PRECAST CONCRETE U-SHAPE DRAIN, BOX CULVERT, ARCH ponentIn moving forward to an ecofriendly carbon er > PRECAST CONGRETE ARCH Application API Precast concrete arch is commonly being used as bridge structure over waterway. The arch become ideal replacement for conventional culvert crossing, enhance an aesthetic view and free way for water flow. ‘Span (en) Height oem) Wid (rm) Weight anne) ee ona to no } aE Me ETE Se cceunicemmen V 9530 3500 1200 140 ae: Production API Pracast concrete arch is produced under factory controlled condition that are certified ta MS ISO 9001:2015, by SIRIM, The arch is manufactured in rigid and dimensionally accurate mould to facilitate the accurate fixing of steel reinforcement cage Construction Sequence 1 2 3 4 5 Construct pile foundation, with mortar levelling pad on top of footing. Install precast concrete arch into its final position, Grouting of pocket: keyway and sealing of joint between arch, Laying drainage pipe along earth side near soffit of arch. Backfiling arch with suitable material [sm ainimum Bac ey Design Consideration 1 Nagsean The design of precast concrete arch is in accordance with (a) Structural Use of Concrete - BS 8110: Part 1 [b) Loads For Highway Bridges -BD 31/01 Concrete 28 days characteristic strength af 40 N/mmé. Hydrostatic pressure is eliminated by provision of drainage system along earth side near soffit of arch. Precast arch is supplied with plain butt joint. Nominal gap between arch to be filed with mortar. Backfill aver crown of arch from 0.5m ta 2m, any other beckiil height would be customized design, The backlill adjacent to arch should be of granular material, angle of internal friction 30° Meximum difference level of backfill at back of arch during construction stage must not exceed 0.6m.> PRECAST R.C. BOX CULVERT Features of API Precast A.C. Box Culvert API Box Culverts are available in bath Standard Size (for nominal width betwean 800mm and 180mm) and Super Size (far nominal width between 2100mm and 3600mm) in length of 1 metre as shown in the Table 1, 2 and 8. API Box Culverts ‘are available in bath WITH and WITHOUT Dry Weather Flow (OWF] channels. Design Considerations 1. Design loading requirements for API Box Culvert are in accordance with: 8) BS 5400: Pare 2 masified by (b) b] Department Standard BD :31/01 Buried Concrete Box Type Structure issued by Departmental of Transport (UK) Highway and Traffic ¢] UKA LTAL (Long Term Axle Load) and SV (Special Vehicle} requirements, 2. The design of Precast Reinforced Conerete Box Culvert isin accordance with BS 5400: Pare 4 3. API Box Culverts are made from high strength concrete with 6 28 days characteristic strength of 40 N/mm®. 4, Concrete cover ta reinforcement for: Standard Size Box Culverts. = 25mm Super Size Box Culverts = 30mm '5. Coofficient of the earth lateral pressure at rest = 0.6 and bulk density of soll = 19KN/m*. 6. API Standard Size Box Culverts also comply with proof load test of 112.5kN over an area of 320mm x 320mm placed ‘at any position on the Culvert Lid in accordance with MS 1293-Pars: 1 7. Hydrostatic pressure is eliminated by provision of 50mm diameter weepholes placed along the centerline of the invert wall 8. The prepared bedding or piled foundation by others shell be adequate which would not cause any adverse effect to the culvert 9. The backfill material adjacent to wall should be granular type of soil 10. Standard supply of API Standard Size Box Culverts (Not Exceeding 1800mm width and height) and Super Size Box Culverts (Exceeding 1800mm width and height) are designed to cater for backfill superimposed dead load NOT EXCEEDING 2.0 meter plus 45 units HB vehicle primary lve loads. 11. For Box Culverts (Standard Size and Super Size) to cater for backfil MORE than 2.0 meter ar NO backfill (direct impact), kindly refer to our Technical or Marketing Department. 12. For other loading conditions or sizes not shown in the tables here, please contact our Technical or Marketing Department for a special design. Stacking Al inverts should be stacked uniformly on leveled ground Spreader bean Lids should be supported with timber bearers at both end. Ny Handling Lifting holes (weepholes) are provided at the box culvert wall and iting hooks ere provided at both ends of lids for hendiing. _Lifting cable — Ie is recommended thet a spreader beer to be used when slinging the inverts to evoid cracking at the wall base joint. Steel pipe pin— Jointing API Box Culverts are supplied with plain butt joints. Cement martar is normally used to fil the gap between box culverts, Laying Procedure API Box Culverts should be laid on the prepared bedding (preferable compacted sand bedding). However, an bad ground, it ‘may be necessary to excavate deeper or provide with piled foundation (by others) and place a layer of hardcore before placing the send bedding in accordance to the engineer's (or 8.0] specifications and details. Backfling eround culvert units should be done alter the ld of the culvert has been installed and it should be carried aut in even layers en both sides simultaneously. For direct impact condition, the backfiling work has to be carried out together with proper compaction method to prevent (ground settlement. Different level between the lid and ground will cause the horizontal force during passing by vehicle, which will damage the invert of the culvert——— SMALL SIZE BOX CULVERT Cs pes “tk ake 4050) 2000 3165 115115175 087 120 5200 2000 1318 115 116 175 169 087 1.28 yoo |F350) 2000 465 115115 175 163 087 17 1800 5500 2000 1615 115 115 175 100 087 145 $650) 2090 9765 115 116 175 163 O87 1.64 1000 2000 1918 115 118 175 169 087 1.62 NOTE: Standard Length is 1.0m 2000/1300, 115 1075 225 755 | osT 19 2000 1540 115 1075 225 755 087 1.90 2000 1600) 115 1075 725 755 ORT | 208 2000 1840 115 1075 725 755 O87 2.16 2090/1000) 115 1075 205. 755 | og7 224 2020 2140 118 1075 225 755 O87 2.99 Small Size Box Culvert Dimensions & Properties verwateaa |p el! won for cea fella fa ball bel ied fey | am xr) ru) (rn) rer) er) ren) rer (ren) (rm) rim) me) (mI (THM) LUD ste ayer SS SSS S/S SSISIS4Slcfoly |e aoae! soox4e0 425 505 250 4 510 soo 60 co 00 67 70 tes) ota |lOm oR Le Fr 200x609 90 310 0 90) GES 735 GO GH 60 70 70 16 8 O11 G3 037 — yureer Dry Weather Few (EC) svsxs7s 405 s75 365 575 485 515 60 60 60 es a 248 50 012) as!) | 030 =: 278x450 600 900 265 450 S10 500 Go G) 60 67 80 248 G0 012 O27 099 Ce pa Sane t S7Sxt00 505 385 05 oo0 68S 745 e065 80 70 8) 248 60 042/ 054) [OMB 450x600 500 460 440 G00 655 765 Go Gs 60 70 100 200 10018 Ge) |ENsl) =e? NOTE: Standard Length is 1.2m. 4illy ae - With Dry Weather Flow (BF) ire Te te Cssxascanter TE scas camer Without Dry Weather Flow (BC) ‘With Dry Weather Flow (BF) Table 1 (BC) Table 2 (BF) et Dirt Weigh tomes) Nal 6) cna a ws tones sh eH we 6 td men Fob RBH ® G8 RL ven oo 740 s7 70 70 0 128 028 O24 soo 710 40 70 cw 70 105 028 024 foo 80 740 s20 70 70 140 18 028 030 soo sso 140 800 7 500 70 105 026 020 so 710 e770 70 40 108 06 098 e070 140 70 S00 70. 105 088 O44 750 00 910 600 80 o> 0 120 02 048 750 [e20 [810 760 a> 80 80 303 om as 70 910 am 60 8 uD i28 032 048 70 oi0 o10 e080 e0 386 02061 40 om sm 808) uD tae 057 040 Zo) ooo 610 80 450 mmo Oa 08 foo e00 1000 e00 oo 00140 3 007 040 go c00 1060 760 m0 s50 m0 60 097 O61 750 om 808) uae O37 058 70 tom 910 80 450) mo O37 O87 00 1060 860 8 60 40 128 057 058 $00 00 10m0 60 «50 6) 30. 037 078 0) 1800 60505 50. 160 108 051 O81 00 1300 eco 86 1075 a THE OST 07 70.190 068 8550180 130 081088 7501900 1070 86 1075 23 155 Ost 104 1900 900) 1090 595 85 50 150 100 051 075 1e00 [500 1080 240 86 tons mas eB Ost 1050 1000 145 05 50 150 168 051 O82 1050 1590 1870 05 1075 25 755 O51 148 00 1000 1205 05 50150198 081 08D 1200/1200 1500 96 1078 228 758 081128 0 1700 660 100 100 175 160 073 oat 7601700 1075 100 1005 205 765 079 134 $0 1700 1000 100 100 175 163 073 088 00 1700 1225 100 1075 zs 755 07 tat {st soso 700 1150 100 100 175 160 079 096 soo 1050 1700 1975 100 1075 205 755073140 4200) 700 1800 100 00 175 46a 078 100 400 700 $505 100.078 zs 755 07a 18 45001700 1000 100 100 175 169 079 140 4500/1700 1805 100 1075 mos 755070171 eo 7000 1015 115 118 175 160 087 141 eo 2000 1210 115 1075 zs T= O87 182 to ‘200 1250 1500 1850 1800SUPER SIZE BOX CULVERT farmacireeaa meta jeer ree rl Lo ta mani] aes ua 6 iis a is sonomed sarin se om : +e ie Hag invert as q i th 2s x28 chamer Las 25 chamfer Without Dry Weather Flow (BC) With Ory Weather Flow (BF) Super Size Box Culvert Dimensions & Properties Dimension (mm) Weight (tonnes) Shaina she H ai Invert 2 p # 2: ‘ Wo DWF CAV DWF Wi0 DWF CIW DWE 2100x1200 2100 1200 © 2400««25BSCNSO.S«N080=S=CSNSTS.—SCCSBCSC«*;TOSCSC*« TO 2100x1500 2100 1500 ©2400» 2551501650 1875188 2.01 292 2100x1600 2100 1600 ©2400 «255 1501950175188 ag a.td 2100x2100 21002100 ©2400 «255 1502250475158 245886 2400x1200") 2400 1200 2700 «2551501950 1575.78 1.90 2.98 2400x1500 2400 1500 © 2700« «255150 1650S 1875. 1.78 a2 20 2400x1600 2400 1800 ©«2700««255 = 150«= 19502175 4.78 ae aa 2400x2100 2400 2100 ©2700 «2551502250 2475.78 2584 2400x2400 2400 2400 «=«2700««-255 15025502775 1.78 278388 2700x1600 2700 1500 «060 «««255 «1801680 «1905 20171 398 2700x1800 2700 1800 «3060-255. 180 1980205. 21207425 2700x2100 2700-2100 «060255 180« 20805051 ak 2700x2400 27002400 «060255180580 80510478 2700x2700 2700 2700 +060 ««255 180 «2880105. «201762508 000% 1500)//9000"/ 1500 400” «25500 1700«=« 908223 4000x1800 9000 1600 © 400-255 200 «2000 as. 2.03 a7 3000x2100 9000 2100 © 3400-255 200» «2900525 203 a7 528 3000x2400 9000 2400 © 400-255-200 «26002825 2.03 408582 3000x2700 3000 2700 ©3400 ««-258 «2002000125223 as Bw? 0002000 9000 9000 © 400255 0020042522345. 3900x1600 93001500 9700-25500 1700«S««1925«=« 243880495 3900x1200 9900 1200 ©3700-2558. 200 «20002205. 243 2525, 3900x2100 9900 2100 ©3700 -«255.-200- 20002525 243.81 554 3300x2400 9300 2400 «3700285200» «26002825 2434.21 583 3900x2700 9300 2700 ©3700 ««255 «2002900 125.243 450 G13. 3900x2000 9300 9000 3700-255 200200 4s 243479 «Ga 600x800 / 9600 1600 4000 «25500» 2000» as. 263877580 3600x2100 9800 2100 ©4000 -«255 2002900525 263 400.10, 3600x2400 9600 2400 4000 «=«255 «20026002825 26343515 3600x2700 9600 2700 © 4000-«255 2002000125263 485d 9600x3000 9600 9000 © 4000-255 «00200 45.263 dG 3> API PRECAST F.C. U-SHAPE DRAIN Features of API Precast A.C. U-Shape Drain API U-Drain is available in both Standard Size [for nominal width between 6OOmm and 1800mm) and Super Size (for nominal width between 2100mm and 3600mm) in length of 1 metre as shown in the tables. As for Small Size, API U-Drain is available (for nominal width between 300mm and 450mm) in length of 1.2 metre. API U-Drain is available in both WITH and WITHOUT Dry Weather Flow [DWF] Channels. Easy in handling and laying. API U-Drain allows for fast. construction of waterways/ open drains in using high quality factory ‘cast units with a minimum of wet concrete works, Design Considerations 11, API UDrain is designer in accordance with the requirement of BS 6110 with the following concrete cover to reinforcement: a] Small Size U-Drain 25mm bb) Standard Size U-Drain ; 25mm c} Super Size U-Drain — ; 3mm 2. API U-Drain is made fram high strength concrete with a 28 days characteristic strength of 40 N/mm2. 3. API U-Drain is designed for the standard loading conditions as shown below: Babi sors Soil parameters used: ‘Angle of internal frictian 30° Coefficient of active earth pressure 0.33, Bulk density of compacted backfill 19 kN/m* 4. 50mm diameter weepholes are provided for drainage of the retained soll which, when combined with the butt jointed units, pravant the build up of hydrostatic pressures. As such, the design does not take into consideration of hydrostatic pressures. The backfill material adjacent to wall should be granular type of soil 5. For the other laading conditions or U-Drain sizes not shown in the tables here, please cantact aur Technical or Marketing for a special design. 6. Our standard design is catered for a maximum height of 150mm insitu capping Stacking All units should be stacked uniformly on leveled ground Jointing ‘API U-Drain is supplied with plain butt joints in standard length. Cemant mortar is normally used to fill gap between U-Drain units Handling ‘The weepholes provided in the U-Drain units double up as lifting holes for handling. A spreader beam should be used when slinging the units to avoid crack in the legs. (See figure on belaw) / -—Liting cable Spreader beam J sree! pipe pin Laying API UDrein should be leid on the prepared bedding (prefereble compacted sand bedding]. However, in bad ground cantition, it may be necessary to excavate deeper and place with « layer of handcore before placing the sand bedding or provide with piled foundation (by othors) as according to the engineer's (or 5.0} specificetion and detailsSmall Size U-Drain Dimensions & Properties x steerer Nominl Sze B tb oh Mi He Cc ot # t& e@ f Melghttonnes) mn) re) re) re) (rm (en en) es) SB (300x450 425 305 200 450 510 580 60 60 60 67 70 18 026 O32 ere. 300x600 490 310 200 600 665 735 60 65 60 70 70 18 033 0.299 a en BSx97S 465 57S 005 7S 405 SIS 8D 60 Go 65 oo ae OB | ORD 75 ‘a75x450 500 260 365 450 SID m0 60 60 0 67 &0 © O27 Om Without Dry Weather Flow (UD) 375x600 505 285 905 600 605 748 90 65 60 70 60 m4 094) | G0 +a 450x450 S75 465 440 450 S10 G10 60 60 G0 67 100 2 029 O99 Leer ea cet Vy 450600 580 400 440 600 605 765 90 65 60 70 100 292 036 | 046 NOTE: Standard Length is 1.2m ‘ STANDARD SIZE U-DRAIN ¥ a eel eres er | overt "I y is a : te jr in Ory eater Flow (UF TE asx 2scnanter ‘ax tdchamter Withaut Dry Weather Fiow (UD) With Ory Weather Flow (UF) Standard Size U-Drain Dimensions & Properties [etn ym “ on oo Pre eed neni = pea seed ce ea Sa ARE ORG WETS ORION SO Rs sa SSE OEE OE eS I Me a cp aE ee eee ee Sn OE OED SW OS Te eel nn ed ee ee eee Sa SN AS SS GE OS Ss CHE ES ee apnea ene eee eee SM ONE ec ENN Waa nc CL ST PS Pee ean eaten eee are Seman EEN RETEST Se rer so a ea a fee Ue | ao) rp oo poo eee Sea ES EEE a ER pag meg rT al Som Lod rae SEO TH a Prefs ue awa ts fa) a aw ow ea I Rn Ne ST sss LE SO SE ee ee tee teeter SS a SS eer WL Kae eee re teen ae eee re a SE GL en ae WB een en eee eee eee ee Sa EN SR OES SL SDs Se ete ee tet eae ee eS Se BLS BE NOTE: Standard Length is 1.0mSUPER SIZE U-DRAIN {-——_—— —— | k as 1 TL ssxzschamier zrexarschamier the Without Dry Weather Flow (UD) ‘With Dry Weather Flow (UF) Super Size U-Drain Dimensions & Properties Dian wio DWF U-Drain ew DWE Nominal Size 8 > h t 8 Ho Weignt Weight (mm) (mm) (mm) (mm) (mm) (men) (mm) tonnes (mm) tonnes 2100x1200 2400 «2100» 1200S 150,122,150 1.71 «1ST 244 2100x1500 2400 «2100 «1500S 150 114.=S 1050S 1.881875 261 2100x1800 2400 «2100» «1800S 150, 106.1950 204275 277 2100x2100 2400-2100 2100150 98 2250 2.18 2875 291 240% 1200/2700 24001200 150122, 13501821875 am 2400%1500 2700 ««-2400« «1800S 150 114.—S 1650 1.991875. 2.98 2400 x 1800 2700 2400 1800, 150 106, 1950 215 2175 3.04 2400 x 2100 2700 2400 2100 150 98 2250 2.29 2475 3.19 2400x2400 2700 ©2400 «= 2400 150 80255022775 3.32 2700x1500 3060-2700 «=«1500«Ss«180-Sss«133°=«=«1680«= 2.54 «1905 3.63, 2700x1800 3060 ©2700 «1800S 180 «22S 1980 «272 «(2205 381 2700x2100 3080-2700 2100S 180111 22802882505 3.97 2700x2400 3060 ©2700 ««-2400 «180 «S 101 «2580 © 3.042805 43 2700x2700 3060-2700 2700180 90 2880 3.173105 426 (jliso00x 1500 s400 3000» 1500 «200142, 1700:«S 297 1925 424 3000x1800 3400 ©«« 3000-1800» 200S 133. 2000S 3.18205 446 | )x 2100 3400 3000 2100 200 124 2300 3.38 2525 465 ae es ek ee 3000x2700 3400 3000-2700 200 106 2800 3.73 3125 5.01 | amoxseco 3100005000 ato seb 300 aS 3300x1500 3700 3300» 1500 «2001421700311 *1025 456 3300x1800 3700 © 3300-1800» 200«S 133 2000 «3.82225 47 3300x2100 3700 ©3300» 2100 «200124. 200 3522525 497 3300x2400 9700 ©3300» 2400» 2001152600 3.71285 5.15 3300x2700 3700 ©3300 «2700» 200 106.«S 2000 3.883125 5.32 3300x3000 3700-3300 3000-200 98 3200404 3425, 5.49 4000/3600 1800200, « 1332000 3.47205 5.08 4000-3600 2100-200 tas. «2800-367 2825 5.28 4000-3600 2400200 115.2600 3.8585 5.46 4000 3600-2700» 200 S108 «2900S 4.033125 563 4000 3600-3000 2009832004. 8425 5.80 API Precast Marketing Sdn. Bhd. (770700-a) Northern Region Sales Office 14 dln Prep 4, ado Pers Jp, Sebereng Pr Teg 12600 Pro orora Te-e04c590009 Fec80#9GD4893 Enel sotupcomimy Central, Eastern & Southern Region Sales Office oe 902, sari Buy Kg Kosar 48200 Raver, ergorCard en, Teh 60172827480. 6012421 2017 Fax OND=IOE A018 Enat pbnencory