You are on page 1of 30

9 8 7

L15

LOWER WASHER
7T-8890 RELAY PANEL
ALT BREAKER MAIN BREAKER BACKUP CAB/CHASSIS LAMP RELAY HORN RELAY
200-BK-18 MOTOR 578-BU-18 9S-4693 9S-4693 RESISTOR 111-4871 111-4871
A A DISCONNECT SW. 102-8017 791-PK-18 320-OR-18
YY ZZ AD VV
7N-0719 115-PK-18 114-RD-18
UPPER WASHER 80A 80A
7T-8890 115-PK-18 114-RD-18
GG AD 115-PK-14 114-RD
200-BK-18 MOTOR 506-PU-18 (NOTE C)
177-RD-4
101-RD-4
101-RD-4

A A
K909-BU-18
K909-BU-18

322-GY
A770-PK-18

615-YL
DD CC 607-PK
I BOOM LAMP RELAY

320-OR-18
200-BK-18 HYD LOCK SOL RELAY 111-4871

322-GY
114-RD
200-BK-18 111-4871 786-GN-18
BUS
200-BK 200-BK-18 149-PU-18
BAR 151-GN-18 149-PU-18
149-PU
COOLANT ATCH START A DD 150-RD-18
LEVEL SW AID SOL CHASSIS
096-0744 3E-6332 616-BU
BK-00

A588-GN-18
AA BB J704-WH-18
RD-00 RD-00
CC
BATTERY POS NEG POS NEG
3T-5760
2
1

B B
BK-00
311-WH-18
412-BU-18

310-PU-18

EE (NOTE C) FF (NOTE C)
200-BK-18

RD-00 RD-00
GG

ATCH POS NEG POS NEG


BATTERY
3T-5760
(NOTE C)

506-PU-18
A588-GN-18
J704-WH-18
K909-BU-18
K909-BU-18
A770-PK-18

151-GN-18

320-OR-18

786-GN-18
150-RD-18
791-PK-18

200-BK-18

177-RD-14
177-RD-14
115-PK-14

308-YL-18
200-BK-18

578-BU-18
322-GY
149-PU
616-BU
114-RD
L15

607-PK
615-YL

200-BK
H AIR CLEANER SW
177-RD-14
CONN 16
109-9330
177-RD-14 A 123-WH-18
A770-PK-18 B 200-BK-18
189-RD C
114-RD D 893-GN-18
320-OR-18 E 892-BR-18
149-PU F
786-GN-18 DIODE
B B G 121-1022
154-RD-18 H E793-BU-18 200-BK-18
615-YL
430-BU-18
200-BK-18

J E794-YL-18 892-BR-18
791-PK-18 200-BK-18 893-GN-18
200-BK

115-PK-14 200-BK-18 E794-BU-18


307-OR-18 200-BK-18 E793-BU-18
200-BK-18
177-RD-14
177-RD-14

308-YL-18

308-YL-18 200-BK-18 123-WH-18


111-RD-14 200-BK-18 177-RD-14
200-BK-18
308-YL-18

615-YL 200-BK-18 177-RD-14


177-RD-14 1 RELAY PANEL K909-BU-18
150-RD-18 320-OR-18 2 A770-PK-18
J704-WH-18 A770-PK-18 3 177-RD-14 791-PK-18
A588-GN-18
311-WH-18
321-BR-18

430-BU-18
412-BU-18
310-PU-18
200-BK-18

189-RD 4 177-RD-14 615-YL


K909-BU-18 114-RD 5 A770-PK-18 615-YL
CONN 15 VV
133-OR-14 177-RD-14 6 189-RD 607-PK
149-PU 7 114-RD 200-BK-18 WW UU
8-YL-18

151-GN-18
2-PU-4

115-PK-14 320-OR-18 200-BK-18


-BK-18

-BK-18

8
D-14
RD-4

RD-8

CONN 11 154-RD-18 9 149-PU 151-GN-18 MAIN RELAY


615-YL 10 786-GN-18 150-RD-18 165-4026
WW
200-BK-18

4871

DIODE
308-YL-18

5-4026
21-1022

AIN RELAY
UU
308-YL-18

111-4871
2-PU-4
8-YL-18

OM LAMP RELAY
HORN RELAY
L15

CHASSIS
7G-1060
GROUND STRAP

PLATFORM
6
L17

L17

J
10A
15A

10A
10A

15A
10A
15A
10A

FUSE
J

7Y-5493
15A 9W-1441
10A 9W-1442

REMOVAL TOOL
176-YL
108-BU
180-GN

185-YL-18
L40

150-RD-18
150-RD-18
133-OR-14
123-WH-14

L17
K905-RD-14
ECM

A
BACKUP
AUX CKT

AUX CKT
4-GN-14 1 +B

E/P CONT
ATCH FAN

176-YL
108-BU

180-GN
9-PK-18 4 COMP

185-YL18

200-BK-18
111-RD-14

112-PU-14
112-PU-14

154-RD-18
150-RD-18
150-RD-18
150-RD-18

151-GN-18
320-OR-18
189-RD-14
0-BK-14 2

133-OR-14
HYD LOCK SW
GND

123-WH-14

K905-RD-14
HYD LOCK SOL
7-GN-18 5 SUN+
8-OR-18 6 SUN-
3

L38
L37
176-YL

A/C
2

L40
L39

UNIT

ATCH
1 179-RD

126-3376

128-9726
2 180-GN
1 168-RD

J
J

HEATER UNIT
10A
10A

10A
10A

10A
10A
10A
10A
5

J
200-BK-14 8 112-PU-14
C537-GN-18 10 200-BK-18

L34
C538-OR-18 12 320-OR-18
519-PK-18 6

114-RD

140-BU
149-PU
105-RD
179-RD

168-RD
124-GN-14 2 154-RD-18

147-PU-18
103-RD-18

177-RD-14
124-GN-14 4 151-GN-18

CONN 27
308-Yl-18 3 111-RD-14
123-WH-14 1 189-RD-14

111-4812
L39

L39
177-RD-14
113-OR-18 5 112-PU-14

HORN
FUSE BASE
120-YL 7 112-PU-14

KEY SW
AUX CKT

AUX CKT
113-OR-18 9 177-RD-14
185-YL-18 11 177-RD-14

DOME LAMP

BOOM LAMP

A
J
105-RD
129-BU

134-4430

ATCH FINE SWING

L38
ATCH LUBRICATOR
118-GY
152-BU
147-PU-18 6 308-YL-18
200-BK-18 185-YL-18 L38

ANTENNA CABLE
4
191-WH-14 2 150-RD-18
K905-RD-14 5 112-PU-14
103-RD-18 112-PU-14

CONN 28
3
111-RD-14 1 112-PU-14

A
177-RD-14
177-RD-14 8 K905-RD-14

L37
L37

10A
10A

10A
15A

15A
15A
10A
10A
140-BU 7 133-OR-14

J
149-PU 1 108-BU
115-PK-14 5
114-RD 4 114-RD 168-RD
150-RD-18 3 103-RD-18 114-RD

CONN 29
151-GN-18 2 105-RD 103-RD-18

120-YL
118-GY
152-BU
129-BU
154-RD-18 6 140-BU 179-RD

115-PK-14

A
124-GN-14
113-OR-18
113-OR-18

191-WH-14
320-OR-18 105-RD
189-RD 12 115-PK-14 147-PU-18
112-PU-14 11 149-PU 149-PU
112-PU-14 10 113-OR-18 140-BU

RADIO
112-PU-14 6 191-WH-14
4

112-PU-14 4 113-OR-18 129-BU


112-PU-14 9 129-BU 124-GN-14

A/C /HEATER
112-PU-14 8 118-GY 118-GY

ATCH HYD CTL


SWITCH PANEL
CIGAR LIGHTER

WASHER/WIPER

CONN 30
108-BU 7 152-BU 152-BU
133-OR-14 2 124-GN-14 120-YL

HYD OIL FILTER SW

CAB/CHASSIS LAMP
5 147-PU-18 115-PK-14

LOWER WASHER/WIPER
3 123-WH-14 191-WH-14
1 120-YL 113-OR-18

A
113-OR-18
A513-RD-18 123-WH-14
200-BK-18 3 508-PU-18
592-BU-18 4 509-WH-18

L24
509-WH-18 5 511-BR-18
508-PU-18 6 512-GN-18
511-BR-18 2 A513-RD-18
L17
L15

512-GN-18 1 592-BU-18
J704-WH-18 8

CONN 31
L970-GY-18 7 200-BK-18

A
546-BU-18 2 546-BU-18

L52
J704-WH-18 1 J704-WH-18
547-OR-18 4 547-OR-18
3
L24

A
J
39
CONN
A
3 2 1
OPERATOR STATION
L15

154-RD-18 A
151-GN-18 B
150-RD-18 C
NEUTRAL START
320-OR-18 LIMIT SW
200-BK-18 111-4799

508-PU-18 2 LH SPKR (+) 112-PU-14 J


509-WH-18 1 LH SPKR (-) 112-PU-14 HORN SW
L24 511-BR-18 8 RH SPKR (+) 12 VDC RADIO 112-PU-14 128-2134
512-GN-18 7 RH SPKR (-) 103-8525 112-PU-14
A513-RD-18 5 CONV (MEM) 112-PU-14
592-BU-18 6 CONV (OUT) 112-PU-14 112-PU-4 112-PU-4 I
4 615-YL
200-BK-18 3 GND 133-OR-14
J704-WH-18
L15

123-WH-14 189-RD J
133-OR-14 320-OR-18
113-OR-18 546-BU-18
154-RD-18 J704-WH-18
189-RD 151-GN-18 546-BU-18
L52 J
320-OR-18 150-RD-18 J704-WH-18
154-RD-18 114-RD 547-OR-18 J704-WH-18
151-GN-18 113-OR-18 547-OR-18
150-RD-18 115-PK-14
114-RD 149-PU
308-YL-18 140-BU
115-PK-14 123-WH-14
149-PU 177-RD-14
140-BU 177-RD-14 HYD
J704-WH-18 111-RD-14 LOCK SOL
L22
1
2

177-RD-14 519-PK-18 A 121-1491


177-RD-14 147-PU-18
111-RD-14 147-PU-18
519-PK-18 308-YL-18 A588-GN-18 200-BK-18
147-PU-18 L14
576-PK B
152-BU C
200-BK A
L52 200-BK-14 A +
200-BK-14 +1
L19 LOWER MOTOR
152-BU WIPER MOTOR -
J704-WH-18

L21
547-OR-18

105-RD 506-PU-18
546-BU-18

131-0398
185-YL-18 403-GN-18
CONN 113-OR-18
39 L970-GY-18 A499-BU-18
K905-RD-14 L8 A771-PU-18
J 103-RD-18 L978-GY-18
508-PU-18 L974-GN-18 H
200-BK-18
10
12

11
2
1
4
3

509-WH-18 L977-YL-18
3
4
5
2
1
8
6

7
9

200-BK

A A 511-BR-18 615-YL
A L20
961-GN-18
J704-WH-18
J704-WH-18

547-OR-18

L970-GY-18
J704-WH-18

191-WH-14
546-BU-18

549-PK-18

200-BK-14
548-GY-18

512-GN-18 788-YL-18
547-OR-18
546-BU-18

L970-GY-18

118-GY A762-PU-18
200-BK-18

129-BU 763-BU-18
108-BU 412-BU-18
120-YL C468-BU-18 L15
592-BU-18 321-BR-18 A PLATFORM
L20

A513-RD-18 L3 F400-GY-18
C537-GN-18 492-GY-18
C538-OR-18 491-PK-18
200-BK-18 495-GN-18
200-BK-18 430-BU-18
200-BK-14 496-WH-18
191-WH-14 K904-GN-18
L8

892-BR-18
191-WH-14 893-GN-18
200-BK-18 200-BK-14 C912-GN-18
200-BK-14 200-BK-18 499-GY-18 M
200-BK-18 L971-GN-18 F M N (NOTE D)
L10

200-BK-14 K997-BU-18 N 615-YL LAMP


200-BK-14 235-BK-14 615-YL
200-BK 126-7487
235-BK-14
A 200-BK-18 CAB
200-BK-18
762-01
olor, KWG
J704-WH-18 A770-PK-18 3 177-RD-14 791-PK-18
A588-GN-18

311-WH-18
321-BR-18

430-BU-18
412-BU-18
310-PU-18
200-BK-18
189-RD 4 177-RD-14 615-YL
K909-BU-18 114-RD 5 A770-PK-18 615-YL
CONN 15 VV
133-OR-14 177-RD-14 6 189-RD 607-PK
149-PU 7 114-RD 200-BK-18 WW UU

308-YL-18
151-GN-18

112-PU-4
115-PK-14 320-OR-18 200-BK-18

200-BK-18

200-BK-18
8

177-RD-14
177-RD-4

177-RD-8
CONN 11 154-RD-18 9 149-PU 151-GN-18 MAIN RELAY
L50 151-GN-18 A 615-YL 10 786-GN-18 150-RD-18 165-4026
151-GN-18 B 791-PK-18 11 154-RD-18 A588-GN-18
147-PU-18 C 786-GN-18 12 615-YL J704-WH-18
A D 791-PK-18 115-PK-14
115-PK-14 320-OR-18
200-BK-18
307-OR-18 1 307-OR-18 114-RD
200-BK-18
308-YL-18 2 308-YL-18 322-GY
TRAVEL ALARM 111-RD-14 3 111-RD-14 786-GN-18
3E-7738 4 151-GN-18 149-PU
G B 5 150-RD-18 616-BU
147-PU-18 1 L45 6 A588-GN-18 308-YL-18 308-YL-18
2 200-BK-18 CONN 14 J704-WH-18
L973-GN-18 2 151-GN-18 7 K909-BU-18 177-RD-14
1 321-BR-18 A P 150-RD-18 8 615-YL K909-BU-18
112-PU-4 A588-GN-18 9 K909-BU-18 200-BK-18
L47
K997-BU-18 A 1 B J704-WH-18 10 200-BK-18
763-BU-18 2 11 607-PK 200-BK-18
L977-YL-18 3 615-YL 12 322-GY 386-PK-18
A D L48
L978-GY-18 4 616-BU 154-RD-18
L974-GN-18 5 386-PK-18 307-OR-18

CONN 10
A771-PU-18 6 200-BK 2 200-BK 892-BR-18 189-RD
K906-GN-18 7 K909-BU-18 1 K909-BU-18 893-GN-18 111-RD-14
L15 430-BU-18 8 3 E794-YL-18
K904-GN-18 9 6 CONN 13 E793-BU-18
10 4 123-WH-18

L45
11 133-0R-14 5
113-OR-18 12 A D

L48

L47
123-WH-14 1 UU
C912-GN-18 2 112-PU-4
F717-YL-18 3 A
F718-BU-18 ZZ
4 109-RD-4
998-BR-18 5 B
YY

CONN 9
893-GN-18 6
892-BR-18 7 101-RD-4 L47
A499-BU-18 8 B
140-BU 9
10

K909-BU-18

307-OR-18
177-RD-14

154-RD-18
XX

200-BK-18

200-BK-18

200-BK-18
386-PK-18
111-RD-14
308-YL-18
177-RD-8

189-RD
L971-GN-18 11 304-WH-8
12 B
A B L51 BLOCK
519-PK-18 1 121-1023 NEUTRAL
START RELAY

306-GN-18

306-GN-18
492-GY-18 2

200-BK-18

200-BK-18
177-RD-8
310-PU-18
F400-GY-18 3 B D 111-4871
430-BU-18
F L50
412-BU-18 C468-BU-18 4
L49
892-BR-18 9
321-BR-18 A762-PU-18 5 607-PK 2
311-WH-18 788-YL-18 6 322-GY 3 154-RD-18 200-BK-18
403-GN-18 7 616-BU 4

CONN 8
200-BK-18 L48
200-BK-18 412-BU-18 8 5
495-GN-18 9 6 307-OR-18 386-PK-18

1
2
311-WH-18
519-PK-18 496-WH-18 10 386-PK-18 10
123-WH-14 491-PK-18 11 893-GN-18 11
109-RD-4 A769-GY-18 12 E794-YL-18 7
A B E793-BU-18 8
403-GN 304-WH-8
L44 310-PU-18 1 306-GN-18 1 306-GN-18
304-WH-8 WW XX
499-GY-18 2 123-WH-18 12 TIMER RELAY
101-RD-4
A768-BU-18 3 START RELAY 111-4870
C468-BU-18
L51 321-BR-18 4 CONN 125-1302
A762-PU-18
788-YL-18 200-BK 6 12 308-YL-18 2 IN 1
F400-GY-18 5 200-BK-18 4 GND
C912-GN-18 CONN 7 K909-BU-18 1 IN 2
F717-YL-18 189-RD 3 OUT 2
L51
L45

L49

F718-BU-18 109-RD-4
998-BR-18 101-RD-4 111-RD-14 OUT 1
893-GN-18 304-WH-8 177-RD-14 +B
892-BR-18 607-PK
123-WH-18 322-GY 308-YL-18
E793-BU-18 616-BU
L49
E794-YL-18 306-GN-18
893-GN-18 386-PK-18 RELAY PANEL
892-BR-18 892-BR-18
K997-BU-18 893-GN-18
L42 E793-BU-18 P ATCH
K904-GN-18 FINE SWING
E794-YL-18 L45 147-PU-18 1
A769-GY-18 SOL
123-WH L973-GN-18 2
A768-BU-18 107-7056
L41
L978-GY-18
763-BU-18
B SWING
L977-YL-18
E 113-OR-18
K906-GN-18
L974-GN-18
K906-GN-18
200-BK-18
1
2
BRAKE SOL
A499-BU-18 121-1491
L29 L971-GN-18
496-WH-18
499-GY-18 A771-PU-18
B
491-PK-18 BOOM RAISE
L974-GN-18 1
306-GN-18 PRESS SW
200-BK-18 2
386-PK-18 106-0180
L30 607-PK
322-GY B
616-BU TRAVEL
495-GN-18 L971-GN-18 1 PRESS SW
607-PK 200-BK-18 2 106-0179
K906-GN-18
L974-GN-18 B
A771-PU-18 IMPLEMENT
A771-PU-18 1
L971-GN-18 PRESS SW
200-BK-18 2 106-0179

200-BK-18
200-BK-18 200-BK-18
200-BK-18
L30 L30

200-BK-18
200-BK-18
L29 L29
L41 L41
L42 L42
L44 L44

L52
C PK REFRIGERANT SS B
519-PK-18 1 LOW PRESS SW 3 147-PU-18
513-OR-18 2 OR 114-5333 (NOTE A) C ALTERNATOR
3E-7577 2 151-GN-18
(NOTE E) B+ 151-GN-18 151-GN-18
1
D C R
ALT 4 200-BK-18
C E
CONN 17
A/C CLUTCH SOL C
513-OR-18 1
200-BK-18 2 (NOTE E)
200-BK-4
109-RD-4

NN
403-GN

(NOTE H)
C 3
311-WH-18 BK ATCH 2
1
200-BK-18 BK START AID 1
2
T COOLANT TEMP SW 4
3E-6449
147-PU-18
151-GN-18

STARTER
200-BK-18
L981-YL-18

C
MOTOR
C468-BU-18 1 ENG OIL 6V-5539
200-BK-18 2 LEVEL SW C
304-WH-8
111-4759 G S C
101-RD-4
C MTR BAT AA
RD-00
ENG SPEED EE(NOTE C)
788-YL-18 2 WH-18 RD-00 ATCH
PICKUP
A762-PU-18 1 BK-18 MOTOR NN CTWT REMOVAL
6V-2455
(NOTE H) CONT SOL
NN 123-2514
C468-BU-18

A762-PU-18
311-WH-18

(NOTE H)
519-PK-18

788-YL-18

NN
304-WH-8

L982-PK-18
109-RD-4

101-RD-4

1
200-BK-4
403-GN

(NOTE H) 200-BK-18 2

GROUND STRAP
128-8886
C

109-RD-4 ATCH CTWT


CHASSIS 403-GN
C ENG CONT
CONN
6 304-WH-8
REMOVAL SW
114-0421
115-3055 101-RD-4 1 101-RD-4
C B E793-BU-18
GND 5 CONN
109-RD-4 1 E794-YL-18
ECM GND STRAP

+B 6 5
C B 788-YL-18
ACCEL 15
L42
L41
L29
L30
L52

DECEL 24 304-WH-8 1 CONN A762-PU-18


C B 4 519-PK-18
THROTTLE 37
CAT DATA LINK (+) 9 403-GN 7 311-WH-18
CAT DATA LINK (-) 3 A762-PU-18 6
SENSOR COM 29 788-YL-18 5 F400-GY-18
4 519-PK-18 1 CONN 123-WH-14
L54 311-WH-18
ENG OIL PRESS 21 2 3
ATA DATA LINK (-) 1 C468-BU-18 3 123-WH-18 L44
ATA DATA LINK (+) 7 200-BK-14 4 C912-GN-18
2 200-BK-18 8 F717-YL-18
C B F718-BU-18
USER DEFN SHUTDOWN 8
-18
-18
-18
-14
-18
-14

7 998-BR-18
B
WW

N2
N1
LAY

GND
L42

4870
L47

OUT 1
OUT 2

SOL
L41

L47
5-4026

ATCH
0-BK-18

86-PK-18

SWING
L29

AIN RELAY
UU

ER RELAY

107-7056

121-1491
L30
112-PU-4

BRAKE SOL
L52 L52 200-BK-18

FINE SWING
308-YL-18
200-BK-18

8E-1118
ANTENNA

-
+
3E-7140

SPEAKER (L)
(NOTE F)
CABLE

12 VDC RADIO

508-PU-18
8R-6111

509-WH-18
L20
ANTENNA

512-GN-18 7 RH SPKR (-) L19 L19


511-BR-18 8 RH SPKR (+) L3 L3
509-WH-18 1 LH SPKR (-) L8 L8
508-PU-18 2 LH SPKR (+) L25 L25
4 L4 L4
200-BK-18 3 GND
L8
L3
L19
L20

A513-RD-18 5 CONV (MEM)


592-BU-18 6 CONV (OUT)

L3
L8
L4

L19
L25
509-WH-18 4 509-WH-18 L33
508-PU-18 3 508-PU-18

L33

L33
512-GN-18 6 512-GN-18
511-BR-18 5 511-BR-18
A513-RD-18 2 A513-RD-18
592-BU-18 1 592-BU-18

F
L27

18
L25

A CONN
23
CONN
A

185-YL-18

200-BK-18
K909-BU-18

A770-PK-18

L968-OR-18
K907-BU-18
124-GN-14

A
1

L969-WH-18

CONVERTER
308-YL-18 8 519-PK-18 4

134-1346 (2.5A)
H
6 200-BK-14 2
L34

F
A

OUT MEM GND IGN IN


615-YL

7 C537-GN-18 5
615-YL-18

590-GY-18
501-GN-18

F
1 108-BU L969-WH-18 4 C538-OR-18 6
A586-OR-18

103-RD-18 2 103-RD-18 L968-OR-18 5 3

BACKUP

BACKUP
GOV SW
114-0421

110-7884
H
120-YL 7 120-YL 998-BR-18 K915-GN-18 3

L33
L4

200-BK-14 8 200-BK-14 F717-YL-18 K907-BU-18 2

H
615-YL 3 615-YL F718-BU-18 439-YL-18 1

EPR VALVE SW
615-YL 4 615-YL
A

H
128-9726

118-GY 5 118-GY L968-OR-18 1


A579-OR 6 A579-OR
615-YL

L969-WH-18 A755-PK-18 2
HEATER UNIT

A770-PK-18 A756-BU-18 3
615-YL-18

F717-YL-18
185-YL-18
185-YL-18

F718-BU-18
A769-GY-18
A768-BU-18
K907-BU-18 A757-GY-18 4

K906-GN-18
K909-BU-18 A758-BR-18 5

20
CONN 24

CONN
185-YL-18 L972-BU-18 6

L33
K906-GN-18 200-BK-14

118-GY
7

200-BK
A579-OR
A579-OR
A768-BU-18 8 C537-GN-1
A769-GY-18 C538-OR-1
A

5
3
6
2
1
4
590-GY-18 1 519-PK-18

21
501-GN-18 2 124-GN-1

CONN
615-YL-18 615-YL-18 A586-OR-18 3 124-GN-1

E
A

BK
308-Yl-18

OR
BR
CONN 25

615-YL-18 4

GY
180-GN

GN
118-GY 1 308-YL-18 A571-PU 123-WH-1
A

A579-OR 2 A572-PK 615-YL-18 2 113-OR-18


A586-OR-18 3

AID SW
310-PU-18 310-PU-18 961-GN-18 1 961-GN-18 120-YL

111-4784
200-BK-14 4 200-BK-18 113-OR-18 3 113-OR-18

GND
4 185-YL-18

ATCH START

T
590-GY-18 1 L973-GN-18 105-RD
L19

MOTOR
L21

506-PU-18 2 L21

147-7982
K915-GN-18 105-RD 6 129-BU
L31

501-GN-18 3
CONN 26

185-YL-18 7 118-GY

L31

L
C537-GN-18 4

L26

B+ P
152-BU 8 152-BU

UPPER WIPER
MOTOR
C538-OR-18 5 961-GN-18 147-PU-18
L21
L20

H
K997-BU-18 6

L6
9 200-BK-18
K911-PK-18 7 578-BU-18 786-GN-18 10 191-WH-1
K912-GN-18
L9

8 152-BU 791-PK-18 11 K905-RD-1


103-RD-18 9

111-4788
576-PK 308-YL-18 12 103-RD-18
615-YL-18 10

ATCH FINE
111-RD-14
A

129-BU 11 A755-PK-18 308-YL-18 1 177-RD-14

CONN 22
403-GN-18 12 A756-BU-18 998-BR-18 2 177-RD-14
L11

E
A
SWING CONT SW
A757-GY-18 307-OR-18 3 140-BU
L18

H
L18
615-YL-18 A758-BR-18 578-BU-18 4 149-PU

L27
105-RD L973-GN-18 5 115-PK-14
L22

615-YL-18

L26
L31 307-OR-18 K906-GN-18 6 114-RD
L973-GN-18
L12

K915-GN-18 A768-BU-18 7 150-RD-18


CONN 32

200-BK-18 200-BK-18 308-YL-18 A769-GY-18 8 151-GN-18


200-BK-18 308-YL-18 A770-PK-18 9 154-RD-18
200-BK-18 113-OR-18 F717-YL-18 10 320-OR-18
791-PK-18 189-RD

615-YL
F718-BU-18 11

615-YL
120-YL

129-BU
118-GY
118-GY
108-BU

615-YL-18
A579-OR
A579-OR
511-BR-18

200-BK-14
200-BK-14

590-GY-18
506-PU-18
508-PU-18

103-RD-18
103-RD-18
592-BU-18

501-GN-18
403-GN-18
512-GN-18

K911-PK-18
786-GN-18 112-PU-14

509-WH-18
12

K997-BU-18
L13

K912-GN-18
A586-OR-18
A513-RD-18

C538-OR-18
C537-GN-18
A586-OR-18 112-PU-14
A

H
615-YL-18 501-GN-18 576-PK 1 112-PU-14
615-YL-18 590-GY-18 K909-BU-18 2 112-PU-14
A571-PU 439-YL-18 310-PU-18 3 112-PU-14
L9

A572-PK L972-BU-18 200-BK-18 4 112-PU-14


CONN 33

180-GN 200-BK-18 108-BU


H

200-BK-18 180-GN 133-OR-1


1
200-BK-18 A571-PU 2
A572-PK 3
4
H

615-YL-18
A

615-YL-18 A513-RD-1
L10

961-GN-18 548-GY-18 2 548-GY-18 200-BK-18


J704-WH-18 1 J704-WH-18

120-YL
592-BU-18

615-YL
108-BU
118-GY
118-GY
129-BU

615-YL-18
103-RD-18
103-RD-18
103-RD-18
103-RD-18

511-BR-18
200-BK-14
200-BK-14

590-GY-18

506-PU-18
508-PU-18
549-PK-18

592-BU-18

403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
501-GN-18
512-GN-18
549-PK-18 4

K911-PK-18
509-WH-1

509-WH-18
A513-RD-18

K912-GN-18
A586-OR-18
C538-OR-18
C537-GN-18
200-BK-18
200-BK-18 3 508-PU-18
200-BK-18 511-BR-18
L11

512-GN-18
L12
L13
34

L2
CONN

J704-WH-1

L25
L20
L970-GY-1
L8
L3
L18
L19
L21
L20
L10
L22

200-BK-18
200-BK-18 200-BK-18 200-BK-18
200-BK-18 200-BK-18

200-BK-14
200-BK-14

506-PU-18
403-GN-18
615-YL-18
615-YL-18
578-BU-18

L19
152-BU-18
LOWE

111-47
WASH
200-BK-14 200-BK-18 499-GY-18 M
200-BK-18 L971-GN-18 F M N (NOTE D)

L10
200-BK-14 K997-BU-18 N 615-YL LAMP
200-BK-14 235-BK-14 615-YL
200-BK 126-7487
235-BK-14
A 200-BK-18 CAB
200-BK-18
PLATFORM 308-YL-18
786-GN-18
2 L22
791-PK-18
308-YL-18 M
998-BR-18 N (NOTE D)
307-OR-18 F M
578-BU-18 615-YL N 615-YL LAMP
L973-GN-18 200-BK 126-7487
K906-GN-18 G
L18 A768-BU-18 CAB
A769-GY-18
A770-PK-18
F717-YL-18
0 F718-BU-18
K909-BU-18
0 L20 310-PU-18
L21 A588-GN-18
A588-GN-18
9 L19 152-BU L14
L3 576-PK
8 L18
L8 615-YL L7
615-YL

548-GY-18
548-GY-18 J704-WH-18
J704-WH-18 H
549-PK-18 J704-WH-18
549-PK-18
H
ONE TOUCH
LOW IDLE SW SUN LOAD
H 128-2134 SENSOR
200-BK-18
L972-BU-18 128-2162
200-BK-18
200-BK-18

H
590-GY-18 W. INT SWITCH PANEL
501-GN-19 W. LOW 128-8909 ENG/PUMP CONT E
A586-OR-18 WASH 177-7644 C537-GN-18
C537-GN-18
439-YL-18 HYD TK IND
A F
1 OPTION SENSOR (PWM) E MONITOR
786-GN-18 L. BOOM 151-9385
791-PK-18 L. CHASSIS 17 OPTION SW
113-OR-18 B+ 16 K911-PK-18 RS485+
200-BK-18 GND 19 K997-BU-18 MAIN
11 103-RD-18 +B
39 K912-GN-18 RS485-
200-BK-18

308-YL-18 H 32 DIGITAL OUT (-) 615-YL-18 LIGHT


308-YL-18 33 DIGITAL OUT (-) 201-BK-18 GND
308-YL-18 R 5
308-YL-18 28 JOY STICK +B OUT
C OFF 14 OPTION SENSOR (PWM)
307-OR-18 S ON K997-BU-18 38 MONITOR +B OUT 403-GN-18 200-BK-18
B ST KEY SW + -
105-RD A771-PU-18 7 IMPLEMENT SW SERVICE E E
9G-7641 L978-GY-18 12 TRENCHING SOL METER
200-BK-18
200-BK-18

L974-GN-18 8 BOOM RAISE PRESS SW 6T-7337


A755-PK-18 2 S1 L977-YL-18 21 LEVEL FINISH SOL
A756-BU-18 3 S2 23 ENG POWER CHANGE SOL E LIGHTER
L6
A757-GY-18 4 S3 788-YL-18 24 ENG SPEED SENSOR (+) 129-BU 9W-0335
200-BK-18

A758-BR-18 5 S4 A762-PU-18 25 ENG SPEED SENSOR (-) 200-BK


200-BK-18 1 COM 763-BU-18 22 TRAVEL SPEED SOL
6 THROTTLE 412-BU-18 15 COOLANT LEVEL SW
POS SW C468-BU-18 36 ENG OIL LEVEL SW A579-OR WIPER
106-0107 321-BR-18 31 TRAVEL ALARM 590-GY-18 W INT
F400-GY-18 26 ENG OIL PRESS SW 501-GN-18 W LOW
200-BK-18 492-GY-18 13 COOLANT SENSOR 506-PU-18 PUMP
200-BK-18 491-PK-18 30 HYD OIL TEMP SENSOR 118-GY +B
200-BK-18 495-GN-18 29 FUEL LEVEL SENSOR A586-OR-18 WASH
200-BK-18 430-BU-18 35 AIR CLEANER SENSOR
496-WH-18 40 HYD OIL LEVEL SW 200-BK-18 GND
K904-GN-18 2 FRONT PUMP PRESS SENSOR 200-BK GND

200-BK-14
9 GOV ACTR FDBK E
L970-GY-18 6 OPTION PRESS SW WIPER/WASHER
CONTROLLER
L1 37 OPTION SW 127-9838
L971-GN-18 18 TRAVEL SW E
403-GN-18 34 ALTERNATOR (R TERM)
L969-WH-18 3 EPR VALVE (+)
L968-OR-18 4 EPR VALVE (-)
K907-BU-18 27 SWING BRAKE SOL
20 GOV ACTR (B) 200-BK 200-BK
10 ECM THRT 200-BK-18 200-BK-18
200-BK-14 200-BK-18
E
499-GY-18 39 HYD OIL FILTER INDICATOR
4 KEY SW START L7 CAB
21 AIR INDICATOR
37 HAMMER PRESS. SW
K915-GN-18 22 FINE SWING SW
K905-RD-18 11 +B
K905-RD-18 1 +B WIRES THAT HAVE BATTERY VOLTAGE
235-BK-18 2 GND WHEN THE KEY SWITCH IS OFF.
235-BK-18 12 GND
K911-PK-18 15 RS485 + (MONITOR)
578-BU-18
152-BU-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18
615-YL-18
615-YL-18

WIRES THAT HAVE BATTERY VOLTAGE


615-YL-18

576-PK

K912-GN-18 16 RS485 - (MONITOR)


152-BU

WHEN THE KEY SWITCH IS ON.


A755-PK-18 13 THROTTLE DIAL S1
A756-BU-18 14 THROTTLE DIAL S2 STARTING CIRCUIT.
A757-GY-18 23 THROTTLE DIAL S3
A758-BR-18 24 THROTTLE DIAL S4 GAUGE CIRCUIT.
308-YL-18 3 KEY SW ON
H H L972-BU-18 34 LOW IDLE SW MONITOR CIRCUIT.
893-GN-18 19 CAT DATA LINK (+)
892-BR-18 20 CAT DATA LINK (-) WIPER/WASHER CIRCUIT.
439-YL-18 35 HYD TANK INDICATOR
A499-BU-18 36 HYD TANK PRESS. SW HEATER AND AIR CONDITIONER CIRCUIT.
C912-GN-18 30 ELEC GOV THROTTLE DIAL
7 RS485 + (LH JOYSTICK) GROUND CIRCUIT.
8 RS485 - (LH JOYSTICK)
5 RS485 + (RH JOYSTICK) ENGINE CONTROL CIRCUIT.
6
9
RS485 - (RH JOYSTICK)
RS485 + (PEDAL)
START AID CIRCUIT. D
10 RS485 - (PEDAL) ENGINE/PUMP CONTROL CIRCUIT.
LOWER LOWER 17 RS485 + (RADIO CONT)
WASHER SW WIPER SW 18 RS485 - (RADIO CONT)
111-4786 111-4785 25 RS485 + (VALVE CONT) ALL DASHED LINES ARE ATTACHMENTS.
CONN 40 26 RS485 - (VALVE CONT)
27 RS485 + (SEMI AUTO)
A 28 RS485 - (SEMI AUTO) ABBREV COLOR
A L908-OR-18 31 RS232C (TX)
L4 L909-BU-18 32 RS232C (RX)
L25 B RD RED
C 235-BK-18 33 RS232C (GND) WH WHITE
L8 29 RS485(+)
L3 OR ORANGE
L19 FACTORY 38 RS232C (RX) YL YELLOW
L20 ADJ CONN 40 DIGITAL OUT (-1) PK PINK
A
BK BLACK
GY GRAY
PU PURPLE
BR BROWN
GN GREEN
00-BK-14 BU BLUE
00-BK-14
L19
L1
06-PU-18
SYMBOL DESCRIPTION
03-GN-18
L20

L25

L8
L3
L4

L969-WH-18

C912-GN-18
K915-GN-18

K904-GN-18

K912-GN-18

BLADE, SPADE, RING,


K905-RD-18
K905-RD-18

C468-BU-18
A758-BR-18

A756-BU-18

K907-BU-18
L968-OR-18

A771-PU-18

L974-GN-18

A762-PU-18

L971-GN-18
A499-BU-18
K997-BU-18

K997-BU-18
A757-GY-18

A755-PK-18

F400-GY-18

496-WH-18
L972-BU-18

K911-PK-18
L978-GY-18

L970-GY-18
893-GN-18
495-GN-18

403-GN-18
L977-YL-18

892-BR-18
499-GY-18
763-BU-18
412-BU-18

321-BR-18

430-BU-18
492-GY-18
491-PK-18

235-BK-18
235-BK-18
308-YL-18

439-YL-18

788-YL-18

OR SCREW TERMINAL
K997-BU-18
615-YL
615-YL

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
CONN 38

A L2
INTERNAL ELECTRICAL
235-BK-14
K905-RD-14

C
4
3
2
1

CONNECTION TO SURFACE
A OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE,
L4 L3 COMPONENT
L3
L# CIRCUIT GROUPING
L8 K905-RD-14 DESIGNATION
L970-GY-18

IDENT PART NO. LOC


HARNESS AS.

L2 L2 A 141-8659 C-2
RENR37
20 Page, Col
SENSOR COM 29 788-YL-18 5 F400-GY-18

EC
4 519-PK-18 1 CONN 123-WH-14
L54 311-WH-18
ENG OIL PRESS 21 2 3
ATA DATA LINK (-) 1 C468-BU-18 3 123-WH-18 L44
ATA DATA LINK (+) 7 200-BK-14 4 C912-GN-18
2 200-BK-18 8 F717-YL-18
C B F718-BU-18
USER DEFN SHUTDOWN 8

200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14
10 7 998-BR-18
11 123-WH-14 1 893-GN-18
12 F717-YL-18 6

L52
13 F718-BU-18 5 893-GN-18
14 C912-GN-18 3 892-BR-18
16 893-GN-18 10 CONN
17 892-BR-18 11 2 892-BR-18

200-BK-18
200-BK-18
18 998-BR-18 4 C468-BU-18
ENGINE 19 12 200-BK-18
20 F400-GY-18 2 200-BK-18 200-BK-18
22 E793-BU-18 9 200-BK-14 200-BK-14
23 E794-YL-18 8 200-BK-14
C B 200-BK-14
25
26 PUMP DISCHARGE
27 996-GN A OR +V ENG SP/TMG SENSOR PRESS SENSOR
28 998-BR B BK ENG SP/TMG COMMON SPEED/TIMING 106-0178
30 999-WH C WH ENG SP/TMG 129-6628
31 CHASSIS
B 32 A746-PK C GN BOOST PRESSURE SENSOR

GROUND
33 993-BR B YL SENSOR COMMON BOOST PRESSURE

SIGNAL
34 997-OR A OR +5V 161-9927
35

+B
36 A747-GY C GN ATM PRESSURE SENSOR
38 993-BR B YL SENSOR COMMON ATM PRESSURE
39 997-OR A OR +5V 161-9925

BR-18
BK-18
YL-18
40
994-GY C GN OIL PRESSURE SENSOR
993-BR B YL SENSOR COMMON OIL PRESSURE
997-OR A OR +5V 161-9930

L30
C
A

B
+V ENG SP/TMG 996-GN 995-BU WH SENSOR B
1 C COOLANT TEMP
ENG SP/TMG COMMON 29 998-BR 993-BR B BK SENSOR COMMON COOLANT TEMP

K904-GN-18
K997-BU-18
ENG SP/TMG 37 999-WH 997-OR A OR +5V 102-2240

200-BK-18
BOOST PRESSURE 23 A746-PK SENSOR
ATM PRESSURE 20 A747-GY C967-BU C WH INTAKE MANF AIR TEMP INTAKE MANF
OIL PRESSURE 8 994-GY 993-BR B BK SENSOR COMMON AIR TEMP
COOLANT TEMP 15 995-BU 997-OR A OR +5V 107-8618
INTAKE MANF AIR TEMP 9 C967-BU
FUEL TEMP 3 A751-YL A751-YL C WH FUEL TEMP SENSOR 200-BK-18

L42
L41
L29
L42
SENSOR COMMON 30 993-BR 993-BR B BK SENSOR COMMON FUEL TEMP 200-BK-18
+5V 36 997-OR 997-OR A OR +5V 102-2240 200-BK-18
INJECTOR 6 34 A706-GY 6 200-BK-18
INJECTOR 5 28 A705-BU 5
INJECTOR 4 22 A704-GN 4
INJECTOR 3 18 A703-BR 3
INJECTOR 2 12 A702-PU 2
INJECTOR 1 6 A701-GY 1
INJECTOR COM 5&6 27 L985-YL 8 A769-GY-18

L41
INJECTOR COM 3&4 17 L984-OR 10 A768-BU-18
INJECTOR COM 1&2 5 L983-WH 12 L978-GY-18
4 11 763-BU-18
10 9 L977-YL-18
L983-WH

L983-WH
A

A704-GN
A701-GY FAN SPEED

A706-GY
A702-PU

A703-BR

A705-BU
L984-OR

L984-OR

L985-YL

L985-YL
11 7
CONTROL SOL

L977-YL-18
14

763-BU-18
16 CONN 1

1
2
21 AG
25

E799-BR
F700-BU
33 B B
38
1
1
2

1
2

1
2

1
2

1
2

1
2
39 1
40 2 2
FAN CONT SOL F700-BU F700-BU 1

200-BK-18
13

200-BK-18
SOLENOID COMMON LEVEL FINISH TRAVEL SPE
7 E799-BR E799-BR 2 SOL SOL
SPARE 32 F713-0R F713-OR 3
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 121-1490 121-1491
SPARE 31 F702-GN F702-GN 4
161-1785 161-1785 161-1785 161-1785 161-1785 161-1785
SPARE 24 F704-OR F704-OR 5
SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 200-BK-18
SPARE 2 F714-PK F714-PK 6
SPARE 26 T920-YL T920-YL 7 200-BK-18
SPARE 19 F701-BR F701-BR 8 200-BK-18
AF AF AG

9 8 7
200 BK 2 BK 590-GY-18 506-PU-18
A579-OR 6 GY
F
118-GY BR B+ P A586-OR-18 403-GN-18
+ 3 K912-GN-18 403-GN-18
508-PU-18 5 OR K911-PK-18 403-GN-18
509-WH-18 UPPER WIPER C537-GN-18 403-GN-18
- MOTOR C538-OR-18 403-GN-18
147-7982 K911-PK-18
SPEAKER (L) L2
K912-GN-18
6T-7695
K997-BU-18
F

200-BK
F 615-YL
+
L52

103-RD-18
511-BR-18 200-BK-18
512-GN-18
-
DOME LAMP
200-BK-18
200-BK-18

156-9426
SPEAKER (R)
6T-7695
615-YL
615-YL

L7
200-BK-14
200-BK-18

200-BK-18
200-BK

200-BK
L6
L7
F CAB

607-PK 607-PK 616-BU


607-PK 322-GY
L30

L30 607-PK L5
322-GY 322-GY 607-PK
616-BU 616-BU 607-PK
200-BK-18 B 495-GN-18 200-BK-18 200-BK-1
L28 200-BK-18 200-BK-18
200-BK-18 495-GN-18
200-BK-18 L28 L28
FUEL LEVEL
CHASSIS SENSOR YL 1 495-GN-18
105-9911 BK 2 200-BK-18

200-BK-18
200-BK-18
200-BK-18
L42
L41
L29

113-OR-18 113-OR-18 B
113-OR-18
A499-BU-18
L28 496-WH-18
L29 499-GY-18 B HYD TANK
491-PK-18 200-BK-18 2 PRESS SW
306-GN-18 A499-BU-18 1 148-8893
386-PK-18

B HYD OIL
200-BK-18 2 LEVEL SW
496-WH-18 1 111-4760
A768-BU-18
A769-GY-18
L978-GY-18

B
763-BU-18

113-OR-18 1 +B
499-GY-18 3 SIGNAL HYD OIL
WH-18 E455-BR-18 4 SIGNAL FILTER SW
WH-18 200-BK-18 2 GROUND 143-8037
B B B 1 ATCH
1 1 2 4 SUCTION LINE B
2 2 1 4 3 WH-18 SHUTOFF LIMIT SW E455-BR-18 3 SIGNAL
3 HYD OIL
1 2 WH-18 3E-5181 113-OR-18 1 +B
2 FILTER SW
200-BK-18

200-BK-18

TRAVEL SPEED TRENCHING SOL ENG/PUMP CONT 200-BK-18 4 SIGNAL


SOL 121-1490 SOL CONN 19 200-BK-18 2 GROUND 143-8037
121-1491 111-9916 1 386-PK-18
4
3 200-BK-18
HYD OIL
306-GN-18 2 306-GN-18 TEMP SENDER
AB B 491-PK-18
4I-5394
B T B

6 5 4
L970-GY-18

IDENT PART NO. LOC


HARNESS AS.

L2 L2 A 141-8659 C-2
B 176-1397 A-3
C 143-3676 A-9
D 141-2135 F-8
E 128-7336 E-1
F 128-7337 G-1
H 141-9161 D-3
J 141-9160 H-3
K 125-4848 B-2
M 130-2211 G-1
N 129-8144 G-1
P 132-1857 E-7

AF 145-0176 A-9
AG 170-6985 A-7
NN 128-8912 C-7 (N0TE H)
SS 132-1845
B
L6 WIRE AS.
L7
WW 128-8938 F-8
XX 111-4829 F-8
OPERATOR STATION AD 167-3479 I-8
VV 176-3962 G-7
B K
616-BU 1 616-BU
200-BK 2 200-BK CABLE AS.
616-BU 616-BU ATCH
BOOM LAMP AA 128-8884 A-8
322-GY 200-BK
153-2521 BB 116-0080 I-8
607-PK 322-GY 1 322-GY KK CC 125-4727 I-8
607-PK 200-BK 2 200-BK AC DD 132-1805 I-8
200-BK-18 200-BK-18 B AC 322-GY HORN EE 128-8898 A-8
200-BK 200-BK 7T-0970 FF 116-0080 H-8
200-BK GG 116-0242 H-8
322-GY ATCH HH 128-8886 A-9
322-GY HORN 616-BU BOOM LAMP
AE UU 167-3477 G-7
200-BK 7T-0969 200-BK 153-2521
200-BK 1 200-BK 200-BK YY 150-6966 F-8
607-PK AC ZZ 150-6967 F-8
607-PK 3
607-PK 4
200-BK 2
THIS SCHEMATIC IS FOR THE 345B SERIES II HYD EXCAVATOR
167-3625 00
CHASSIS
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
LAMP OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
153-2523
AE UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE.
200-BK
607-PK WIRES K911-PK & K912-GN TO BE TWISTED AROUND
EACH OTHER AT LEAST 1 TURN PER 25 mm.
A
WIRES E793-BU & E794-YL TO BE TWISTED AROUND
EACH OTHER AT LEAST 1 TURN PER 25 mm.

WIRES 892-BR & 893-GN TO BE TWISTED AROUND


EACH OTHER AT LEAST 1 TURN PER 25 mm.
NOTE A : NORMALLY OPEN REFRIGERANT CHANGE.
NOTE C : USE WITH COLD WEATHER.
NOTE D : USE WITH FALLING OBJECT GUARD.
NOTE E : REM'D WITH ATCH HEATER OPTION.
NOTE F : HORIZONTAL MTG LOCATION FOR CASSETTE
NOTE G : NOT USED WITH FINE SWING CONTROL
NOTE H : USE WITH CTWT REMOVAL E98098

3 2 1
Connector Location
Schematic Machine C
Connector Number
Location Location Alarm - Travel
CONN 1 A-9 16 Alternator
CONN 2 B-8 26 Assembly - Ter
CONN 3 C-8 26 Batteries - 12V
CONN 4 C-8 26 Breaker - Altern
CONN 5 C-8 26 Breaker - Main
CONN 6 C-8 26 Control - Engin
CONN 7 F-9 D Control - Engin
CONN 8 F-9 D Controller - Wip
CONN 9 F-9 D Converter - Vol
CONN 10 G-9 D Diode - Main R
CONN 11 G-9 D Engine Speed
CONN 12 F-8 D Fuses
CONN 13 G-8 D Ground - Cab
CONN 14 G-8 D Ground - Cab
CONN 15 G-8 D Ground - Chass
CONN 16 ET & ECAP H-8 D Ground - Chass
CONN 17 D-7 31 Ground - Chass
CONN 18 C-6 10 Ground - Engin
CONN 19 A-6 15 Ground - Platfo
CONN 20 C-5 10 Ground - Platfo
CONN 21 C-5 G Ground - Relay
CONN 22 C-4, C-5 G Ground Strap -
CONN 23 F-5 C Horn
CONN 24 F-5 C Lamp - Cab
CONN 25 F-5 C Lamp - Boom (
CONN 26 F-5 C Lighter
CONN 27 H-5 B Meter - Service
CONN 28 H-4 B Monitor
CONN 29 H-4 B Motor - Lower W
CONN 30 H-4 B Motor - Starter
CONN 31 H-4 B Motor - Upper W
CONN 32 F-4 C Motor - Lower W
CONN 33 F-4 C Motor - Upper W
Component Location
Schematic Machine Schematic Machine Wire
Component Component Wire Co
Location Location Location Location Number
arm - Travel G-9 1 Sensor - Engine Speed/Tmg B-8 18
P
ernator D-8 2 Sensor - Fuel Level A-4 20
101 RD
sembly - Terminal Block F-8 D Sensor - Fuel Temperature A-8 21
103 RD
tteries - 12VDC H-8, I-8 3 Sensor - Intake Manifold Air Temperature A-8 17
105 RD
eaker - Alternator I-8 D Sensor - Oil Pressure B-8 18
108 BU
eaker - Main I-8 D Sensor - Pump Discharge Press B-7 19
109 RD
ntrol - Engine A-9, B-9 5 Solenoid - A/C Clutch D-9 22
111 RD
ntrol - Engine/Pump F-2 C Solenoid - CTWT Removal Cont (ATCH) C-7 31
112 PU
ntroller - Wiper/Washer E-1 E Solenoid - Eng/Pump Control A-6 4
113 OR
nverter - Voltage C-5 A Solenoid - Fan Speed Control A-7 35
114 GN
ode - Main Relay G-7, H-7 D Solenoid - Fine Swing (ATCH) E-7 14
115 PK
gine Speed Pickup C-9 26 Solenoid - Hydraulic Lock I-1 G
118 GY
ses I-4, I-5 B Solenoid - Level Finish A-7 4
120 YL
ound - Cab B-5 7 Solenoid - Start Aid (ATCH) I-9 23
123 WH
ound - Cab E-1 E Solenoid - Swing Brake E-7 14
124 GN
ound - Chassis B-3 8 Solenoid - Travel Speed A-7 4
129 BU
ound - Chassis C-8 34 Solenoid - Trenching A-6 4
133 OR
ound - Chassis B-7 D Solenoids - Injectors 1-6 A-8 24
140 BU
ound - Engine Control B-9 5 Switch - Air Cleaner Flow H-9 25
147 PU
ound - Platform H-1 G Switch - Aux Hydraulic Pressure H-3 36
149 PU
ound - Platform G-2 G Switch - Backup EPR Valve D-5 C
150 RD
ound - Relay Panel H-8 D Switch - Backup Governor D-5 C
151 GN
ound Strap - Chassis to Platform I-6 10 Switch - Boom Raise Pressure E-8 14
152 BU
rn A-2, B-2 8 Switch - Coolant Level I-9 37
154 RD
mp - Cab G-1 12 Switch - CTWT Removal (ATCH) C-7 31
168 RD
mp - Boom (ATCH) A-1, B-1 33 Switch - Disconnect I-8 D
176 YL
hter E-1 E Switch - Engine Oil Level D-9 26
177 RD
ter - Service F-1 E Switch - Fine Swing Cont (ATCH) D-4 C
179 RD
nitor F-1 E Switch - Horn I-1 B
180 GN
tor - Lower Wiper H-1 11 Switch - Hyd Tank Press A-4 27
185 YL
tor - Starter C-8 9 Switch - Hydraulic Control (ATCH) D-4 C
189 RD
tor - Upper Wiper C-5 12 Switch - Hydraulic Oil Filter A-5 15
191 WH
tor - Lower Washer I-9 D Switch - Hydraulic Oil Level A-5 15
tor - Upper Washer I-9 D Switch - Implement Pressure E-8 14
Wire Description
Wire
Wire Color Description Wire Color Description
Number
Power Distribution Circuits Accessory Circuits (cont'd)
RD Bat (+) (Not Application Specific) A586 OR Wiper SW To Wiper Cont
RD Aux Ckt A588 GN Safety Sol Relay To Sol
RD Key Start Sw C537 GN A/C Photo Sensor + Sig
BU Atch Fan C538 OR A/C Photo Sensor - Sig
RD Alt Output (+) Term. Lighting Circuits
RD Aux Ckt 607 PK Flood Lamps - Front
PU Main Power Rly Output 615 YL Cab Flood Lamp/Rops
OR Opr Mon Panel B (+) Switched 616 BU Boom Flood Lamp
GN Warning Horn (Forward) Control Circuits
PK Cab/Chassis Lamp 763 BU Torque Converter Sw
GY Washer/Wiper 786 RD Engine Speed Cont
YL Radio 788 YL Engine Speed (+)
WH ECM 791 PK Switch Panel / Cab/Chassis Lamp Rly
GN A/C A701 GY Injector #1
BU Cigar Lighter A702 PU Injector #2
OR Atch Lamps A703 BR Injector #3
BU Atch Lubricator A704 GN Injector #4
PU Atch Fine Swing A705 BU Injector #5
PU Boom Lamp A706 GY Injector #6
RD Bat (+) A746 PK Turbo Outlet Pressure
GN Neut Start Limit Sw to Hyd Lock Sol Rly A747 GY Atmospheric Pressure
BU Lower Washer/Wiper A751 YL After Cooler Temp
RD Neut Start Limit Sw to Neut Start Rly A755 PK Throttle Sw #1
RD Aux Ckt A756 BU Throttle Sw #2
YL Aux Ckt A757 GY Throttle Sw #3

345B Ser
RD Main Brkr A758 BR Throttle Sw #4
RD Aux Ckt A762 PU Elec Pump Cont Eng Speed Ground
GN Aux Ckt A768 BU Pump Control Valve #1 (+)

Electrica
YL Backup EPR Valve Sw A769 GY Pump Control Valve #2 (-)
RD Timer Relay A770 PK Elec Pump Cont Bypass Sw
WH Atch Hydraulic Control A771 PU Float Sw
Ground Circuits E793 BU ATA Data Link (-)
ALB1-UP
Elec
RENR3762-01
June 2004

Pressure Tem
Symbol S

Normal
The circ
Normal
No circl

This ind

This ind
grounde

Reed S
contact

Sender
measur
T
the gau

Series II Excavator Relay (

rical System It has a


electrom
Electrical Schematic Symbols And Definitions

Temperature Level Flow Circuit Breaker


Symbol Symbol
Symbol Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CONN 30 H4 B Motor - Starter
CONN 31 H-4 B Motor - Upper W
CONN 32 F-4 C Motor - Lower W
CONN 33 F-4 C Motor - Upper W
CONN 34 F-4 C Radio - 12VDC
CONN 35 A-3 6 Relay - Boom L
CONN 36 B-3 6 Relay - Cab/Ch
CONN 37 B-3 30 Relay - Horn
CONN 38 C-3 F Relay - Hydrau
CONN 39 H-3 B Relay - Main
CONN 40 Factory Adj D-2 F Relay - Neutral
The connectors shown in this chart are for harness to harness connectors. Relay - Start
Connectors that join a harness to a component are generally located at or near the Relay - Timer
component. See the Component Location Chart.
Resistor - Back
Sender - Hydra
Sensor - Sun L
Sensor - ATM P
Sensor - Boost
Sensor - Coola
Machine locatio
A = Located ins
B = Located in
C = Located in
D = Located aro

22
35
14
36
34

37
31
4
tor - Starter C-8 9 Switch - Hydraulic Control (ATCH) D-4 C
189 RD
tor - Upper Wiper C-5 12 Switch - Hydraulic Oil Filter A-5 15
191 WH
tor - Lower Washer I-9 D Switch - Hydraulic Oil Level A-5 15
tor - Upper Washer I-9 D Switch - Implement Pressure E-8 14
200 BK
dio - 12VDC C-6 A Switch - Key F-3 C
201 BK
lay - Boom Lamp I-7 D Switch - Lower Washer D-3 C
235 BK
lay - Cab/Chassis Lamp I-7 D Switch - Lower Wiper D-3 C
lay - Horn I-7 D Switch - Neutral Start Limit I-1 B
304 WH
lay - Hydraulic Lock Solenoid I-7 D Switch - One Touch Low Idle F-2 C
306 GN
lay - Main G-7 D Switch - Refrigerant Low Press D-9 22
307 OR
lay - Neutral Start F-7 D Switch - Start Aid (ATCH) D-5 C
308 YL
lay - Start F-8 D Switch - Start Aid Coolant Temp D-9 18
310 PU
lay - Timer E-7, F-7 D Switch - Suction Line Shutoff Limit A-6 15
311 WH
sistor - Backup I-8 D Switch - Throttle Position E-3 C
320 RD
nder - Hydraulic Oil Temp A-4 15 Switch - Travel Pressure E-8 14
321 BR
nsor - Sun Load F-1 E Switch Panel F-2 C
322 GY
nsor - ATM Pressure B-8 16 Unit - A/C G-5, H-5 29
386 PK
nsor - Boost Pressure B-8 17 Unit - Heater (ATCH) G-5, H-5 29
nsor - Coolant Temperature B-8 18
403 GN
chine locations are repeated for components located close together.
412 BU
= Located inside of cab. E = Located in monitor area.
430 BU
= Located in operator's left console area. F = Located around pilot manifold.
439 YL
= Located in operator's right console area. G =Located under platform.
491 PK
= Located around relay panel.
492 GY
495 GN
496 WH
499 GY
A499 BU
C468 BU
E455 BR
F400 GY

501 GN
506 PU
508 PU
509 WH
511 BR
512 GN
513 OR
519 PK
546 BU
547 OR
548 GY
549 PK
576 PK
33 578 BU
586 BR
590 GY
592 BU
A513 RD
A571 PU
A572 PK
A579 OR

Part No.
3E-6332
4I-5394
102-8017
107-7056
111-9916

121-1490

121-1491

¹ At room temperature.
RD
WH
Timer Relay
Atch Hydraulic Control
A770
A771
PK
PU
Elec Pump Cont Bypass Sw
Float Sw
Electrica
Ground Circuits E793 BU ATA Data Link (-)
BK Main Chassis E794 YL ATA Data Link (+)
ALB1-UP
BK Operator Monitor Return E799 BR PWM #1 And #2 Return AGS1-UP
BK Electronic Pump Ctrl Gnd F700 BU PWM #1 Out (3.5A)
Basic Machine Circuits F701 BR PWM #2 Out (3.5A) DCW1-UP
WH Starter Relay No. 1 Output F702 GN Throttle (App Specific)
GN Starter Relay Coil To Neut Start SW Or F704 OR RH Turbine Inlet Exh Temp
OR Key Start SW To Neutral Start SW Or F713 OR Left Turbo Inlet Press
YL Main Power Relay Coil F714 PK Right Turbo Inlet Press
PU Start Aid SW To Start Aid Sol F717 YL Sw 4
WH Start Aid Sol To Temp SW F718 BU Sw 5
RD Horn Relay Coil To Sw J704 WH Hydraulic Lock Solenoid Relay
BR Backup Alarm Lamp Travel Alarm 892 BR CAT Data Link (-)
GY Warning Horn (Forward) 893 GN CAT Data Link (+)
PK Air Shutoff Solenoid Enable 961 GN Atch Hyd Cont Sw
Monitoring Circuits 993 BR Analog Sensor Common
GN Alternator (R) Term. 994 GY Oil Pressure (Filtered)
BU Operator Monitor Cool Flow 995 BU Coolant Temperature
BU Operator Monitor Air Filter 996 GN Engine Speed/Timing Sensor Power
YL Lamp Indicator 997 OR Analog Sensor Power (+5V)
PK Hydraulic Oil Temp Sensor 998 BR Digital Sensor Return
GY Coolant Sensor 999 WH Primary Camshaft Speed/Timing
GN Fuel Level C912 GN Throttle Position
WH Operator Monitor Panel Hyd Oil Level C967 BU Inlet Air Temperature
GY Operator Monitor Implement Oil Filter K904 GN Pump Discharge - Signal
BU Operator Monitor Hydraulic Oil Press K905 RD Pump Discharge - +B
BU Engine oil Level K906 GN Swing Brake Sol - Signal
BR Hydraulic Oil Filter K907 BU Swing Brake Sol - +B
GY Low Oil Pressure K909 BU Backup SW - +B
Accessory Circuits K911 PK E/P Controller - RS485 (+)
GN Wiper - Front (Low) K912 GN E/P Controller - RS485 (-)
PU Washer - Front K915 GN Fine Swing Sw - E/P Controller
PU Radio Speaker - Left K997 BU (+) V Sensor
WH Radio Speaker - Left (Common) L908 OR Controller RS-232C TX
BR Radio Speaker - Right L909 BU Controller RS-232C RX
GN Radio Speaker - Right (Common) L968 OR Electronic Pump Control Ps Valve (-)
OR Refrig Low Press Sw / A/C clutch Sol L969 WH Electronic Pump Control Ps Valve (+)
PK A/C Unit/ Refrig Low Press Sw L970 GY Elec Pump Cont To Sw Common Ret
BU Aux Hyd - Rotate CW L971 GN Elec Pump Cont To Travel Press Sw
OR Aux Hyd - Rotate CCW L972 BU Low Idle SW
GY Aux Hyd - Open L973 GN Fine Swing Cont Relay To Sol Valve Component iden
PK Aux Hyd - Close L974 GN Elec Pump Ctrl Boom Raise Press SW Engine Control (M
PK Wiper - Aux L977 YL Trenching Sol Engine/Pump Con
BU Washer - Aux L978 GY Level Finish Sol CID
BR Aux Hydraulic - Close L981 YL Hydraulic Lock Solenoid Relay 0001 Cylinder 1
GY Wiper Sw To Intermittent Module L982 PK Counterweight Removal Cont Solenoid 0002 Cylinder 2
BU DC/DC Converter Power Output L983 WH Injector Common 1 & 2 0003 Cylinder 3
RD DC/DC Converter Memory Output L984 OR Injector Common 3 & 4 0004 Cylinder 4
PU Aux Ckt 1 L985 YL Injector Common 5 & 6 0005 Cylinder 5
PK Aux Ckt 2 T920 YL ADEM II Digital Sensor 5A 0006 Cylinder 6
OR Wiper Motor + 0091 Throttle Signal Abnor
0096 Fuel Level Sensor
0100 Oil Pressure Signal
0110 Coolant Temperature
0167 Alternator Charging S
0168 Electrical System Volt
0172 Inlet Air Temperature
0174 Fuel Temperature Sig
0190 Engine RPM Signal
Resistor, Sender and Solenoid Specifications 0253 Personality Mode
Part No. Component Description Resistance (Ohms)¹ 0261 Timing Calibration
3E-6332 Solenoid: Valve - Start Aid 6.0
0262 Analog Sensor Supply
4I-5394 Sender: Hydraulic Oil Temp 6130 to 7500
0267 Shutdown Input Signa
102-8017 Resistor: Backup 52.0 ± 2.6
0268 Programmable Param
107-7056 Solenoid: Atch Fine Swing 34.0 ± 0.5 0273 Boost Pressure Signa
111-9916 Solenoid: Engine Pump Control 11.7 ± 1.2
0274 Atmospheric Pressure
Level Finish
121-1490 Solenoid: 32.0 ± 3.2 0286 Oil Lamp
Trenching
0374 Swing Brake Solenoid
Hydraulic Lock
0376 Travel Alarm
121-1491 Solenoid: Swing Brake 32.0 ± 3.2
0581 Proportional Reducing
Travel Speed
0582 Air Filter/Engine Oil P
emperature.
rical System electrom

Soleno
coil tha
can ope

Pin Socket

Single Wire Circ


Connector Iden

1 Typical
2 connect
sockets
all pins.

© 2004 Caterpillar
All Rights Reserved

ent identifiers (CID¹) for Engine Control Real Time Error Codes
ontrol (MID² No. 036) and Code Description of Problems Code
mp Control (MID² No. 105) b101 Cylinder 1 open circuit. 1301 En
Component b102 Cylinder 1 short. 1302 En
1 b103 Cylinder 2 open circuit. 1303 Hy
2 b104 Cylinder 2 short. 1304 Air
3 b105 Cylinder 3 open circuit. 1305 Ba
4 b106 Cylinder 3 short. 2201 Go
5 b107 Cylinder 4 open circuit. 2202 Go
6 b108 Cylinder 4 short. 2301 Go
Signal Abnormal b109 Cylinder 5 open circuit. 2302 Go
el Sensor b10A Cylinder 5 short. 2303 Go
ure Signal b10b Cylinder 6 open circuit. 2304 Ca
Temperature Signal b10C Cylinder 6 short. 3201 Mo
r Charging Sensor b10d Throttle switch inputs are incorrect. 4101 Ele
System Voltage b10E Oil pressure open/short to + battery. 4102 Ov
Temperature Signal b10F Oil pressure short to ground. 4103 Pro
perature Signal b110 Oil pressure calibration required. 4104 Mo
b111 Coolant temperature open/short to + battery. 4105 Ov
PM Signal
b112 Coolant temperature short to ground. 4106 Ov
ty Mode
b113 Battery voltage above normal. 4107 Ov
alibration
b114 Battery voltage below normal. 4108 Ov
ensor Supply
b115 Loss of engine rpm signal. 4109 Sp
n Input Signal
b116 Analog sensor supply short to + battery. 410A Ov
mable Parameters
b117 Analog sensor supply short to ground. 410b Sp
essure Signal
b118 Digital sensor supply short to + battery. 4201 En
eric Pressure Signal
b119 Digital sensor supply short to ground.
4202 En
b11A Shutdown inputs are incorrect.
ake Solenoid 4203 Hy
b11b Turbo out pressure open/short to + battery.
arm 4204 PW
b11C Turbo out pressure short to ground.
nal Reducing Valve 4205 Sp
b11d Turbo out pressure calibration required.
Engine Oil Pressure 4206 Sp
b11E Atmospheric pressure open/short to + battery.
electromagnet can open or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols


Component
Wire, Cable, or Harness Part Number
t Wire Color Assembly Identification
Fuse
A AA 105-9344
325-PK-14 1

Circuit Number Wire Gauge Receptacle


Identification
Plug
Ground 2
Connection 200-BK-14

Pin or Socket
Number

Typical representation of a Deutsch 1 Typical representation of a Sure-Seal


connector. The plug contains all 2 connector. The plug and receptacle
sockets and the receptacle contains contain both pins and sockets.
all pins.

Printed in U.S.A.

Real Time Error Codes


Description of Problems
Engine oil pressure is too low.
Engine coolant temperature is too high.
Hydraulic oil temperature is too high.
Air filter is clogged.
Battery voltage is not normal.
Governor actuator feedback sensor circuit is open or shorted to battery voltage.
Governor actuator feedback sensor circuit is shorted to body ground.
Governor actuator feedback signal is not stable.
Governor actuator feedback signal deviates.
Governor actuator does not move.
Calibration data error.
Monitor RAM is not normal.
Electric power supply to the controller is too much (43 volts).
Over-current in proportional reducing valve.
Proportional reducing valve circuit is open.
Monitor power supply (digital output) over current.
762-01

Over-current in digital output (trenching solenoid).


Over-current in digital output (fine control solenoid).
Over-current in digital output (travel speed change solenoid).
Over-current in digital output (travel alarm).
Spare solenoid 1 (digital output) over current.
Over-current in digital output (swing brake solenoid).
Spare solenoid 2 (digital output) over current.
, KWG

Engine speed is not normal.


Engine coolant temperature sensor is shorted to body ground.
Hydraulic oil temperature sensor is shorted to body ground.
PWM sensor of pump delivery pressure is shorted to body ground.
Spare PWM sensor 1 is shorted to body ground.
Spare PWM sensor 2 is shorted to body ground.
37

35

36

34
31

Machine Harness Connect


121-1491

¹ At room temperature.

Part No.
3E-6425
8
33 106-0179

106-0180

106-0181

107-0615

114-5333

¹ With increasing pressu


the closed position can b
² Contact position at the

nnector And Component Locations


Hydraulic Lock
0376 Travel Alarm
121-1491 Solenoid: Swing Brake 32.0 ± 3.2
0581 Proportional Reducing
Travel Speed
0582 Air Filter/Engine Oil P
emperature.
0583 Boom Raise Solenoid
0586 Invalid Engine Speed
0587 Calibration Data Error
0588 Monitor Communicati
0597 PWM Sensor
0598 Travel Speed Solenoi
0600 Hydraulic Oil Temper
0688 VHP Solenoid
Off Machine Switch Specification 0763 Controller Communic
No. Function Actuate Deactuate Contact Position ¹ The CID is a diagnostic code that indica
² The MID is a diagnostic code that indica
425 Coolant Temperature (Start Aid) 38 ± 3° C 27° C Min. Normally Closed
diagnosed the fault.
(100 ± 5.4° F) (80.6° F)
0179 Implement Pressure 1520 ± 98 kPa 1127 kPa MIN Normally Open
Travel Pressure (224.4 ± 14.21 psi) (163.5 psi MIN)
0180 Boom Raise Pressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally Open
(383.77 ± 28.43 psi) (312.70 ± 28.43 psi)
0181 Aux Hydraulic Pressure 490 ± 49 kPa MAX 290 kPa MIN Normally Open
ATCH Hammer Pressure (71 ± 7 psi MAX) (42 psi MIN)
0615 Hydraulic Tank Pressure 48 ± 14 kPa 24 kPa MIN Normally Closed
(7.0 ± 2.0 psi) (3.5 psi MIN)
5333 Refrigerant Pressure (A\C) 275 to 1750 kPa¹ -- Normally Open²
(40 to 255 psi) --
sing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure
osition can be maintained down to 170 kPa (25 psi).
sition at the contacts of the harness connector.
arm 4204 PW
b11C Turbo out pressure short to ground.
nal Reducing Valve 4205 Sp
b11d Turbo out pressure calibration required.
Engine Oil Pressure 4206 Sp
b11E Atmospheric pressure open/short to + battery.
ise Solenoid 4207 PW
b11F Atmospheric pressure short to ground.
ngine Speed 420A Fu
b120 Atmospheric pressure calibration.
n Data Error/Governor Actuator Signal 420B Fu
b121 Check programmable parameters.
Communications 420C Ele
b122 Timing calibration required.
nsor 420D Ele
b123 Hydraulic oil temperature open/short to + battery.
peed Solenoid 420E En
b124 Hydraulic oil temperature signal short to ground.
Oil Temperature Signal 4301 Da
b200 ADEM unknown error.
enoid 4302 Da
r Communications 4303 En
Failure Mode Identifiers (FMI)¹
e that indicates which component is faulty. A201 Mo
FMI No. Failure Description
de that indicates which electronic control module A202 Mo
0 Data valid but above normal operational range.
A203 Co
1 Data valid but below normal operational range.
A20d AD
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period. Alte
9 Abnormal update. Eng
10 Abnormal rate of change. Elec
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures. (Opti
15 Parameter failures. Eng
16 Parameter not available. Sta
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
PWM sensor of pump delivery pressure is shorted to body ground.

20 Page, K
RENR37
Spare PWM sensor 1 is shorted to body ground.
Spare PWM sensor 2 is shorted to body ground.
PWM sensor of pump delivery pressure is open in circuit.
Fuel sensor is shorted to body ground
Fuel sensor is open or shorted to battery voltage.
Electric power supply is to low (below 23 volts).
Electric power supply is to high (above 32 volts).
Engine speed dial is not in one of the 10 specified positions.
Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
Engine stalls.
Monitor communication is not normal.
Monitor takes too much time to respond to controller's signal.
Communication is abnormal in controller.
ADEM communication disconnect.

Related Electrical Service Manuals


Title Form Number
Alternator: 3E-7577 RENR1252
Engine/Pump Control RENR3760
Electric Starting Motor: 6V-5539
Consist: 6V-5540
Consist: 6V-5582 SENR4975
Consist: 106-8554 SENR3581
(Optional Replacement) 6V-0890 SENR3860
Engine Control RENR1235
Starting and Charging RENR3761

You might also like