyvuloy
*See Fugures 1, 2 and 3 for Sootblower Arrangements.

Section I
Page 5 of 12
SOOTBLOWER STANDARD OIL FIRED HEATERS
EFFECTIVE CLEANING RADII
Rotary Sootblower^ Model D-5 Type
Table 1: Maximum Element Length of 10', Normal Tube Size Up to 3h"

Tube Studs Fins Sootblower Soacina*

Arrg't A B C D E F

Square Up to 3/4" 5'-0" 2'-6" 2'-6" 2'-6" 5'-0" 3'-0"

Over 3/4" 4'-0" 2'-0" 2'-0" 2'-0" 4'-0" 2'-6"

3/inch 5'-0" 2'-6" 2'-6" 2'-6" 5'-0" 3'-0"

5 to 7/inch 2'-0" 2'-0" 2'-0" 4'-0" 2'-6"

Triangular Up to 3/4" 4'-0" 2'-0" 2'-0" 2'-0" 4'-0" 2'-6"

o
Over 3/4" 3'-0"
1 l'-6" r-6" l'-6" 3'-0" 2'-0"

3/inch 2'-0" 2'-0" 2'-0" 4'-0" 2'-6"

5 to 7/inch 3'-0" l'-6" l'-6" I'-e" 3'-0" 2'-0"

Table 2: Maximum Element Length of 20', Normal Tube Size 4" and Over

Tube Studs Fins Sootblower Spacing*

Arrg't A B C D E F

Square Up to 3/4" 6'-0" 3'-0" 3'-0" 3'-0" 6'-0" 3'-6"

Over 3/4" 5'-0" 2'-6" 2'-6" 2'-6" 5'-0" 3'-0"

3/inch 6'-0" 3'-0" 3'-0" 3'-0" 6'-0" 3'-6"

5 to 7/inch 5'-0" 2'-6" 2'-6" 2'-6" 5'-0" 3'-0"

Triangular Up to 3/4" 5'-0" 2'-6" 2'-6" 2'-6" 5'-0" 3'-0"

Over 3/4" 4'-0" 2'-0" 2'-0" 2'-0" 4'-0" 2'-6"

1

3/inch 5'-0" 2'-6" 2'-6" 2'-6" 5'-0" i 3'-0"

5 to 7/inch 4'-0" 2'-0" 2'-0" 2'-0" 4'-0" 1 2'-6"
Fuel: Cleaning radius based on use of #6 Fuel Oil.

Gas temperatures dictate element materials as listed below:

Up to 900 F - Carbon St
Steel
900°F to 1500°F - Vulcr
crom
1500°F to 1800°F - Hyvuloy
*See Figures 1 , 2 and 3 for Sootblower Arrangements
Section I

Page4 of 12
BLOWING PRESSURE

Blowing pressures recommended for both retractables (T-20 and T-30) and
Rotaries (D-5) are found on Tables # 5, 6, &7. These pressures will be
suitable for the Retractable and Rotary cleaning effectiveness required
if selected in accordance with the recommendations with regard to fuel
type, gas temperature, and tube arrangements outlined in this standard.

SOOTBLOWER CLEANING RANGES

Tables 1, 2, and 3 outline the sootblower cleaning ranges in accordance

to type and arrangement of tube surfaces, fuel fouling characteristics,
nozzle requirements and type of sootblower. These cleaning ranges are
based on normal cleaning requirements at recommended blowing pressures
shown on the Blowing Pressure Chart and explained above.

TYPICAL SOOTBLOWER ARRANGEMENTS

Most fired heaters are longer than wide with the tubes running the length
of the unit.

Bare tubes should be cleaned with the sootblower element axis perpendicular
to the tube axis.

Extended surface tubes can be cleaned using either a perpendicular or a

longitudinal arrangement: favoring perpendicular arrangements with square
pitched finned tubes and longitudinal arrangements with triangular^ pitched
finned tubes.

Other factors such as outside clearances, accessibility, heater return bend

design, and total costs (including both sootblower and installation costs)
must be evaluated before final selections can be made.

Typical sootblower arrangements and spacing are illustrated on Figures 1,

2 and 3.

Section I
Page 3 of 12
FUEL OIL INHIBITORS (ADDITIVES)

It is extremely difficult to decide which inhibitor or which type inhibi

tor is the most effective and economical. There are a large number on the
market, and in many plants inhibitors have prevented or retarded boiler op
erating problems, while in other plants they have completely failed and
sometimes actually aggravated the condition.

Maximum benefits of a combustion catalyst can only be obtained by its con

tinued presence in the proper proportions.

Oxides of calcium, magnesium, aluminum and silica increase the melting point
of the ash so that it becomes more friable, flaky and porous. This results
in a desposit that can be readily removed by sootblowing.

Fly ash formed in the presence of metallic oxides becomes much more vol
uminous. This bulky type of fly ash increases the tendency to bridge or
plug tube lanes.

Proper selection, effective use and location of sootblowers plays a vital

role in removing these fireside deposits.

BLOWING MEDIUM SOURCE PRESSURE

Sufficient blowing pressure must be available to successfully use Rotary

type sootblowers. Depending on the element length, hence the number of
nozzles, the potential energy available in the form of pressure is divided
between all the nozzles being supplied. Comparing this to the Retractable
design where normally only two (2) nozzles are used, it can be readily
seen that in terms of energy out-put per nozzle the Retractable blower is
far superior. In addition, the helical cleaning path transcribed by the
Retractable nozzles when compared to the fixed rotation of the Rotary
blower makes the Retractable blower the more effective cleaner. When suf
ficient source pressure is not available for the Rotary then it will be
necessary to use the retractable sootblower regardless of gas temperature.

TUBE ARRANGEMENT AND HEATER SIZE

On the smaller heaters, when the number of tubes are few, successful
utilization of Rotary blowers can be achieved. When the number of nozzles
on the Rotary blowers can be kept low, larger nozzles approaching the
Retractable nozzle size can be used, and if a suitable source pressure and
quantity is available, then cleaning effectiveness can be maintained.
Determining the proper balance between number of nozzles, source pressure,
fuel fouling characteristics, gas temperature, geometry of the heater, and
of course, economic considerations is the exercise that makes the proper
selection of sootblowers for the fired heater the complex problem it is.

The charts and tables included in this standard and described below have been
prepared to aid the reader in making these selections. Any unusual applica
tions or deviations from these standards should be referred to Copes-Vulcan
Inc., Lake City, Pennsylvania 16423.

Section I

Page2 of 12
 CLEANING THE FIRED OIL HEATER

FUEL OILS

on - ash corrosion becomes more severe with increased temperatures and

the nature of the corrosive agent. Above 1300°F where V2OC or other
mixtures sinter and melt, corrosion is intensified. The significant part
that sodium plays in forming low melting complex compounds indicates that
not only vanadium, but also sodium is highly undesirable in residual fuel
oil as it affects fire side deposits.

SOOTBLQWER RECOMMENDATIONS

Under normal operating conditions, we recommend sootblower selection as

follows:

A. Below 100 PPM vanadium or 25 PPM sodium or 2%

sulphur in the fuel oil:

Rotary sootblower to 1800°F gas temperature.

Retractable sootblower above 1800°F.

B. 100 to 200 PPM vanadium or 25 PPM sodium or

2% sulphur:

Rotary sootblower to 1300°F gas temperature.

Retractable sootblower above 1300°F.

C. Above 200 PPM vanadium or contents in excess of

25 PPM sodium or 2% sulphur:

Rotary sootblower to 1050®F gas temperature.

Retractable sootblower above 1050OF.

Under control conditions other factors may be used to modify sootblower

selection.

AIR/FUEL RATIO

Down to a ratio of 20/1 the corrosion rate is not much affected at constant
temperature.

Below this point corrosion rates will be reduced even to a low figure at
the theoretically correct ratio.

The lower corrosion at the lower ratios is explained by formation of V2O3 or

V2O4 rather than V2O5. These lower oxides of vanadium have higher melting
points than V2O5 and tend to be carried through the system as harmless dust.

Section I
Page 1 of 12
 r~k
OOQO
OOOO
ooo o
m f -f m OOOO
ooo o
OOOO
tr
w ^ H-[t ^^ ES OOOO
OOOO
OOOO
OOOO
OOOO
E)-
JM- OOOO
OOOO
OOOO
-o o-o o
□ □ □ □ □ □
HEATER SCHEMATIC
 PREFACE - cont.

Of course, manual, air, or electric operation is available as well as

several types of automatic sequential controls.

Bulletins describing the finer points of the air and electric operated

rotaries and retractables are available for your reference. Typical speci

fications and overall dimensional drawings are included. These soot blowers

are designed to meet the oil fired heater's requirements.

Although the actual number, type and location of soot blowers must be

selected for each specific application, typical standards outlining soot blower

locations, cleaning radii and blowing pressures, both for rotaries and retrac

tables to be used as a selection guide have been developed and are included.

Some typical installation drawings of Copes-Vulcan equipment on fired

heaters are included to illustrate how the soot blowers are actually applied.

For your information we have included a partial list of Copes-Vulcan

installations in the oil refineries.

We have also prepared a data sheet (Form 8061156) so that requests for
quotations are facilitated and become less time consuming. A supply of these

data sheets is available upon request. "We invite your inquiry".

Finally, we have also included a section on nozzle sizing, air and steam

consumption, and the use of steam and air consumption charts.

n
 PREFACE

Cleaning fired oil heaters is a specialty at Copes-Vulcan. Engineering

care and caution based on years of experience is the formula used in both

unit selection and location.

Copes-Vulcan soot blowers are designed with the customer in mind. That

is, we have designed our equipment to operate under adverse conditions with

the minimum amount of both maintenance and down time.

The rugged construction (designed especially for outdoor operation) of

both the D-5 (rotary), T-20 and T-30 (retractables) make them working
companions to the fired oil heaters.

The D-5 (rotary) with its specially engineered head with outside pressure

adjustment and fidld adjustable sweep make it ideal for any changes that

might have to be made due to changing operating conditions.

Its "Sombrero" type valve, a special design feature as shown in Item #4,

Page 3, Bulletin #1102; assures a tight shut-off and prevents condensate

leakage into the heater.

The rotary element with special alloy materials and large nozzles is

designed for long life with continued effective cleaning.

The T-30 and T-20 long retractables, like the D-5, have ANSI rated head

flanges with outside pressure adjustment and the "Sombrero" valve to assure

a tight shut-off.

The retracts use an enclosed "box type" housing and sealed gear boxes to

protect all moving parts from the elements.

The T-30 MKI-E with its "TWO MOTOR" drive keeps rotation absolutely in

dependent of traversing to insure the optimum in cleaning (particularly on

finned tubes) with less tube erosion.
 •INDEX Cont'd

Section VI: Use of Steam and Air Consumption Charts 1

Continuous Air Blowing 2
Steam Consumption Charts
Rotary Units 3
Retractables 3
Air Consumption Charts
Rotary Units 4
Retractables 5
Receiver Size 5
Compressor Size 5
Charts for Calculations
Effective Nozzle Area (Rotaries) 6
Air Consumption Chart 7
Saturated Steam Consumption 8

Section VII: Application Standards

T20 Lance Droop 1
T30 Mark I Lance Droop - Without Droop Corrector . . . .2
T30 Mark I Lance Droop - With Droop Corrector 3
T20 Support Point Loading 4
T30 Mark I Support Point Landing - Front Mounted Motors . .5
T30 Mark I Support Point Loading - Rear Mounted Motors . .6
Sootblower Head Pressure Temperature Limitations . . . .7
Motor Data - D5E Single Phase 9
Motor Data - D5E Three Phase 10
Motor Data - T20E 11
Motor Data - T30 Mark IE - Rotating Drive 12
Motor Data - T30 Mark IE - Traversing Drive 13
 INDEX Cont'd.

Section III: T-20E Retractable Specifications 1

T-20E Dimensional Assembly 3
T-20E Sootblower Views - Terminal Box and Pushbutton . .4
T-20E Sleeve Views - Non-pressurized 5
T-20E Sootblower Views - Starter Cabinet 6
T-20E Sleeve Views - Pressurized 7
T-20E Sootblower Views - Terminal Box 8
T-20ES Sootblower Views - Terminal Box and Pushbutton . .9

Section IV: T-30 Mark I-E Retractable Specifications 1

T-30 Mark I-E Dimensional Assembly - Front Mounted Motors . 3
T-30 Mark I-E Dimensional Assembly - Bottom Mounted Motors 4
T-30 MK I-E Sootblower Views 5
T-30 MK I-E Sootblower Views 6

Section V: ECS Control Panel Specifications 1

ECS Dimensional Assembly 2
Control Panel Remote Manual Control 3
Panel Wiring Diagram 4
ECS Control Panel on Plate Plate 5
ECS Control Panel in Nema IV Enclosure 6
Panel Wiring Diagram 7
ECS Control Panel in Nema III Enclosure with
Plexiglass Door 8
Panel Wiring Diagram 9
ECS Control Panel in Class I, Group D, Div. 2 Enclosure .10
Physical Wiring Diagram 11
ECS Control Panel and Motor Starters in Free Standing
Cabinet 12
ECS Control Panel and Motor Starters in Free Standing
Cabinet with Circuit Breaker 13
Interconnection & Schematic Wiring Diagram 14
EC-15 Control Panel Specifications IS
EC-15 Dimensional Assembly 16
EC-15 Control Panel in Enclosure with Purge Connection . .17
Physical Wiring Diagram 18
EC-15 Control Panel and Motor Starter Cabinet 19
EC-15 Schematic Wiring Diagram 20
Typical Interconnection Diagram 21
Composite Panels 22
Composite Panels 23
Program Clock in Enclosure vnth Purge Connection . . . .24
MEC Controller Specifications 25
MEC Dimensional Assembly 30
MEC System Block Diagram 31
 INDEX

Preface 1
Oil Fired Heater Schematic i ii

Section I: Cleaning the Oil Fired Heater 1

Effective Cleaning Radii: Rotaries
Tables 1 & 2: Finned Tubes 4
Tables 1A & 2A: Bare Tubes 5
Effective Cleaning Radii: Retractables
Tables 3 & 4: Finned Tubes 6
Tables 3A & 4A: Bare Tubes 7
Recommended Minimum Blowing Pressures
Table 5 Rotary (10' Max. el.) 8
Table 6 Rotary (10' - 20' Max. el.) 8
Table 7 Retractables 8
Longitudinal Tube Arrangements
Figure 1: Square Pitch Finned Tubes 9
Figure 2: Triangular Pitch Finned Tubes 10
Perpendicular Tube Arrangements
Figure 3: Square & Triangular Pitch Finned Tubes . .11
Date Required for Sootblower Quotation 12

Section II Rotary Sootblower Specifications 1

D5 Manually Operated Rotary Blowers 3
D5 Dimensional Assembly (Non-pressurized) 5
D5 Dimensional Assembly (Pressurized) 6
D5A Air Operated Rotary Blowers 7
D5A Dimensional Assembly (Non-pressurized) 9
DBA Dimensional Assembly (Pressurized) 10
D5E Electric Operated Rotary Blowers 11
D5E Dimensional Assembly (Non-pressurized) 13
D5E Dimensional Assembly (Pressurized) 14
D5E Dimensional Assembly (Non-pressurized)
C1.1, Gr. D, Div. 2 15
D5E Dimensional Assembly (Pressurized)
C1.1, GR. D, Div. 2 16
Standard Bearing Spacing 17
D5 Sootblower Views 18
D5 Sootblower Views 19
D5E Sootblower Views - Terminal Box 20
D5ES Sootblower Views- Terminal Box, Pushbutton . . . .21
D5ES Sootblower Views for Class I, Group D, Division 2 . .22
Hazardous Areas
Wiring Diagram - Single Phase Motors 23
Wiring Diagram - Three Phase Motors 24
 SALES DATA 2D
Cleaning
The
Fired
Heater
r