Introduction to Vehicle

Performance
Pertemuan V : Proses Pengembangan Produk Kendaraan ( Styling of Ext, Int, Body, & Platform)

( Study kasus perusahaan otomotif Jepang yang ada di Indonesia )

Ir. Yanuarto Widihandono, M.Si.

Politeknik STMI Jakarta

Program Study TRO
13 & 15 Oktober 2021
20 & 22 Oktober 2021
CHIEF ENGINEERING
ROLE

TOTAL CORDINATION OF AUTOMOTIVE (VEHICLE) DEVELOPMENT

 CHIEF ENGINEERING ROLE
Chief Engineer role has to take responsible concerning investment which it has to be returned
By Profit business in Automotive industry management.

BUSINESS
INVESMENT
SUSTAINABILITY PROFIT
OF AUTOMOTIVE
INDUSTRY
 CHIEF ENGINEERING CONCEPT
Chief Engineer has to develop a concept a future concerning price target, Vehicle Technical
specification, & performance requirements AS WELL AS Production Technology implementation in
Vehicle Manufacturing process.

PRICE
TARGET

TECHNICAL
VEHICLE OF
SPECIFICATION &
PERFORMANCE
REQUIREMENTS

VEHICLE
PRODUCTION
TECHNOLOGY
REQUIREMENTS
 TOTAL CORDINATION OF AUTOMOTIVE DEVELOPMENT
Chief Engineer has to develop a total schedule activities for Vehicle business in order to
Guide supporting groups can be harmonize work together.

STEP I : STEP II : STEP III : STEP IV : STEP V: STEP VI : STEP VII: STEP VIII: STEP IX : STEP X :
MARKET PRODUCT PRODUCT VEHICLE PRTO VEHICLE TEST PROD. TOOLING PROD. MASS AFTER
RESEARCH STYLING DEVELOPMENT PRODUCTION EVALUATION DWG. DEVELOPMENT PREP. PROD. MARKET.

CHIEF CE CE Develop’n. Develo’n. Instruc- Formal Dwg

ENGINEER Concept Proposal Tion : A Preparation Approval
Image Target

Local Dev. L/O

ENGINEER- request Quotation Assy Design
Assy Dwg Formal RDDP Approval ECI
ING Market Chassis Dwg Dwg change
prep Preparation Dwg Issue
investigation prep
Planning prep study

Concept Study, 3D-

EXTERIOR Full Scale
Idea Sketch, CAD
DESIGN Mock-up
Rendering Data

Concept Study, Full 3D-

INTERIO Idea Sketch, Scale CAD
DESIGNR Rendering Mockup Data

BODY Proto Planning Release Prod.

Concept Prod.
Design Body Proto Tooling
ENGINEER- Study Dwg
Plan. Dwg. Dwg Dwg
ING

ENGINE, Concept Proto Proto Advance Final Prod.

Study Design Design Design Design Dwg
CHASSIS,
DRIVE TRAIN
P,W,A.T.
1st Proto 2nd Proto 3rd Proto
PROTO Tool
RODUCTION Prod. Car Prod. Car Prod. Car Prod.

Vehicle Test set-

VEHICLE Vehicle Test in Labatary & Vehicle Durability Test
up preparation in
EVALUATION Proving ground for 100,000 km
Lab
 TECHNICAL MATERIAL MANAGEMENT

Chief Engineer has to take responsible as hub of Technical information route by approval
authorities process in Vehicle development process.

CERTIFIED UNDER ISO 9001

SUSPENSION
PLANT STAMPING
AXLE PLANT
(C;F;M;A) PLANT
(C;F;M;A)
WELDING
STEERING PLANT PLANT
(C;F;M;A)
PAINTING
PRODUCT DWG. ;STD OF PROCESS, PLANT
TRANSMITION
PLANT TOOLING DWG. AND STD. OF LOGISTIC.
ASSEMBLING
(C;F;M;A) PLANT

ENGINE PLANT CHIEF OUT

(C;F;M;A) ENGINEER SOURCING
(VENDOR)
PRODUCT STD. OF
DRAWING, LOGISTIC.
STD OF TOOLING
PRODUCT DRAWING, LOGISTIC
ENGINEER PROCESS
ENGINEER
PRODUCTION TOOLING
ENGINEER ENGINERR
 PRODUCT STYLING

STEP I : STEP II : STEP III : STEP IV : STEP V: STEP VI : STEP VII: STEP VIII: STEP IX : STEP X :
MARKET PRODUCT PRODUCT VEHICLE PRTO VEHICLE TEST PROD. TOOLING PROD. MASS AFTER
RESEARCH STYLING DEVELOPMENT PRODUCTION EVALUATION DWG. DEVELOPMENT PREP. PROD. MARKET.

CHIEF CE CE Develop’n Develo’n. Instruc- Formal Dwg

ENGINEER Concept Proposal Tion : A Preparation Approval
Image . Target

Concept Study, 3D-

EXTERIOR Full Scale
Idea Sketch, CAD
DESIGN Mock-up
Rendering Data

Concept Study, 3D-

INTERIOR Full Scale
Idea Sketch, CAD
DESIGN Mock-up
Rendering Data
 EXTERIOR DESIGN DEVELOPMENT

Chief Engineer Image will be translated into Body sketch and rendering , which it will be utilized
for making full scale clay model in order to easy get vehicle image from several parties. The CAD
Data will be digitized to utilize for proto vehicle development.

1. Idea sketch & Rendering

2. Full Scale Mock-up

3. CAD Data

4. Prototype
 INTERIOR DESIGN DEVELOPMENT

Chief Engineer Image will be translated into Inpan sketch and rendering , which it will be utilized
for making full scale clay model in order to easy get vehicle image from several parties. The CAD
Data will be digitized to utilize for proto vehicle development.

1. Full Scale Mock-up 2. CLAY Model

4. Prototype of Instrument Panel

3. CADCAM Data
 VEHICLE DEVELOPMENT

STEP I : STEP II : STEP III : STEP IV : STEP V: STEP VI : STEP VII: STEP VIII: STEP IX : STEP X :
MARKET PRODUCT PRODUCT VEHICLE PRTO VEHICLE TEST PROD. TOOLING PROD. MASS AFTER
RESEARCH STYLING DEVELOPMENT PRODUCTION EVALUATION DWG. DEVELOPMENT PREP. PROD. MARKET.

CHIEF CE CE Develop’n Develo’n. Instruc- Formal Dwg

ENGINEER Concept Proposal Tion : A Preparation Approval
Image . Target

BODY Proto Planning Release Prod.

Concept Prod.
ENGINEER- Design Body Proto Tooling
Study Dwg
Plan. Dwg. Dwg Dwg
ING

ENGINE, Concept Proto Proto Advance Final Prod.

CHASSIS, Study Design Design Design Design Dwg
DRIVE TRAIN

COMPONNT. Appro- Proto Final Prod.

RDDP Trial
DEV. val Dwg. Parts Design Dwg
 BODY ENGINEERING DEVELOPMENT
Body CAD data will be utilized to develop the Body Vehicle Structure which it will be produced
Body Proto drawings Assy as well as part drawing..

1. Proto Design & Planning Body Drawings 2. Proto Dwg , Prod. Tooling Dwg & Formal Dwgs
 PLATFORM ENGINEERING DEVELOPMENT
Body structure drawings will be fitted with several chassis components i.e. : Engine Dwg,
Transmision dwg, Steering dwg, Suspension dwg, as well as frame to become Platform.

2. Drive Train Production Dwg

1. Engine, Transmission, Steering & Suspension
Front Steering &
Engine & Transmission
Suspension
system
system

Rear Steering & Suspension

system
 COMPONENT ENGINEERING DEVELOPMENT

Components resources are divided into : In House Parts, Out House Parts (Domestic Part, Multi
sources Part and Japan Parts). Basically Components are used standard Part in order to avoid
exclusive Tooling.
THANK YOU