Secondary Distribution Switchgear

Fluokit M24+
Air insulated switchgear

Instructions
Assembly of the internal arc
kit 12.5 to 25 kA
 Fluokit M24+ Contents

1 Schneider Electric at your service . . . . . . . . . . . . . . . . . . . 1

1.1 Particular instructions for operations and interventions . . . . . . . . . . . . . . . . . . . 1
1.2 Protection equipments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Symbols of information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Symbols and important safety informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.5 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 With regards to this User Manual . . . . . . . . . . . . . . . . . . . . 2
2.1 Eco-design concept and valorisation of the materials used . . . . . . . . . . . . . . . 2
2.2 Other technical notice to be consulted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3 Tools required for the operations described in this user manual . . . . . . . . . . . . 2
2.4 Tightening torque values [Nm] for standard assemblies (nut + bolt) . . . . . . . . . 2
3 Equipment for AF and AFL switchboards . . . . . . . . . . . . 3
3.1 12.5 kA Switchboard (AF - 0.7 s) (HN64S41) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 Switchboard 12.5 kA (AF or AFL - 1 s) and 16 kA (AF or AFL - 1 s)
(IEC 62271-200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3 Switchboard 20 kA (AF or AFL - 1 s) and 25 kA (AF - 1 s) (IEC 62271-200) . 5
4 Equipment for AFLR switchboards . . . . . . . . . . . . . . . . . . 6
4.1 Dimensions of the additional equipment for AFLR switchboards . . . . . . . . . . . 6
4.2 Switchboards 12.5 and 16 kA (AFLR - 1 s) (IEC 62271-200) . . . . . . . . . . . . . . 6
4.3 Switchboard 20 kA (AFLR - 1 s) (IEC 62271-200) . . . . . . . . . . . . . . . . . . . . . . . 6
4.4 Switchboards AFL on mounting bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.5 Switchboards AFLR on mounting bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AMTNoT112-02 revision: 07 i
 Fluokit M24+
© - Schneider Electric - 2012. Schneider
Electric, the Schneider Electric logo and their
figurative forms are Schneider Electric
registered trademarks. The other brand
names mentioned within this document,
whether they be copyright or not, belong to
their respective holders.
Schneider Electric request the carefully
reading of the following instructions in order
to familiarize yourself with the product in this
document before trying to install, operation,
put into service or conduct the maintenance
on it.
1.1 Particular instructions for operations and interventions
This user manual does not list the locking-out
procedures that must be applied. The
interventions described are carried out on
de-energized equipment (in the course of
being installed) or locked out (non
operational).
1.2 Protection equipments
Only qualified and accredited people can
operate on our products. They must be
equipped with all the correct protective
equipment required for the task being
performed.
1.3 Symbols of information
Code for a product recommended
06 and marketed by Schneider Electric
1.4 Symbols and important safety informations
The following special messages may appear
throughout this bulletin or on the equipment to
warn of potential hazards or to call attention
to information that clarifies or simplifies a
procedure.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
1.5 Contacts
Group Schneider Electric service centers are
there for:
J Engineering and technical assistance
J Commissioning
J Training
J Preventive and corrective maintenance
J Spare parts
J Adaptation work
AMTNoT112-02 revision: 07
1 Schneider Electric at your
service
Our products are fully quality controlled and
tested at the factory in accordance with the
standards and regulations currently in force.
The correct functioning and lifespan of the
product depend on respecting the installation,
commissioning and exploitation instructions
found in this manual. Not respecting these
instructions is likely to invalidate any
guarantee.
Local safety requirements which are in
accordance with these instructions,
especially those regarding the safety of
product operators and other site workers,
must be observed.
Whilst commissioning and operating the
product all general safety instructions for
electrical applications (protective gloves,
insulating stool, etc.) must be respected, this
in addition to the standard operating
instructions.
A qualified person is one who has the skills
and knowledge related to the construction,
installation and operation of electrical
equipment and has received safety training to
recognize and avoid the hazards involved.
21 Tightening torque value
Nm Example: 21 Nm
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, can result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, can result in
minor or moderate injury.
Schneider Electric declines any responsibility
for the following points:
- the non respect of the recommendations in
this manual which make reference to the
international regulations in force.
- the non respect of the instructions by the
suppliers of cables and connection
accessories during installation and fitting
operations,
- possible aggressive climatic conditions
(humidity, pollution, etc.) acting in the
immediate environment of the materials that
are neither suitably adapted nor protected for
these effects.
All operations must be completed once
started.
The durations (for completing the operations
mentioned) given in the maintenance tables
are purely an indication and depend on
on-site conditions.
Except when it is imposed, the wearing of the
gloves has been voluntarily limited in this
manual so as to have clear visuals of the
hands and operations described.
Mark corresponding to a key
ATTENTION
10
NOTICE
NOTICE is used to address practices not
related to physical injury. The safety alert
symbol shall not be used with this signal
word.
Schneider Electric Energy France
35 rue Joseph Monier - CS 30323
F-92506 Rueil-Malmaison Cedex
www.schneider-electric.com
1
 Fluokit M24+ 2 With regards to this User Manual

2.1 Eco-design concept and valorisation of the materials used

The design and manufacture of our
packaging are both in conformity with the
French government decree N° 98-638 of
20 July 1998, concerning the account that is
taken of environmental requirements.

2.2 Other technical notice to be consulted

J AMTNoT090-02 Fluokit M24+ Installation - Commissioning - Operation - Maintenance

2.3 Tools required for the operations described in this user manual
- Open-ended spanners sizes 10 and 13 mm

- Ratchet handle + extension with socket sizes 10 and 13 mm

2.4 Tightening torque values [Nm] for standard assemblies (nut + bolt)

Threaded fasteners with

Steel Steel grease
Diameter Plastic (PA 6.6)
Class < 8.8 Class > 8.8 < 10.9
A2-70
M6 0.8 4.3 8.8 6.6
M8 1.8 10.5 21.0 15.8
M 10 3.5 14.0 42.0 35.0
M 12 6.0 - 70.0 60.0
M 16 12.0 - 170.0 134.0

2 AMTNoT112-02 revision: 07
 Fluokit M24+ 3 Equipment for AF and AFL
switchboards

NOTICE NOTICE CAUTION

In this document, the mention of ”right” or The panel equipment at the extremities must Each rear kit (with its components) depends
”left” will always be considered as when be fitted to the Functional Units before they on the width of the Functional Unit and its
looking at the front facing panel of the are set in place. position within the switchboard.
switchboard.

3.1 12.5 kA Switchboard (AF - 0.7 s) (HN64S41)

Top view
2
1
100 mm

Left: Solid panel

Right: panel with cutouts at the rear

J To each far end Functional Unit for the J Mount and fix the rear deflector, at J Assembly detail: the deflector (2) is fixed
blanking off side panel (1) by all its 2 points (2) to each Functional Unit on by 2 bolts H M6x20 + washers.
points. the switchboard.

2
J If the switchboard is near a wall, begin by 4
that side.
J Position the first Functional Unit.
3
J Apply and respect the installation
instructions given in Manual AMTNoT090. 3
J The switchboard being connected,
assemble the rear deflectors between one
another (3).
J Fix the reinforcement bracket(4) on to the
left-hand Functional Unit, using the 3 fixing
points on the roof and by fitting it flush
against the wall.
J Finish off the assembly by fixing the
reinforcement bracket (4) to the left-hand
side wall.

AMTNoT112-02 revision: 07 3
 Fluokit M24+

3.2 Switchboard 12.5 kA (AF or AFL - 1 s) and 16 kA (AF or AFL - 1 s) (IEC 62271-200)

1 Top view
2

100 mm

Left: solid panel

Right: panel with
passage of the
earthing contact stud

J To each far end Functional Unit, fix the J Mount and fix the rear deflector, at J Assembly detail: the deflector (2) is fixed
blanking off side panel (1), thickness 2 points, (2) to each Functional Unit of by 2 bolts H M6x20 + washers.
40 mm, by all its points. the switchboard.

Right or left: panels are 1 Top view Right or left: panels are
2 4
identical identical

Functional
3 Unit
3

3 1

J At the rear, fix the sheet metal (3) to the J Details of the assembly. J Fix the upper rear side panel (4) on to
side blanking off panel (1). the sheet metal (3).

J Position the first Functional Unit. 5

J Apply and respect the installation
instructions given in User Manual 5
AMTNoT090.
J The switchboard being connected,
assemble the rear deflectors between one
another (5).

4 AMTNoT112-02 revision: 07
 Fluokit M24+

3.3 Switchboard 20 kA (AF or AFL - 1 s) and 25 kA (AF - 1 s) (IEC 62271-200)

1
2 3

250 mm Right or left:

Left: solid panel - metal panels 3 identical
Right: panel with - metal panels 4 different
passage of the
earthing contact stud

J To each far end Functional Unit, fix the J Mount and fix, at 2 points, the rear J Assemble the side panels (3) and the
blanking off side panel (1), thickness deflector (2) to each Functional Unit of reinforcement panels (4) at 3 central
40 mm, by all its points. the switchboard. fixing points (fasteners supplied).

1 2 Top view

Functional
3 Unit

3 1

J Metal panels (3) and (4) assembled. J At the rear, clip the metal panel (3) into J Details of the assembly.
the slot of the Functional Unit and fix it on
to the side blanking off panel (1).

5 7
4
7 6
6

J Unscrew the 2 front bolts on the roofs (if
there is no roof box).
J Fit and fix the vertical deflectors (4) at
the front.
J Fit and fix the side deflectors (5) on to
the lateral blanking off panels (1).
J Also fix these deflectors to the front (4).
J Apply and respect the installation
instructions given in User Manual
AMTNoT090.
J The switchboard being connected,
assemble the rear deflectors (6) and the
front ones (7) between one another.
N.B.: Front deflectors are assembled if
there is no LV top cabinet.

AMTNoT112-02 revision: 07 5
 Fluokit M24+ 4 Equipment for AFLR
switchboards

4.1 Dimensions of the additional equipment for AFLR switchboards

Width of the Functional Unit (mm) Left (mm) Intermediary (mm) Right (mm)
375 414 413 458
Large rear panel
500 539 538 583
375 414 368 414
Rear reinforcement
500 539 493 539

4.2 Switchboards 12.5 and 16 kA (AFLR - 1 s) (IEC 62271-200)

Proceed with mounting the switchboard Continue the equipment for the switchboard Refer to § 4.1 for the dimensions of the
according to the instructions in § 3.2. in accordance with the instructions that additional equipment.
follow.

Rear view of the switchboard G Rear view of the switchboard

I
D

J At the rear of each Functional Unit, fix
the spacer (5) to the lower right-hand
side.
5
J Order of fitting: Begin by placing and J Fit and fix 4 reinforcements (6) on to
fixing the metal panel D, then by each large panel (D, I and G).
following the panels I, to finish with the J Fix these reinforcements by all their
metal panel G. fixing points.
J N.B.: Fix the panels between each other,
by all their fixing points, as well as on the
spacers (5).

4.3 Switchboard 20 kA (AFLR - 1 s) (IEC 62271-200)

Proceed with mounting the switchboard Continue the equipment for the switchboard Refer to § 4.1 for the dimensions of the
according to the instructions in § 3.3. in accordance with the instructions that panels and the rear reinforcements.
follow.

Rear view of the switchboard G Rear view of the switchboard

I
D

J At the rear of each Functional Unit, fix
the spacer (8) to the lower right-hand
side.
8
J Order of fitting: Begin by placing and J Fit and fix 4 reinforcements (9) on to
fixing the metal panel D, then by each large panel (D, I and G).
following the panels I, to finish with the J Fix these reinforcements by all their
metal panel G. fixing points.
J N.B. : fix the panels between each other,
by all their fixing points, as well as on the
spacers (8).

6 AMTNoT112-02 revision: 07
 Fluokit M24+

4.4 Switchboards AFL on mounting bases

For 12.5 kA and 16 kA: Proceed with For 20 kA: Proceed with mounting the Continue the equipment for the switchboard
mounting the switchboard according to the switchboard according to the instructions in accordance with the instructions that
instructions in § 3.2. in § 3.3. follow.

J At the left and right-hand

extremities, position and fix the
rear support (1) (parts identical)
against the mounting base.

1 1

1 Rear view 1

4.5 Switchboards AFLR on mounting bases

For 12.5 kA and 16 kA: Proceed with For 20 kA: Proceed with mounting the Continue the equipment for the switchboard
mounting the switchboard according to the switchboard according to the instructions in accordance with the instructions that
instructions in § 3.2. in § 3.3. follow.

2 2

J At the left and right-hand extremities,

position and fix the rear support (1) 2
(parts identical) against the
mounting base.
J Fix the spacers (2) (parts identical)
to the base of the Functional Units
(2 H M8x25 bolts).

1 1

1 Rear view 1

J Engage the rear closing plates (3) on to

the rear supports (1) and on to the
spacers (2).
J Fix these plates (2 H M8x25 bolts).

Rear view

AMTNoT112-02 revision: 07 7
 Fluokit M24+

J Order of fitting: Begin by placing and fixing the metal
panel D, then by following the panels I, to finish with the
metal panel G.
J N.B.: Fix the panels between each other and on to the
spacers, by all of the fixing points.
J Fit and fix 4 reinforcements (4) on to each large panel
(D, I and G).
J Fix these reinforcements by all their fixing points.

G
I
D
Rear view of the switchboard Rear view of the switchboard

8 AMTNoT112-02 revision: 07
 Fluokit M24+ 5 Notes

If you have any comments on the use of this document or on the use of the equipment and services that are described in it, please
send us your remarks, suggestions and wishes to:
Schneider Electric Service Technique BP 84019 F-71040 Mâcon Cedex 9 - FRANCE
Fax: 33 (0)3 85 29 36 36

AMTNoT112-02 revision: 07 9
 E 2011 Schneider Electric - All rights reserved

Schneider Electric Energy France Due to possible changes in standards and equipment, the characteristics and images
35, rue Joseph Monier shown in this document can only be confirmed by contacting our departments.
CS 30323
F - 92506 Rueil-Malmaison Cedex

Publication: Schneider Electric

RCS Nanterre 511 746 356
Design: Schneider Electric
Capital social 6 909 620 €
www.schneider-electric.com
01-2011
AMTNoT112-02 revision: 07