ses wer srg Se oe Pe : ‘sows aasort 5 Foegrm RMR tuo oreo -y faay Mille © 2astan (805) Tench Design & Stmierr Organ 2038 (00) eee Tstnassaa¢ 01, seca ree fee oe sn ames (aay = 5 MAY 2005 sea fo Pe foe oe eure rs wy Taste meow ets ‘ Se yy eee — ( KA OR ‘ee ofaendinent ip No.2. de spee. RS M497. swt ROP later No, MD 2171 date 05-05-2005, ‘Te Manse ofthe sheet specified in le-Vi_ ofthe specification No. IRS M4197 is Yarying fom 2mm (0 on fr vations width and thick opioid inclding2nam. Ths high depos of undulation s easing problem for achieving quay suresh during mauling of ke walls, raf & end walls e- RCE, vide fefercnge abo, Das ‘ggste tha nee shold be Het o bare min and not above mm er achieving quali surfaefnsh a he ‘oases. nts cetinn a meting wa held he approved manicures dacs te Se In ew othe above, the Dass olrance lkness upto and nluding nor various wid is amended as ‘un mn, Please find enclosed a copy ofthe amet ip No. 2 (open No. IRS MA1/97 foe" Cotosion essa sel require fr roling sock” or Jou lees ad fre nsesay Seton = ae eb ter Pres erent) fear 4 3 “Mis. Essar Stecl Lid., 27" KM Suraj Mazira Road, Hazira ~ 39 270 i i [Mix SAIL, Cental Marking Organist, pt Bhavan 40, JEN Read, Kallas ~ 700 O71 Mis. Loy Stel Indus Li, (Sts Divion,Dangaos Lik Road, Wardha ~ 442001 (Maharastra) ‘Mis sion Sie aad Stipe Ld, Saliba ers eteAmendment Silp No, ‘esatant structural steel required for rling stock, ‘Table~ VU, Standard datness tolerances, cu en ‘of March 2006 to specification No. IRS ~ M ~ 41/97 for corrosion "Fitekaess Gonmy "Wien (aay ‘latness tolerance (mim) —] ‘Over 1505 30 Bisting Clause Upia and including? | Upto and incading 1200 aT ‘Gver 1200 up and inciuding 1500 a ronexe ‘equied in as Skin passed or cold rolled and anealed condition only or hot rolled followed by cold fishing or eld rolled and amnesled In case of cold rolled fished supply, there shall, however, berno adverse effects onthe properties ofthe produc The manufacturing process adopted for cold rling/inising shal be furushed in Seta by the supplier. MANUEACTURE. Sel shall be manufactured by the ele, basic oxygen or a combination of these proces in ate any eter process is employed by te hanuiactre, poor Spproval ofthe purchaser shall be obtained. aoais 3. CHEMICAL Composinion :* iba wert sayrmactby wort 34 Ladle Anstrsis: 3 Se f “The fade analysis of tl wen card ou ether by tie methods speed in evant pas of 18.208 by eny ote essed ioramentalchemical ee sl be 98 et Fle In ease of any dpue the procedure given in relevant parts of 18-28 shall be he reece method. TABLE=1 (CHEMICAL COMPOSITION % C Ma Si Ni Gu Cr SP __ Incidental Elements 010 025 038 0.20 030 035 0.03 0075 Mo=00S max mix tot to to mx to V=005"" 045 0.72 047 060.060 "0,180 Al0.08 * N= 0.08" (otal incidental elemems = 0,15 max) 32 Raduet Analysis : ‘An analysis from each cas ofthe poduct stall be done. Permissible variation ffom the lit pected in “Table 1, shal eas given blow Consent Varian Constvent ‘Vasation ver over the the specified specified limits perces: thats percent © som te KO95 Ee Ma F005 ce +008 si £005 s +0008 Ni +4003 ° 40,005 4 TeNSWE TEST 41 Number of Tensile Tes 4.1.1 | One tensile test shal be taken fom each lot of $0 tonnes or par thereof fom each cast, However, in the case of sheets supplied ater heat restment, one tense test shall be conducted foreach heat tested batch or aft of 50 tonnes, or part tren pet ct. 44.2 Where plates or sections of mre tan one thickness ae rolled fiom the same cat, on addtional tense test” shall be made from the material in each clas of product fr eachvariation in thickness of 6 mm above or below the thickness ofthe test piece fist selected in| | ich a lass, l 4.1.3 “Where sheets of more than one thickness are rolled ffom the same eas, one addtional tensile tes Sel be eae for every thickness, 42. TENSILE TEST PIECES qe 421° Test specinen stall be prepared ftom the sets, plates and sections in finished condition and tested for plates and sections in aecordunce with 18/1608 and for sheets in| sscordance with 15-1663, \ 422 Test sample sal be cut legthice and crsewine tothe direction of roliag from | Dies and sets nd engi om tons 8 43 MECHANICAL PROPERTIES 43.1. The tensile tength, yield stress sn elongation percentage shal be as follows: Hot rolled Gold rolled Tense strength 480 MPa min, 440 MPa min Viel singh 340 MPa min "300 MPa ain | longation : OnGL 565455 22% min 26% min Gis suze : Soe ee a we 432 _ the percentage of elongation’of any tensile test poze is fess than chat specified in clause 43.1 and any pat ofthe fracture i ouside the middle hal of the gauge lenge, the test shall be discarded anda retest shal be made, NDT ye 5.1 One bend tet shall be taken fidm each lot of $O toanes of sheets and 50 tonnes of Plates and sections or pat thereof from each east. However, in the case of sheets supplied fer heat weatpentane bond test shal be conducted foreach heat treated batch o aot of 50 ‘omnes or part thereof per east 52. Where plates, sheets and sections or more than one thickness are roled fom he tame | cast, one additional bend test shall be made fom every thickness. 53. BEND TEST PIECES 53.1 The te pees shal ut Kage nd cross othe reaon of roling 7 pikes and shat aa lengliise tom sons 53.2 _ The raush edge or ass resulting ftom sheaing may be removed by fing or grinding ‘Or machining, ‘Test pieces shal receive no-other Pe 53.3 Bend test shall be conducted in accordance with IS: 1599 (Method of es, f534, Te bind te pecines sal wisn bing bent anti! temperate ‘iection through 180 degree around a formes of diameter eulvaletto-the thickness of tiatrial without cracking on the outside ofthe bent portion. 6. LOCATION OF TESTS SAMPLE 6.1___ Samples for chemical aaysis and test pices for tense om standard ocation for plats and sions os given ia 1820 convention location : 7. RETEST e 7 Should any ofthe tet pees fist slected il to ass any of the tess specified ia thi ‘andar, to fut sampies shall be slowed fom the stm ot for texting in expect ofeach fre Stold te tes piece from both thes additonal sample ps, the tateal represced by the tes samples stall be deenad to comply wih the reqenent of that particle to Shoul the test pies fom either ofthese sduitonal Samples il te material represented by the tet samples shall be deemed tobe not conforming {ots sanded and shall be rejected SB £ i Ie 8. FREEDOM FROM DEFECTS: : 8.1 All Gnishod material shall be well and cleanly rolled tothe dimensions and weighs Specified. The faished material shall be fee tom cracks, surface Qaws, lamunauons, rough ‘teged and.amperfec edges and al othe harmfl defects. “The shect shal be reasonably Dat ‘an the edges cleanly sheared and tly aquced tothe specified dimensions, The oll shall be Supplied with edges trimmed. The trimming of edges may be eared out ether by the suppli ‘coact/wagon builders which may be decided between the purchase” and the spple. 9. SUREACE FINISH 5 9.41 Platesand Sections: ‘The plas and sections shal be well and clealy rolled Minor surface defects may be temoved by the manufuturer by grinding, provided the thicness is not reduced locally by more than 4 percent, 9m Shes pura ShS a) De pel any ofthe owing src conto sited byte 9.2.1 Surface Finish SFL: aif ul inish to surficerouginess range 06 to 1.8 microns and fee ftom rust and sales Pis grooves, scratches and pores are permussible 16a lmiced exten so that oa viewing ‘sith naked eye, uniformly smooth appearance is ot imprired. ‘The surface fash mas be Shuined if Tepireddugugh a sufaile conbianlon of ping. and sn pOsng oF Piclingcol ling and sean = 92.2 Surface ish SP2. Rolls condition wth ressonaly smooth surice ee from ham sure 10. WELDABILITY 10.1 The lates and sections shal be suitable for gas and meta are welding,10.2, The shets shall be suitable for gas and metal arc welding 2 suitable for spt and seam ‘welding processes, MD RANCES: LA Dimensions of steel plates, sheets in Gat form, shall conform to the dimensions specified in TS1730 unless olhersse agreed to between the purchaser and the mane recsuppier. i 1.2 The plates and sheets in coll form shall ave: Inne da ofeoil 450-850 mm Outer dia ofeou 700 = 1600 mm Weight ofeol —10emax. Width ofl AS per purchaser's requirement U3 Unless otherwise agreed to between the purchaser and the manufacturersupplir, the tolerances for plates, sheets and setons for thicess, width with mill edge and sheared ede, Teng, camber, out of square and lanes shall be as ger Annexure. 14 Thetelescopcity ofthe cil hall not exceed more than SO mm. 12. INSPECTION . 121 The purchaser of his Inspecting Officer shall ave fee access tothe works of the ‘manufacturer aval reasonable tes and he shall bo at Uibeay to inspect the manfacrue st ary ‘age and to reject material that doesnot conform tothe ers of ths specication. 12.2 Testing Facilities 12.2.1 The manufacrurer shall supply the matecl required fr testing free of charge and shall at his ow cost, furnish and prepare the necessan test pieces and supply labour ard apalances for suc testing as may be earned aut on his premises in accordance with this specication Folg to provi the fies te ow works fOr making the pede tes, the ‘manufacturer shall Dear the ost of earying out che tess ih a laboratoryest house selected by the Jespecting Officer-ethe purchaser, e . aa 1. MARKING 15.1. _ Each product sll be stamped /psintes wih materi specication, code of surge fish, the cast mnie tnd te maace’s tame or wade dark" in ese of sent Se Bundle stall ery metal tg bearing the dove ‘tecatvely ne top sect shal be iegbly ‘marked mate specication cast mumber and manufacture’ tame or trade mack 1 PR 1 NG 14.1. Packing method for plates above § mm: 14.11 Plates supplied shall be provided with reasonable packing with metal srapping for handling dung transit and storage. 14.2 -Plntes/Sheets in lat Form: 1442.1" The sheets of 1.6 mum, 2 mum, 3.15 mz . and d mm and plate ofS mm thickness shall, ‘be Supplied in bundles vit double layer of wae: pron paper or single layer of coated hessin s ihr ee tLcloth or HDPE cloth end met! protection in edges. All the sss shall be prousted apa” Son and rt wh lable ngrl ol oreremporry ot preven oa 1422 Alf tunes shal tave a sinioam of 2 hoops opto 12 metre in gts one eae iso for every aaidoral mete "The boneles Bal no be proved sid (wooden - pocling indeed 143 Sheets in Coil Form: 5 ‘The coils shall be protected in reasonably good condition to withstand nomal handing trazard during transit wit he following provisions asthe bares main i) Plastic laminate paper or essain cloth around the H col 4 Stee angle 4 - 1.0 x50 x100 mm on the outer and ner commer ng isthe ee. Cots ote sae srappd with 4 ands hog # Gejsof tbe al ands bands onthe crease aioe, 1 ot Rolled Col shal supple wih rx prover- "vec coating onthe outer her ne yer and onthe \) Cols proeessed trough pking andor skin passing ‘or cold oling shall be supped wh us proven Sheol cng on both sree and edges 144) Due care shall aso be taken to avoid mechanicl damage and corresion during exensizsAnwesize TABLE-I ‘Thickness tolerances for hovcolé rolled steel sheet (including descaled sheet), evils and out lengths ‘Speci Thies tolerances over and under, fr specified BE elas (values i limes) ‘width < 320 >25 >30 >40 550 >60 >80 >10 20 25 30 40 30°60 80 100 12 | ,2@2- 013 014 015 017 aus, 021 02s 026 028 100 >i200-0.14 01S 017 018 021 022 024 025 029 £1500) 21500-0.14 0.17 019 021 022,023 025 027 030 i800 i600 020 0.21 022 023 1025 028 032 030 ‘The values speed do not apply tothe uncropped ends for length ofa mil edge coll. The fengih vould be ealentated dsing the following formula 8 inmezes = 90 Legh om Seam - ee rove hat the result wasnt gree than 20m, incive of both ends. Ticks is sed any point on the dot ee thn 40 am fom 2 siege. Nossronets nated ble she see oa edge the a0 mon i |d 4 tt eo ‘TABLE=IL fast 0 Hot rolled colsshees with mil edge, and ct lengths width tolerances Speed with am) Tolerance over wpeiied with (No talernce der) (am) Upto and ncading 1200 20 (ver 1200 upo sing 150020 ver 1500 2s “The values secied donot apply to the sneropped ends fr a length of a mil edge coil [igh lke casted cl te olowing em a th james 90 ae 1 Thickness in mnt Provided thatthe result wat not greater than 20 m, inclusive of both end. TABLE =U, Hot role coilssheet (including descaled shet), sheared edge, not resquare, cals and cut lengths» Width olecances ‘Specified width (mam) Tolerance over specified with (INo tolerance vunder) (mn) Es, ‘Upto and including 1200 sue (Over 1200 ipto and including 15005 ver 1500 6 “Tolerances or sete edges apply to products with nominal hckness < 10. mm For nominal ‘Hckness> 10 mm the upper folerancer sal be agreed he ene of nq and orefo aay . Frege yee en peer Specified width (ex) Tolerance over specified : wide (No tolerance under) (um) Upto and including 2000, 0 (ver 2000 upto and including 8000 0.5% x length Over 8000, 0 Hoel i Garg deel ht). id Cae ‘Misi oleracea) zr ~ OY Sais Pi5 i any S005 gia Cuttentis 05% x feat | i See gure 1 “The values do not apply othe uncropped ends of ill . edge within ? mincusive of both ends | scone Fagen fcr s-# Camber isthe greatest deviation ofa side edge font a straight lin, the measurement being taken on the concave side with estat edge. STRAIGHT EDGETT Oaotaquare olrance ‘Aldhckness and all res 1% xwidth FIGURE2 Measurement of out-of square > Qut-of square isthe sratest deviation ofan end edge from a sraight line at right angles to side and touching one corer, the measurement being taken a sown in Figure 2. Itean aso ‘bemeasured as one-talf the dference between the diagonals ofthe cut length shet. STRAIGHT EG: a nod | | sceenee ARE a Thickness (eam) "Wits in)” Fataes tolerances (an Upto and Upro and including 2 including 2 1200" ‘Over 1200 upo and 3 inluing 1800 Over 1500, Upto and incoaiog 109 Over 1260 upto and 2B including 1560 o Over 1500 28wd es oleae at only apt sheep to ang 500 pen Toles _#or sent ving length execvsing 8000 mm af ub i. Tis abe also apes Fp tet cat gh fom colby the canoer nen bps aces poser ae perme “ae, : “Maximum deviation fom a St horizontal surface, With the bet ying under it ow mas fat suracn, te madmum ditance between the lower surface of the shoet snd the Bat frizontl surface is the masamum deviation fom Barner (See Figure 3). FIGURE 3 Measurement of fatnessi\Bitgy - osrtsin wee oven ace (EE GS Sigal: satan ned wo non 2 «Sate an Sep cmenneitnssce Boyes tae Shs crest |B es oct 200 | mee AOE Sete omntn | eer a patega7 2001, aetypucens | “ mertnge thy necrmsnmnriion, © Anon of 7D Conta Tamoy tno CST-400 007 aiphntcs 2 Eastern Raiway, Fairlie Place, Calcutta-709 001 + 4 Coe Bite amd Siento Ramay,Cnscrgate Mmparaogore. 1 yf ‘Norman Pair Soedatocsn new oun tio00s. | yt fa Dy Af 5 Sour tana, pak own, Manas 00 C03. & Soun Cerra ivay Socuneerabaa soos" . # Sout Sanern wey, Carden few, col D2, bbe {Nom carn Rafwoy, Goraknpua?3012 8 Nenhaas Fore’ alway Malgoen, Guwahas 781 011. gitar Factory, Keputal edo ops OT Fagen Fodor, Chena 90008 et Egret Ea. erate Compionsvow TpasantaP 8 No 750% Bargsre 25075. { Sy. SUb-Amenant 1 specication iS 497 for eosin resin ae ey Cao Se scart ct reguted tor oaguec. in +e Athos been observed that nthe absence of proper marking on sheets and pates <8 Corten steel produced either by hot oF cold roling processes, difficues are Deing Scones Sons guiet ad oot eatoe Doctors keene: bas eee tates healt ees Saeed Soe manta {Ready Shoah dacvemmateersparencleaiennar Why, | 1 ‘This resuits in poor adhesion of the paint fim with the parent material and resuits in pre- | Ie Raa pas a octane tee aces ne See oe a aay oe ca aes Ba ‘amendment slip No.1 of September,2001 to specification IRS N-41/97 is enciosed for pet et ere error nee al wl (uP Aggarwal for Diector Genera ariage | Copy forinfarmation and necessary action to: | A. As above 1+ rector ran & Stel 2, Kolaghat |X is requested. that the amendment to Steet, Kohat spectieaion RS M-41V07 as por amendment | Sip No.1 {copy attached) be implemented for | cue Dractor(RS), Ratway | ure tendering 2 ‘Board, Ral Bhavan, New Delhi» | i 3, SeEDSIWagon, ROSOAKO | Tis has reference to Wagon Ote's note | NoMweStl dateg 018.2008 " 4 EDM, ROSOLKO 1 is requested that the amendment. to | a Spciesion IRS Mev 97 a por amendment | eT a ue Sp No.1 be cxculates tal Zona aes for { _@ Bh is 8) yuo implementation with immeciat efect. |5. EDME;Coacring), Radway Board, Ral Bhavan, New Det 6. AdsLEDMEC), RDSO,LKO aA: As above J (uP Aggarwal) for Dweetor GeneralCaniage Copy for information and implementation with immediate effect lls Essar Stee! Lid, 27 KM Surat Hana Road, Hana — 394270, Dist. Surat, 2. Wi Loyds Stoel incistes Stool Dison), Wardha-42200% Waharashi=) 83 Mis ispatindusties Lid, Geetpuram, Dol Taluka ~ Pen, Dist. Raigar-402107 (atshorashira) IMs Tata ron & Stool Company Lis, amshedput- 831001 (Jharkhand) Ws Steet Authory finda, Ookaro Stee! Plant, Gokaro Unarkhand) pa A: As above (uP Aggarwal) {or Director Genera/CamiageAmendment slip no.t of September 2001 to Speen. IRS-M-41/97 for corrosion resistant structure steel for rolling stock. Chau No. Brising Clase Tapered {1) MARKING PARTICULARS. Tad Each product shall be samped/piniod with material specification, code of Surface fish he east umber andthe ‘manufacture’s name or rade mark, Tn ‘ase of sheets, the bundle shall cary 3 ‘metal tag bearing the above Altematively, the top sheet stall be legibly marked material specification ‘ast number and manufacturer's name ortade mark Ta pote en ore ‘of eoroson resistant struc soe (corten sel to IRS-M 41097 being produced for Indian Ratlvays will bear distinct marc mae by inkjet printing with indelible ink ‘The marking most include the following particulars 1) Product dentifiation ig. IRS Mal or cORTEN ii) Heat Number ii) Manufactures name ot logo having name of stshufiturer BaNew Clause) Wi “The markings will be made staggered in two rows a2 distance of Sdem fom each fedge along the length. Ma. Aistance between two markings irom the end of one smarking othe start ofthe next shouldbe 75 em, Tae Cause) Wi Tn ease of bundles made out oF shee or pate, each bundle span from marking pariculars ‘oh each eto plat shall hhave a meta tag bearing BL satng pals pe pare | iaavew Cause) sheet ofeach bundle sll also be marked legibly indicating raring prea perp n Fo easy entfietion, ie top | 35iNew Clause) Wi Tin case oF sheets supplied in the form of eis, each end of the coi shall bea the marking particulars as per para 13.1 ‘made by inkjet printing with indelible ink Apar from these ‘marking each ell shal also ‘amy a metal tag bearing the ‘marking particulars mentioned above43) A sai of Ba hh Ts sea a —| hall be supplied in undies with | thickness sal be supplied in | double layer of water proof paper of | bundles with double layer of | Single layer of coated Nessun cloth or waterproof paper or single | | HDPE chy and meal ptesion i ye tose eseain cot oF tages Alte tects poets | HDPE lth ond ea fine coeson and rw protection ‘a ege ATshe [BEiv aunt oof heemparty {er albeescced | | | oasson tim sovent | ' dpsed waco | ns isis 1 Coils poss sh pling al Coils of in 2 Om |r skin passing or cold oling shal be | thick sheets processed through | supplied with rust_prevemive ol! pickling andor sin pasing or | coating om both racos wal egos. | cold rolling shal be supplied | | by coating corrosion Solvent deposited. water displacing IS: 1156 TAQ New | | | | preventive fd 208 Ok, | 1 Wi rior to gi basting of coaches the coating of eomosion | preventive fig mis required o be srppe olf by etrolcum hydrocarbon sven — aan i ae —__