X3A70 X3A64 WBT Instructor Guide Enww

HP LaserJet Managed MFP E72525, E72530,
E72535 and HP Color LaserJet Managed MFP

E77822, E77825, E77830
Service and Support Training
Instructor Guide
Copyright and License Trademark Credits
© Copyright 2020 HP Development Company, Adobe®, Adobe Photoshop®, Acrobat®, and

L.P. PostScript® are trademarks of Adobe Systems
Incorporated.
Reproduction, adaptation, or translation without
prior written permission is prohibited, except as Apple and the Apple logo are trademarks of
allowed under the copyright laws. Apple Computer, Inc., registered in the U.S. and
other countries. iPod is a trademark of Apple
The information contained herein is subject to Computer, Inc. iPod is for legal or rightholder-
change without notice. authorized copying only. Don't steal music.
The only warranties for HP products and Microsoft®, Windows®, Windows® XP, and
services are set forth in the express warranty Windows Vista® are U.S. registered trademarks
statements accompanying such products and of Microsoft Corporation.
services. Nothing herein should be construed as
constituting an additional warranty. HP shall not UNIX® is a registered trademark of The Open
be liable for technical or editorial errors or Group.
omissions contained herein.
Edition 3, 12/2020
Table of contents
1 Tour the printer ......................................................................................................................................................................................... 1

Student performance objectives ............................................................................................................................................ 2
Printer introduction .................................................................................................................................................................. 3
Printer overview ................................................................................................................................................... 3
HP LaserJet Managed and HP Color Managed A3 Copier Workgroup Features ......................................... 3
Product features and comparison .................................................................................................................... 6
Overview ........................................................................................................................................... 6
Printer specifications ...................................................................................................................... 7
Overview ...................................................................................................................... 7
Technical specifications ............................................................................................. 7
Mobile printing solutions ......................................................................................... 13
Size and weight specifications ............................................................................... 13
System configuration dimensions ......................................................................... 14
Operational clearance space requirements ......................................................... 17
Environmental specifications ................................................................................. 17
Power requirements ................................................................................................ 17
Configuration options ................................................................................................................... 18
HP Color LaserJet MFP E77822, E77825, E77830 ............................................. 18
HP LaserJet MFP E72525, E72530, E72535 ....................................................... 20
Paper handling ................................................................................................................................................... 22
Paper handling specifications ..................................................................................................... 22
Copy and Scan features .................................................................................................................................... 23
Service-level walkaround ..................................................................................................................................................... 24
Printer front view ............................................................................................................................................... 24
Printer back view ............................................................................................................................................... 25
Interface ports ................................................................................................................................................... 26
Control-panel view ............................................................................................................................................ 27
2 Set up and configure .............................................................................................................................................................................. 29

Set up process overview ....................................................................................................................................................... 30
ENWW iii
3 Use and maintain .................................................................................................................................................................................... 31
Student performance objectives ......................................................................................................................................... 32
Paper trays .............................................................................................................................................................................. 33
Load paper .......................................................................................................................................................... 33
Introduction ................................................................................................................................... 33
Load paper to Tray 1 .................................................................................................................... 33
Introduction ............................................................................................................... 33
Load paper to Tray 1 ................................................................................................ 34
Load paper to Trays 2 and 3 ....................................................................................................... 34
Introduction ............................................................................................................... 34
Load paper to Trays 2 and 3 ................................................................................... 35
Load paper to Trays 4 and 5 ....................................................................................................... 35
Security features .................................................................................................................................................................... 36
Security features overview .............................................................................................................................. 36
Manage security settings ................................................................................................................................. 36
Manage security settings overview ........................................................................................... 36
Security statements ..................................................................................................................... 36
IP Security ...................................................................................................................................... 36
Sign in to the printer ..................................................................................................................... 36
Assign a system password .......................................................................................................... 37
Security tab .................................................................................................................................... 37
Networking tab .............................................................................................................................. 38
Access control .................................................................................................................................................... 38
Enable and configure sign-in methods ..................................................................................... 38
Device User Accounts ................................................................................................................... 39
Data and file security ........................................................................................................................................ 39
Data and file security overview ................................................................................................... 39
Encryption support: HP High-Performance Secure Hard Disks ............................................ 39
Protect stored data ....................................................................................................................... 39
Lock the formatter cage ................................................................................................................................... 40
Customer self-repair (CSR) parts and supplies ................................................................................................................. 41
CSR parts and supplies overview .................................................................................................................... 41
Toner cartridges (mono) ................................................................................................................................... 42
Toner cartridges (color) ..................................................................................................................................... 42
Toner collection unit (mono) ............................................................................................................................ 44
Toner collection unit (color) .............................................................................................................................. 45
Staples ................................................................................................................................................................. 45
Replace the staple cartridge in the stapler stacker area ........................................................ 45
Replace the staple cartridges in the booklet maker area ...................................................... 45
Replace the inner finisher staple cartridge ............................................................................... 45
Clear paper jams .................................................................................................................................................................... 46
iv ENWW
Paper jam locations ........................................................................................................................................... 46
13.A1 tray 1 paper jam ..................................................................................................................................... 46
13.A2, 13.A3 tray 2, tray 3 paper jam ............................................................................................................ 46
Clear jams in Trays 4 and 5 .............................................................................................................................. 47
Clear Paper Jams in the Stapler/Stacker ........................................................................................................ 47
Clear Paper Jams in the Registration Area .................................................................................................... 47
Clear Paper Jams in the IPTU ........................................................................................................................... 47
Clear Paper Jams in the Inner Finisher ........................................................................................................... 47
Clear Paper Jams in the Fuser Area ................................................................................................................ 47
Clear Paper Jams in the Bottom HCI ............................................................................................................... 47
Clear Paper Jams in the Booklet Maker ......................................................................................................... 47
Clear Paper Jams in the Automatic Document Feeder ................................................................................ 47
4 Support .................................................................................................................................................................................................... 49
Student performance objectives ......................................................................................................................................... 50
Hardware ................................................................................................................................................................................. 51
Theory of operation .......................................................................................................................................... 51
Machine external view (HP LaserJet MFP E72525, E72530, E72535 series) ..................... 51
Machine external view (HP Color LaserJet MFP E77822, E77825, E77830 series) ........... 53
Feeding system ............................................................................................................................. 56
Feeding system overview ....................................................................................... 56
Main components and functions ........................................................................... 58
Cassette (Tray 1, 2, 4, 5) ......................................................................................... 60
Pickup unit ................................................................................................................. 61
Registration (regi) unit ............................................................................................. 62
Tray 1 feed assembly .............................................................................................. 62
Drive system (HP LaserJet MFP E72525, E72530, E72535) ................................................. 64
Drive motors ............................................................................................................. 64
Main Drive Unit (OPC/DEVE/Registration/Tray 1/Feed) ..................................... 66
Pickup Drive ............................................................................................................... 69
Duct Drive .................................................................................................................. 70
Fuser/Exit Drive ........................................................................................................ 71
Toner supply drive .................................................................................................... 72
Fuser unit (HP LaserJet MFP E72525, E72530, E72535) ...................................................... 72
Fuser unit overview .................................................................................................. 72
Fuser unit drive ......................................................................................................... 74
Fuser unit temperature control .............................................................................. 74
Image creation (HP LaserJet MFP E72525, E72530, E72535) ............................................. 75
Printing process overview ....................................................................................... 75
Imaging unit .............................................................................................................. 76
Laser scanner assembly (HP LaserJet MFP E72525, E72530, E72535) ............................. 80
ENWW v
Laser scanner assembly overview ........................................................................ 80
Laser scanning optical path .................................................................................... 81
Laser synchronizing detectors ............................................................................... 82
Drive system (HP Color LaserJet MFP E77822, E77825, E77830) ....................................... 83
Drive motors ............................................................................................................. 83
Main drive unit (OPC/DEVE/ITB/Transfer Roller/Disengage/Engage
motors) ...................................................................................................................... 85
Pickup drive ............................................................................................................... 86
Registration Tray 1 drive ......................................................................................... 86
Feed drive .................................................................................................................. 88
Fuser/exit drive ......................................................................................................... 88
Toner collection unit drive ....................................................................................... 90
Toner supply drive .................................................................................................... 90
Fuser unit (HP Color LaserJet MFP E77822, E77825, E77830) ............................................ 90
Fuser unit overview .................................................................................................. 90
Fuser unit drive ......................................................................................................... 92
Fuser unit temperature control .............................................................................. 92
Loop control .............................................................................................................. 93
Image creation (HP Color LaserJet MFP E77822, E77825, E77830) ................................... 93
Printing process overview ....................................................................................... 93
Imaging unit .............................................................................................................. 95
Intermediate Transfer Belt (ITB) Unit .................................................................... 98
Laser scanner assembly (HP Color LaserJet MFP E77822, E77825, E77830) ................ 100
Laser scanner assembly overview ...................................................................... 100
Laser scanning optical path ................................................................................. 101
Laser synchronizing detectors ............................................................................ 102
Automatic CPR adjustment .................................................................................. 103
Image Scanner System .............................................................................................................. 106
Image scanner system overview ......................................................................... 106
Scanning system components ............................................................................ 109
Caution for moving the scanner .......................................................................... 115
Flow document feeder .............................................................................................................. 116
Flow ADF overview ................................................................................................ 116
Electronic parts location ....................................................................................... 117
Flow ADF drive system .......................................................................................... 119
Automatic Document Feeder (ADF) (HP Color LaserJet MFP E77822, HP LaserJet
MFP E72525) ............................................................................................................................... 126
Automatic Document Feeder (ADF) overview ................................................... 126
Electrical parts location ........................................................................................ 127
ADF drive system ................................................................................................... 128
Hardware configuration ............................................................................................................. 132
vi ENWW
Overview .................................................................................................................. 132
Main controller (main board) (HP Color LaserJet MFP E77822, E77825,
E77830) ................................................................................................................... 134
Main controller (main board) (HP LaserJet MFP E72525, E72530,
E72535) ................................................................................................................... 137
LVPS (SMPS) ............................................................................................................ 140
Fuser drive board ................................................................................................... 141
HVPS board (HP Color LaserJet E77822, E77825, E77830) .......................... 142
Eraser PCA (color models) .................................................................................... 143
HVPS board (HP LaserJet MFP E72525, E72530, E72535) ............................ 143
Eraser PCA ............................................................................................................... 145
Toner Collection PCA ............................................................................................. 145
CRUM PCA ................................................................................................................ 146
Toner CRUM joint PCA ............................................................................................ 146
Paper Size sensor PCA .......................................................................................... 147
Control-panel walkaround .................................................................................... 147
Dual Cassette Feeder (DCF) unit .............................................................................................. 147
Inner finisher ............................................................................................................................... 151
5 Service (optional) ................................................................................................................................................................................. 153

Student performance objectives ....................................................................................................................................... 154
Service overview .................................................................................................................................................................. 155
Service notes ........................................................................................................................................................................ 156
General service warnings ................................................................................................................................................... 157
Required tools ...................................................................................................................................................................... 158
For additional service and support ................................................................................................................................... 159
Service approach ................................................................................................................................................................. 159
Overview ........................................................................................................................................................... 159
Precautions when replacing parts ................................................................................................................ 160
Precautions when assembling and disassembling ............................................................... 160
Precautions when handling PCA .............................................................................................. 160
Releasing plastic latches ........................................................................................................... 161
Before performing service ............................................................................................................................. 161
After performing service ................................................................................................................................ 161
Post-service test ............................................................................................................................................. 161
Overview ...................................................................................................................................... 161
Print-quality test ......................................................................................................................... 161
Copy-quality test ........................................................................................................................ 162
Fax-quality test ........................................................................................................................... 162
Parts removal order ................................................................................................................... 162
Order parts by authorized service providers .............................................................................................. 162
ENWW vii
Ordering ....................................................................................................................................... 162
Orderable parts ........................................................................................................................... 162
Supplies part numbers .............................................................................................................. 162
Removal and replacement procedures (HP Color LaserJet MFP E77822, E77825, E77830) ................................. 166
Accessories ...................................................................................................................................................... 166
Removal and replacement: Trusted platform module ........................................................ 167
Install accessory: HP Foreign interface harness (FIH) solution ........................................... 168
NFC Kit Installation ..................................................................................................................... 169
Replacement of maintenance parts ............................................................................................................ 170
Imaging drum unit (HP Color LaserJet MFP E77822, E77825, E77830) ........................... 171
Developer unit (HP Color LaserJet MFP E77822, E77825, E77830) ................................. 172
Intermediate transfer belt (ITB) cleaner (HP Color LaserJet MFP E77822, E77825,
E77830 only) ............................................................................................................................... 173
Intermediate transfer belt (ITB) unit (HP Color LaserJet MFP E77822, E77825,
E77830 only) ............................................................................................................................... 174
Fuser unit (HP Color LaserJet MFP E77822, E77825, E77830) .......................................... 175
Transfer roller (HP Color LaserJet MFP E77822, E77825, E77830) .................................. 176
Pickup/separation/feed roller Tray 2 (HP Color LaserJet MFP E77822, E77825,
E77830) ....................................................................................................................................... 177
Pickup/separation/feed roller Tray 3 (HP Color LaserJet MFP E77822, E77825,
E77830) ....................................................................................................................................... 177
Multipurpose (MP) pickup/separation/feed roller ................................................................. 178
Flow document feeder pickup roller assembly (z bundles) ................................................. 179
Flow document feeder separation roller assembly (z bundles) ......................................... 180
Document feeder pickup roller assembly (dn bundles) ....................................................... 181
Document feeder separation roller assembly ....................................................................... 182
Formatter .............................................................................................................................................................................. 183
500 GB FIPS Hard Disk Drive (HDD) .................................................................................................................................. 184
Control panel ........................................................................................................................................................................ 185
Keyboard ............................................................................................................................................................................... 186
Replacing the main SVC part (HP Color LaserJet MFP E77822, E77825, E77830) .................................................. 187
Left cover (HP Color LaserJet MFP E77822, E77825, E77830) .............................................................. 188
Rear covers (HP Color LaserJet MFP E77822, E77825, E77830) ........................................................... 189
High-Voltage Power Supply (HVPS) board (HP Color LaserJet MFP E77822, E77825, E77830) ....... 190
Laser scanner assembly (HP Color LaserJet MFP E77822, E77825, E77830) ..................................... 191
Main board (HP Color LaserJet MFP E77822, E77825, E77830) ............................................................ 192
LVPS fan (HP Color LaserJet MFP E77822, E77825, E77830 only) ........................................................ 193
Low-Voltage Power Supply (LVPS) Board Type 5H (HP Color LaserJet MFP E77822, E77825,
E77830) ............................................................................................................................................................ 194
ADF Low-Voltage Power Supply (LVPS) Board Type 4 (Flow models, HP Color LaserJet MFP
E77822, E77825, E77830) ........................................................................................................................... 194
Fuser drive assembly board (HP Color LaserJet MFP E77822, E77825, E77830) ............................... 195
viii ENWW
Fuser-duct fan (HP Color LaserJet MFP E77822, E77825, E77830 only) ............................................. 196
Main board cage (HP Color LaserJet MFP E77822, E77825, E77830) ................................................... 197
Main drive unit (HP Color LaserJet MFP E77822, E77825, E77830) ...................................................... 198
Fuser/exit drive assembly (HP Color LaserJet MFP E77822, E77825, E77830) .................................. 199
Pickup drive unit 1 – Tray 2 (HP Color LaserJet MFP E77822, E77825, E77830) ................................ 200
Pickup drive unit 2 – Tray 3 (HP Color LaserJet MFP E77822, E77825, E77830) ................................ 200
Feed drive assembly (HP Color LaserJet MFP E77822, E77825, E77830 only) ................................... 201
Registration/multipurpose (MP) drive assembly (HP Color LaserJet MFP E77822, E77825,
E77830 only) ................................................................................................................................................... 202
Toner supply drive assembly K (HP Color LaserJet MFP E77822, E77825, E77830) .......................... 203
Toner supply drive assembly C/M/Y (HP Color LaserJet MFP E77822, E77825, E77830) ................. 203
CRUM connector (HP Color LaserJet MFP E77822, E77825, E77830) ................................................... 203
Toner collection unit drive (HP Color LaserJet MFP E77822, E77825, E77830 only) .......................... 204
Front door open switch (HP Color LaserJet MFP E77822, E77825, E77830) ....................................... 205
ACR shutter motor .......................................................................................................................................... 206
Toner collection full sensor ........................................................................................................................... 207
Toner duct assembly ...................................................................................................................................... 208
TCU presence photo sensor .......................................................................................................................... 209
Auto size sensor .............................................................................................................................................. 210
Exit unit ............................................................................................................................................................. 211
Right door assembly (HP Color LaserJet MFP E77822, E77825, E77830) ........................................... 212
Right door open switch (HP Color LaserJet MFP E77822, E77825, E77830) ....................................... 213
Fuser-out sensor ............................................................................................................................................. 214
Duplex sensor and loop sensor (HP Color LaserJet MFP E77822, E77825, E77830 only) ................ 215
Multipurpose (MP) unit (HP Color LaserJet MFP E77822, E77825, E77830) ........................................ 216
Paper pickup assembly Tray 2 (HP Color LaserJet MFP E77822, E77825, E77830) ........................... 217
Empty/level sensor Tray 2 (HP Color LaserJet MFP E77822, E77825, E77830) ................................. 217
Paper pickup assembly Tray 3 (HP Color LaserJet MFP E77822, E77825, E77830) ........................... 217
Empty/level sensor Tray 3 (HP Color LaserJet MFP E77822, E77825, E77830) ................................. 217
Feed sensor 1 (HP Color LaserJet MFP E77822, E77825, E77830) ....................................................... 218
Feed unit and feed sensor 2 (Tray 3) ........................................................................................................... 219
Registration assembly (HP Color LaserJet MFP E77822, E77825, E77830) ........................................ 220
Color plane registration (CPR) (HP Color LaserJet MFP E77822, E77825, E77830) ............................ 221
320 GB hard disk drive (HDD) (HP Color LaserJet MFP E77822, E77825, E77830) ............................ 222
Removal and replacement procedures (HP LaserJet MFP E72525, E72530, E72535) ........................................... 223
Accessories ...................................................................................................................................................... 223
Trusted platform module .......................................................................................................... 224
HP Foreign interface harness (FIH) solution .......................................................................... 225
NFC Kit .......................................................................................................................................... 226
Replacement of maintenance parts ............................................................................................................ 227
Imaging drum unit (HP LaserJet MFP E72525, E72530, E72535) ..................................... 227
ENWW ix
Developer unit (HP LaserJet MFP E72525, E72530, E72535) ............................................ 227
Fuser unit (HP LaserJet MFP E72525, E72530, E72535) .................................................... 227
Transfer roller (HP LaserJet MFP E72525, E72530, E72535) ............................................ 228
Pickup/SeparationFeed roller Tray 2 (HP LaserJet MFP E72525, E72530, E72535) ...... 229
Pickup/Separation/Feed roller Tray 3 (HP LaserJet MFP E72525, E72530, E72535) .... 229
Multipurpose (MP) pickup/reverse/feed roller ....................................................................... 230
Flow document feeder pickup roller assembly (DX document feeder) ............................. 231
Flow document feeder separation roller assembly (GX document feeder) ...................... 232
Document feeder pickup roller assembly (LX document feeder) ....................................... 233
Document feeder separation roller assembly (LX document feeder) ............................... 234
Replacing the main SVC part (HP LaserJet MFP E72525, E72530, E72535) ............................................................. 235
Left cover .......................................................................................................................................................... 235
Rear covers ...................................................................................................................................................... 235
Laser scanner assembly (HP LaserJet MFP E72525, E72530, E72535) ............................................... 236
High-Voltage Power Supply (HVPS) board (HP LaserJet MFP E72525, E72530, E72535) ................. 237
Main board (HP LaserJet MFP E72525, E72530, E72535) ....................................................................... 238
Developer fan (HP LaserJet MFP E72525, E72530, E72535 only) ......................................................... 239
Low-Voltage Power Supply (LVPS) Board Type 5H (HP LaserJet MFP E72525, E72530, E72535) .. 240
ADF Low-Voltage Power Supply (LVPS) Board Type 4 (Flow models, HP LaserJet MFP E72525,
E72530, E72535) ............................................................................................................................................ 240
Fuser drive assembly board (HP LaserJet MFP E72525, E72530, E72535) ......................................... 241
Fuser/exit drive assembly (HP LaserJet MFP E72525, E72530, E72535) ............................................. 242
Main drive unit (HP LaserJet MFP E72525, E72530, E72535) ................................................................ 243
Pickup drive unit 1 – Tray 2 (HP LaserJet MFP E72525, E72530, E72535) .......................................... 244
Pickup drive unit 2 –Tray 3 (HP LaserJet MFP E72525, E72530, E72535) ........................................... 244
Toner duct drive unit (HP LaserJet MFP E72525, E72530, E72535 only) ............................................. 245
Toner supply drive unit (HP LaserJet MFP E72525, E72530, E72535) .................................................. 246
Toner duct (HP LaserJet MFP E72525, E72530, E72535 only) ............................................................... 247
CRUM connector (HP LaserJet MFP E72525, E72530, E72535 only) .................................................... 247
Toner collection unit sensor (HP LaserJet MFP E72525, E72530, E72535 only) ................................ 248
Auto size sensor .............................................................................................................................................. 249
Exit unit ............................................................................................................................................................. 250
Right door assembly (HP LaserJet MFP E72525, E72530, E72535) ..................................................... 251
Right door open switch (HP LaserJet MFP E72525, E72530, E72535) ................................................. 252
Fuser-out sensor ............................................................................................................................................. 253
Duplex sensor (HP LaserJet MFP E72525, E72530, E72535 only) ........................................................ 254
Paper pickup assembly Tray 2 (HP LaserJet MFP E72525, E72530, E72535) ..................................... 254
Tray 2 empty/level sensor (HP LaserJet MFP E72525, E72530, E72535) ........................................... 254
Paper pickup assembly Tray 3 (HP LaserJet MFP E72525, E72530, E72535) ..................................... 254
Tray 3 empty/level sensor (HP LaserJet MFP E72525, E72530, E72535) ........................................... 254
Multipurpose (MP) unit (HP LaserJet MFP E72525, E72530, E72535) .................................................. 255
x ENWW
Feed sensor 1 (HP LaserJet MFP E72525, E72530, E72535) ................................................................. 256
Feed unit and feed sensor 2 (Tray 3) ........................................................................................................... 257
Registration unit (HP LaserJet MFP E72525, E72530, E72535) ............................................................. 258
320 GB Hard Disk Drive (HDD) (HP LaserJet MFP E72525, E72530, E72535) ..................................... 259
Document feeders ............................................................................................................................................................... 260
Overview ........................................................................................................................................................... 260
Standard (dn bundles) document feeder .................................................................................................... 261
Document feeder jam access cover ........................................................................................ 261
Document feeder input tray ..................................................................................................... 261
Document feeder contact image sensor (CIS) ....................................................................... 261
Document feeder main motor .................................................................................................. 262
Document feeder feed motor .................................................................................................. 263
Document feeder PCA ............................................................................................................... 264
Document feeder white backing (dn bundles) ....................................................................... 265
Document feeder whole unit (dn bundles) ............................................................................ 265
Flow (z bundles) document feeder .............................................................................................................. 266
Flow document feeder jam access cover ............................................................................... 266
Flow document feeder input tray ............................................................................................ 267
Flow document feeder contact image sensor (CIS) .............................................................. 268
Flow document feeder front motor ......................................................................................... 269
Flow document feeder rear motors ........................................................................................ 270
Flow document feeder PCA fan ................................................................................................ 271
Flow document feeder contact image sensor (CIS) fan ....................................................... 272
Flow document feeder ultrasonic sensor with PCA .............................................................. 273
Flow document feeder white backing (z bundles) ................................................................ 274
Flow Document feeder whole unit (z bundles) ...................................................................... 274
Scanner unit (image scanner unit) .................................................................................................................................... 275
Scanner whole unit ......................................................................................................................................... 275
Scan glass ......................................................................................................................................................... 276
Scanner LED lamp module ............................................................................................................................ 277
Scanner imaging unit ...................................................................................................................................... 278
Scan joint board ............................................................................................................................................... 279
Scanner APS sensor ........................................................................................................................................ 280
Scanner front cover open switch (HP LaserJet MFP E72525, E72530, E72535) ................................. 281
Right door open switch .................................................................................................................................. 282
High-capacity input (HCI) tray ............................................................................................................................................ 283
HCI kit - HP LaserJet E7 tray 2-x rollers ...................................................................................................... 284
HCI right door ................................................................................................................................................... 284
HCI drive assembly - feed .............................................................................................................................. 284
HCI motor - feed drive .................................................................................................................................... 285
HCI motor - lift drive right and motor - lift drive left ................................................................................. 286
ENWW xi
HCI motor - step drive .................................................................................................................................... 287
HCI drive assembly - sub-pulley ................................................................................................................... 287
HCI belt - timing gear ...................................................................................................................................... 287
HCI PCA ............................................................................................................................................................. 288
HCI sub - pickup ............................................................................................................................................... 288
HCI main electrical connector ........................................................................................................................ 289
HCI caster wheel .............................................................................................................................................. 290
HCI guide post upper and guide post plates ............................................................................................... 291
HCI sub-paper side right ................................................................................................................................ 292
HCI photo interrupter and sensor bracket .................................................................................................. 293
xii ENWW
1 Tour the printer
ENWW 1
Student performance objectives
Tour the printer
This course module provides an overview of the printers, compares the printers to the previous models, and
introduces some of the new and important printer features.
By the completion of this module, learners should be able to:
● Identify and describe key features and specifications of the HP LaserJet Managed MFP E72525, E72530,
E72535 and HP Color LaserJet Managed MFP E77822, E77825, E77830 printers.
● Locate and identify major printer components.
● Describe the printer bundles for both printer lines.
● Describe new features and technologies.
2 Chapter 1 Tour the printer ENWW

Printer introduction
Printer overview
The HP LaserJet Managed and HP Color LaserJet Managed A3 multiple function copiers prints up to 35 pages per
minute (ppm) Letter/A4 for both mono and color at a competitive hardware and operation cost per page (OCCP)
than that of its HP’s Enterprise LaserJet and Color Enterprise LaserJet printers. Separate imaging unit, developer
and toner cartridge allowing higher yields on Long life consumables (LLC) and maintenance items. With dual
head scanners scan speeds up to 120/240 images per minute (imp) for Flow devices. These devices are suitable
for Enterprise, Public Sector and Managed Small and medium businesses (SMB) markets, primarily focusing on
Direct MPS, Partner MPS and Channel MPS markets.
These devices all share the same HP formatter, FutureSmart 4 firmware, Universal and discrete print drivers,
most advanced security features, full solutions and remote management support, 8 inch control panel and user
interface as HP’s LaserJet Enterprise devices. The Z bundles offer Flow features such as, built in OCR, Scan and
send directly to Microsoft’s SharePoint, retractable keyboard, document feeder input up to 250 sheets, and
faster scan speeds.
They offer common parts for improved serviceability resulting in a low service cost per page with leadership in
reliability.
All printers share the same advanced optional in-cave and console finishing devices with or without hole punch
capability. Overall, they have a higher input capacity for both workgroup and department devices
HP LaserJet Managed and HP Color Managed A3 Copier Workgroup Features

A partial list of features for Workgroup both mono and color devices includes the following:
● Mono prints up to 35 ppm Letter/A4
● Color prints up to 30 ppm Letter/A4
● Scan/Copy speeds DN models 80/120 ipm, Flow 120/240 ipm Letter/A4
● ADF input capacity DN model up to 100 sheets, Z (Flow) model up to 250 sheets
● Auto duplex with 100% duplex efficiency with optional finishing device or optional 2nd Exit
● Color 8 inch touch screen control panel
● Enhanced Power control
– Energy Star and Blue Angel compliant
– Auto-on/Auto-off
– 1 watt standby mode
● Extensibility: FutureSmart 4 firmware, OXP interface, and hardware integration pocket (HIP) provide
integration with HP and third party solutions.
● Easy access USB: Walk up for printing and scanning without a computer and updating firmware.
● Easy to use setup and configuration tools
– Wizard-based, first-time setup
● Optional wireless and remote printing
ENWW Printer introduction 3

– Near field Communication (NFC) accessory supports Touch to Print and Direct Wireless printing.
– HP ePrint
– Apple AirPrint
– Google CloudPrint
● Input Capacity
– Tray 1 (MP) 100 sheets (standard)
– 2x520 sheet feeders (standard)
– Optional 2x520 sheet feeder or 2K bottom HCI (Letter/A4)
– Maximum input capacity 3,140 sheets
● Optional Finishing Output
– 500 sheet output tray (standard)
– Inner finisher up to 550 sheets with optional Hole Punch (2/3, 2/4 and Swedish)
– Stapler/Stacker High-volume Finisher up to 3,250 sheets with optional hole punch (2/3, 2/4 and
Swedish)
– Booklet Finisher up to 2,250 sheets with optional hole punch (2/3, 2/4 and Swedish) (supports C and
V folds)
– Job Separator
● Other Optional Accessories
– Optional 500 paper tray heaters
– Analog Fax
– Cabinet Stand
– 2x internal USB ports
– 320GB FIPPS (optional) hard disk drive
– Trusted Platform Module (TPM)
– Wireless printing
● Flow (Z models) Features:
– Retractable keyboard
– HP EveryPage Technologies including ultrasonic multi-feed detection
– Embedded optical character recognition (OCR)
– Automated page orientation (for pages that have at least 100 characters of text)
– Microsoft SharePoint capable
– Automatic document feeder (ADF)

○ Input capacity up to 250 sheets
○ Scans up to 120/240 imp

Product features and comparison
Overview
This sections contains information on product specifications and configuration options.
● Printer specifications
● Configuration options

Printer specifications
Overview
IMPORTANT: The following specifications are correct at the time of publication, but they are subject to change.
For current information, see www.hp.com/support/lje72500mfp, www.hp.com/support/colorlje77800mfp.
● Technical specifications
● Mobile printing solutions
● Size and weight specifications
● System configuration dimensions
● Operational clearance space requirements
● Environmental specifications
● Power requirements
Technical specifications
Table 1-1 E77822dn, E77822z, E77825dn, E77825z, E77830dn, E77830z
Model number E77822dn E77822z E77825dn E77825z E77830dn E77830z
Product number X3A78A X3A77A X3A81A X3A80A X3A84A X3A83A
Paper handling Tray 1 (100-sheet

capacity)
Tray 2 (520-sheet
capacity)
Tray 3 (520-sheet
capacity)
2 x 520-sheet paper Optional Optional Optional Optional Optional Optional

feeder
2,000-sheet high- Optional Optional Optional Optional Optional Optional

capacity input tray
Printer cabinet Optional Optional Optional Optional Optional Optional
Stapler/stacker Optional Optional Optional Optional Optional Optional

finishing accessory
Booklet maker Optional Optional Optional Optional Optional Optional

finishing accessory
Inner finisher Optional Optional Optional Optional Optional Optional

accessory
2/3 hole punch Optional Optional Optional Optional Optional Optional

accessory
2/4 hole punch Optional Optional Optional Optional Optional Optional

accessory
Swedish hole punch Optional Optional Optional Optional Optional Optional

accessory
HP Job separator Optional Optional Optional Optional Optional Optional

Table 1-1 E77822dn, E77822z, E77825dn, E77825z, E77830dn, E77830z (continued)
HP Second exit Optional Optional Optional Optional Optional Optional
HP Spacer Optional Optional Optional NA NA NA
Automatic duplex
printing
Connectivity 10/100/1000 Ethernet

LAN connection with
IPv4 and IPv6
Hi-Speed USB 2.0
Easy-access USB port

for printing without a
computer and
upgrading the
firmware
Hardware Integration
Pocket for connecting
accessory and third-
party devices
Memory 6 GB base memory Not supported Not supported Not supported
7 GB base memory Not supported Not supported Not supported
Mass storage 320 GB HP Secure Not supported Not supported Not supported
High-Performance
Hard Disk
2 x 320 GB HP Secure Not supported Not supported Not supported

High-Performance
Hard Disk
16 GB embedded Not supported Not supported Not supported

Multi-Media Controller
(eMMC)
Security HP Trusted Platform Optional Optional Optional Optional Optional Optional

Module
Control-panel display Color touchscreen

control panel
Retractable keyboard Not supported Not supported Not supported
Print Prints up to 22 pages Not supported Not supported Not supported Not supported
per minute (ppm) on
A4 and on letter-size
paper.
Prints up to 25 pages Not supported Not supported Not supported Not supported
per minute (ppm) on
paper
per minute (ppm) on
paper

Easy-access USB
printing (no computer
required)
Fax Optional Optional Optional Optional Optional Optional
Copy and Scan Scans up to 80 pages Not supported Not supported Not supported
per minute (ppm) on
A4 and letter-size
paper
Scans up to 120 pages Not supported Not supported Not supported

per minute (ppm) on
A4 and letter-size
paper
100-page document Not supported Not supported Not supported

feeder with dual-head
scanning for single-
pass duplex copying
and scanning

pass duplex copying
and scanning
HP EveryPage Not supported Not supported Not supported

Technologies including
ultrasonic multi-feed
detection
Embedded optical Not supported Not supported Not supported

character recognition
(OCR) provides the
ability to convert
printed pages into text
that can be edited or
searched using a
computer
SMART Label feature Not supported Not supported Not supported

provides paper-edge
detection for
automatic page
cropping
Automatic page Not supported Not supported Not supported

orientation for pages
that have at least 100
characters of text
Automatic tone Not supported Not supported Not supported

adjustment sets
contrast, brightness,
and background
removal for each page

Digital Send Send documents to e-

mail, USB, and shared
folders on a network
Send documents to Not supported Not supported Not supported

SharePoint®
Table 1-2 E72525dn, E72525z, E72530dn, E72530z, E72535dn, E72535z
Paper handling Tray 1 (100-sheet

capacity)
Tray 2 (520-sheet
capacity)
Tray 3 (520-sheet
capacity)
2 x 520-sheet paper Optional Optional Optional Optional Optional Optional

feeder
2,000-sheet high- Optional Optional Optional Optional Optional Optional

capacity input tray
Printer cabinet Optional Optional Optional Optional Optional Optional
Stapler/stacker Optional Optional Optional Optional Optional Optional

finishing accessory*
● 2/3 hole punch

accessory
● 2/4 hole punch

accessory
● Swedish hole
punch accessory
Booklet maker Optional Optional Optional Optional Optional Optional

finishing accessory*
Inner finisher Optional Optional Optional Optional Optional Optional

accessory*
HP Job separator Optional Optional Optional Optional Optional Optional
HP Second exit Optional Optional Optional Optional Optional Optional
HP Spacer Optional Optional Optional Optional Optional Optional
Automatic duplex
printing
Connectivity 10/100/1000 Ethernet

LAN connection with
IPv4 and IPv6

Hi-Speed USB 2.0
Easy-access USB port

for printing without a
computer and
upgrading the
firmware
Hardware Integration
Pocket for connecting
accessory and third-
party devices
Memory 6 GB base memory Not supported Not supported Not supported
7 GB base memory Not supported Not supported Not supported
Mass storage 320 GB HP Secure Not supported Not supported Not supported
High-Performance
Hard Disk
2 x 320 GB HP Secure Not supported Not supported Not supported

High-Performance
Hard Disk
16 GB embedded Not supported Not supported Not supported

Multi-Media Controller
(eMMC)
Security HP Trusted Platform

Module
Control-panel display Color touchscreen

control panel
Retractable keyboard Not supported Not supported Not supported
Print Prints up to 25 pages Not supported Not supported Not supported Not supported
per minute (ppm) on
paper.
per minute (ppm) on
paper
per minute (ppm) on
paper
Easy-access USB
printing (no computer
required)
Fax Optional Optional Optional Optional Optional Optional
Copy and Scan Scans up to 80 pages Not supported Not supported Not supported
per minute (ppm) on
A4 and letter-size
paper

Scans up to 120 pages Not supported Not supported Not supported

per minute (ppm) on
A4 and letter-size
paper

pass duplex copying
and scanning

pass duplex copying
and scanning
HP EveryPage Not supported Not supported Not supported

Technologies including
ultrasonic multi-feed
detection
Embedded optical Not supported Not supported Not supported

character recognition
(OCR) provides the
ability to convert
printed pages into text
that can be edited or
searched using a
computer
SMART Label feature Not supported Not supported Not supported

provides paper-edge
detection for
automatic page
cropping
Automatic page Not supported Not supported Not supported

orientation for pages
that have at least 100
characters of text
Automatic tone Not supported Not supported Not supported

adjustment sets
contrast, brightness,
and background
removal for each page
Digital Send Send documents to E-

mail, USB, and shared
folders on a network
Send documents to Not supported Not supported Not supported

SharePoint®
* Hole punch accessories are optional for the stapler/stacker, inner-finisher, and booklet maker accessories.

Mobile printing solutions
HP offers multiple mobile and ePrint solutions to enable easy printing to an HP printer from a laptop, tablet,
smartphone, or other mobile device. To see the full list and to determine the best choice, go to www.hp.com/go/
LaserJetMobilePrinting.
● Wi-Fi Direct
● HP ePrint via email (Requires HP Web Services to be enabled and the printer to be registered with
HP Connected)
● HP ePrint app (Available for Android, iOS, and Blackberry)
● HP All-in-One Remote app for iOS and Android devices
● HP ePrint software
● Google Cloud Print
● AirPrint
● Android Printing
Size and weight specifications
Table 1-3 Individual unit weight and size information
Description Master Carton Size / Gross Weight (boxed) Net Weight
Width Depth Height Weight (boxed)
HP Color LaserJet MFP E77822, E77825, dn models: dn models: dn models: 879 dn models: dn models: 89.55 kg (176.92
E77830 566 mm 724.3 mm mm (34.6 in) 104 kg (229 lb) lb)
(22.3 in) (28.5 in)
z models: 927.5 z models: 117 z models: 89.55 kg (176.92
z models: z models: mm (36.5 in) kg (258 lb) lb)
585 mm (23 775.9 mm
in) (30.5 in)
HP LaserJet MFP E72525, E72530, E72535 dn models: dn models: dn models: 829 dn models: dn models: 68.13 kg (150.2
566 mm 724.3 mm mm (32.6 in) 83.3 kg (184 lb)
(22.3 in) (28.5 in) lb)
z models: 877.5 z models: 68.13 kg (150.2 lb)
z models: z models: mm (34.5 in) z models: 96.3
585 mm (23 775.9 mm kg (212 lb)
in) (30.5 in)
HP LaserJet Dual Cassette Workgroup Feeder 566 mm 610 mm (24 265 mm (10.4 24.6 kg (54.2 21 kg (46.3 lb)
(22.3 in) in) in) lb)
HP LaserJet Workgroup Cabinet 566 mm 610 mm (24 265 mm (10.4 13.88 kg (30.6 13.4 kg (29.5 lb)
(22.3 in) in) in) lb)
HP LaserJet 2000 Sheet High Capacity Tray 585 mm (23 670 mm (26.4 312 mm (12.3 34.34 kg 29.3 kg (64.59 lb)
Workgroup in) in) in) (75.71 lb)
HP LaserJet Job Separator Workgroup 464 mm 394.7 mm 124.5 mm (4.9 1.4 kg (3.1 lb) 3 kg (1.4 lb)
(18.3 in) (15.5 in) in)
HP LaserJet Inner Finisher 458 mm (18 491 mm (19.3 173 mm (6.8 in) 72.6 kg (33 lb) 18.2 kg (40.1 lb)
in) in)

Table 1-3 Individual unit weight and size information (continued)
Description Master Carton Size / Gross Weight (boxed) Net Weight
Width Depth Height Weight (boxed)
HP LaserJet Booklet Finisher 1003.3 mm 673 mm 587.5 mm (23.5 86.8 kg 62 kg (136.68 lb)
(39.75 in) (26.75 in) in) (191.36 lb)
HP LaserJet Stapler/Stacker Finisher 1003.3 mm 673 mm 587.5 mm (23.5 61.6 kg (135.7 194 kg (88 lb)
(39.75 in) (26.75 in) in) lb)
System configuration dimensions
Base printer configuration
The base configuration includes the following components:
Table 1-4 Dimensions of the E77822, E77825, E77830
Normal operating dimensions Maximum operating dimensions
1. Height dn models: 879 mm (34.6 in) dn models: 724 mm (28.5 in)
z models: 927.5 mm (36.5 in) z models: 775 mm (30.5 in)
2. Depth dn models: 724.3 mm (28.5 in) dn models: 1270 mm (50 in)
z models: 775.9 mm (30.5 in) z models: 1270 mm (50 in)
3. Width dn models: 566 mm (22.3 in) dn models: 1143 mm (45 in)
z models: 585 mm (23 in) z models: 1194 mm (47 in)
Weight dn models: 89.55 kg (176.92 lb) dn models: 89.55 kg (176.92 lb)
z models: 89.55 kg (176.92 lb) z models: 89.55 kg (176.92 lb)

1. Height dn models: 829 mm (32.6 in) dn models: 724 mm (28.5 in)
z models: 877 mm (34.5 in) z models: 775 mm (30.5 in)
Weight dn models: 68.13 kg (150.2 lb) dn models: 68.13 kg (150.2 lb)
z models: 68.13 kg (150.2 lb) z models: 68.13 kg (150.2 lb)
Printer with DCF/cabinet configuration
1
1
2
3 2
3
1. Height dn models: 1144 mm (45 in) dn models: 989 mm (38.9 in)
Weight dn models: 110.55 kg (223.22 lb)
z models: 110.55 kg (223.22 lb)

z models: 89.13 kg (196.5 lb)
Printer with booklet finisher configuration
1
1
3 2
2
3
3. Width dn models: 1569.3 mm (62.05 in) dn models: 2146.3 mm (84.75 in)
z models: 1588.3 mm (62.75 in) z models: 2197.3 mm (86.75 in)
z models: 172.55 kg (359.9 lb)

3. Width dn models: 1569.3 mm (62.05 in) dn models: 2146.3 mm (84.75 in)
z models: 1588.3 mm (62.75 in) z models: 2197.3 mm (86.75 in)
Weight dn models: 151.13 kg (333.18)
z models: 151.13 kg (333.18)
Operational clearance space requirements
Make sure the printer is installed in an area with enough space around the device for proper service access and
ventilation. The ADF or Flow ADF when fully opened requires 20 inches (508 mm) above the level of the top. The
back of copier and wall needs proper ventilation.
The following space must be provided around the machine to assure machine performance and proper
operations. If any option is installed, provide the additional space for installing it.
NOTE: HP recommends that 18 inches (457.2 mm) be added to the printer sides and front to make sure there
is sufficient space to open doors and covers.
● Rear clearance space: 18 inches (457.2 mm)
● Left clearance space: 18 inches (457.2 mm)
● Right clearance space: 18 inches (457.2 mm)
Environmental specifications
Table 1-10 Operating-environment specifications
Environment Recommended Allowed
Temperature 15° to 30°C (59° to 86°F) 15° to 30°C (59° to 86°F)
Relative humidity 20% to 80% (RH) 20% to 80% (RH)
Altitude Not applicable 0 to 3048 m (0 to 10,000 ft)
NOTE: The operating environment of the printer must remain stable.
Power requirements
Table 1-11 Power requirements
Item Specification
Input Voltage (Europe) AC 220—240 V (+/- 10%)

Table 1-11 Power requirements (continued)
Item Specification
Input Voltage (USA) AC 110—127 V (+/- 10%)
Input Voltage (Korea) AC 220—240 V (+/- 10%)
Rated Frequency 50/60 Hz (+/- 3%)
Table 1-12 Power consumption
Item Specification
Ready Less than 250 Wh
Normal operation Less than 800 Wh
Max/Peak Less than 1200 Wh
Sleep Less than 1.5 Wh
Power Off Less than 0 Wh
TEC ● E72525: Less than 1.478 Wh
● E72530: Less than 1.798 Wh
● E72535: Less than 2.279 Wh
● E77822: Less than 1.438 Wh
● E77825: Less than 1.580 Wh
● E77830: Less than 2.034 Wh
Default Sleep Delay Time 2 minutes
Maximum Sleep Delay Time ● E72525, E72530: 60 minutes
● E72535: 120 minutes
● E77822, E77825, E77830: 60 minutes
Configuration options
HP Color LaserJet MFP E77822, E77825, E77830
8 1
2
3
7
6 5 4

Number Component Product number
1 HP Color LaserJet MFP E77822, E77825, E77830 ● E77822
– dn models: X3A78A
– z models: X3A77A
● E77825
● E77830
2 HP LaserJet Workgroup Cabinet Y1G17A
3 HP LaserJet 2000 Sheet High Capacity Tray WG Y1F99A
4 HP LaserJet Dual Cassette Workgroup Feeder Y1F97A
5 HP LaserJet Stapler/Stacker Finisher1 Y1G18A
The following punch kits are available:
● Y1G10A — HP LaserJet Hole Punch 2/3

Accessory

Accessory
● Y1G12A — HP LaserJet Hole Punch Swedish

Accessory
6 HP LaserJet Booklet Finisher1 Y1G07A

Accessory

Accessory

Accessory
7 HP LaserJet Inner Finisher1 Y1G00A
● Y1G02A — HP LaserJet Inner Finisher Hole 2/3

Punch

Punch
● Y1G04A — HP LaserJet Inner Finisher Swedish

Punch
8 HP LaserJet Job Separator WG Y1G15A

HP Second Exit Y1G23A
NOTE: Not shown in configuration.
HP LaserJet Paper Tray Heaters WG Y1G22A
The following accessories are also available:
● Y1G22A#BGJ — HP LaserJet Paper Tray

Heaters Accessory WG (110V)
● Y1G22A#B19 — HP LaserJet Paper Tray

1 The HP Second Exit is required the HP LaserJet Inner Finisher, HP LaserJet Booklet Finisher, and HP LaserJet Stapler/Stacker Finisher.
HP LaserJet MFP E72525, E72530, E72535
1 HP Color LaserJet MFP E72525, E72530, E72535 ● E72525
● E72530
● E72535
2 HP LaserJet Workgroup Cabinet Y1G17A
3 HP LaserJet 2000 Sheet High Capacity Tray WG Y1F99A
4 HP LaserJet Dual Cassette Workgroup Feeder Y1F97A

5 HP LaserJet Stapler/Stacker Finisher1 Y1G19A

Accessory

Accessory

Accessory
6 HP LaserJet Booklet Finisher1 Y1G07A

Accessory

Accessory

Accessory
7 HP LaserJet Inner Finisher1 Y1G00A

Punch

Punch
● Y1G04A — HP LaserJet Inner Finisher Swedish

Punch
8 HP LaserJet Job Separator WG Y1G15A
HP Second Exit Y1G23A
HP Spacer Y1G24A
HP LaserJet Paper Tray Heaters WG Y1G22A
The following accessories are also available:
● Y1G22A#BGJ — HP LaserJet Paper Tray

● Y1G22A#B19 — HP LaserJet Paper Tray

1 The HP Second Exit is required the HP LaserJet Inner Finisher, HP LaserJet Booklet Finisher, and HP LaserJet Stapler/Stacker Finisher.

Paper handling
Paper handling specifications
Table 1-13 Paper handling specifications
Media type Tray 1 Tray 2 Tray 3
Min: 98.0x148.0mm (3.86x5.83 in) Min: 1439x210mm (5.48x8.27in) Min: 139x210mm (5.48x8.27in)
Max: 297.9x432.0mm (11.69x17.0 in) Max: 297x364mm (11.69x14.33in) Max: 297x364mm (11.69x17.0 in)
Any Type
Plain
HP EcoFFICIENT
HP Matte 90g
Light 60-74g
Bond
Recycled
HP Matte 105g
HP Matte 120g
HP Soft Gloss
120g*
HP Glossy 120g*
Mid-Weight
96-110g
Heavy 111-130g
Mid-WtGlossy
96-110g*
Hvy Glossy
111-130g*
HP Matte 150g
HP Glossy 150g*
Extra Heavy
131-175g
XHvyGlossy
131-175g*
HP Matte 200g
Cardstock
176-220g
Labels
Letterhead
Envelope
Preprinted

Table 1-13 Paper handling specifications (continued)
Prepunched
Colored
* Color models only
Copy and Scan features

This MFP has a built-in flatbed scanner and ADF. The scanner and ADF are used for the copy, fax, and digital-send
features.
Copy: The printer can make copies of single-page or multiple-page documents up to SA3 (12x18) size.
Scan: The printer can scan black and white or color documents for the following features:
● Fax
● Send to SharePoint®
● Save to Device Memory
● Save to Network Folder
● Save to USB
ADF features:
● High capacity: HP EveryPage, and Single Pass Duplex.
● Standard media formats: Letter, Legal, A4, A3, and 11x17
● HP EveryPage (Flow models only): Ultrasonic sensor detects when multiple pages are picked up or a page
has a note attached to it.
● Single-pass duplex scanning: A second scan head that is built in to the ADF scans the back side of the
document.

Service-level walkaround
Printer front view
1 Automatic document feeder cover (access for clearing jams)
2 Automatic document feeder width guides
3 Automatic document feeder input tray
4 Automatic document feeder output tray
5 Control panel with color touchscreen display (tilts up for easier viewing)
6 Physical keyboard (Flow models only). Pull the keyboard straight out to use it.
CAUTION: Close the keyboard when it is not in use.
7 Right door (access for clearing jams)
8 On/off button
9 Tray 1
10 Front Door (access to toner cartridges and toner collection unit)
11 Tray 2
12 Tray 3
13 Output tray
14 Easy-access USB port
15 Hardware integration pocket (for connecting accessory and third-party devices)

Printer back view
1 Formatter cover
2 Interface ports
3 Serial number and product number label
ENWW Service-level walkaround 25

Interface ports
1 USB port for connecting external USB devices
NOTE: For easy-access USB printing, use the USB port near the control panel.
2 Local area network (LAN) Ethernet network port
3 Hi-Speed USB 2.0 printing port

Control-panel view
NOTE: Tilt the control panel for easier viewing.
The Home screen provides access to the printer features and indicates the current status of the printer.
Return to the Home screen at any time by touching the Home button. Touch the Home button on the left
side of the printer control panel, or touch the Home button in the upper-left corner of most screens.
NOTE: The features that appear on the Home screen can vary, depending on the printer configuration.
2 3 4 5
6
1
1 Home button Touch the Home button to return to the Home screen.
2 Reset button The Reset button returns the printer to default settings and is always present if users are not logged in.
The Reset button is not present when the Sign Out button is present. Touch the Reset button to
resume and release jobs from the previous pause state and interrupt mode, reset the quick copy count
in the copy count field, exit special modes, reset the display language and the keyboard layout.
3 Sign In or Sign Out button Touch the Sign In button to access secured features.
Touch the Sign Out button to sign out of the printer. The printer restores all options to the default
settings.
NOTE: This button displays only if the administrator has configured the printer to require permission
for access to features.
ENWW Service-level walkaround 27

4 Information button Touch the information button to access a screen that provides access to several types of printer
information. Touch the buttons at the bottom of the screen for the following information:
● Display Language: Change the language setting for the current user session.
● Sleep Mode: Place the printer into sleep mode.
● Wi-Fi Direct: View information for how to connect directly to the printer using a phone, tablet, or
other device with Wi-Fi.
● Wireless: View or change wireless connection settings (only when an optional wireless accessory
is installed).
● Ethernet: View or change Ethernet connection settings.
● HP Web Services: View information to connect and print to the printer using HP Web Services
(ePrint).
5 Help button Touch the Help button to open the embedded help system.
The status line provides information about the overall printer status.
6 Applications area Touch any of the icons to open the application. Swipe the screen sideways to access more applications.
NOTE: The available applications vary by printer. The administrator can configure which applications
appear and the order in which they appear.
7 Start Copy button Touch the Start Copy button to start a copy job.
8 Home-screen page Indicates the number of pages on the Home screen or in an application. The current page is
indicator highlighted. Swipe the screen sideways to scroll between pages.

2 Set up and configure
ENWW 29
Set up process overview
The set up process for the HP LaserJet Managed MFP E72525, E72530, E72535 and HP Color LaserJet Managed
MFP E77822, E77825, E77830 is explained in detail in the On-site Installation Guide.
The setup process is not covered in this course. For full details on how to set up and configure these products,
refer to the HP LaserJet Managed MFP E725xx, E825xx and HP Color LaserJet Managed MFP E778xx and E876xx
Installation Support Training, Course ID: 01071807
The general steps for setting up the product are:
❑ Unpack the box or boxes
❑ Remove all packing material
❑ Install any paper trays or feeders (if applicable)
❑ Attach all necessary power and network cables
❑ Load paper in the paper trays
❑ Enable features and configure basic settings
❑ Print a Configuration Page report
30 Chapter 2 Set up and configure ENWW

3 Use and maintain
ENWW 31
Use and maintain
This module explains how to use the major features of the printers, how to clean or maintain components of the
printer, how to troubleshoot common issues, how to install CSR parts, and how to clear common paper jams.
A customer should be able to perform all of the actions and tasks described.
By the completion of this module, students should be able to:
● Understand the paper handling features and options including how to load paper.
● Understand how to the printer's security features including managing security settings, access control, and
data security.
● Describe the Customer Self-Repair (CSR) parts policy and replace CSR parts and supplies.
● Identify maintenance and troubleshooting steps for print jams.
32 Chapter 3 Use and maintain ENWW

Paper trays
Load paper
Introduction
CAUTION: Do not extend more than one paper tray at a time.
Do not use paper tray as a step.
Keep hands out of paper trays when closing.
All trays must be closed when moving the printer.
Load paper to Tray 1
Introduction
The following information describes how to load paper into Tray 1. This tray holds up to 100 sheets of 75 g/m2
(20 lb) paper or 10 envelopes.
NOTE: Select the correct paper type in the print driver before printing.
ENWW Paper trays 33

Load paper to Tray 1
Load paper to Trays 2 and 3
Introduction
The following information describes how to load paper in Tray 2 and Tray 3. These trays hold up to 520 sheets of
75 g/m2 (20 lb) paper.
CAUTION: The procedure to load paper to Tray 2 and Tray 3 is the same. Only Tray 2 is shown here.

ENWW Paper trays 35

Security features
Security features overview
The printer supports security standards and recommended protocols that help keep the printer secure, protect
critical information on the network, and monitor and maintain the printer.
Certain features can be enabled, disabled, or restricted by the printer administrator. As an example, permissions
might be set so that all users can make copies, but only users who enter a pre-assigned access code can send a
fax.
Access to the administration functions can also be restricted. Data and job information can be encrypted, stored
and securely erased. The formatter cage can also be secured.
Manage security settings

Manage security settings overview
While some security features can be enabled or disabled through the control panel, making the changes using
the EWS is the preferred method because the EWS has a more complete set of controls. Access to the EWS can
be restricted so only administrators have access to the security features and other printer-configuration tools.
The EWS works when the printer is connected to an IP-based network. The EWS does not support IPX-based
printer connections. Internet access is not required to open and use the EWS.
When the printer is connected to the network, the HP Embedded Web Server is automatically available.
Type the printer IP address or Bonjour name (if Bonjour is enabled) in the address/URL field of a Web browser to
open the EWS.
The security settings are included on the Security and Network tabs.
NOTE: If an administrator account has been set up, the Security and Network tabs are only available to an
administrator.
Security statements
The printer supports security standards and recommended protocols that help keep the printer secure, protect
critical network information, and simplify printer monitoring and maintenance.
For in-depth information about HP's secure imaging and printing solutions, visit www.hp.com/go/secureprinting.
The site provides links to white papers and FAQ documents about security features.
IP Security
IP Security (IPsec) is a set of protocols that control IP-based network traffic to and from the printer. IPsec
provides host-to-host authentication, data integrity, and encryption of network communications.
For printers that are connected to the network and have an HP Jetdirect print server, configure IPsec by using the
Networking tab in the HP Embedded Web Server.
Sign in to the printer

Some features on the printer control panel can be secured so that unauthorized people cannot use them. When
a feature is secured, the printer initially prompts users to sign in. Users can also sign in without waiting for a
prompt by touching the Sign In button on the Home screen.

Typically, printers are set up to require the same user name and password as the user's network computer
access credentials. Consult the network administrator about questions regarding the necessary credentials for
this printer.
After signing in, the printer, displays a Sign Out button on the control panel. Ensure printer security by touching
the Sign Out button when finished.
Assign a system password

Assign an administrator password for access to the printer and the HP Embedded Web Server so that
unauthorized users cannot change the printer settings.
1. Open the HP Embedded Web Server (EWS):
a. From the Home screen on the printer control panel, open the Settings menu, and then touch the
Network option to display the IP address or host name.
b. Open a Web browser, and in the address line, type the IP address or host name exactly as it displays
on the printer control panel. Press the Enter key on the computer keyboard. The EWS opens.
2. Click the Security tab.
3. Open the General Security menu.
4. In the Username field, enter the name to associate with the password.
5. Enter the password in the New Password field, and then enter it again in the Verify Password field.
NOTE: When changing a password, users must first enter the current password in the Old Password field.
6. Click the Apply button. Make note of the new password and store it in a safe place.
Security tab
Use the Security tab in the HP Embedded Web Server (EWS) to control security settings.
a. From the Home screen on the printer control panel, touch the Network button to display the IP
address or host name.
2. Click the Security tab to access the following settings.
1. General Security— Set passwords, restrict access to the EWS, and manage USB settings.
2. Access Control — Manage users, groups, and control access to certain printer features.
3. Protect Stored Data — Manage HDD encryption settings, job storage, and job deletion settings.
ENWW Security features 37

4. Certificate Management — Install, delete, and validate security certificates.
5. Self Test — Run tests to verify security settings, check data security, and check code integrity.
Networking tab
Use the Networking tab in the HP Embedded Web Server (EWS) to control network-related security settings.
a. From the Home screen on the printer control panel, touch the Network button to display the IP
address or host name.
2. Click the Networking tab to access the following settings.
1. Settings — Review the status of network security settings and configure security settings using the
HP Jetdirect Security Configuration Wizard.
2. Authorization — Manage the administrator password, network security certificates, and set up the
network Access Control List (ACL).
3. Management Protocols — Set up encrypted communications, configure SNMP settings, and manage
other network protocols and services.
4. 802.1X Authentication — Enable and configure 802.1X authentication protocols.
5. IPsec/Firewall — Enable secure IP network communications.
6. Announcement Agent— Enable remote configuration using a Configuration Server such as an

HP Imaging & Printing Security Center.
Access control
Enable and configure sign-in methods
Enabled sign-in methods can be used to sign in at the product. If relating product permissions to network users
or groups, make sure to use a sign-in method that matches what people usually use to sign in at a computer.
Sign-in method Description
Local device Local accounts have access codes between 4 and 8 digits long.
Accounts are stored on the product hard disk.
LDAP Authenticate using an LDAP directory server. A user name and

password will be requested.
Windows Windows domain, user name, and password will be requested.

Device User Accounts
Administrators can set up Device User Accounts if the system is not using network users and groups. When using
Device User Accounts, people will sign in at the product using an Access Code. A Permission Set is assigned to
each account.
Data and file security

Data and file security overview
There are several methods for protecting data stored on the hard disk and sent to or from the printer. Data on
the HP High-Performance Hard Disk (Encrypted HDD or HDD) can be encrypted so that information on the hard
disk cannot be accessed if the drive is removed from the printer. The printer also supports two levels of securely
erasing saved jobs and temporary files created as a result of processing jobs. Data sent to and from the printer
can also be encrypted.
Control access to the printer and protect stored jobs by requiring that an access code be entered prior to saving
or retrieving the job from the printer.
NOTE: Additional information can be found in the access control and print tasks sections of this course.
Encryption support: HP High-Performance Secure Hard Disks

The hard disk provides hardware-based encryption to securely store sensitive data without impacting printer
performance. This hard disk uses the latest Advanced Encryption Standard (AES) and has versatile time-saving
features and robust functionality.
Bundles primarily targeted to the government of the United States of America come equipped with HDDs that
comply with the Federal Information Processing Standards (FIPS) 140 cryptographic standards.
NOTE: The consumer version and FIPS 140 version of the HDDs are not interchangeable.
Use the Security menu in the HP Embedded Web Server to configure the disk.
With an encrypted drive, the data on the drive is not accessible if removed from the device.
For more information about the encrypted hard disk, see the HP High-Performance Secure Hard Disk Setup Guide.
1. Go to www.hp.com/support.
2. Enter Secure Hard Disk into the search field and press Enter.
3. Click the HP High-Performance Secure Hard Disk Drive link.
4. Click the Manuals link.
Protect stored data

There are several methods to protect data stored on the device hard drives. One of the best solutions is to
purchase a device with an encrypted drive or upgrade if the option is available. With an encrypted drive, the data
on the drive is not accessible if removed from the device. Erase Job Data should be performed prior to donating,
recycling, or transferring ownership of this device. To ensure print or scan job images are not retained on the
hard drive until overwritten by another job, select a secure file erase mode in the Managing Temporary Files
section.
ENWW Security features 39

Lock the formatter cage
The formatter cage has a slot to attach a locking security cable. Locking the formatter cage prevents someone
from removing valuable components from the formatter.
NOTE: A locking cable such as the HP Keyed Cable Lock or any lock compatible with a security slot is required.

Customer self-repair (CSR) parts and supplies
CSR parts and supplies overview
The CSR level indicates the expected difficulty the customer will experience when removing and replacing an
assembly. The CSR A assemblies in this section are easy for the customer to remove and replace. The CSR B
assemblies in this section might be difficult for the customer to remove and replace.
Installation guides are included with all CSR kits.
The list of CSR parts, installation guides, and the videos shown in this section are available to customers on the
printer support page, the SML, and on www.HP.com/support.
ENWW Customer self-repair (CSR) parts and supplies 41

Toner cartridges (mono)

Toner cartridges (color)

Toner collection unit (mono)

Toner collection unit (color)
Staples
Replace the staple cartridge in the stapler stacker area
Replace the staple cartridges in the booklet maker area
Replace the inner finisher staple cartridge

Clear paper jams
Paper jam locations
1 Tray 1
2 Tray 2
3 Tray 3
13.A1 tray 1 paper jam

Use the following procedure to check for paper in all possible jam locations related to the Tray 1. When a jam
occurs, the control panel might display a message and an animation that assists in clearing the jam.
● 13.A1.XX Jam in tray 1
13.A2, 13.A3 tray 2, tray 3 paper jam

Use the following procedure to check for paper in all possible jam locations related to Tray 2 or Tray 3. When a
jam occurs, the control panel might display a message and an animation that assists in clearing the jam.
CAUTION: The fuser can be hot while the printer is in use. Wait for the fuser to cool before handling it.
NOTE: The procedure to clear a paper jam in Tray 3 is the same as for Tray 2. Only Tray 2 is shown here.

Clear jams in Trays 4 and 5
Clear Paper Jams in the Stapler/Stacker
Clear Paper Jams in the Registration Area
Clear Paper Jams in the IPTU
Clear Paper Jams in the Inner Finisher
Clear Paper Jams in the Fuser Area
Clear Paper Jams in the Bottom HCI
Clear Paper Jams in the Booklet Maker
Clear Paper Jams in the Automatic Document Feeder
ENWW Clear paper jams 47

4 Support
ENWW 49
This module provides information to help Support and Service personnel diagnose and resolve issues when
assisting customers or troubleshooting problems. The module also includes an overview of the operation of
major hardware components.
Some information common with other HP LaserJet printers is included. Additional printer-specific information is
available in the printer Troubleshooting manual and Repair manual. Information about how HP LaserJet printers
function can be found in the HP LaserJet fundamentals courses available on HP University and The Learning
Center (TLC).
See the Troubleshooting manual for additional information and complete troubleshooting procedures.
Additional resources include:
● WISE (Web-Based Interactive Search Engine) — Available to agents with HP Inc. logins
● Channel Services Network (CSN) — Available to HP channel partners
● Product Service Manuals
● The printer-specific support site
● support.hp.com
● HP University
Search HP University for:
– Additional resources for both printers.
– NFC training material.
– HP ePrint training material.
– Information about additional related printers and features.
By the completion of this module, learners should be able to understand the basic theory of operation and
identify the major components of the following:
● Control-panel assembly
● Toner cartridges
● Print engine
● Input accessories
NOTE: Many part names remain in English only to match the names used in the Service Manuals and when
ordering replacement parts.
NOTE: WISE and CSN provide the most up-to-date service and troubleshooting documents, and should be
checked first when assessing an issue. Customers do not have access to WISE or CSN.
50 Chapter 4 Support ENWW

Hardware
Theory of operation
Machine external view (HP LaserJet MFP E72525, E72530, E72535 series)
Front view 1
Table 4-1 Front view 1
1 Flow ADF (E72535/E72530)/ADF (E72525) cover
2 Flow ADF (E72535/E72530)/ADF (E72525) width guides
3 Flow ADF (E72535/E72530)/ADF (E72525) input tray
4 Flow ADF (E72535/E72530)/ADF (E72525) output tray
5 Control panel
6 Tray 1
7 Power switch
8 Power receptacle
9 Standard tray (Tray 2)
11 Front door
12 Paper output tray
Front view 2
ENWW Hardware 51
1 Scanner glass
2 White backing
3 Tray 1 paper width guide
4 Tray 1
5 USB port
Rear view

Table 4-3 Rear view
1 Output support tray
2 Control board cover
3 USB port
4 USB printer port
5 Network port
6 FDI (optional) cover
7 Fax 1 (optional) port cover
Inner view
Table 4-4 Inner view
1 Toner collection unit
2 Toner cartridges
3 Imaging units
Machine external view (HP Color LaserJet MFP E77822, E77825, E77830 series)
Front view 1
ENWW Hardware 53
1 ADF (E77830/E77825)/ADF (E77822) cover
2 ADF (E77830/E77825)/ADF (E77822) width guides
3 ADF (E77830/E77825)/ADF (E77822) input tray
4 ADF (E77830/E77825)/ADF (E77822) output tray
5 Control panel
6 Tray 1
7 Power switch
8 Power receptacle
11 Front door
12 Paper output tray
Front view 2

1 Scanner glass
2 White backing
3 Tray 1 paper width guide
4 Tray 1
5 USB port
Rear view
ENWW Hardware 55
Table 4-7 Rear view
1 Output support tray
2 Control board cover
3 USB port
4 USB printer port
5 Network port
6 FDI (optional) cover
Inner view
4
Table 4-8 Inner view
1 LSU window cleaning stick
2 Toner collection unit
3 Toner cartridges
4 Imaging units
Feeding system
Feeding system overview
The feeding system picks up paper from the cassette or Tray 1 and moves it to the printing mechanism inside
the printer. The feeding system consists of the pickup unit, registration unit, transfer roller assembly, and exit
unit.

ENWW Hardware 57
Main components and functions
Rollers
1 Tray 2 12 Tray 4 feed roller (optional)
2 Tray 3 13 Tray 5 feed roller (optional)
3 Tray 4 (optional) 14 Sensor registration
4 Tray 5 (optional) 15 Roller registration
5 Tray 2 pickup/separation/feed 16 Roller transfer

rollers
6 Tray 3 pickup/separation/feed 17 Roller output 1st

rollers

7 Tray 4 pickup/separation/feed 18 Roller output 2nd (optional)
rollers (optional)
8 Tray 5 pickup/separation/feed 19 Roller invert (optional)

rollers (optional)
9 Tray 1 pickup/separation/feed 20 Roller duplex 1

rollers
10 Tray 2 feed roller 21 Roller duplex 2
11 Tray 3 feed roller
● Pickup roller (Tray 1, 2, 3, 4, and 5)
– This roller picks up the paper from the tray.
● Feed roller (Tray 1, 2, 3, 4, and 5)
– This roller is placed against the separation roller. It transfers the paper from the pickup roller to the
feed roller.
● Separation roller (Tray 1, 2, 3, 4, and 5)
– This roller is placed against the feed roller and transfers only one sheet of paper to the feed roller.
When two or more sheets of paper are being transferred from the pickup roller, the load of the torque
limiter of the separation roller is heavier than the frictional force between the sheets of paper. As a
result, the separation roller is stopped and the lower sheet of paper is not transferred.
● Feed roller
– This roller transfers the paper sent from the forward/separation roller to the registration roller.
● Registration roller
– This roller aligns the leading edge of the paper and transfers the paper to the transfer roller
assembly.
Sensor, Motor, Solenoid
ENWW Hardware 59
Cassette (Tray 1, 2, 4, 5)
The cassette stores paper. The paper size is set using the guides in each tray.

Figure 4-1 Basic Cassette
Item Description
1 Structure: Drawer Type
2 Capacity: 520 sheets (80g/m² paper standard)
3 Paper type
● Plain paper: A5, A4, A3, B5, B4, Letter, 11"×17" (Ledger), Statement, Legal
NOTE: Tray 2 does not support Ledger/A3 paper.
4 Paper weight
● Plain paper: 60 — 216 g/m²
5 Plate knock up lift type: Lift Motor + Up Limit Sensor
Pickup unit
When paper pickup occurs, the pick roller moves down in order to come in contact with the surface of the paper.
If the cassette is installed, the LEVER-INPUT CST is pushed and the pick roller moves down. The feed and
separation rollers make sure that a single sheet of paper is moved into the paper path, and that the feed roller
moves the paper as far as the registration (REGI) roller.
NOTE: The pickup unit 1 and pickup unit 2 are not interchangeable.
ENWW Hardware 61
Figure 4-2 Pickup unit 1
Figure 4-3 Pickup unit 2
Registration (regi) unit
The registration roller is driven by the registration/multipurpose motor. The registration roller clutch is located
between the registration/Tray 1 motor and registration roller, or on the transfer belt (for color), and it controls
power to the registration roller in order to match paper and an image on the drum at the predetermined
registration point.
Figure 4-4 Registration (Regi) roller
Tray 1 feed assembly
HP LaserJet MFP E72525, E72530, E72535
The Tray 1 feed assembly allows feeding of special media cardstock and custom size paper.

Figure 4-5 Tray 1 feed assembly
Specification
● Capacity: 100 sheets (80g/m² paper standard)
● Media Size: Maximum 297 x 432 mm (11.7 x 17 in)/ Minimum 98 x 148 mm (3.87 x 5.8 in)
● Media Weight: Plain paper 60 –176 g/m²
● Feeding speed: 35 ppm (E72535), 30 ppm (E72530), 25 ppm (E72525) Letter/A4 LEF (Long Edge Feeding)
Paper Separation
When the Tray 1 paper detection [A] sensor detects paper and the machine gets a Tray 1 printing job, the Tray 1
solenoid [B] drops the pickup roller [C] onto the top of the paper stack in Tray 1.
This machine uses an FSR (Feed and Separation Roller) system for feeding paper. The friction between the
separation roller [D] and feed roller [E] separates the top sheet of paper from the stack.
HP Color LaserJet MFP E77822, E77825, E77830
The Tray 1 feed assembly allows feeding of special media cardstock and custom size paper.
Figure 4-6 Tray 1 feed assembly (Bypass Tray)
ENWW Hardware 63
Specification
● Capacity: 100 sheets (80g/m² paper standard)
● Media Size: Maximum 297 x 432 mm (11.7 x 17 in)/ Minimum 98 x 148 mm (3.87 x 5.8 in)
● Media Weight: Plain paper 60 –176 g/m²
● Feeding speed: 30 ppm (E77830), 25 ppm (E77825), 22 ppm (E77822) Letter/A4 LEF (Long Edge Feeding)
Paper Separation
Figure 4-7 Paper separation
When the Tray 1 paper detection [A] sensor detects paper and the machine gets a Tray 1 printing job, the Tray 1
solenoid [B] drops the pickup roller [C] onto the top of the paper stack in Tray 1.
This machine uses a Feed and Separation Roller (FSR) system for feeding paper. The friction between the
separation roller [D] and feed roller [E] separates the top sheet of paper from the stack.
Drive system (HP LaserJet MFP E72525, E72530, E72535)
Drive motors
The following diagram shows the location of the printer drive motors.

Figure 4-8 Drive motors
Table 4-9 Drive motors
Number Motor Motor type Qty Function
1 Exit PM-STEP 1 Exit drive
(Reverse drive at duplex job)
2 Fuser BLDC 1 Fuser drive/Fuser pressure mode
(Reverse drive at pressure mode)
3 OPC/DEVE BLDC 4 OPC/DEVE drive
4 Registration/Tray 1 BLDC 1 Regi/Tray 1/Feed 1, 2 drive
Feed 1, 2 E-Clutch 3 Registration/Tray 1/Feed drive

control
5 Pickup PM-STEP 2 Pickup Tray 2 and 3
6 Toner supply DC 41 Toner cartridge drive
7 Toner Duct PM-STEP 1 Toner transport in toner cartridge

drive duct
ENWW Hardware 65
Main Drive Unit (OPC/DEVE/Registration/Tray 1/Feed)
Figure 4-9 Main drive unit—front view
Figure 4-10 Main drive unit–rear view

Figure 4-11 Main drive (OPC/Deve motors)
Power Train Registration/Tray 1/pickup: BLDC motor driving, Clutch driving

control
● 1 → 2 → 3 (OPC drive)
● 1 → 4 → 5 → 6 (Magnetic roller drive)
ENWW Hardware 67
Figure 4-12 Main drive (Registration/Tray 1/Feed 1, 2)
Power Train Registration/Tray 1/Feed 1, 2: BLDC motor driving, clutch driving

control
● 1 → 2 → 3 → 4 Clutch/Gear (registration input)
● 1 → 2 → 5 → 6 → 7 Clutch/Gear (Tray 1 input)
● 1 → 2 → 5 → 6 → 8 Clutch/Gear (feed 1 input) → 9 → 10 (feed 2 input)

Pickup Drive
Figure 4-13 Pickup drive
Power Train Pickup: rotating (pickup/input)/counter rotating (Tray lift input)
● Step → Forward rotation → Gear 1 → Gear 2 (pickup)
● Step → Reverse rotation → Gear 1 → Gear 3 → Gear 4 → Gear 5 → Gear 6 (Tray lift)
ENWW Hardware 69
Duct Drive
Figure 4-14 Duct drive
Power Train DUCT: PM-STEP motor drive
● 1 PM-Step motor → 2 gear → gear duct drive

Fuser/Exit Drive
Figure 4-15 Fuser/exit drive
Power Train ● Fuser: BLDC motor drive
● Exit: Step motor drive
● Fuser and fuser release: One-way gear is used
● 1 BLDC Motor → counterclockwise rotation (CCW) → 2 clockwise rotations (CW) → 3 (CW) (Fuser driving)
● 1 BLDC Motor → 1 clockwise rotation (CW) → 4 (CCW) → 5 (CW) → 6 (CW) (Fuser release driving)
● 7 Step Motor →8 RDCN Exit (Exit drive)
ENWW Hardware 71
Toner supply drive
Figure 4-16 Toner supply drive
Power Train Toner cartridge drive
● 1 DC Motor → 2 gear-M RDCN supply → 3 gear-M supply (toner cartridge drive)
Fuser unit (HP LaserJet MFP E72525, E72530, E72535)
Fuser unit overview
This section describes the image fusing process used by the printer.
This unit fuses the toner that was transferred by the transfer roller onto the paper by applying heat and
pressure. The printer uses a 2–roller fusing system and thinner heat roller to decrease warm-up time.

Figure 4-17 Fuser unit overview
Item Description
1 Halogen Lamp
The fuser unit has two halogen lamps. One lamp heats the center of the heat roller, and the other lamp heats the end of
axial direction. The halogen lamps are lit alternately to heat the heat roller. Each lamp has its coil in a different location. The
coil of the center heater lamp is in the center. The coils of the side heater lamp are located on both sides. The lamps are
fixed inside of the heat roller. The lamps do not rotate when the heat roller rotates.
2 Heat Roller
The aluminum heat roller transfers heat from the halogen lamp to the toner and paper. The thinner heat roller reduces the
time needed to warm-up and switch modes. To prevent the heat roller from adhering to the toner, its surface has a PFA
coating. The heat roller is rotated by a gear located on the side of the roller.
3 Pressure Roller
The pressure roller is made of rubber which ensures proper nip width between the pressure roller and the heat roller. The
force applied by the pressure roller ensures toner effectively adheres to the paper.
4 Non-Contact (NC) Sensor
NC sensors (non-contact type thermistors) are located near the center and the end of the heat roller and control the
temperature of the heat roller.
5 Thermistor
The thermistor detects the temperature on the surface of the heat roller and controls the halogen lamp.
6 Thermostat
The thermostats cuts off the power supply to the halogen lamp by opening the circuit when the heat roller becomes
abnormally hot as a result of problems such as a NC sensor malfunction. The thermostats are used to prevent abnormal
operation. When the thermostat is tripped, it cannot be reset and must be replaced (as well as the other damaged parts in
the fuser unit).
ENWW Hardware 73
Fuser unit drive
Figure 4-18 Fuser duplex exit drive
The fuser motor (A) drives the heat roller (C) through the gear train. The pressure roller is pressurized and
rotated by the heat roller.
Fuser unit temperature control
When the main switch turns on, the CPU turns on the fusing lamp. The lamp stays on until the NC sensors detect
the standby temperature. The CPU then raises the temperature up to the printing temperature.

Figure 4-19 Fuser unit temperature control
Overheat Protection
The CPU cuts power to the fusing lamp in the following cases :
● The temperature detected by the NC sensor stays higher than 240°C for 20 seconds.
The following components are used when the thermistor overheat protection fails:
● Two thermostats are in line with the common ground wire of the fusing lamp.
● If one of the thermostat temperatures becomes higher than 195°C, power is cut to the fusing lamp. If the
other thermostat temperature becomes higher than 195°C, it will also cut power to the fusing lamp.
Image creation (HP LaserJet MFP E72525, E72530, E72535)
Printing process overview
This printer uses one imaging unit and one laser for mono printing. The imaging unit consists of a drum unit and
developer unit.
The drum unit consists of an OPC drum, charging roller, and cleaning blade.
ENWW Hardware 75
Figure 4-20 Printing process overview
The OPC drum (A) is charged with a negative voltage and is exposed to light from the laser scanner assembly (B).
The light produced by a laser creates a latent image by discharging on the surface of the OPC drum. The
negatively charged toners are attracted to the latent image by an electric field. The toners (real image) on the
OPC drum are transferred to the transfer media by the positive bias applied to the transfer roller.
1. OPC drum charge: The charge roller gives the drum a negative charge.
2. Laser exposure: Light produced by a laser diode hits the charged OPC through the lens and mirrors.
3. Development: The developing roller transfers negatively charged toner to the latent image on the drum
surface.
4. Transfer: The transfer roller opposite the OPC drum transfers toner from the drum to the paper.
5. Cleaning for OPC drum: The cleaning blade removes remaining toner on the drum surface after image
transfer to the paper.
6. Erasing for OPC drum: Discharge cleaning is done by illuminating the whole area of the drum with the
cleaning lamp at the end of every job.
Imaging unit
Imaging unit overview
The imaging unit consists of the drum unit and the developer unit.
The diameter of the drum is 30 mm and the circumference is approximately 94.2 mm.
The developing gap between a drum and the corresponding magnetic roller cannot be adjusted. The CRUM chip
is the subpart of the drum unit. The CRUM chip stores job count information and other data.

Figure 4-21 Imaging unit
Drum drive
The OPC drum and magnetic roller are driven by one BLDC motor and supplied with power from the coupling.
The drive shaft is directly inserted into the OPC drum to fix the drum unit. This structure provides stable printing
quality.
ENWW Hardware 77
Figure 4-22 Drum drive
Developer unit
This printer uses a dual-component development system.
The developer unit contains 345 g of toner carrier that is supplied to the magnetic (development) roller (A) by the
two mixing augers (B). The diameter of the magnetic roller is 18.2 mm.
The developer unit has a toner concentration (TC) sensor (C). The TC sensor is used for controlling the operating
range of toner density.

Figure 4-23 Developer unit
Developer Circulation
Two mixing augers (B) circulate the developer forward and backward in order to sufficiently mix the toner and
developer.
This occurs at the following times:
● During the process control self-checking
● During toner supply job
● During development job
The developer unit must be stored below 50°C or the toner will harden and not work properly.
ENWW Hardware 79
Figure 4-24 Developer Circulation
Laser scanner assembly (HP LaserJet MFP E72525, E72530, E72535)
Laser scanner assembly overview
The laser scanner assembly consists of one polygon motor and one laser diodes (LD) unit. The laser scanner
assembly forms a latent image on the surface of the OPC drum. For this process, the laser scanner assembly has
a collimator lens, cylindrical lens, and an F-Theta lens on an optical path for each color.
The laser scanner assembly has cover glass to protect the glass on the optical path from contamination. The
laser diodes (LD) PCA interfaces with the printer.

Figure 4-25 Laser scanner assembly overview
Item Description
1 LD PCA
2 P/Mirror Motor
3 F1 Lens
4 F2 Lens
5 Cover Glass
Laser scanning optical path
The laser moves from the polygon motor (A) to the OPC drum (D). The F1 lens (B) and F2 lens (C) determine the
scanning line and the image position. This setting is adjusted by the manufacturer.
ENWW Hardware 81
Figure 4-26 Laser scanning optical path
Laser synchronizing detectors
The laser scanner assembly has a beam detector sensor board (PD PCA). The PD PCA (A) detects the scanning
start point.
Main Scan Start Detection
The beam is detected by the PD PCA at the scanning start point and creates the horizontal sync signal (Hsync).
The following diagram shows the data scanning direction.

Figure 4-27 Laser synchronizing detectors
Drive system (HP Color LaserJet MFP E77822, E77825, E77830)
Drive motors
The following diagram shows the location of the printer drive motors.
ENWW Hardware 83
Figure 4-28 Drive motors
Table 4-10 Printer drive motors
Number Motor Motor type Qty Function
1 Exit PM-STEP 1 Exit driving
(Reverse driving at duplex job)
2 Fuser BLDC 1 Fuser driving/Fuser pressure mode
(Reverse driving at pressure mode)
3 Registration/ BLDC 1 Registration/MP driving

Multipurpose (MP)
E-CLT 2 Registration/MP driving control
4 Feed HB-STEP (Hybrid) 1 Feed 1/2 roll driving

Stepper Motor
5 Tray 2 and 3 Pickup PM-STEP (Permanent 2 Pickup roller/tray lift drive

Magnet) Stepper Motor
6 Toner supply DC 4 Toner transfer in toner cartridge

driving duct
7 OPC/DEVE BLDC 4 OPC/DEVE driving
8 ITB BLDC 1 ITB driving
9 Transfer roller Dis/En PM-STEP 1 Transfer roller Dis/Engage
10 Toner collection unit PM-STEP 1 Toner collection unit leveling

Main drive unit (OPC/DEVE/ITB/Transfer Roller/Disengage/Engage motors)
Figure 4-29 Main drive unit—front view
Figure 4-30 Main drive unit–rear view
ENWW Hardware 85
Pickup drive
Figure 4-31 Pickup drive
Power Train Pickup: rotating (pickup/input)/counter rotating (Tray lift)
● 1 Step → rotating → 2 gear (pickup driving)
● 1 Step → counter rotating → 3 gear → 4 gear → 5 gear → 6 gear (Tray lift)
Registration Tray 1 drive
The following diagram shows the drives that power the registration/Tray 1 systems:

Figure 4-32 Registration/Tray 1 drive
Power Train Registration/Tray 1: BLDC motor driving, clutch driving control
● 1 BLDC motor → 2 gear → 3 gear → 4 clutch/gear (registration driving)
● 1 BLDC motor → 2 gear → 5 gear → 6 gear → 7 clutch/gear (Tray 1 driving)
ENWW Hardware 87
Feed drive
Figure 4-33 Feed drive
Power Train Feed: HB-STEP driving
● 1 HB-STEP motor → 2 gear → 3 gear (feed 1 driving)
● 1 HB-STEP motor → 2 gear → 4 gear (feed 2 driving)
Fuser/exit drive
The following diagram shows the location of the fuser and exit drives.

Figure 4-34 Fuser exit drive
Power Train ● Fuser/Fuser pressure mode: BLDC motor driving, reverse

driving at fuser pressure mode
● Exit: Step motor driving, reverse driving at duplex mode
● Fuser and fuser release: One way gear is adopted
● 1 BLDC motor → rotation →2 gear → 3 gear (fuser driving)
● 1 BLDC motor → counter rotation → 4 gear → 5 gear → 6 gear (fuser pressure mode driving)
● 7 PM step → 8 gear (exit driving)
ENWW Hardware 89
Toner collection unit drive
Figure 4-35 Toner collection unit drive
Power Train Step motor and Gear-DCN TCU: Toner collection unit driving
● 1 PM step motor → 2 gear- TCU (toner collection unit driving)
Toner supply drive
Figure 4-36 Toner supply drive
Power Train DUCT and cartridge driving
● 1 DC motor → 2 gear supply → 5 gear DUCT (DUCT driving)
● 1 DC motor → 2 gear supply → 3 gear supply idle → 4 gear supply (cartridge driving)
Fuser unit (HP Color LaserJet MFP E77822, E77825, E77830)
Fuser unit overview
This section describes the image fusing process used by the printer.

This unit fuses the toner that was transferred by the transfer roller onto the paper by applying heat and
pressure. The printer uses a fusing belt which has a faster warm-up time than a conventional fusing and
pressure roller system.
Figure 4-37 Fuser unit overview
Item Description
1 Halogen Lamp
The fuser unit has two halogen lamps. One lamp heats the center of the fusing belt, and the other lamp heats the end of
axial direction. The halogen lamps are lit alternately to heat the fusing belt. Each lamp has its coil in a different location. The
coil of the center heater lamp is in the center. The coils of the side heater lamp are located on both sides. The lamps are
fixed inside of the fusing belt. The lamps do not rotate when the fusing belt rotates.
2 Fusing Belt
The fusing belt receives heat from the halogen lamp and transfers it to the toner and paper. The fusing belt consists of
three thin layers. The thin fusing belt reduces time needed to warm up and change modes. To prevent the fusing belt from
adhering to the toner, the surface of the fusing belt is lubricated. There is a nip inside the fusing belt. A spring is used to
maintain the proper nip between the fusing belt and pressure roller.
3 Pressure Roller
The pressure roller is made of rubber and makes sure there is proper nip width between the pressure roller and the fusing
belt. The pressure roller is powered by the driving system and drives the fusing belt.
4 Non-Contact (NC) Sensor
NC sensors (non-contact type thermistors) are located near the center and the end of the fusing belt and monitor the
temperature of the fusing belt.
5 Thermostat
The thermostats cuts off the power supply to the halogen lamp by opening the circuit when the heat roller becomes
abnormally hot as a result of problems such as a NC sensor malfunction. The thermostats are used to prevent abnormal
operation. When the thermostat is tripped, it cannot be reset and must be replaced (as well as the other damaged parts in
the fuser unit).
ENWW Hardware 91
Fuser unit drive
Figure 4-38 Fuser drive
The fuser motor (A) drives the pressure roller (B) through the gear train. The fuser belt is driven by the pressure
roller.
Fuser unit temperature control
When the main switch turns on, the CPU turns on the fusing lamp. The lamp stays on until the NC sensors detect
the standby temperature. The CPU then raises the temperature up to the printing temperature.
Figure 4-39 Fuser unit temperature control
Overheat Protection
The CPU cuts power to the fusing lamp in the following cases:
● The temperature detected by the NC sensor stays higher than 240°C for 20 seconds.

The following components are used when thermistor overheat protection fails:
● Two thermostats are in line with the common ground wire of the fusing lamp.
● If one of the thermostat temperatures becomes higher than 195°C, power is cut to the fusing lamp. If the
other thermostat temperature becomes higher than 195°C, it will also cut power to the fusing lamp.
Loop control
The tension of the paper between the OPC nip and the fuser nip is known as the paper loop level.
Figure 4-40 Loop control
The paper loop level is controlled by monitoring photo sensors 1 and 2. The fuser unit controls the motor speed
for the paper loop level.
Image creation (HP Color LaserJet MFP E77822, E77825, E77830)
Printing process overview
This printer uses four imaging units and four lasers for color printing. Each imaging unit consists of a drum unit
and a developer unit.
The drum unit has an OPC drum, charge roller, cleaning roller, and cleaning blade.
ENWW Hardware 93
Figure 4-41 Printing process overview
The OPC drum (A) is charged with a negative voltage and is exposed by the light from the laser scanning
assembly (B).
The light produced by the laser creates a latent image by discharging on the surface of the OPC drum. The
negatively charged toner is attracted to the latent drum image due to an electric field. The toner (real image) on
each OPC drum is moved to the intermediate transfer belt (ITB) (C) by the positive bias applied to the first
transfer roller. All four toners (color image) are transferred to the paper by a positive charge applied to the
second transfer roller (D).
1. OPC drum charge: The charge roller gives the drum a negative charge.
2. Laser exposure: Light produced by a laser diode hits the charged OPC through the lens and mirrors.
3. Development: The developing roller carries negatively charged toner to the latent image on the drum
surface. This printer uses four independent imaging units (one for each color).
4. Transfer:
● Image transfer: The first transfer roller opposite the OPC drums transfer toner from the drums to the
ITB. Four toner images are super-imposed onto the belt.
● Paper transfer: The second transfer roller transfers the toner from the ITB to the media.
5. Cleaning the OPC drum: The cleaning blade removes remaining toner on the drum surface after image
transfer to the paper.
6. Erasing OPC drum: Erasing is done by illuminating the whole area of the erase lamp at the end of every job.
7. Quenching for OPC drum: Quenching is done by illuminating the whole area of the drum with the laser at
the end of every job.
8. Cleaning and erasing charges on the ITB: The blade cleans the belt surface. The grounding roller inside the
ITB unit removes the remaining charge from the belt.

Imaging unit
Imaging unit overview
This printer uses a two-part imaging unit. It uses four color development and one paper path to increase color
printing productivity.
Each imaging unit consists of the drum unit and the developer unit. The developer units are not interchangeable.
The drum units are interchangeable. The diameter of the drum is 30 mm with a circumference of about 94.2
mm.
The development gap between a drum and the corresponding magnetic roller cannot be adjusted. The
Customer-Replaceable Unit Monitor (CRUM) is the subpart of the drum unit. The CRUM stores job count
information and other data.
Drum drive
The color OPCs and magnetic roller are driven by each color motor. The OPC drum and magnetic roller are
powered by the coupling.
The Brushless Direct Current (BLDC) motor maintains constant speed. The speed sync for each color depends on
the BLDC motor.
Phase sync for each OPC job prints the pattern on the Image Transfer Belt (ITB) and is adjusted automatically.
ENWW Hardware 95
Figure 4-43 Drum drive
Developer unit
This printer uses a dual-component development system that has four developer units. Each new unit contains
185 g of magnetic toner carrier. The developer in each unit is supplied to the magnetic (development) roller (A)
by the two mixing augers (B). The diameter of the magnetic roller is 16 mm.
Each developer unit has a toner concentration (TC) sensor (C). The TC sensor is used for controlling the operating
range of toner density.

Figure 4-44 Developer unit
Developer Circulation
Figure 4-45 Developer Circulation
Two mixing augers (B) circulate the developer forward and backward in order to sufficiently mix the toner and
carrier.
This occurs at the following times:
ENWW Hardware 97
● During the process control self-checking
● During toner supply job
● During development job
The developer unit must be stored below 50°C (122°F) or the toner will harden and not work properly.
Intermediate Transfer Belt (ITB) Unit
Image transfer belt (ITB) unit overview
The toner on the four drums is transferred to the image transfer belt (ITB) by the first transfer roller.
The image overlapped by four colors is transferred to the paper by the second transfer roller. The remaining
toners are removed by the cleaning blade and transferred to the toner collection unit.
This process is completed with one rotation of the ITB. The arrow above the C and M drums on the following
diagram shows the direction of the ITB rotation. The ITB is rotated by friction between the drive roller and the
ITB. The tension roller provides tension to prevent slipping.
There are three color plane registration (CPR) sensors and one photo sensor. Two CPR sensors are for line
position adjustment and one is for process control. The photo sensor monitors the position of the first transfer
rollers.
Figure 4-46 ITB unit
1 Image Transfer Belt (ITB)
2 First Transfer Roller
3 ITB Drive Roller
4 Tension Roller
5 Photo Sensor
6 Cleaning Blade
7 Color Plane Registration (CPR) Sensor
8 Second Transfer Roller
9 Toner Collection Auger
10 Drum Unit

Intermediate transfer belt (ITB) drive
The intermediate transfer belt (ITB) drive motor (A) drives the ITB (B) by using gears and the ITB drive roller (C).
Figure 4-47 Intermediate transfer belt drive
Image transfer belt (ITB) cleaning
The image transfer belt (ITB) cleaner removes toner during printing. Belt cleaning is completed while the ITB
makes one rotation. The ITB drive motor drives the ITB cleaning motor.
The cleaning blade (A) in the ITB cleaner always contacts the ITB (B). The cleaning blade removes the used toner
from the ITB. The toner collection auger (C) transfers the waste toner to the toner collection unit.
The seal (D) on the ITB cleaner protects against toner contamination. The driving power by the driver roller is
transferred to the tension roller (E). The toner collection auger gear (F) drives the gear (G) and collects the toner.
ENWW Hardware 99
Figure 4-48 ITB cleaning
Laser scanner assembly (HP Color LaserJet MFP E77822, E77825, E77830)
Laser scanner assembly overview
The laser scanner assembly consists of one polygon motor and four laser diodes (LD) units. The laser scanner
assembly forms a latent image on the surface of four drums. For this process, the laser scanner assembly has a
collimator lens, cylindrical lens, two F-Theta lenses, and two reflective mirrors on an optical path for each color.
This laser scanner assembly uses the cross scan type scanning. K Color and C Color scan the laser from the rear
to the front. M Color and Y Color scan the laser from the front to the rear.
The laser scanner assembly has a skew adjustment which adjusts the scanning line. An automatic shutter is used
to clean and protect the glass on the laser scanner assembly.

Figure 4-49 Laser scanner assembly overview
Item Description Item Description
1 LD PCA 6 Shutter
2 P/Mirror Motor 7 PD PCA
3 F1 Lens
4 F2 Lens
5 Skew Adjust Assembly
Laser scanning optical path
The laser from the laser scanner assembly is placed at intervals of 78 mm for each color. All colors use the same
polygon motor for oblique incidence.
The F2 lens (A) determines the slope of the primary scanning line and the image position of the secondary
scanning direction. This setting is adjusted by the manufacturer. The primary scanning line slope difference is
adjusted by the skew adjustment in the laser scanner assembly.
Reflective mirrors (B) on each color path adjust the curvature of primary scanning. This setting is adjusted by the
manufacturer.
ENWW Hardware 101

Figure 4-50 Laser scanning optical path
Laser synchronizing detectors
The laser scanner assembly has two beam detector sensor boards (PD PCA). The PD PCAs are located at each
corner of the laser optics housing unit.
The two PD PCAs detect the following:
● (A): Scanning start position for black
● (B): Scanning start position for yellow
This printer recognizes each color from the time that they are detected.

Figure 4-51 Laser synchronizing detectors
Main Scan Start Detection
The PD PCAs detect four beams at the scanning start point and create the horizontal sync (Hsync) signal. Data is
scanned by Hsync.
The arrow in the previous diagram shows the data scanning direction for each color. Black/Cyan and Yellow/
Magenta use the same polygon motor scanning in opposite directions.
Automatic CPR adjustment
During automatic CPR adjustment, the line patterns below are created eight times on the image transfer belt
(ITB). The spaces between the lines (KK, CC, MM, YY, KC, KM, KY) are measured by the front, center, and rear CPR
sensors. The controller takes the average of the spaces and then adjusts the following positions and
magnification:
● Sub scan line position for CMY
● Main scan line position for CMY
● Magnification ratio for CMY
● Skew for CMY
ENWW Hardware 103

The ITB cleaning unit cleans the ITB after the patterns are measured.
Figure 4-52 Automatic CPR adjustment
● KK, CC, MM, YY: Spaces between two lines of the same color.
● KC, KM, KY: Spaces between a black line and each color line.
Adjustment
● Sub Scan line position for CMY
The adjustment of the sub scan line position for CMY is based on the line position for K (black). The printer
measures the gaps between the lines of each color in the pattern on the ITB. When the gaps for a color are
incorrect, the printer moves the image of the color up or down the sub scan axis. To do this, it changes the
laser write timing for that color.
● Main Scan line position for CMY
When the printer detects that the image is out of position in the main scan direction, it changes the laser
write start timing for each scan line.
● Magnification Adjustment for CMY

When the printer detects that magnification adjustment is necessary, it changes the LD clock frequency for
the required color.
● Skew for CMY
The adjustment of the skew for CMY is based on the line position for K (black).
Adjustment Conditions
Line position adjustment can be turned on or off. However, it is normally recommended to turn on this function.
Line position adjustment timing depends on several settings. These settings include the following:
● ΔT = Temperature change of the laser scanner assembly between the temperature of the previous line
position adjustment and the current temperature.
● Pages = Total printed pages after previous line position adjustment.
Interval During Print Job
Line position adjustment interrupts printing and then starts automatically when one of these conditions occurs
when the printer checks at the sheet interval:
● ΔT > Temperature threshold (laser scanner assembly temperature: [default 3°C])
● Pages > Output threshold for all outputs (default: 500 pages)
Toner Collection Unit Not-Installed/Installed
● Line position adjustment starts automatically when toner collection unit is removed and reinstalled.
Drum Unit or Developer Unit Replaced
● When the printer detects a new drum unit or developer unit, line position adjustment is automatically
performed.
ITB Replaced
● When the printer detects a new ITB or other ITB, SVC engineers have to execute the adjustment manually.
Main Scan Skew Adjustment
ENWW Hardware 105

Figure 4-53 Main scan skew adjustment
The skew adjustment assembly (A) consists of the worm gear (1) for adjustment and worm gear (2). When Color
Plane Registration (CPR) executes, it detects and adjusts the scanning line slope manually.
The skew adjustment assembly (A) for magenta, cyan, and yellow adjusts the skew angle of the F2 lens (B). This
mechanism corrects main scan skew.
Image Scanner System
Image scanner system overview
The scanner converts a hardcopy original into data. To scan an original, the scanner uses the lens and Charge
Coupled Device (CCD). The scanner stores and transfers the converted image to the storage space or transfers
the scanned data to the printer engine for copy.
For scan operation, the scanner uses a full rate (FR) carriage and a half rate (HR) carriage that is moved by a wire.
It scans the original document on the scanner glass or from the ADF.
The scanner system consists of the three following modules:
● Full Rate (FR) carriage: Illuminates the original and reflects the light at a 90 degree angle.
● Half Rate (HR) carriage: Transfers the reflected light from the FR carriage to the lens.
● Imaging module: Makes an image on the CCD.
The HR carriage moves half the distance at half the speed of the FR carriage. This maintains a constant distance
between the original and the imaging lens.

Figure 4-54 Scanner system overview
The following describes the scan process:
1. The FR carriage lamp illuminates the original. The reflected light is moved to Mirror #1.
2. The reflected light from Mirror #1 is sent to the imaging lens through Mirror #2 and #3.
3. The light becomes smaller and makes an optical image.
4. The optical image is generated to the electrical signal by the CCD sensor.
To make a stable image, a constant distance must be maintained between the original and the lens. To maintain
this distance, the HR carriage moves half the distance and half the speed of the FR carriage.
ENWW Hardware 107

Figure 4-55 Scan process
The optical image made by the CCD sensor is changed to an electrical-analog signal.
Each color element signal in the optical image is separated by the CCD sensor into red, green, and blue.
The red CCD sensor extracts the red color from the optical image, the green CCD sensor extracts the green color
from the optical image, and the blue CCD sensor extracts the blue color from the optical image.
The analog image signal is changed to a digital image signal by the A/D converter and is transferred to the
processor.
The image scan of the main scanning direction is performed by the CCD sensor. The CCD sensor consists of
approximately 7500 pixels. The image scan of the sub scanning direction is performed by the FR carriage and HR
carriage. The carriage is moved by a wire driven by the scan motor.
Scan resolution is 600 dpi.

Figure 4-56 Image processing
Scanning system components
The following shows the construction and purpose of the scanning system.
To scan the original on the scanner glass, two carriages driven by the motor move at a regular speed. The motor
drives the timing belt, pulley, and wire. The wire pulley rolls and releases the wire to move the carriage.
The scanner consists of the scanner glass, FR carriage, HR carriage, imaging unit, and driving unit.
ENWW Hardware 109

Figure 4-57 Scanning system components
● FR Carriage

Figure 4-58 FR carriage
– LED lamp module
This module illuminates the original. Two white LEDs are assembled on the side of the module. The
original is illuminated by the light-guide.
○ Light-guide
The light-guide changes the light from point type to line type. The light-guide is made by
transparent resin and controls the amount of light in the scan area uniformly.
○ White LED
The white LED emits white light. The heat sink attached to the PCA prevents heat deterioration.
○ Reflection holder
The reflection holder reflects the light that has passed through the light-guide.
– Mirror #1
Mirror #1 reflects light at a 90 degree angle.
HR Carriage (mirror unit)
ENWW Hardware 111

Figure 4-59 HR carriage
● Mirror #2 and #3
Mirrors #2 and #3 are positioned at a 45 degree angle in order to change the direction of the light. The
reflected light from mirror #1 is sent to the imaging lens through mirrors #2 and #3.
● Pulley
The pulley is a ball bearing type. The pulley rolls and releases the wire which makes the HR carriage move.
The HR carriage moves half the distance at half the speed of the FR carriage.
Imaging unit
The imaging unit changes the optical image to an electrical signal.
● Imaging lens
The reflected light from the imaging lens is focused on the CCD. The image is reduced to the fixed CCD
sensor and pixel size.
● CCD PCA
The image made by the imaging lens is changed to an electrical signal by the CCD. The CCD consists of
three channel line sensors for image creation. The brightness and darkness of the image depends on the
voltage level from the CCD. The output voltage is changed to a digital signal. The digital signal makes the
scanned image.
Wire drive

To move the carriages, the wire is assembled in the front and rear of the scanner. The pulley rolls and releases
the wire which moves the FR carriage and the HR carriage.
Figure 4-61 Wire drive
Scanner glass (flatbed glass)
The original is placed on the scanner glass for scan or copy jobs. The scanner glass is made of tempered glass
and is held in place by the frame to prevent distortion.
Drive motor
ENWW Hardware 113

The scanner drive system uses the step motor to move the carriage. The step motor controls the position and
maintains constant speed. The motor power is transferred to the wire through the timing belt and pulley.
Timing belt
The timing belt transfers the motor power to the pulley.
Figure 4-62 Timing belt
Paper size sensor
The paper size sensor automatically detects the size of the original on the scanner glass. The paper size sensor
uses two sensors. An infrared LED is used to detect the dark original.
Home sensor
The home sensor detects the FR carriage position. The home sensor is a transmission photosensor.
Cover open sensor #1
When the ADF unit opens and closes, a function is triggered which detects whether the paper size sensor is on or
off.
Cover open sensor #2
The cover open sensor #2 detects when the ADF unit is closed using a magnetic field.
ADF glass
ADF glass scans the original through the ADF unit. The FR carriage reads the original as it passes. If the ADF glass
is contaminated, a horizontal black or white line might appear.
Shading sheet

The shading sheet detects white color in the base. Before every scan job, the scan module reads the shading
sheet to scan the image with the same color and brightness. If the shading sheet is contaminated, a vertical
image might occur.
Figure 4-63 Shading sheet
Caution for moving the scanner
Lock the FR and HR carriages to prevent damage when shipping or moving the printer.
When installing
After unpacking, before turning on the printer, the scan locking screw must be removed. If the locking screw is
not removed scanner failure will occur.
1. When installing the printer, remove the scan locking screw.
2. After removing the screw, assemble the screw cap from the accessory package.
Figure 4-64 Remove scan locking screw
ENWW Hardware 115

When moving
When moving the printer, tighten the scan locking screw to prevent damage to the carriages.
1. Make sure the FR carriage is located in the home position.
2. Remove the screw cap.
3. Tighten the M3x8 screw to secure the FR carriage.
Figure 4-65 Tighten scan locking screw
Flow document feeder
Flow ADF overview
Figure 4-66 Flow document feeder
Callout Part Function
A1 Stacker Assembly Paper input tray
A2 GUIDE-DOCU F&R Paper guide for skew prevention
A3 D-CIS module Scans a back page of original
R1 Pickup roller Picks up an original from the tray
R2 ADF roller Separates an original from the tray and transfers it to the paper path
R3 Reverse roller Prevents multi-feeding
R4 Feed Roller Transfers an original
R5 Pre-Registration Roller Aligns the leading edge of the paper for registration (skew prevention)
R6 Registration roller Aligns the leading edge of the paper for registration (skew prevention)

R7 Simplex Scan In roller Feeds an original before simplex scanning
R8 Simplex White Roller Supports a stable scanning
R9 Duplex Scan in roller Feeds an original before duplex scanning
R10 Duplex White Roller Supports a stable duplex scanning
R11 Scan Out roller Transfers a scanned original
R12 Output roller Stacks a scanned original on the output tray
Electronic parts location
Figure 4-67 Electronic parts view 1
ENWW Hardware 117

NOTE: The following table applies to the three previous figures.
Callout Description Part Number Controller board
P1 PCA-DSDF HIGH ADF-PCA
P2 PCA-WLED INDICATION ADF-PCA

Callout Description Part Number Controller board
M1 MOTOR STEP 1P ADF-PCA
M3 MOTOR STEP ADF-PCA
F1 FAN-DC ADF-PCA
F2 FAN ADF-PCA
F3 FAN-TYPE 1 ADF-PCA
S1 PHOTO INTERRUPTER ADF-PCA
S3 HARNESS-Tray 1 SIZE SENSOR ADF-PCA
S8 CONTACT IMAGE SENSOR MAIN PCA
Flow ADF drive system
Overview
The flow ADF drive system consists of eight motors to transfer paper.
One BLDC motor and one step motor drive the system for simplex and duplex jobs.
ENWW Hardware 119

Figure 4-70 Flow ADF drive system
Eight step motors control the roller and CAM of the flow ADF drive system.
● The pickup roller is controlled by a step motor and transfers paper to the inside flow ADF.
● The pre-registration roller is controlled by a step motor and aligns the paper.
● The registration roller is controlled by a step motor and aligns the paper.
● The scan-in/out roller and white roller are controlled by a step motor.
● The output roller is controlled by a step motor and stacks papers on the tray.
● The stacker lift is controlled by a step motor and lifts paper to the pickup roller.
● The pickup roller, separation roller, and scan-in roller are released by a step motor and CAM.
Flow ADF original pickup assembly
The flow ADF original pickup assembly consists of a pickup motor, pickup assembly, separation roller, transport
roller, and guide pickup assembly.

Figure 4-71 Original pickup assembly
Operation Procedure
● Checks paper detection.
● Starts pickup drive by supplying power to the motor.
● Transfers paper to the ADF roller by drive the pickup roller.
● Separates an original by the separation roller.
● Transfers paper to the pre-registration roller by drive the transport roller.
Flow ADF original pre-registration assembly
The flow ADF original pre-registration assembly consists of a pre-registration motor, pre-registration roller, pre-
registration idle roller, and a pre-registration sensor.
Figure 4-72 Original pre-registration assembly
ENWW Hardware 121

Operation procedure
● When an original is picked up and detected, the pre-registration sensor is on. At the time this occurs the
pre-registration motor is stopped and the original is aligned.
● After the pre-registration sensor is on, the pre-registration motor rotates.
● After the transferred original passes the pre-registration sensor, the pre-registration sensor is turned off
and the pre-registration motor stops.
Flow ADF original registration assembly
The flow ADF original registration assembly consists of a registration motor, registration roller, registration idle
roller, and a registration sensor.
Figure 4-73 Original registration assembly
Operation procedure
● When an original is picked up and detected, the registration sensor is on. At the time this occurs the
registration motor is stopped and the original is aligned.
● After the registration sensor is on, the registration motor rotates.
● After the transferred original passes the registration sensor, the registration sensor is turned off and the
registration motor stops.
Flow ADF original scanning drive assembly
The flow ADF original scanning drive assembly consists of a scan motor, scan in/out roller, white roller, scan in
sensor, and D-CIS.

Figure 4-74 Original scanning drive assembly
Operation procedure
● The scan motor and timing-belt rotate the roller.
● When the original passes the scan in sensor, the simplex scan starts.
● The simplex white roller functions to prevent wrinkle and background.
● When the original passes the duplex scan in sensor, the duplex scan starts.
● The duplex white roller functions to prevent wrinkle and background.
● The scanned original is transferred to the output roller by the scan out roller.
Flow ADF original output assembly
The flow ADF original output assembly consists of the output motor, output roller, output idle roller, and output
sensor.
ENWW Hardware 123

Figure 4-75 Original output assembly
Operation procedure
● When an original is detected from the scan out roller, the output sensor is on. At this time, the speed of the
output roller is the same as the scan out roller.
● When the output sensor is off, the output motor speed is slow for stable stacking.
Flow ADF original lifting assembly
The flow ADF original lifting assembly consists of the lift motor, lift shaft, lift bar, and paper sensor.
Figure 4-76 Original lifting assembly

Operation procedure
● The paper sensor checks for paper detection.
● The lift drive starts by supplying power to the motor.
● The lift bar lifts up the tray.
● When paper contacts the pickup roller, the motor stops.
Flow ADF original pickup/separation roller release assembly
The flow ADF original pickup/separation roller release assembly consists of the release motor, pickup/separation
roller release CAM, and detecting sensor.
Figure 4-77 Original pickup/separation roller release assembly
Operation procedure
● When a scan job starts, the pickup roller contacts the separation roller.
● When a scan job completes or a jam occurs, these rollers separate.
● Two CAMs are controlled by a motor and a clutch.
– Normal rotation: Pickup CAM operates.
– Reverse rotation: Reverse CAM operates.
Flow ADF scan in roller release assembly
The flow ADF scan in roller release assembly consists of the release motor, release CAM, and scan in idle roller.
ENWW Hardware 125

Figure 4-78 Scan in roller release assembly
Operation procedure
● The release CAM controls the idle roller to maintain stable scanning quality.
● The motor and CAM operation repeats once per page.
Automatic Document Feeder (ADF) (HP Color LaserJet MFP E77822, HP LaserJet MFP E72525)
Automatic Document Feeder (ADF) overview
Figure 4-79 ADF overview
Table 4-11 ADF overview
R1 Simplex registration roller In simplex mode, this roller aligns the leading edge of the paper for registration,
and then sends the paper to the next feed step.
R2 Duplex registration roller In duplex mode, this roller aligns the leading edge of the paper for registration,
and then sends the paper to the next feed step.
R3 ADF feed roller Separates an original from the tray and transfers it to the paper path.
R4 ADF friction pad Prevents multi-feeding.

Table 4-11 ADF overview (continued)
R5 ADF pickup roller Picks up an original from the input tray.
R6 Original document tray Paper input tray.
R7 Exit tray Paper output tray.
R8 Exit roller Sends an original to the exit tray and forms the duplex reverse path.
R9 Feed in roller Feeds an original before scanning.
R10 Feed out roller Transfers a scanned original to the exit roller.
Electrical parts location
Figure 4-80 ADF electrical parts location
Table 4-12 ADF electrical parts location
Callout Description Part number Controller board
S1 PHOTO-INTERRUPTER (paper length) ADF-PCA
S2 HARNESS-Tray 1 SIZE SENSOR (paper ADF-PCA

width)
S3 PHOTO-INTERRUPTER (pickup) ADF-PCA
S4 PHOTO-INTERRUPTER (registration) ADF-PCA
S5 PHOTO-INTERRUPTER (detect) ADF-PCA
S6 PHOTO-INTERRUPTER (exit) ADF-PCA
S7 PHOTO-INTERRUPTER (duplex) ADF-PCA
ENWW Hardware 127

Table 4-12 ADF electrical parts location (continued)
Callout Description Part number Controller board
S8 PHOTO-INTERRUPTER (scan) ADF-PCA
S9 CLUTCH-ELECTRIC (registration) ADF-PCA
S10 BLDC-MOTOR ADF-PCA
S11 CLUTCH-ELECTRIC (pickup) ADF-PCA
S12 PHOTO-INTERRUPTER (cover) ADF-PCA
S13 SOLENOID-PICKUP (cover) ADF-PCA
ADF drive system
Overview
The ADF drive system consists of one motor and two clutches to transfer the paper.
Figure 4-81 ADF drive system
● A BLDC motor drives the system for simplex and duplex jobs.
● The pickup and registration clutch control the driving on/off.
● The cam type gear and solenoid are used for duplex reverse.

ADF original pickup assembly
Figure 4-82 ADF pickup assembly
After detecting the paper, one motor controls the drive system.
The CLUTCH-ELECTRIC provides the power to pick up the paper.
The CLUTCH cannot rotate inversely. The spring that is included in the ADF GUIDE PICKUP ASSEMBLY is connected
to COVER-OPEN. When the CLUTCH does not drive, stand-by status occurs and stops the operation.
The ADF roller and pickup roller are connected by the belt.
The ADF roller is provided with power while the paper is picked up and transferred to the registration roller. When
the pickup drive is stopped and the registration roller is driven, the ADF roller becomes idle.
The normal process is:
● When the original is setting up, the detect-sensor is activated and the printing job starts. The motor and
pickup clutch begin working. The pickup roller then moves down and contacts the original in the tray.
● When the registration sensor detects paper, the pickup clutch stops.
● When the detect-sensor detects that the tray is empty, the motor stops and the printer enters stand-by
status.
ENWW Hardware 129

ADF registration drive assembly
Figure 4-83 ADF registration drive assembly
The registration drive uses the CLUTCH-ELECTRIC to drive the registration roller and transfer the paper to the
ROLLER FEED.
The registration roller aligns the leading edge of the original. When the original is placed in the nip, the roller is
rotated for alignment.
The CLUTCH-ELECTRIC repeats on/off to align each original.
ADF feed drive assembly
Figure 4-84 ADF feed drive assembly
The ROLLER-FEED is driven by the gear that is connected to the motor.
The ROLLER-FEED and ROLLER-M IDLE SCF make the feeding force by using a spring pressure method.

The motor transfers the paper through interlocking the roller feed in and the roller feed out. During a scan, the
motor is driven continually to maintain stable paper transfer.
ADF exit drive assembly
Figure 4-85 ADF exit drive assembly
The power from the motor is transferred to the GEAR-EXIT and ROLLER-EXIT. The paper is transferred to the exit.
In duplex mode, counter rotation occurs.
To keep the pressure of the exit roller, the ROLLER-EXIT_IDLE is pressurized by a spring. In duplex mode, the exit
roller is rotated inversely and maintains a space between the rollers to prevent jams.
The space between the rollers is adjusted by the LINK-EXIT_IDLE and the SHAFT-EXIT_IDLE.
ENWW Hardware 131

Original return drive
Figure 4-86 ADF original return drive
The solenoid only works during duplex mode.
During duplex mode, the motor rotates inversely. The solenoid is on and the GEAR-CAM OUTER and GEAR-EXIT
are driven.
When the GEAR-EXIT rotates, the solenoid drives the GEAR-CAM and makes a space between the roller exit and
the idle roller.
Hardware configuration
Overview
The electronic circuit system consists of the following:
● Main controller (main board)
● Control panel
● Document feeder (flow document feeder/document feeder) controller
● HVPS board
● LVPS board
● Fuser drive assembly

Electronic circuit diagram
Figure 4-87 Electronic circuit diagram
The main controller handles the video controller, engine controller, and scan controller.
The main controller receives print data from the host through the network or USB port and receives copy data
from the scan controller. The main controller uses this information to generate printable video bitmap data. It
controls all modules required to print, including the laser scanner assembly, HVPS, FAN, fuser, and so on.
The main controller communicates with the drive system and other devices through Universal Asynchronous
Receiver Transmitter (UART). The main controller communicates with and checks the life of the toner cartridge,
drum, and developer units through I2C.
The main controller uses Quad Core CPU 1.5 GHz, DDR3 4 GB memory, Micro SD 4 GB, and a 320 GB SATA HDD to
control the engine driving, video signal processing, and user interface.
A MICOM controls power to the fuser lamp and power to the system according to an optimized energy saving
algorithm. The MICOM communicates with the OPE controller through the USB 3.0 protocol to display the system
information on the control panel.
The document feeder controller controls some mechanisms required to scan continuously from the document
feeder. The document feeder controller communicates with the main controller to synchronize scan timing.
The HVPS board generates and controls high-voltage channels. The fuser drive assembly controls power to the
fuser lamp. The LVPS board generates 5 V and 24 V power for the system.
Circuit Board Locations
The following diagram shows the location of the printer circuit boards.
ENWW Hardware 133

Figure 4-88 Circuit board locations
FLOW DOCUMENT FEEDER /

DOCUMENT FEEDER
Main controller (main board) (HP Color LaserJet MFP E77822, E77825, E77830)
The main controller consists of the main processor (Chrous4N), memory (DDR3 2GB), flash (128MB), 1G Ethernet
PHY, USB 2.0 HUB, Micom (power/fuser control), can/video/UI/fax signal interface connection, motor driving IC,
engine signal interface connection, and power interface.

The main processor (Dual Core 1GHz CPU) controls video, engine, UI display, and communicates with various
devices. The HDD is connected to the main controller by SATA cable and to other devices (ADF, dual cassette
feeder, finisher, modem) by UART.
Figure 4-89 Main controller diagram 1
Main controller connection information
ENWW Hardware 135

Figure 4-90 Main controller connection information
● Connection
Table 4-13 Main controller connection information

1 EXIT 12 HVPS COLOR 23 SHUTTER
2 HDD POWER 13 Laser scanner assembly COLOR 24 TONER I/F COLOR
3 HDD I/F 14 HVPS PWR 25 FUSER
4 Image scanner CCDM 15 Fuser drive assembly I/F 26 SCAN I/F
5 Flow ADF DCIS 16 DEVE MTR 27 2nd GIGA NPC
6 FRONT USB HUB 17 POWER I/F 28 MSOK I/F
7 OPE POWER I/F 18 Dual cassette feeder I/F 29 MODEM JOINT
8 FIH I/F 19 Right door 30 COLOR FRONT
9 GIGA N/W RJ45 20 PICKUP 31 OPC SENSOR

Table 4-13 Main controller connection information (continued)
10 USB HOST 1/2 21 PH DRIVER 32 FINISHER
11 USB DEVICE 22 ID SENSOR
● Information
– Part number: SAM-JC92–02742A
NOTE: This main board is for all models of the E77822/E77825/E77830 series.
– Part name: PCA-MAIN
Master System Operation Key (MSOK)
The MSOK PCA is used to store all system information and consists of serial flash memory, an EEPROM and an X-
CRUM. The flash memory (4MB), EEPROM (256Kb), and X-e-label are used for all system operations (system
parameter, device status, tech information, and service information).
NOTE: When a main board needs to be replaced, the MSOK PCA must be reinstalled to the new main board to
retain the system information.
Figure 4-91 MSOK
Main controller (main board) (HP LaserJet MFP E72525, E72530, E72535)
The main controller consists of the main processor (Chrous4N), memory (DDR3 2GB), flash (128MB), 1G Ethernet
PHY, USB 2.0 HUB, Micom (power/fuser control), can/video/UI/fax signal interface connection, motor driving IC,
engine signal interface connection, and power interface.
The main processor (Dual Core 1GHz CPU) controls video, engine, UI display, and communicates with various
devices. The HDD is connected to the main controller by SATA cable and to other devices (ADF, dual cassette
feeder, finisher, modem) by UART.
ENWW Hardware 137

Figure 4-92 Main controller diagram 1
Main controller connection information

Figure 4-93 Main controller connection information
● Connection
Table 4-14 Main controller connection information
1 EXIT 12 HVPS MONO 23 2nd GIGA NPC
2 HDD POWER 13 Laser scanner 24 MSOK I/F

assembly MONO
3 HDD I/F 14 Fuser drive 25 MODEM JOINT

assembly I/F
4 Image scanner 15 POWER I/F 26 Dual cassette feeder

CCDM I/F
5 Flow ADF DCIS 16 FRONT MONO 27 FINISHER
6 FRONT USB HUB 17 Right door
7 18 PICKUP
8 19 PH DRIVER
9 GIGA N/W RJ45 20 TONER I/F MONO
10 USB HOST 1/2 21 FUSER
11 USB DEVICE 22 SCAN I/F
ENWW Hardware 139

● Information
– Part number: SAM-JC92–02746A
NOTE: This main board is for all models of the E72525/E72530/E72535 series.
– Part name: PCA-MAIN
Master System Operation Key (MSOK)
The MSOK PCA is used to store all system information and consists of serial flash memory, an EEPROM and an X-
CRUM. The flash memory (4MB), EEPROM (256Kb), and X-CRUM are used for all system operations (system
parameter, device status, tech information, and service information).
NOTE: When a main board needs to be replaced, the MSOK PCA should be reinstalled to the new main board to
retain the system information.
Figure 4-94 MSOK
NOTE: The MSOK is not an available part.
● Information
– Part number:
– Part name: PCA-MSOK
LVPS (SMPS)
The Low Voltage Power Supply (LVPS) board supplies electric power to the main board and other boards. The
voltage provided includes +5V, and +24V from a 110V/220V power input. It has safety protection modes for over
current and overload.

Figure 4-95 LVPS board
● Specification
General input/output voltage
– AC 110V (90V — 135V)
– AC 220V (180V — 270V)
– Input current: 13.7A (110V)/6.8A (220V)
– Output power: 1500W
○ DC 5V: 55W/DC 5VS: 30W/DC 24V: 432W
Fuser drive board
This board supplies voltage to the fuser AC, heater, and main board.
Figure 4-96 Fuser drive board
● Information
ENWW Hardware 141

110V 220V
Part name Fuser drive assembly V1 Fuser drive assembly V2
● Connection
1 Heater I/F
2 Fuser AC
3 Fuser drive PCA I/F
4 Type 5
5 Main S/W
6 Inlet
7 Heater S/W
HVPS board (HP Color LaserJet E77822, E77825, E77830)
The HVPS board generates 15 high-voltage channels, including ITHV (4), MHV (4), DEV (4), FUSER, SAW, and THV.
Figure 4-97 HVPS board
Specification
● Input voltage: DC 24V, 5V
● Output voltage:

– MHV Y/M/C/K: -1182V
– DEV DC Y/M/C/K: -498V
– DEV AC Y/M/C/K: Vpp 1000V
– THV1 Y/M/C/K: 19.97uA
– THV2+: 1893V, THV2 -: 2250V
– FUSER: 819V
– SAW: -703V
Eraser PCA (color models)
The eraser PCA has one LED. The LED is used for erasing the negative charges on the surface of the drum after
printing.
Figure 4-98 Eraser PCA (color models)
HVPS board (HP LaserJet MFP E72525, E72530, E72535)
The HVPS generates 5 high-voltage channels, including FUSER, SAW, AC/DC, T2+/-, and MHV.
Figure 4-99 HVPS board
Specification
● Input voltage: DC 24V, 3.3V
● Output voltage:
ENWW Hardware 143

– MHV: —1200V
– DEV DC: —497V, AC: Vpp 1000V
– THV+: 39.6uA, THV-: —1300V
– SAW: —990V
– FUSER: 400V
Connection
●
CN1
Description PIN NAME PIN ASSIGN
Output voltage FUSER 1
Output voltage SAW 2
CN2
Output voltage AC/DC 1, 2
CN3
Output voltage T2 +/- 1
CN4
Output voltage MHV 1, 2
CN5
PWM signal PWM SAW 1
PWM signal PWM DEVE AC 2
PWM signal PWM FUSER BIAS 3
PWM signal PWM VPP AC 4
PWM signal PWM MHV 5
nEN signal nEN DEVE AC 6
Output signal ADC MHV READ 7

CN5
PWM signal PWM DEVE DC 8
nEN signal nEN MHV 9
nEN signal nEN THV 10
Input voltage 3.3V PS 11
PWM signal PWM THV 12
Output signal ADC_HVPS_24V 13
Output signal ADC THV READ 14
GND GND 15, 16, 17
— NC 18
Input voltage 24V 19, 20
Eraser PCA
The eraser PCA has one LED. The LED is used for erasing the negative charges on the surface of the drum after
printing.
Figure 4-100 Eraser PCA (mono models)
Information
● Part number:
● Part name: PCA-ERASER
Toner Collection PCA
The toner collection PCA detects the waste toner level inside the toner collection unit.
ENWW Hardware 145

Figure 4-101 Waste sensor PCA
Information
● Part number:
● Part name: WASTE SENSOR RX
CRUM PCA
THE CRUM PCA includes memory for the drum, toner cartridge, and fuser.
Figure 4-102 CRUM PCA
Information
● Part number: SAM-JC92-02164A
● Part name: PCA-ZCRUM
Toner CRUM joint PCA
The toner CRUM joint PCA is the interface PCA between the toner cartridge and the printer.
Figure 4-103 Toner CRUM joint PCA

Paper Size sensor PCA
The paper size sensor PCA is used for detecting the size of the paper in the tray.
Figure 4-104 Paper size sensor PCA
Control-panel walkaround
Item Description
1 Ground wire
2 Control-panel FFC
Dual Cassette Feeder (DCF) unit

The DCF is an optional device that stores additional paper.
Front sectional view
ENWW Hardware 147

Figure 4-105 DCF front sectional view
1 Global HCI to tray 8 Feed roller (HCI 4)
2 Feed roller (HCI 3) 9 Idle roller (HCI 4)
3 Idle roller (HCI 3) 10 Feed roller (HCI 4)
4 Feed roller (HCI 3) 11 Separation roller (HCI 4)
5 Separation roller (HCI 3) 12 Pickup roller (HCI 4)
6 Pickup roller (HCI 3)
7 HCI 4 pickup assembly
Paper path
Figure 4-106 DCF paper path
1 Tray 4 paper path
2 Tray 5 paper path

Layout of electrical parts
Figure 4-107 DCF electrical parts layout
Callout Description Part number DC controller PCB
M1 Feed motor 9 CN5 3 to 6
M2 Tray 4 pickup motor 10 CN5 9 to 12
M3 Tray 5 pickup motor 11 CN5 13 to 16
SW1 Tray 4 auto size switch 12 CN9 1 to 4
SW2 Tray 5 auto size switch CN9 5 to 8
S1 Tray 4 feed sensor CN6 7 to 9
S2 Tray 4 limit sensor CN6 4 to 6
S3 Tray 4 paper empty sensor CN6 1 to 3
S4 Tray 5 feed sensor CN6 16 to 18
S5 Tray 5 limit sensor CN6 13 to 15
S6 Tray 5 paper empty sensor CN6 10 to 12
S7 Door open sensor CN3 1 to 2
ENWW Hardware 149

Sensor and signal
Figure 4-108 DCF sensor and signal
Callout Sensor Signal
1 P_Size_DCF 1 Tray 4 paper size analog signal
3 nP_Empty_DCF 1_IHCF Tray 4 paper empty signal
4 Limit_DCF 1_IHCF Tray 4 paper limit signal
5 Feed_DCF 1_IHCF Tray 4 feed signal
6 P_Size_DCF 2 Tray 5 paper size analog signal
8 nP_Empty_DCF 2 Tray 5 paper empty signal
9 Limit_DCF 2 Tray 5 paper limit signal
10 Feed_DCF 2 Tray 5 feed signal
11 nDoor_open Door open signal
Plug and jack location list

Figure 4-109 Plug and jack locations
Connector number Connection
CN1 Download tool I/F (minicube)
CN2 Debug I/F
CN3 Cover open switch (24V interlock switch)
CN4 USB I/F
CN5 EMPTY/LIFT/FEED (Tray 4 and 5) sensor
CN6 FEED/PICKUP 3, 4 motor
CN7 Interface with main
CN9 Paper size sensor (Tray 4 and 5)
Inner finisher
Sectional view
ENWW Hardware 151

Figure 4-110 Inner finisher sectional view
1 Entrance sensor 8 Front door open sensor
2 Passthru sensor 9 Stacker tray home sensor
3 Paddle home sensor 10 Paper feed roller
4 Alignment home_F sensor 11 Paper exit roller
5 Alignment home_r sensor 12 Turning knob
6 Eject home sensor
7 Jam door open sensor
Paper path
Figure 4-111 Paper path
1 Finisher main tray — staple/offset/punch
2 Finisher top tray — stack only

5 Service (optional)
ENWW 153
Service
Field-replaceable unit (FRU) parts are the primary focus of this module. CSR parts are only shown if it is
necessary to remove them in order to get access to a FRU part. See the Use and maintain module of this course
for directions for removing and replacing CSR parts.
By the completion of this module, learners should be able to:
● Identify challenges associated with removal and replacement procedures.
● Service the printer.
154 Chapter 5 Service (optional) ENWW

Service overview
Service videos
Use the service videos along with the Repair Manual to assist in the printer teardown. Replace parts in the
reverse order of their removal. In some cases, reinstallation tips or instructions are included in the videos. The
Service Manual details the teardown steps to get to a specific component, and provides steps on how to replace
the component. The Service Manual also includes directions for difficult or critical replacement procedures.
IMPORTANT: Some videos in this module might have additional assemblies removed for clarity.
The videos shown in this module follow the procedures described in the printer Repair Manual. The step-by-step
directions have been omitted for clarity, but important information is included using the conventions listed
below.
NOTE: The videos in this module are available on the Services Media Library (SML) at thesml.hp.com. The
videos are available to Service and Support personnel. The videos are not available to customers.
See the Repair Manual for addition details and directions.
Service Part names are listed in English wherever possible to match the part names used when ordering
replacement parts.
Conventions used in this module
The conventions used in this module are the same as those used in the printer Repair Manual:
TIP: Helpful hints or shortcuts.
Reinstallation tip: Reinstallation helpful hints, shortcuts, or considerations.
NOTE: Information that explains a concept or how to complete a task.
IMPORTANT: Information that help the user to avoid potential printer error conditions.
CAUTION: Procedures that the user must follow to avoid losing data or damaging the printer.
WARNING! Procedures that the user must follow to avoid personal injury, catastrophic loss of data, or extensive
damage to the printer.
Identifies components that are sensitive to electrostatic discharge (ESD).
ENWW Service overview 155

Service notes
Remove the Output Bin And Bin Base Assembly or the Stapling Mailbox
The videos show a printer with an Output Bin And Bin Base Assembly installed.
Certain procedures require that the Output Bin And Bin Base Assembly be removed.
Input accessories
HP recommends removing the print engine from optional paper feeder input accessories before servicing the
accessory.
See the printer Service Manual for complete service instructions and procedures.

General service warnings
Flat flexible cables
● Use caution when handling a flat flexible cable (FFC). FFCs can be damaged easily during printer service and
repair.
● FFC connectors are delicate. Be careful not to damage connectors when removing and installing FFCs.
● Do not unnecessarily bend or pinch FFCs.
● Verify FFCs are properly seated during reinstallation. Sometimes it is difficult to determine if a FFC is fully
seated in a connector.
Before performing service
● Remove all media from the printer.
● Turn off the power using the on/off button.
● Unplug the power cable and all interface cables.
● Wait 30 seconds before removing any parts.
● If possible, place the printer on an ESD workstation or mat, or use an ESD strap. If an ESD workstation, mat,
or strap is not available, ground yourself by touching the sheet-metal chassis before touching an ESD-
sensitive part.
● Remove the print cartridge or cartridges.
● Remove the tray HCI or HCIs.
Ferrites and ferrite holders
Consult the Repair Manual when removing cables with ferrites. The ferrites and holders can be damaged if
removed or installed improperly. Some of the steps and tips are difficult to show in a video.
Electrostatic discharge
Some parts are sensitive to electrostatic discharge (ESD). Perform service work at an ESD-protected workstation
or mat. If an ESD workstation or mat is not available, ground yourself by touching the sheet-metal chassis before
touching an ESD-sensitive assembly. Look for this symbol in the course videos and the printer Service Manual:
ENWW General service warnings 157

Required tools
● #2 Phillips screwdriver with a magnetic tip and a 152-mm ((6-in)) shaft length
● Small, flat-blade screwdriver
● Needle-nose pliers
● ESD strap (if one is available)
● Penlight
CAUTION: Always use a Phillips screwdriver. Do not use a Pozidriv screwdriver or any motorized screwdriver.
These can damage screws or screw threads.

For additional service and support
HP service personnel, go to one of the following Web-based Interactive Search Engines (WISE) sites:
AMS
● https://support.hp.com/wise/home/ams-en
● https://support.hp.com/wise/home/ams-es
● https://support.hp.com/wise/home/ams-pt
APJ
● https://support.hp.com/wise/home/apj-en
● https://support.hp.com/wise/home/apj-ja
● https://support.hp.com/wise/home/apj-ko
● https://support.hp.com/wise/home/apj-zh-Hans
● https://support.hp.com/wise/home/apj-zh-Hant
EMEA
● https://support.hp.com/wise/home/emea-en
Channel partners, go to HP Channel Services Network (CSN) at www.hp.com/partners/csn.
At these locations, find information on the following topics:
● Install and configure
● Printer specifications
● Up-to-date control panel message (CPMD) troubleshooting
● Solutions for printer issues and emerging issues
● Remove and replace part instructions and videos
● Service advisories
● Warranty and regulatory information
Channel partners, access training materials in the HP University and Partner Learning Center at https://
content.ext.hp.com/sites/LMS/HPU.page.
To access HP PartSurfer information from any mobile device, go to http://partsurfermobile.hp.com/.
Service approach
Overview
CAUTION: When working on the product, do not pick up the unit by the output tray, which will detach under the
weight of the product.
ENWW For additional service and support 159

Precautions when replacing parts
Precautions when assembling and disassembling
● Use only HP approved replacement parts. Make sure that the part number, product name, voltage, and
current or temperature ratings are correct. Failure to do so might result in damage to the machine, circuit
overload, fire, or electric shock.
● Do not make unauthorized changes or additions to the printer. Unauthorized changes might cause the
printer to malfunction and create electric shock or fire hazards.
● Use caution when dismantling the unit. Take note of the location of each screw or other part. This printer
contains 19 different screws. Using the wrong screw might lead to system failure, short circuit or electric
shock.
● Do not disassemble the laser scanner assembly. Once the laser scanner assembly is disassembled, dust
might enter the mirror chamber and will seriously degrade print quality. There are no serviceable parts
inside the laser scanner assembly.
● Regularly check the condition of the power cable, plug and socket. Bad contacts might lead to overheating
and fire. Damaged cables might lead to electric shock or unit malfunction.
Precautions when handling PCA

Static electric might damage a PCA. Use approved, anti-static precautions when handling or storing a PCA.
Service personnel should use grounded ESD straps and/or mats when handling PCAs.
● Precautions when moving and storing a PCA
– Keep PCA in a conductive case, anti-static bag, or wrapped in aluminum foil.
– Do not store a PCA where it is exposed to direct sunlight.
● Precautions when replacing a PCA
– Disconnect power cables before disconnecting other cables.
– Do not touch any soldered connections, connector terminals, or other electronic parts when handling
insulated parts.
● Precautions when checking a PCA
– Touch a grounded area of the printer chassis to discharge static electric charge before touching a PCA.
– Do not touch a PCA with bare hands or metal objects. Doing so might create a short circuit or cause
electric shock. Use caution when handling a PCA with moving parts such as sensors, motors, or
lamps, as they might become very hot.
– Use caution when fitting and removing screws. Watch for hidden screens. Make sure that the correct
screw is used and make sure that when toothed washers are removed, they are refitted in their
original positions.
– Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an ESD
workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis
before touching an ESD-sensitive part.

Releasing plastic latches
Many of the parts are held in place with plastic latches. The latches can break easily; release them carefully. To
remove such parts, press the hook end of the latch away from the part to which it is latched.
Figure 5-1 Releasing plastic latches
Before performing service

● Remove all paper from the product.
● Turn off the power using the power button.
● Unplug the power cable and interface cable or cables.
● Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an ESD
workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis before
touching an ESD-sensitive part.
● Remove the toner cartridges.
● Remove the Tray 2 HCI.
After performing service

● Plug in the power cable.
● Test the printer functions that might have been impacted by service procedures. Make sure that the printer
is in complete working order.
● Replace any accessories removed for service.
Post-service test
Overview
Perform the following tests to verify that the repair or replacement was successful:
Print-quality test
1. Verify that you have completed the necessary reassembly steps.
2. Make sure that the tray contains clean, unmarked paper.
3. Attach the power cord and interface cable or interface cables, and then turn on the product.
4. Print a configuration page.
ENWW Service approach 161

5. Print a print quality page, and then verify that there are no lines, streaks, banding, or other print quality
defects.
6. Send a print job from the host computer, and then verify that the output meets expectations.
Copy-quality test
1. Place the configuration page in the document feeder, print a copy job, and then verify the results.
2. Place the configuration page on the flatbed glass, print a copy job, and then verify the results
Fax-quality test
1. Place the configuration page in the document feeder.
2. Type a valid fax number, and send the fax job.
3. Verify that the send quality and the receive quality meet expectations.
Parts removal order

For procedures and/or steps that require identifying the right, left, or rear side of the printer, face the front of the
printer for correct orientation.
Order parts by authorized service providers

Ordering
Order supplies and paper www.hp.com/go/suresupply
Order genuine HP parts or accessories www.hp.com/buy/parts
or
partsurfer.hp.com
Order through service or support providers Contact an HP-authorized service or support provider.
Order using the HP Embedded Web Server (EWS) To access, in a supported Web browser on your computer, enter the printer IP
address or host name in the address/URL field. The EWS contains a link to the
HP SureSupply Web site, which provides options for purchasing Original HP supplies.
Orderable parts
Not all of the parts shown in the diagrams in this chapter can be ordered. Refer to the table following the
diagram or the parts lists at the end of this chapter to determine if a part is orderable.
Supplies part numbers

The following table lists the supplies part numbers for the HP Color LaserJet MFP E77822, E77825, and E77830
printers.
Table 5-1 Supplies–HP Color LaserJet MFP E77822, E77825, E77830
Item Description Part number
Cyan toner cartridge Replacement cyan cartridge W9041MC

Table 5-1 Supplies–HP Color LaserJet MFP E77822, E77825, E77830 (continued)
Magenta toner cartridge Replacement magenta cartridge W9043MC
Yellow toner cartridge Replacement yellow cartridge W9042MC
Black toner cartridge Replacement black cartridge W9040MC
HP LaserJet CYMK Imaging Drum Unit Replacement CYMK imaging drum unit W9044MC
HP LaserJet Toner Collection Unit Replacement toner-collection unit W9048MC
Kit-HP LaserJet Blk Developer Unit Replacement black developer unit Z7Y70A
Kit-HP LaserJet Yellow Developer Unit Replacement yellow developer unit Z7Y91A
Kit-HP LaserJet Magenta Developer Unit Replacement magenta developer unit Z7Y82A
Kit-HP LaserJet Cyan Developer Unit Replacement cyan developer unit Z9M02A
Kit-HP LaserJet 110V Fuser Replacement 110V fuser Z7Y77A
Kit-HP LaserJet 220V Fuser Replacement 220V fuser Z9M03A
Kit- HP LaserJet Image Transfer Replacement image transfer Z7Y79A
Kit-HP LaserJet Image Transfer Cleaner Replacement image transfer cleaner Z7Y81A
Kit HP LaserJet Transfer Roller Replacement transfer roller Z9M04A
Kit - HP LaserJet Trays 2-x Rollers Replacement trays 2-x rollers Z7Y83A
Kit-HP LaserJet MP Roller Replacement multipurpose tray roller Z7Y88A
Kit-HP LaserJet Flow ADF Pick Roller Replacement document feeder pick roller Z8W50A
Kit-HP LaserJet Flow ADF Separation Roller Replacement document feeder separation roller Z8W51A
Kit-HP LaserJet ADF Pick Roller Replacement document feeder pick roller Z7Y64A
Kit-HP LaserJet ADF Separation Roller Replacement document feeder separation roller Z7Y65A
The following table lists the supplies part numbers for the HP Color LaserJet MFP E72525, E72530, and E72535
printers.
Table 5-2 Supplies–HP LaserJet MFP E72525, E72530, E72535
Black Toner Cartridge Replacement black cartridge W9005MC
Kit-HP LaserJet Black Drum Unit HP LaserJet Black Drum Unit Kit W9006MC
HP LaserJet Toner Collection Unit HP LaserJet Toner Collection Unit W9007MC
Kit-HP LaserJet Blk Developer Unit HP LaserJet Blk Developer Unit Kit Z9M05A
Kit-HP LaserJet 110V Fuser HP LaserJet 110V Fuser Kit Z9M06A
Kit-HP LaserJet 220V Fuser HP LaserJet 220V Fuser Kit Z9M07A
Kit HP LaserJet Transfer Roller HP LaserJet Transfer Roller Kit Z9M08A
Kit - HP LaserJet Trays 2-x Rollers HP LaserJet Trays 2-x Rollers Kit Z7Y83A

Table 5-2 Supplies–HP LaserJet MFP E72525, E72530, E72535 (continued)
Kit-HP LaserJet MP Roller HP LaserJet MP Roller Kit Z7Y88A
Kit-HP LaserJet Flow ADF Pick Roller Z8W50A
Kit-HP LaserJet Flow ADF Separation Roller HP LaserJet Flow ADF Separation Roller Kit Z8W51A
Kit-HP LaserJet ADF Pick Roller HP LaserJet ADF Pick Roller Kit Z7Y64A
Kit-HP LaserJet ADF Separation Roller HP LaserJet ADF Separation Roller Kit Z7Y65A
Table 5-3 Accessories
Item Description Part number HP Color LaserJet MFP HP LaserJet MFP

E77822, E77825, E72525, E72530,
E77830 E72535
500 GB FIPS HDD 691918-021
PCA Sada Riser B5L29-60001
HDD bracket B5L46-40014
Fax Card CC456-60002
Control Panel B5L47-60101
Formatter X3A92-60001
EMMC B5L32-60002
TOAST - Accelerator X3A62-60001

Board
“Z” bundles only “Z” bundles only
IOD (Island Of Data)
Formatter Cage X3A92-60102

assembly
Mike PCA X3A61-60001
Assembly-Keyboard US B5L47-60102
Assembly-Keyboard UK B5L47-60103
Blank Keyboard (Place

holder)
Label-Bundle Keyboard Language-specific, 5851-5066

Overlay NA adhesive overlay for the
physical keyboard
Label-Bundle Keyboard Language-specific, 5851-5065

Overlay EMEA adhesive overlay for the
physical keyboard
Label-Bundle Keyboard 5851-5072

Overlay LA
Overlay Keyboard Flow Language-specific, 5851-4746

FRS adhesive overlay for the
physical keyboard

Table 5-3 Accessories (continued)
Item Description Part number HP Color LaserJet MFP HP LaserJet MFP

E77822, E77825, E72525, E72530,
E77830 E72535

GR adhesive overlay for the
physical keyboard

DN adhesive overlay for the
physical keyboard
Overlay- Japanese Language-specific, 5851-5976

keyboard adhesive overlay for the
physical keyboard
HIP Cover B5L46-40021
CP Bushings B5L46-40029
HP Logo 7121-8673

Removal and replacement procedures (HP Color LaserJet MFP
E77822, E77825, E77830)
Accessories

Removal and replacement: Trusted platform module
1. Formatter cover
2. Formatter Hard Disk Drive (HDD)
ENWW Removal and replacement procedures (HP Color LaserJet MFP E77822, E77825, E77830) 167
Install accessory: HP Foreign interface harness (FIH) solution

NFC Kit Installation
Replacement of maintenance parts

Imaging drum unit (HP Color LaserJet MFP E77822, E77825, E77830)
▲ TCU
Developer unit (HP Color LaserJet MFP E77822, E77825, E77830)
▲ TCU

Intermediate transfer belt (ITB) cleaner (HP Color LaserJet MFP E77822, E77825, E77830 only)
▲ TCU
Intermediate transfer belt (ITB) unit (HP Color LaserJet MFP E77822, E77825, E77830 only)
1. TCU
2. Intermediate transfer belt (ITB) cleaner

Fuser unit (HP Color LaserJet MFP E77822, E77825, E77830)
Transfer roller (HP Color LaserJet MFP E77822, E77825, E77830)

Pickup/separation/feed roller Tray 2 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door
3. Feed unit
4. Paper pickup assembly Tray 2
Pickup/separation/feed roller Tray 3 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door
Multipurpose (MP) pickup/separation/feed roller

Flow document feeder pickup roller assembly (z bundles)
Flow document feeder separation roller assembly (z bundles)
▲ Flow document feeder pickup roller assembly

Document feeder pickup roller assembly (dn bundles)
Document feeder separation roller assembly
▲ Document feeder pickup roller assembly

Formatter
1. Formatter cover
2. Formatter hard disk drive (HDD)
3. Accelerator board
ENWW Formatter 183

500 GB FIPS Hard Disk Drive (HDD)
▲ Formatter cover

Control panel
▲ Control-panel bezel
ENWW Control panel 185

Keyboard
▲ Control-panel bezel

Replacing the main SVC part (HP Color LaserJet MFP E77822,
E77825, E77830)
ENWW Replacing the main SVC part (HP Color LaserJet MFP E77822, E77825, E77830) 187
Left cover (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
2. Rear-bottom cover

Rear covers (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
High-Voltage Power Supply (HVPS) board (HP Color LaserJet MFP E77822, E77825,
E77830)
▲ Left cover

Laser scanner assembly (HP Color LaserJet MFP E77822, E77825, E77830)
1. Left cover
2. HVPS board
Main board (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. Left-upper cover
5. Formatter cage

LVPS fan (HP Color LaserJet MFP E77822, E77825, E77830 only)
1. Formatter cover
3. Rear-top cover
4. LVPS cover
Low-Voltage Power Supply (LVPS) Board Type 5H (HP Color LaserJet MFP E77822,
E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. LVPS cover
5. ADF LVPS Board Type 4 (Flow Models) and cage
ADF Low-Voltage Power Supply (LVPS) Board Type 4 (Flow models, HP Color LaserJet
MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. LVPS cover

Fuser drive assembly board (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. LVPS cover
Fuser-duct fan (HP Color LaserJet MFP E77822, E77825, E77830 only)
1. Formatter cover
3. Rear-top cover
4. Fuser duct

Main board cage (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. Left-upper cover
5. Formatter cage
Main drive unit (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. TCU
5. Imaging drum unit

Fuser/exit drive assembly (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. Fuser duct
Pickup drive unit 1 – Tray 2 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
Pickup drive unit 2 – Tray 3 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover

Feed drive assembly (HP Color LaserJet MFP E77822, E77825, E77830 only)
1. Formatter cover
3. Rear-top cover
Registration/multipurpose (MP) drive assembly (HP Color LaserJet MFP E77822,
E77825, E77830 only)
1. Formatter cover
3. Rear-top cover
4. Right-rear cover

Toner supply drive assembly K (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. Left-upper cover
5. Formatter cage
6. Main board and cage
7. TCU
9. Developer unit
10. Main drive unit
Toner supply drive assembly C/M/Y (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
4. Left-upper cover
5. Formatter cage
CRUM connector (HP Color LaserJet MFP E77822, E77825, E77830)

1. Formatter cover
3. Rear-top cover
4. Left-upper cover
5. Formatter cage
Toner collection unit drive (HP Color LaserJet MFP E77822, E77825, E77830 only)
1. TCU
2. Front inner cover

Front door open switch (HP Color LaserJet MFP E77822, E77825, E77830)
1. TCU
ACR shutter motor
1. TCU

Toner collection full sensor
1. TCU
Toner duct assembly
1. TCU

TCU presence photo sensor
1. TCU
Auto size sensor

Exit unit
Right door assembly (HP Color LaserJet MFP E77822, E77825, E77830)
▲ Right rear cover

Right door open switch (HP Color LaserJet MFP E77822, E77825, E77830)
1. Formatter cover
3. Rear-top cover
Fuser-out sensor
1. Right-rear cover
2. Right door

Duplex sensor and loop sensor (HP Color LaserJet MFP E77822, E77825, E77830 only)
▲ Transfer roller assembly
Multipurpose (MP) unit (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door

Paper pickup assembly Tray 2 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door
3. Feed unit
Empty/level sensor Tray 2 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door
3. Feed unit
Paper pickup assembly Tray 3 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door
Empty/level sensor Tray 3 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door
Feed sensor 1 (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door

Feed unit and feed sensor 2 (Tray 3)
1. Right-rear cover
2. Right door
Registration assembly (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door

Color plane registration (CPR) (HP Color LaserJet MFP E77822, E77825, E77830)
1. Right-rear cover
2. Right door
3. TCU
4. Registration assembly
320 GB hard disk drive (HDD) (HP Color LaserJet MFP E77822, E77825, E77830)
1. Exit tray
2. Cover exit right
3. Cover exit rear

Removal and replacement procedures (HP LaserJet MFP E72525,
E72530, E72535)
Accessories
ENWW Removal and replacement procedures (HP LaserJet MFP E72525, E72530, E72535) 223
Trusted platform module
1. Formatter cover
2. Formatter hard disk drive (HDD)

HP Foreign interface harness (FIH) solution
NFC Kit

Replacement of maintenance parts
Imaging drum unit (HP LaserJet MFP E72525, E72530, E72535)
▲ TCU
Developer unit (HP LaserJet MFP E72525, E72530, E72535)

1. TCU
Fuser unit (HP LaserJet MFP E72525, E72530, E72535)
Transfer roller (HP LaserJet MFP E72525, E72530, E72535)

Pickup/SeparationFeed roller Tray 2 (HP LaserJet MFP E72525, E72530, E72535)
1. Right-rear cover
2. Right door
Pickup/Separation/Feed roller Tray 3 (HP LaserJet MFP E72525, E72530, E72535)

1. Right-rear cover
2. Right door
Multipurpose (MP) pickup/reverse/feed roller

Flow document feeder pickup roller assembly (DX document feeder)
Flow document feeder separation roller assembly (GX document feeder)

Document feeder pickup roller assembly (LX document feeder)
Document feeder separation roller assembly (LX document feeder)

Replacing the main SVC part (HP LaserJet MFP E72525, E72530,
E72535)
Left cover
Rear covers
1. Formatter cover
3. Rear-top cover
ENWW Replacing the main SVC part (HP LaserJet MFP E72525, E72530, E72535) 235
Laser scanner assembly (HP LaserJet MFP E72525, E72530, E72535)
▲ Left cover

High-Voltage Power Supply (HVPS) board (HP LaserJet MFP E72525, E72530, E72535)
▲ Left cover
Main board (HP LaserJet MFP E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover
4. Left-upper cover
5. Formatter and cage

Developer fan (HP LaserJet MFP E72525, E72530, E72535 only)
1. Formatter cover
3. Rear-top cover
Low-Voltage Power Supply (LVPS) Board Type 5H (HP LaserJet MFP E72525, E72530,
E72535)
1. Formatter cover
3. Rear-top cover
4. LVPS cover
5. ADF LVPS Board Type 4 (Flow Models)
ADF Low-Voltage Power Supply (LVPS) Board Type 4 (Flow models, HP LaserJet MFP
E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover
4. LVPS cover

Fuser drive assembly board (HP LaserJet MFP E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover
4. LVPS cover
Fuser/exit drive assembly (HP LaserJet MFP E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover

Main drive unit (HP LaserJet MFP E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover
Pickup drive unit 1 – Tray 2 (HP LaserJet MFP E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover
Pickup drive unit 2 –Tray 3 (HP LaserJet MFP E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover

Toner duct drive unit (HP LaserJet MFP E72525, E72530, E72535 only)
1. Formatter cover
3. Rear-top cover
4. Left-upper cover
Toner supply drive unit (HP LaserJet MFP E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover
4. Left-upper cover

Toner duct (HP LaserJet MFP E72525, E72530, E72535 only)
1. Formatter cover
3. Rear-top cover
4. Left-upper cover
7. Toner supply drive unit
8. Main drive unit
9. TCU
11. Toner duct drive unit
CRUM connector (HP LaserJet MFP E72525, E72530, E72535 only)

1. Formatter cover
3. Rear-top cover
4. Left-upper cover
Toner collection unit sensor (HP LaserJet MFP E72525, E72530, E72535 only)
1. TCU
2. Paper dust cleaner
4. Front-inner cover

Auto size sensor
Exit unit

Right door assembly (HP LaserJet MFP E72525, E72530, E72535)
▲ Right-rear cover
Right door open switch (HP LaserJet MFP E72525, E72530, E72535)
1. Formatter cover
3. Rear-top cover

Fuser-out sensor
1. Right-rear cover
2. Right door
Duplex sensor (HP LaserJet MFP E72525, E72530, E72535 only)
▲ Transfer roller
Paper pickup assembly Tray 2 (HP LaserJet MFP E72525, E72530, E72535)
1. Right-rear cover
2. Right door
3. Feed unit
Tray 2 empty/level sensor (HP LaserJet MFP E72525, E72530, E72535)

1. Right-rear cover
2. Right door
3. Feed unit
Paper pickup assembly Tray 3 (HP LaserJet MFP E72525, E72530, E72535)
1. Right-rear cover
2. Right door
Tray 3 empty/level sensor (HP LaserJet MFP E72525, E72530, E72535)

1. Right-rear cover
2. Right door

Multipurpose (MP) unit (HP LaserJet MFP E72525, E72530, E72535)
1. Right-rear cover
2. Right door
Feed sensor 1 (HP LaserJet MFP E72525, E72530, E72535)
1. Right-rear cover
2. Right door

Feed unit and feed sensor 2 (Tray 3)
1. Right-rear cover
2. Right door
3. Feed unit
Registration unit (HP LaserJet MFP E72525, E72530, E72535)
1. Right-rear cover
2. Right door
3. TCU

320 GB Hard Disk Drive (HDD) (HP LaserJet MFP E72525, E72530, E72535)
1. Exit tray
2. Cover exit right
3. Cover exit rear
Document feeders
Overview
Two document feeder types are available for this printer. Printers with “z” bundles are equipped with “Flow”
document feeders. Printers with “dn” bundles are equipped with the standard document feeder.

Standard (dn bundles) document feeder
Document feeder jam access cover
▲ ADF back cover
Document feeder input tray

1. ADF back cover
2. ADF front cover
Document feeder contact image sensor (CIS)

1. ADF back cover
2. ADF front cover
3. ADF pickup roller assembly (dn bundles)
4. ADF paper path cover
ENWW Document feeders 261

Document feeder main motor
▲ ADF back cover

Document feeder feed motor
▲ ADF back cover

Document feeder PCA
▲ ADF back cover

Document feeder white backing (dn bundles)
Document feeder whole unit (dn bundles)

1. Formatter cover
2. Upper-rear cover
3. ADF connector cover

Flow (z bundles) document feeder
Flow document feeder jam access cover
1. Flow ADF back cover
2. Flow ADF front cover

Flow document feeder input tray
3. Flow ADF pickup roller assembly (z bundles)
4. Flow ADF dampening unit

Flow document feeder contact image sensor (CIS)
4. Flow ADF paper path cover

Flow document feeder front motor
▲ Flow ADF back cover

Flow document feeder rear motors

Flow document feeder PCA fan

Flow document feeder contact image sensor (CIS) fan

Flow document feeder ultrasonic sensor with PCA
2. Flow ADF paper path cover
3. Flow ADF separation roller assembly (z bundles)
4. Flow ADF ultrasonic sensor cover

Flow document feeder white backing (z bundles)
Flow Document feeder whole unit (z bundles)

1. Formatter cover
2. Upper rear cover
3. Flow ADF connector cover

Scanner unit (image scanner unit)
Scanner whole unit
1. Formatter cover
2. Upper rear cover
4. Flow ADF unit
5. Control-panel bezel
6. Control panel
7. Keyboard
8. Control panel lower cover (OPE)
9. Scan-left cover
10. Scan-right cover
ENWW Scanner unit (image scanner unit) 275

Scan glass
1. Formatter cover
2. Upper rear cover
4. Flow ADF unit

Scanner LED lamp module
1. Formatter cover
2. Upper rear cover
4. Flow ADF unit
5. Scanner glass

Scanner imaging unit
1. Formatter cover
2. Upper rear cover
4. Flow ADF unit
5. Scanner glass

Scan joint board
1. Formatter cover
2. Upper rear cover
4. Flow ADF unit
5. Scanner rear cover

Scanner APS sensor
1. Formatter cover
2. Upper rear cover
4. Flow ADF unit
5. Scanner glass

Scanner front cover open switch (HP LaserJet MFP E72525, E72530, E72535)
1. TCU
4. Front-inner cover
5. Front-top cover

Right door open switch
1. Formatter cover
3. Rear-top cover

High-capacity input (HCI) tray
ENWW High-capacity input (HCI) tray 283

HCI kit - HP LaserJet E7 tray 2-x rollers
HCI right door
HCI drive assembly - feed

HCI motor - feed drive

HCI motor - lift drive right and motor - lift drive left

HCI motor - step drive
HCI drive assembly - sub-pulley
HCI belt - timing gear

HCI PCA
HCI sub - pickup

HCI main electrical connector

HCI caster wheel

HCI guide post upper and guide post plates

HCI sub-paper side right

HCI photo interrupter and sensor bracket


X3A70 X3A64 WBT Instructor Guide Enww

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

X3A70 X3A64 WBT Instructor Guide Enww

Uploaded by

Copyright:

Available Formats

HP LaserJet Managed MFP E72525, E72530,

E72535 and HP Color LaserJet Managed MFP

© Copyright 2020 HP Development Company, Adobe®, Adobe Photoshop®, Acrobat®, and

1 Tour the printer ......................................................................................................................................................................................... 1

2 Set up and configure .............................................................................................................................................................................. 29

5 Service (optional) ................................................................................................................................................................................. 153

By the completion of this module, learners should be able to:

● Locate and identify major printer components.

● Describe the printer bundles for both printer lines.

● Describe new features and technologies.

2 Chapter 1 Tour the printer ENWW

HP LaserJet Managed and HP Color Managed A3 Copier Workgroup Features

● Mono prints up to 35 ppm Letter/A4

● Color prints up to 30 ppm Letter/A4

● Scan/Copy speeds DN models 80/120 ipm, Flow 120/240 ipm Letter/A4

● Color 8 inch touch screen control panel

● Enhanced Power control

– Energy Star and Blue Angel compliant

– 1 watt standby mode

● Easy to use setup and configuration tools

– Wizard-based, first-time setup

● Optional wireless and remote printing

ENWW Printer introduction 3

– Tray 1 (MP) 100 sheets (standard)

– 2x520 sheet feeders (standard)

– Optional 2x520 sheet feeder or 2K bottom HCI (Letter/A4)

– Maximum input capacity 3,140 sheets

● Optional Finishing Output

– 500 sheet output tray (standard)

● Other Optional Accessories

– Optional 500 paper tray heaters

– 2x internal USB ports

– 320GB FIPPS (optional) hard disk drive

– Trusted Platform Module (TPM)

● Flow (Z models) Features:

– HP EveryPage Technologies including ultrasonic multi-feed detection

– Embedded optical character recognition (OCR)

– Microsoft SharePoint capable

– Automatic document feeder (ADF)

4 Chapter 1 Tour the printer ENWW

○ Scans up to 120/240 imp

ENWW Printer introduction 5

6 Chapter 1 Tour the printer ENWW

● Mobile printing solutions

● Size and weight specifications

● System configuration dimensions

● Operational clearance space requirements

Table 1-1 E77822dn, E77822z, E77825dn, E77825z, E77830dn, E77830z

Model number E77822dn E77822z E77825dn E77825z E77830dn E77830z

Product number X3A78A X3A77A X3A81A X3A80A X3A84A X3A83A

Paper handling Tray 1 (100-sheet

2 x 520-sheet paper Optional Optional Optional Optional Optional Optional

2,000-sheet high- Optional Optional Optional Optional Optional Optional

Printer cabinet Optional Optional Optional Optional Optional Optional

Stapler/stacker Optional Optional Optional Optional Optional Optional

Booklet maker Optional Optional Optional Optional Optional Optional

Inner finisher Optional Optional Optional Optional Optional Optional

2/3 hole punch Optional Optional Optional Optional Optional Optional

2/4 hole punch Optional Optional Optional Optional Optional Optional

Swedish hole punch Optional Optional Optional Optional Optional Optional

HP Job separator Optional Optional Optional Optional Optional Optional

ENWW Printer introduction 7

Model number E77822dn E77822z E77825dn E77825z E77830dn E77830z