BATES INSPECTION & TEST PLAN] DOC. N Rl ES LTD [(QA DIVISION) ISSUE NO: = GAERICEW-2T | 01 | : BRACKET FOR ANCHOR LINK | Ercec\e hare, 9° ON BOGIE FRAME _ [APPROVED BY: sQhaek Case No. Specification ‘Drawing Date of Inspection Place of Inspection Size of lot Size of Sample Document Verification : a) Internal’ Extemal test certificate for raw material b) Internal test and dimensional check report [Book No: SetNo: ea] ©) Calibration record of gauges, measuring instruments & test equipment 7. Tests/Checks (to be witnessed/conducted by Inspector) Paramete! r Value Specified Observat Remarks ‘e) Visual Ttshould be free from any surface & welding defects Sharp edges/notches to be ground for removal of stress raisers. Allweld spatters shall be ground clean (b) Dimensions ‘As per IGF Drg. No. T-0-3-680 AItNil Tolerance for untolerancea dimensions shall be as per ICF Spec. ICF/STO-9-0-001 Dimension sheet enclosed (©) Rib & Channol- Plate thickness 6 & 8 mm Support piece (Drg. No. T-0-4-657 Ait. b; Item-3)- Square section 50mm oA Material Composition | As per 18:2062-99 Grade PiatelSection Fedt0 WA Sq. 50mm Fesi0 cuWC [6 &@mm™ Taddle Anal Permissible vvatiation fo Product | Analysis | %C-0.20max-WC | %C- +0.02 0.23 max-WA Mn 1.50 max, | %NMn- +0.05 %Si- 0.40 max. | %Si- 40.03 %4P-0,04/0.05* max. | %P- +0.005 %S-0.0410.05" max. | %S- +0.005 %Cu- 0.20 100.35" | %Cu- £0.03 %CE-0.39max.WC o.damax..WA Test method- As per relevant parts of IS: 228 or any other | established instrumental chemical method Prepared by Chesed Forwarded by TesRAS. ‘Technical Cl RAS. oustapa INSPECTION & TEST PLAN | DOC. NO: QA/ERICAW-21 BALTES ISSUE NO: 04 RITES LTD BRACKET FOR ANCHOR LINK | Errective pate: CY! (QADIVISION) | __ ON BOGIE FRAME | Gepaoven ev: GoMAER) re Parameter Value Specified Observations Remarks As por SELB Tensile Test | | UTS (MPa). 410 min | YS (MPa)- 250 min.(<20mm tk.) 240 min.(20-40mm thk.) | %4Elongation- 23 % min, Peplisetiore d The test piece shall withstand . Mechanical | bending through 180” to an internal ieee ies c2 | Memtos | diameter not greater than 3t (for ‘sits99 WA) & 2t (for Cu WC) without cracking ‘Charpy impact Test The V-notch test pieces shall be in conformity with IS:A757 ‘The average value of 03 test specimens shall be 27J min. and no individual value shail be less than 70% of the specified value, (Gr. CuWG at 0/-20°/-40°C as agreed/specttied by Purchaser) (d) }g. No. 1-0-3-680 Alt-Nil)- Plate thickness 10mm ‘As per IRS M-41/97 Test method- As per relevant | Plate/sheet thickness: 10mm parts of IS: 228 or Permissible any other Laddle Anaiysis established Product instrumental/ Analysis chemical method. %C- O40max, | %0- 40.02 %KNin-0.25 00.45 | %Mn- 40.05 ga | Material %Si- 02810072 | %Si- 40.03 ition | %N- 02010047 | %N- 20.03, Composition | sicu- o.20t0060 | %cu- 40.03 %Cr- 035t00.60 | %Cr- 20.05 %S-_ 0.03mex. | %S- +0.005 %P-0.075 100.140 | %P- 10.008 %Mo- 0.05 max.” %V- 0.05 max.* %AI- 0.08 max.” HND- 0.04 max.” *Tolal Incidental lements-0 16% max Brepored by Checked ay. Fonwarded by ERAS. Technical Cl: RAS. onesINSPECTION TEST PLAN | D0G.No: GNERICEW-2i BITE. ISSUE NO: 01 RITES LTD | BRACKET FOR ANCHOR LINK | PRSENEL BetT A (QADIVISION) | ON BOGIE FRAME APPROVED BY: GGMAER §.| Parameter Value Specified Observations Remarks As por RS MB Tensile Test I Hot Tala | Roted | Rated [OTSTMPS) | 480 min, [40 in, Test method — ¥8 Wi 300 min Mechanica | HE Méa2l Be As per 1S:1608 2 [ieelong % 2 | Properties | Bend Test Bend through 180° around a former of diameter equivalent to the oo thckross of the mail whut Test method cracking on the outside of the bent a per IS: 1582 portion. As per Note -2 of IGF Bra. No. Batch-wise TC oF 3-680 ALN primer also to be verified, Finished component shall be thoroughly cleaned & applied with ‘Two coats of Red oxide zinc ee chromate primer to 1S:2074/92 Minimum DFT shall be 26 miorone with smooth & matt finish Machined surfaces shall be applied with rust preventive oil. | Manufacturers | name or initials, | Month f (0) | Marking | Manufacture, SNo. \ Name & Signature of IE Note: 7. Sampling shall be done according to 1S:2600 - 2000 P- | single sampling plan (normal) unless ‘mentioned otherwise. fi. In case, a quality plan is mentioned in the Purchase Order, Inspecting Engineer shall also take the same into consideration during inspection and mention the same in Inspection Records. i, Incase purchase order mentions different drawing/specifcation, then that will be applicable. Prepared oF Treen by Forwarded By resRas ‘Teohneal Gt: RAS ustRITES LTD (QA DIVISION) INSPECTION & TEST PLAN BRACKET FOR ANCHOR LINK ON BOGIE FRAME DOC. NO: GA/ERICEW-21 | ISSUE NO: 01 PAGE NO: 4of7 EFFECTIVE DATE: <}\~ APPROVED BY: GGM-VER’ |v, factual size/shape of the product aidn't permit cutting of test sample for a particular ‘specified test parameter lite tensilezbend, etc,, then MTC/Lab TC for the same shall be taken into consideration, subject to testing of those specified parameters which is/are feasible (in torms of size/shape of sample piece/test specimen intended for respective fasts) and the same shall be mentioned in inspection Records/Report. Important: 1, Gross check original PO (Either in physical form or online) 2, Do not undertake inspection elsewhere other than the place of inspection mentioned in PO. 3. Do not undertake inspection if quantity offered is less than quantity mentioned in call letter. NE an Do not inspect part quantity unless provided in PO or authorized by olen ‘Stamp/seal complete offered fot after drawing samples for lablin-house testing and before leaving the site. Use check sheet for recording observations. In case of any ambiguity in PO/Specification/Drawing/QAP/Technicel Spec. annexed with PO, the same shall be brought info the notice of vendor as well as CM for seeking necessary clarification from Purchaser/Client. 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