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Polymer 175 (2019) 32–40

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Polymer
journal homepage: www.elsevier.com/locate/polymer

A novel route to synthesis polythiophene with great yield and high electrical T
conductivity without post doping process
David Thanasamya,b, Dominic Jesurajb, Satheesh Kumar Konda kannanb, Vanaja Avadhanama,∗
a
Centre for Societal Missions and Special Technologies, CSIR-National Aerospace Laboratories, Old Airport Road, Kodihalli, Bangalore, 560017, India
b
Department of Chemistry, Gandhigram Rural Institute-Deemed to be University, Gandhigram, Dindigul, 624302, India

H I GH L IG H T S

• Simple one step synthesis of polythiophene at room temperature.


• Higher electrical conductivity value of 9 Scm −1
with greater product yield of 80%.
• Formation of α−α′ polythiophene over α−β′ polythiophene.
• Optical band gap values to supports the electrical conductivity.
• Crystallite size of polythiophene was calculated.

A R T I C LE I N FO A B S T R A C T

Keywords: Polythiophene (PTh) was synthesized by a standard chemical oxidation procedure by using Ferric chloride
Polythiophene (FeCl3) as an oxidizer without any post doping process. The synthesis procedure was optimized by varying
Room temperature synthesis different parameters like reaction temperature, monomer to oxidizer ratio, solvent system, reaction time and
Electrical conductivity oxidizer addition time to realize the maximum electrical conductivity and without compromising on product
Diffuse reflectance spectroscopy
yield. In the optimized synthesis procedure, highest yield of 80% with a maximum electrical conductivity of 9
XRD
Scm−1 was achieved. These results are first of its kind in the literature reported so far for the similar conditions.
The enhancement of electrical conductivity was attributed to the increase in the degree of polymerization under
the optimized reaction conditions and was substantiated with UV–Vis, Diffuse Reflectance Spectroscopy (DRS),
FTIR, NMR solid state, SEM, XRD and DSC studies. This paper is the first of its kind to report the room tem-
perature synthesis procedure of PTh with highest electrical conductivity and yield.

1. Introduction polymerization, ii) metal-catalysed coupling reaction, and iii) chemical


oxidative polymerization [10,11]. Still, chemical oxidative poly-
Among various intrinsically conducting polymers, polythiophene merization has advantages as compared to other methods such as se-
(PTh) has received a greater attention due to its promising electrical lection of various monomer and suitable catalyst that favours the good
conductivity which can be tailored from insulator to semiconductor to yield, ease of synthesis with optimum electrical conductivity [7,12–14].
metal range by doping to extend the potential in various fields [1,2]. In the chemical oxidative synthesis, reaction conditions and the nature
PTh having a metallic range of electrical conductivity find applications of the dopant anion dictate the properties of the materials [8]. Number
in batteries, smart windows, antistatic coatings and various types of of studies reported high electrical conductivity for PTh with a post-
sensors. In contrast, PTh with a semiconducting range of electrical doping process by Iodine vapour. Researcher sang soo jeon et al. re-
conductivity find applications in light emitting diodes (LED), field effect ported maximum electrical conductivity of 20 Scm−1 without post-
transistors (FET), and photovoltaic cells [3–7]. However, the presence doping process. They have used a facile method where the binary sol-
of inert sulphur in the thiophene ring with high oxidation potential vent system (dichloromethane and acetonitrile) and sub-ambient tem-
poses a challenge in the polymerization process [8,9]. Generally, PTh perature played a vital role. However, the product yield was very low
has been synthesized by following three routes i) electro- [12]. The high yield can be achieved above 20 °C with a compromise on


Corresponding author.
E-mail addresses: davidthanam@gmail.com (D. Thanasamy), dominiccharleschemist85@gmail.com (D. Jesuraj),
dr.kksatheeshkumar@gmail.com (S.K. Konda kannan), Vanaja@nal.res.in (V. Avadhanam).

https://doi.org/10.1016/j.polymer.2019.03.042
Received 10 December 2018; Received in revised form 8 March 2019; Accepted 17 March 2019
Available online 20 March 2019
0032-3861/ © 2019 Published by Elsevier Ltd.
D. Thanasamy, et al. Polymer 175 (2019) 32–40

the low value of electrical conductivity [15,16]. This low product yield, spinning (CPMAS) NMR experiment was carried out on a Bruker Avance
electrical conductivity, and maintenance of sub-ambient reaction tem- III HD (Bruker Biospin) spectrometer, equipped with a 4 mm CP/MAS
perature limit the interest of researchers and industrialist to choose PTh NMR probe head. The UV–Vis spectra were recorded in the range of
for any applications. Thus, it is essential to optimize the synthesis 1100–200 nm using Perkin Elmer UV-630 spectrophotometer using
procedure of PTh to realize high yield with maximum electrical con- Dichloromethane as a solvent. Diffuse Reflectance Spectroscopy (DRS)
ductivity. was recorded using JASCO V-670 spectrophotometer equipped with a
In this context, the present research study is aimed to optimize JascoISN-723 diffuse reflectance accessory. The surface morphology
polythiophene synthesis by altering the parameters such as i) monomer analysis was carried out using TESCAN VEGA Scanning Electron
to oxidizer ratio, ii) reaction temperature, iii) reaction time and iv) Microscopy (SEM). The XRD patterns of the samples were recorded in
solvent, to achieve high electrical conductivity without post-doping the 2θ range of 10–80° using Bruker binary V3 X-ray diffractometer
process. As per our knowledge, this is the first paper to report the with Cu Kα radiation (1.54 Å). Glass transition temperatures of the
greater yield of 80% for polythiophene with a maximum electrical samples were measured using a Differential Scanning Calorimetry
conductivity of 9 Scm−1 synthesized at room temperature. The high (DSC) (Model: TA -Discovery 25) by heating the samples at a heating
degree of polymerization and the formation of ordered structures rate of 10 °C per minute under inert nitrogen atmosphere in the tem-
causes the electrical conductivity enhancement. This was substantiated perature range of −50 to 200 °C.
with FTIR, UV–Vis (DRS), SEM and XRD characterization.
3. Results and discussion
2. Experimental
3.1. Effect of the solvent system, reaction temperature and polymerization
2.1. Materials time on the electrical conductivity of polythiophene

Thiophene, Ferric Chloride anhydrous (FeCl3), Dichloromethane The measured electrical conductivity of PTh samples synthesized
(CH2Cl2), Chloroform (CH3Cl) and Acetonitrile (CH3CN) were pur- under different reaction conditions is presented in Table 1. From the
chased from Sigma-Aldrich, USA. All these chemicals were used in as table, it is seen that all the samples, when the polymerization is carried
received. out at 0 °C with varying reaction time from 0.2 to 24 h the electrical
conductivity enhanced from 0.2 to 2.98 Scm−1. The same trend was
2.2. Synthesis observed for the polymerization reaction carried out at RT, which re-
sulted the increase in conductivity from 1.11 to 7.52 Scm−1. This may
Polythiophene (PTh) was synthesized by a classical chemical oxi- be due to the complete polymerization of thiophene with extended
dation method. Thiophene monomer (0.5 M) was added to 100 ml of chain formation [17]. At a short reaction time, the polymerization of
dichloromethane in three-necked round bottom flask. Freshly prepared thiophene is incomplete and hence resulted in small chain PTh. Further,
anhydrous FeCl3 solution in acetonitrile was mixed to the previously when the polymerization is carried out at different temperatures (sub-
prepared thiophene solution under vigorous stirring. The formation of ambient and room temperature) for 24 h the samples exhibited in-
black colour precipitation confirms the polymerization of thiophene. creased electrical conductivity from 2.98 to 7.52 Scm−1. This is be-
The polymerization was allowed to proceed for a specific time with cause, at elevated temperature, as the number of oxidized thiophene
vigorous stirring. The PTh was filtered and washed with acetone and monomer increases, hence the probability of radical coupling among
acetonitrile several times until a colourless filtrate was obtained. Then these monomers also increases. Especially, the α-position of thiophene
the filtered PTh was dried in a vacuum oven at 60 °C for 24 h. Fig. 1 gets activated that leads to the formation of α-α′ coupled lengthy, linear
depicts the oxidative polymerization process of thiophene. polythiophene [18]. Fig. 2 shows the schematic representation of pos-
In order to realize the maximum electrical conductivity, initially, sible α-α′ coupling and α-β’ coupling of thiophene monomers. It is also
the synthesis procedure was optimized for the solvent system, reaction seen that the use of the binary solvent system (Dichloromethane and
temperature and reaction time at a constant monomer to oxidizer ratio Acetonitrile) resulted in improved electrical conductivity as compared
(1:5). Table 1 presents the details of different reaction conditions to the use of a single solvent (dichloromethane) system. This is due to
maintained during the synthesis. Later, the ideal molar ratio of the fact that FeCl3 exhibited a better solubility in a binary solvent
monomer/oxidizer to realize the highest yield and electrical con- system having acetonitrile as compare to dichloromethane alone. Fi-
ductivity was arrived by varying the concentration of the oxidizer nally, the polymerization of thiophene with a binary solvent as a
under optimized reaction conditions. medium at room temperature for 24 h resulted in PTh with a maximum
conductivity of 7.5 Scm−1. These optimized reaction conditions were
2.3. Characterization followed to study the further effect of oxidizer to monomer ratio on the
electrical conductivity.
The PTh powder was compressed into a pellet form for electrical
conductivity measurement. The electrical conductivity of PTh samples 3.2. Effect of monomer to oxidizer ratio on the electrical conductivity and
was measured by following Vandurpou four-probe method using pro- yield
grammable Keithley 6221, current source meter and 2187 A nano
voltmeter. The extent of polymerization of thiophene was examined by Fig. 3 shows the effect of oxidizer to monomer ratio on electrical
Fourier Transform Infrared spectroscopy (FTIR). The IR spectra were conductivity and yield. From the figure, it is seen that electrical con-
recorded in the range of 4000–400 cm−1 at a resolution of 4 cm−1 using ductivity was increased with increasing thiophene to FeCl3 ratio from
JASCO FTIR 460 plus model. 13C cross-polarization magic-angle 1:1 to 1:6. The maximum electrical conductivity of 9.1 Scm−1 was

Fig. 1. Schematic representation of the oxidation


reaction of thiophene.

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D. Thanasamy, et al. Polymer 175 (2019) 32–40

Table 1
Optimization Conditions and electrical conductivity of polythiophene.
Sl.No Reaction temperature (°C) Solvent System Reaction time (Hrs) Electrical conductivity (Scm−1) Designation

−5
1. 0 CH2Cl2 24 2.43 × 10 A1
2 RT CH2Cl2 24 1.44 × 10−4 A2
3 0 CH2Cl2/CH3CN 0.2 0.28 B1
4 RT CH2Cl2/CH3CN 0.2 1.11 B2
5 0 CH2Cl2/CH3CN 24 2.98 C1
6 RT CH2Cl2/CH3CN 24 7.52 C2

Fig. 2. Possible structure of formation or coupling of thiophene during oxida-


tion.

Fig. 4. FTIR Spectra of a) A2, b) B1, c) B2, d) C1, and e) C2

3.3. FTIR analysis

The effect of solvent, reaction temperature, reaction time on the


chemical structure of polythiophene was examined by FTIR spectrum.
Fig. 4 shows FTIR spectra of PTh samples A2, B1, B2, C1, and C2. The
spectrum A2 was showed strong peaks corresponding to C-H stretching
(2921 cm−1), aromatic C=C stretching (1635 cm−1), C=C symmetric
stretching (1428 cm−1), C-H aromatic in-plane bending vibration
(1027 cm−1), C-H out of plane stretching of α-α’ coupling of PTh
(783 cm−1), C-S bending vibration (731 cm−1) and also exhibited weak
peaks corresponding to C-H aromatic in-plane bending vibration (1155
& 1108 cm−1) and C=C stretch of quinoid ring (1385 cm−1) [8,19–24].
The spectrum B1, B2, C1, and C2 were also exhibited similar peaks.
However, as compared to A2, the peak at 1635 cm−1 corresponding to
benzenoid was decreased and the weak peak at 1385 cm−1 corre-
sponding to the quinoid structure of PTh became very strong [20,25].
The increasing quinoid character of polymer chain lead to the decrease
Fig. 3. Effect of molar ratio on electrical conductivity and yield of poly- in band gap (HOMO-LUMO) and resulted in enhanced electrical con-
thiophene. ductivity [26,27]. Further, the peak appeared in A2 at 1428 cm−1 was
shifted to 1485 cm−1 in all other PTh samples. This may be due to the
obtained at 1:6 M ratio with 80% yield. Further increase in a molar interaction between C=C and doped Cl− ion [2,28,29]. Moreover, two
ratio (1:7) showed an increase in yield 92% but lead to a drastic de- new peaks were appeared at 671 cm−1 and 637 cm−1 corresponding to
crease in electrical conductivity 4.46 × 10−1 Scm−1. This could be due C-S-C ring stretching and Cl− ions in B1. The peak at 671 cm−1 was
to over-oxidation of PTh when exposed with a higher amount of oxi- shifted to 669, 667 and 665 cm−1 for B2, C1, and C2 respectively. Si-
dizer [17]. From these results, it is clearly seen that the dropwise ad- milarly, the peak at 637 cm−1 was shifted to 635, 633 and 631 cm−1 for
dition of 6M FeCl3 to 1 mol of thiophene in dichloromethane/acet- B2, C1 and C2 respectively. This shift may be due to the formation of a
onitrile binary solvent at room temperature for 24 h allowed an complex between Cl− and C=C. This clearly validates the electrical
enhanced degree of polymerization of thiophene and imparted high conductivity of PTh prepared by varying the parameters. Further, this
electrical conductivity to PTh. The enhanced degree of polymerization will be authenticated by NMR Solid state, UV–Visible, XRD and SEM
was further supported by UV–Visible, FTIR, SEM, XRD and Thermal studies.
analysis.

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D. Thanasamy, et al. Polymer 175 (2019) 32–40

13
Fig. 5. C Solid state NMR spectrum of sample C2

3.4. NMR analysis (Solid state)

13
C solid state (CPMAS) NMR was carried out for the sample C2 to
understand the chemical structure of the doped polythiophene. Fig. 5
shows the 13C solid state NMR spectrum of sample C2. Although the
thiophene is expected to show four distinct bands corresponding to four
kinds of carbon atoms with different electronic structures theoretically,
the spectrum clearly shows a single sharp peak at 198 ppm. This ob-
servation was earlier reported by Hotta et al., and Devreux et al.
[30–32]. The presence of sharp peak rather than broader peak (β−α
carbon) is attributed to non proton-bonded 13C spins (α-α carbons)
[32]. This evidence strongly supports the formation of regular α-poly-
merization which is further substantiated by appearance of peak at
783 cm−1 corresponding to 2,5 substituted thiophene in FTIR char-
acterization. Generally, the peak corresponding to α-carbons appears at
136 ppm for undoped polythiophene. For the sample C2, the peak was
shifted to downfield at 198 ppm which could be due to possible high
electron density of thiophene ring rendered from electron rich dopant
as Cl− etc. Hotta etc, also reported this kind of chemical shift using
ClO4− and BF4−. This is results in concurrence with the FTIR analysis
where a peak at 631 cm−1corresponding to presence of dopant Cl− is Fig. 6. Uv–Vis Spectrum of a) A2, b) B1, c) B2, d) C1, and e) C2 in
observed. Dichloromethane.

Table 2
3.5. UV–visible spectrum Uv–Vis absorption bands with possible assignments in polythiophene and
measured optical band gap.
Further, the UV–vis spectroscopic analysis was carried out for A2,
Samples Wavelength of absorption band (nm) Egopt (eV)
B1, B2, C1, and C2 in Dichloromethane medium to understand the
mechanism that was responsible for the enhancement of electrical π – π* n-π*/Polaran- π*
conductivity. Fig. 6(a–e) shows UV–vis spectra of various PTh synthe-
sized. Table 2 shows the absorption peaks of PTh with its possible as- A2 275 368, 588 3.6
B1 271 362, 601 2.6
signments. The UV–Vis spectrum of A2 exhibits a strong peak around B2 269 355, 601 2.5
275 nm corresponding to π-π* transition of 2,5 substituted thiophene, a C1 266 355, 603 2.3
medium peak around 368 nm and a weak peak around 588 nm belongs C2 262 353, 670 2.0
to n-π* transition of 2,5 substituted thiophene [15] respectively. The
peak at 588 nm signifies the extension of large π-conjugation of PTh. All

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D. Thanasamy, et al. Polymer 175 (2019) 32–40

Fig. 7. Plot of (αhν)2 vs. hν for polythiophene samples.

the samples exhibited a red shift of this peak (towards higher wave- 1240
Egopt (eV ) = (nm)
length) and a maximum shift to around 670 nm was observed for the λ edge (1)
sample C2. This reveals that the sample C2 is having the lengthy con-
jugative polymer chain than other samples. The existence of lengthy where Egopt is the optical band gap, λedge is the absorption edge and the
conjugation is responsible for higher electrical conductivity. The peaks number 1240 is obtained from the relationship between frequency and
at around 275 and 368 nm are blue shifted (towards lower wavelength) wavelength as described following equation (2).
for all other PTh which could be due to a high degree of polymerization c
E (eV ) = hv = h
[33] or presence of Cl-dopant (electron withdrawing group) [34]. eλ (2)
Further Diffuse Reflectance Spectra (DRS) was recorded for A2, B1, B2,
C1, and C2 to calculate optical band gap (HOMO-LUMO). Fig. 7 shows Where ‘h’ is Planck's constant, ‘c’ is the speed of light in a vacuum, ‘e’ is
plot of (αhν)2 versus photon energy hν (eV) for PTh. the electron charge, and ‘λ’ is wavelength in the unit of meter, then
The optical band gap (difference between the valence band and the 1240 can be obtained from hc/e. To obtain the corresponding band gap,
conduction band) can be obtained by the equation [8,35–39]. one can plot (αhν)2 vs hν and extrapolate the linear portion of it to
α = 0 value. Accordingly, the bandgaps were calculated. The calculated
bandgaps are presented in Table 2.

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D. Thanasamy, et al. Polymer 175 (2019) 32–40

Fig. 8. SEM image of various polythiophene samples a) A2, b) B1, c) B2, d) C1, and e) C2

From the table it is seen that PTh synthesized by dropwise addition PTh. Further, sample B2 exhibited a sphere-shaped structure as shown
of oxidizer using binary solvent at RT for 24 h (C2) exhibited very low in Fig. 8c with the particle radius size of 180–200 nm (Fig. S1). Simi-
band gap of 2.0 eV which was in agreement with reported literature larly, the samples C1 and C2 were also exhibited sphere-like structures
[40]. This can be explained by the fact that increased amount of dopant as shown in Fig. 8d–e. The particle radius size of C1 and C2 samples
Cl− which causes the maximum quinoid character in polythiophene were 150–180 nm and 110–130 nm (Figs. S2 and S3) respectively. From
conjugation chain [26,27,41]. This result is well in agreement with the these results, it is evident that the thiophene polymerization carried out
measured electrical conductivity values of PTh samples. in a binary solvent system at room temperature for 24 h resulted in the
formation of polythiophene (C2) with an ordered structure and nano
sized particles, which were responsible for enhanced electrical con-
3.6. SEM analysis
ductivity. These results were further confirmed with X-ray diffraction
study.
The morphology of various PTh samples synthesized was analysed
by Scanning Electron Microscopy (SEM). Fig. 8(a–e) shows the SEM
images of the morphology of (A2, B1, B2, C1, and C2) samples. From 3.7. XRD analysis
the Fig. 8a, it is seen that sample A2 exhibited nonporous and irregular
macro-granular structure, reflecting the amorphous nature of PTh. The The structural difference of PTh samples was investigated by X-ray
sample B1 showed an aggregated semi-sphere structure as shown in diffraction analysis to cognize the influence of solvent system, reaction
Fig. 8b. This could be due to the formation of the ordered structure of temperature, and reaction time etc., Fig. 9 shows the diffraction pattern

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D. Thanasamy, et al. Polymer 175 (2019) 32–40

samples were estimated using the Bragg's (Eq. (3)) and Debye-Scherrer
(Eq. (4)) equations.
Lattice space ‘d’ is calculated from Bragg's equation.
nλ = 2d sinθ (3)
where n is an integer, λ is the wavelength of incident wave (1.5405 Å
for Cu Ka), d is the spacing between the planes in the atomic lattice and
θ is the angle between the incident ray and the scattering planes. The
crystal size ‘D’ can be calculated from Debye-Scherrer equation.
D = 0.9λ /β cos θ (4)

where β is full width at half maximum (FWHM) of the diffraction peak,


and D is crystal size.
The calculated crystal sizes and lattice spaces for PTh samples are
presented in Table 3.
From the Table 3, it is seen that the FWHM of the common peak
observed at approximately 2θ = 25° is decreased and the crystallite size
is increased from B1 to C2. This substantially supports the highest
electrical conductivity of C2.

3.8. Thermal analysis


Fig. 9. XRD of various polythiophene samples a) A2, b) B1, c) B2, d) C1, and e)
C2
The effect of various reaction conditions on thermal properties of
PTh was studied by DSC. Fig. 10 shows DSC thermograms of PTh
Table 3 samples. From the figure, it is seen that the sample (A2) synthesized in
Crystallite size, FWHM and Lattice spacing of PThs to the corresponding 2θ mono-solvent medium exhibited the lowest glass transition temperature
values. (Tg) at ≈ 42 °C. When the reaction medium was changed to a binary
Samples 2θ FWHM Lattice Spacing (d)A° Crystallite Size (D) A° solvent system, the glass transition temperature of all the samples, in
general, exhibited higher glass transition temperature as compared to
A2 23.57 1.8822 3.7696 0.7522 A2. Further, when the reaction temperature was raised from 0 °C to
B1 22.27 0.7173 3.9866 1.9693
24.92 1.3658 3.5684 1.0393
room temperature the sample C1 exhibited, higher Tg (≈56 °C) as
B2 21.42 0.8156 4.1428 1.7296 compared to sample B1 (≈53 °C). When the reaction time was extended
24.82 1.1324 3.5825 1.2532 from 0.2 to 24 h, the Tg of B2 (≈54 °C) was further enhanced and
C1 16.02 0.2843 5.5248 4.9238 highest Tg of 60 °C was realized for sample C2 due to the presence of
18.27 0.5323 4.8492 2.6371
more orderly chain structure. In addition, the samples that were syn-
24.82 1.2130 3.5825 1.1700
27.27 0.4855 3.2660 2.9373 thesized with an extended period of polymerization time (C1 and C2)
C2 15.27 0.4089 5.7943 3.4196 exhibited additional endothermic peaks at 109° and 138° respectively.
23.07 0.7565 3.8501 1.8700 This could be due to the evacuation of strongly bounded Cl− to the
25.17 1.0996 3.5335 1.2916 polymer chain [45].
31.17 0.5062 2.8657 2.8429
33.62 0.3378 2.6623 4.2859
4. Conclusion

of PTh samples prepared under various conditions. Table 3 shows the A novel method of synthesis for PTh having highest conductivity
XRD peaks appeared for PTh samples. It is known that the poly- without post doping process was arrived through the optimization of
thiophene samples are amorphous and contains less percentage of
crystallinity (approximately < 10%). However, in this study, only the
relative improvement in crystallinity among the samples is reported.
From the table, it is seen that A2 had only one peak at 2θ ≈ 23.57°. All
other PTh samples were had two or more than two peaks. This reveals
that the A2 is highly amorphous in structure than other PTh samples.
The sample B1 had two different peaks at 2θ ≈ 22.27° and 24.92°. Si-
milarly, the sample B2 also had two peaks at 2θ ≈ 21.42°, 24.82°. The
sample C1 had four peaks at 2θ ≈ 16.02, 18.27, 24.82, and 27.27°. The
sample C2 had five peaks at 2θ ≈ 15.27, 23.07, 25.17, 31.17, and
33.62°. All these peaks were observed in various literatures [42–44]. A
common peak is existing in all four PTh samples except A2 at ap-
proximately 2θ = 25°. This might be due to the effect of a binary sol-
vent (Dichloromethane and Acetonitrile) system on the structure of the
polymer chain. Similarly, A2 and C2 had a common peak at approxi-
mately 2θ = 23°. This might be due to the effect of reaction tempera-
ture (RT) and reaction time (24hr). Except these similarities, each
sample show peaks at different 2θ. These results indicate that para-
meters such as reaction temperature, solvent system, reaction time are a
most influencing factor of crystal structure in the polymer chain.
In order to support this fact, Lattice spaces and crystal sizes of PTh Fig. 10. DSC thermograms of various polythiophene samples a) A2, b) B1, c)
B2, d) C1, and e) C2

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D. Thanasamy, et al. Polymer 175 (2019) 32–40

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