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YOUR QUALITY
FURIO MELONE
C.E.O.
Ladies and gentlemen good afternoon and thank you for coming so numerous. Well,
after a lot of talking about our capability to offer you a system that could provide
you in line reading of tan delta
we finally made it. It was a d
difficult, loong and ambitious research pprogram b but we
are theree now and proud of our achieevement. Q Quality is a requiremment beco oming
every dayy more immportant and to reacch excelle ence in thiss area cann be very
expensivee. A correect value o
of Tan deltta is a standard requirement t and any w
wire not
complyinng will be sscraped orr returnedd.
Presentlyy tan deltaa is measu ured in labboratory on a small piece of w
wire taken
n at the
end of the reels. Th expensivee and doess not give any guaraanty as to what has
he test is e
happened
d to the reest of the reel.
In the magnet wire industry every kilo of scrap represents big money and its
reduction is one of the most important tasks you all have to face. Nowadays the
competition is played on price but also on quality. Less and less, luck of quality can
be traded with low price. So the exercise is to make good quality without increasing
costs. Having understood this urgent need from the market , we have studied a
system that not only will help you in reducing your scrap but, and this was the
hardest part of our job, to do it through an investment that canbe paid back very
quickly.
If you takke a look o
of the chart behind me you can have an idea oof the pay back
worked ouut the pay‐‐ back perriod with an examp
period off our systeem . We w ple of
rectangular wire , bbecause iss the area where thhe scrap qu uantity is more impportant.
We consiidered an n average of 0,3 % pper line off scrap . Th
his percenntage is ge
enerated
by an inteerview of many cusstomers frrom all ovver the wo orld and coonsiders scarp due
to :
TAN DELTA P
PROBLEMS
WIIRE RETUR
RN DUE TOO REJECTIOON FOR POOR CURING
MAACHINERYY LOSS OF EFFICIENC
CY : speed
d reduction etc etc iin order to
o MATCH
THE TAN DELTA REQUUIRED VALLUES
LOSS OF PRO
ODUCTION N FOR BECCAUSE OF THE WAITING TIM ME FOR THE LAB
GR
REEN LIGHT
OTTHER PROB
BLEMS GE ENERATED D BY NOT SSUFFICIEN
NT OR WRO ONG CURING
CO
ONDITIONSS
The valuee of 0,6 Euro is a statistic andd variable cost of co
opper dedducted the e scrap
cost .It is not includ
ding the laaboratoryy tan delta costs In tthe averagge 1 line is
generatin ng a scrap cost of abbout 3.3000 Euro per year .
It is a hugge amount of mone ey if you coonsider th
he number of lines iinstalled in
n your
companyy . For the heavy rou und wires the amou unt is quite With our NIRWIN
e similar .W
system yo ou can avo
oid , cut o ese costs .. Followingg our sche
or surely rreduce the eme you
can workk it out youurself , witth your owwn producction dataa and costss your savving and I
am sure yyou will fin
nd it attraactive.
Before leaving the stage to our technical presentation I want to thank Elantas
Italia , in particular dr. Giovanna Biondi for supporting this research program and
providing us with countless wire samples to feed our “hungry” system. Thank you
also for being part of this presentation.
And a special thanks to Tre Tau Engineering a team of young and motivated
engineers our partners in developing the system. It is one of them, Filippo Veglia
who will now make you acquainted with our new development and give you an idea
of how we have achieved our goal.
Thank you very much for listening, hope you will enjoy the presentation.