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1 s2.0 S0040603115004451 Main
1 s2.0 S0040603115004451 Main
Thermochimica Acta
journal homepage: www.elsevier.com/locate/tca
a r t i c l e i n f o a b s t r a c t
Article history: The curing reaction of diglycidyl ether of bisphenol A (DGEBA) with a novel aromatic diamine contain-
Received 1 September 2015 ing phthalide structure (BAPP) was studied by differential scanning calorimetery (DSC). The optimal
Received in revised form 3 November 2015 formulation of DGEBA/BAPP system was obtained in terms of the curing behavior and glass transition
Accepted 7 November 2015
temperature determined by dynamic DSC. The nth-order reaction model and autocatalytic model were
Available online 10 November 2015
used to analyze the curing kinetics and mechanism based on the isothermal DSC technique. The results
indicated that the Kamal autocatalytic model had a great agreement with the experimental data from
Keywords:
the start of curing reaction to the initiation of diffusion control stage. Diffusion-controlled effect was also
Epoxy resin
Aromatic diamine
taken into account and then the extended Kamal model could describe precisely the curing reaction of
Curing kinetics BAPP/DGEBA in the entire conversion range.
Isothermal DSC © 2015 Elsevier B.V. All rights reserved.
Diffusion control
http://dx.doi.org/10.1016/j.tca.2015.11.011
0040-6031/© 2015 Elsevier B.V. All rights reserved.
16 R. Ren et al. / Thermochimica Acta 623 (2016) 15–21
In our previous paper, we incorporated phthalide cardo struc- 2.4. Fundamental theory on curing reaction kinetics of
ture into epoxy network by using a novel aromatic diamine DGEBA/BAPP
containing phthalide structure (BAPP) as curing agent of digly-
cidylether of bisphenol A (DGEBA) epoxy resin [10]. The curing The basic assumption for the application of DSC technique to
behavior and kinetics were investigated by differential scanning the cure of the thermosetting polymers is that the reaction rate is
calorimetry (DSC) and the kinetic analysis of non-isothermal cur- considered to be directly proportional to the heat flow [9,13,17,18].
ing reaction showed that autocatalytic model was suitable to
describe the curing mechanism. But it is actually rather difficult d˛/dt = (dH/dt)/H0 = kf (˛) (1)
and unfaithful to recognize the reaction model type under non-
isothermal conditions due to both rate constant, k, and reaction where, d˛/dt is the reaction rate, dH/dt is the heat flow, H0 is the
model vary simultaneously with temperature, giving rise to sig- overall reaction heat, k is specific rate constant at temperature T,
moidal curves of the extent of conversion (˛) versus temperature f(˛) is the reaction model and ˛ is the extent of reaction, which is
(T). On the contrary, autocatalytic profile is readily recognized usually calculated by the following expression:
based on isothermal data because in this case k = const, so that the
kinetic curve shape is determined by the reaction model alone [15]. ˛ = Ht /H0 (2)
To continue previous study, isothermal DSC method was employed
to investigate curing kinetics of DGEBA/BAPP system in the present where, Ht is the heat evolved up to a specific time. In this work,
paper. Ht was calculated by integrating the isothermal DSC peaks up
to a specific time and H0 was estimated by integrating the main
exothermic peak of non-isothermal DSC curve measured at a heat-
2. Experiment ing rate of 10 ◦ C/min.
The curing kinetics of epoxy/amine system has been frequently
2.1. Materials described by both nth order and autocatalytic mechanisms and f(˛)
is usually taken in the form of (1 − ˛)n or of ˛m (1 – ˛)n , respectively
The epoxy compound used in the study was a diglycidylether [10,13]. For nth order kinetics, whose maximum reaction rate is at
of bisphenol A (DGEBA) provided from Wuxi Resin Works, t = 0, d˛/dt is proportional to the fraction of unreacted material and
with an epoxy equivalent weight (eew) of 185–210, and dried expressed as follow:
at 100 ◦ C in vacuum for 1 h before use. The curing agent
3,3-Bis(4-(4-aminophenoxy)phenyl)phthalide (BAPP), was synthe- d˛/dt = k(1 − ˛)n (3)
sized according to the published procedures [16]. The chemical
structures of DGEBA and BAPP are shown in Scheme 1. where, n is the reaction order.
The characteristic of an autocatalytic kinetics is that the maxi-
2.2. Preparation of DGEBA/BAPP blends mum rate of reaction is at some intermediate conversion, indicating
that d˛/dt is affected by unreacted material and resulted prod-
BAPP and DGEBA were completely mixed by mechanical stirring uct. The Kamal model is a more conventional autocatalytic model:
at 70 ◦ C with BAPP/DGEBA stoichiometric ratios of 0.9, 1.0, 1.1, 1.2 [17–22].
and 1.3, respectively.
d˛/dt = (k1 + k2 ˛m )(1 − ˛)n (4)
2.3. DSC characterization where, k1 and k2 are the rate constants, and m and n are the kinetic
exponents that depend on the nature of the epoxy resin and the
To measure the total heat, H0 , evolved during the complete amine hardener, and the curing temperature. Note that Eq. (4) is
cure, dynamic DSC analysis was performed under N2 protection transformed into nth-order model. When m = 0.
and run twice. The first scan was conducted from 30 ◦ C to 300 ◦ C at Generally, reaction rate constant for curing reaction of ther-
the heating rate of 10 ◦ C/min to calculate H0 , and the second scan mosetting resin follows the Arrhenius law (Eq. (5)):
was conducted from 30 to 200 ◦ C at a heating rate of 20 ◦ C/min to
obtain the glass transition temperature (Tg ). k = A exp(−E/RT ) (5)
To measure cumulative heat, Ht , isothermal DSC analyses were
carried out at 140 ◦ C, 150 ◦ C, 160 ◦ C and 170 ◦ C. And then the cured where, A is the pre-exponential factor, E is the activation energy,
samples were also scanned from 30 to 200 ◦ C at a heating rate of and R is the gas constant. Arrhenius parameters can be obtained
20 ◦ C/min to obtain Tg . The temperature and heat is calibrated with from the temperature dependence of the rate constants k, k1 and
high-pure indium standard beforehand. k2 .
R. Ren et al. / Thermochimica Acta 623 (2016) 15–21 17
Table 1
Kinetic parameters of isothermal curing for DGEBA/BAPP system.
150 1.77 1.655 0.187 1.992 2.18 0.965 0.18 0.0187 0.628 15.24
160 1.36 2.443 0.150 1.572 1.72 1.438 0.26 0.0181 0.811 22.34
170 1.39 3.298 0.195 1.640 1.84 1.932 0.355 0.0184 0.854 38.92
After k2 and m have been evaluated using Eq. (9), the left-side
term of Eq. (10) can be calculated and plotted as a function of
ln(1 − ˛). The corresponding plot at 150 ◦ C is shown in Fig. 7c. A
new value of the reaction order n obtained from the slope of the
linear portion of this plot is close to the one obtained previously.
Eq. (9) can be used again to obtain a second set of parameter val-
ues of m and k2 that are close to the previous ones. These new
values are applied again in Eq. (10). This iterative procedure above-
mentioned was repeated until the acquired values for n, m and k2
revealed less than 1% difference between subsequent calculations.
Therefore, the four kinetic parameters (k1 , k2 , m and n) of the Kamal
equation obtained by this procedure were reported in Table 1.
The values of power exponents (m and n), as shown in Table 1,
follow the restriction of 1 ≤ n ≤ 2 and m ≤ 1, which was found
by Talbot based on the simple mechanistic model of the epoxy-
amine addition [23].The overall reaction order (m + n) in a range
of 1.72–2.18 approximates to the restriction that: m + n = 2, and is
also comparable to the results obtained from the DGEBA cured with
aromatic diamine systems [8,9]. The value of m for the present sys- Fig. 7. Graphic representation of (a) Eq. (8), (b) Eq. (9) and (c) Eq. (10) for the
tem seemingly signifies a low variation on the curing temperature isothermal cure at 150 ◦ C.
20 R. Ren et al. / Thermochimica Acta 623 (2016) 15–21
3.4. Prediction of curing kinetics model between chemically controlled and diffusion-controlled regions
[24].
Fig. 9 presents the comparisons of the experimental results To predict precisely the rate of curing reaction in the whole
with the prediction values of nth order model (Eq. (3)) and Kamal range of ˛, an amended Kamal equation was proposed by consid-
autocatalytic model (Eq. (4)), respectively. As expected, Kamal ering diffusion effect on the later period of curing reaction. Eq. (4)
autocatalytic model exhibits better prediction effect than nth was evolved into [8,17]:
order model at initial stages of the reaction. At high conversion
region, however, one can observe significant deviations between 1
the experimental data and the calculated ones based on both mod- d˛/dt = (k1 + k2 ˛m )(1 − ˛)n (11)
1 + ec(a−ac )
els, and these discrepancies decrease with increasing isothermal
curing temperature (Tc ). As seen from Fig. 9, the deviation points where, C is a constant value, ˛c is the critical conversion at which
successively appear at ˛ = 0.42, 0.68 and 0.81 with increasing Tc . It the rate constant of chemically controlled kinetics equals to that of
is believed that the deviation is associated with kinetics transition diffusion-controlled kinetics.
R. Ren et al. / Thermochimica Acta 623 (2016) 15–21 21
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