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PII: S1359-8368(16)31597-9
DOI: 10.1016/j.compositesb.2016.11.022
Reference: JCOMB 4710
Please cite this article as: Halawani N, Augé JL, Morel H, Gain O, Pruvost S, Electrical, thermal and
mechanical properties of poly-etherimide epoxy-diamine blend, Composites Part B (2016), doi: 10.1016/
j.compositesb.2016.11.022.
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Univ Lyon, INSA Lyon, UMR CNRS 5005, AMPERE, F- 69622, Villeurbanne, F rance
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Univ Lyon, INSA Lyon, UMR CNRS 5223, IMP Ingénierie des Matériaux Polymères, F-69621, Villeurbanne, F rance
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Abstract—This work deals with the study of thermoset-thermoplastic blend forming an epoxy-amine/poly-
etherimide phase separated to assess the dielectric and thermal performances. These materials would be good
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candidates to replace the passivation layer in semiconductors, particularly ones used as switches in power
electronic applications. Polyimide and Parylene are usually quoted and studied. Mixtures based on polymers
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would be a novel candidate that can manage to be an insulator for the system. The modified and non-modified
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systems where characterized by transmission electron microscopy, scanning electron microscopy, differential
scanning calorimetry, thermogravimetric analysis, dynamic mechanical analysis, dielectric analysis and
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analytical simulation was carried out on dielectric measurements. These complementary techniques were used
first to investigate the presence of the phase separation phenomenon and second to quantify the separated
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nodules size. The effect of this phase separation was examined and showed enhancement in the dielectric
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values compared to the pure epoxy system. It was finally simulated to show a close assumption of what is
found experimentally.
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1. INTRODUCTION
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In power IGBT (insulated-gate bipolar transistor) modules, the organic insulating materials as polyimide and silicone
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are mainly present. Polyimide is deposited by spin coating while silicone gel is deposited by molding under vacuum.
These materials play a significant role in the improvement of the package voltage ratings under high tension and
even if the temperature range for using silicone is limited for around 200 °C under a continuous use. On the other
side, the softness and high electrical properties of silicones render it interesting. Furthermore, under high voltage
partial discharge can give rise to the breakdown of the device. In an alternator, the reduction of the partial discharges
effect was carried out by incorporating mica flakes in the insulating material to play the role of a barrier against
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discharges [1]. The goal of this paper is to present a novel material that could be another good candidate used as
Generally, composites are made up of materials combinations differing in composition, where the individual
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constituents retain their separate identities. Separate constituents acting together give the final morphology and
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Polymers composites are one of the most famous composites, such as metal matrix composites (MMC) or
ceramic matrix composites (CMC), commercially used and studied in several domains such as electrical engineering
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due to their good dielectric properties, light weight and ease of production [2-8]. One of the studied kinds of
polymer composites is epoxy filled with inorganic micro or nano particles; it is an organic-inorganic blend. Epoxy
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networks are extensively used as highly crosslinked materials in many applications due to their special performance,
such as good mechanical, thermal and electrical properties as well as low thermal expansion coefficient compared to
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silicon gels. They are now widely used in many applications such as adhesives, coatings, construction, and
composite matrices in the aerospace and electronics industries. Many investigations are done to show and compare
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the effects of nano and micro fillers on the final electrical characteristics of the epoxy network [9-14]. With the
addition of micro-fillers to the epoxy network, the relative permittivity of the epoxy micro-composite is always
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higher than that of the pure epoxy network [11,12]. Nanocomposites with relatively low filler concentrations, i.e.,
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less than 1vol.% , pointed out a relative permittivity ε'r which is lower than that of both the neat epoxy network and
the filler but with an increase in the loss values [14-16]. They also presented improvements in both thermal and
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electrical properties [14,17-19]. As the filler concentration increases, the real permittivity of nanocomposites can be
much higher than the pure epoxy network. Behavior of the nanocomposites depends on both the permittivity and the
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Another kind of polymer blend is the mixture of polymer with another organic substituent, organic-organic blend
wherein this mixture can produce miscible or immiscible systems. Immiscible block copolymers are widely studied
in a way many parameters can be adjusted and other organic structures can be added in order to change the
miscibility of the mixture [20-22]. Nonetheless, miscible mixtures of polymer and organic mixtures such as
thermoplastic-thermoset blends have gained importance in the previous decades. Adding a thermoplastic to the
thermoset network (with phase separation) can improve some of the mechanical properties of the thermoset, such as
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network resistance toughness [23]. In most cases the thermoplastic-thermoset blends are prepared starting from a
homogenous solution of the thermoplastic polymer in the prepolymer and during the polymerization of the thermoset
a phase separation occurs in the blend at a given epoxy conversion rate. This mechanism is known as reaction-
induced phase separation [24,25] and may lead to several morphological types such as particulate, bicontinuous, or
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phase inverted, an illustration schema is presented in Fig. 1 The separation proceeds via the spinodal demixing (SD)
mechanism and thus the obtained system is homogenous. Many attempts have been made to modify epoxy networks
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with high performance engineering thermoplastics that are characterized by high Tg and high toughness, such as
polysulphone (PSF) [26,27], Poly-ethersulfone (PES) [28-30] and poly-etherimides (PEI) [23,31-36]. Commercial
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products exhibit large variation in average molar masses of engineering thermoplastics and thus provide different
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Investigation of phase separation behavior in PEI-modified epoxy networks was done extensively since 1989 [31].
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Tetrafunctional epoxy resins tetraglycidyl 4,4′-diaminodiphenylmethane (DGDDM) was blended with PEI
toughening agents and using 4,4′-diaminodiphenylsulfone (DDS) as curing agent [37]. SEM micrographs reveal
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spherical PEI domains in epoxy network at 5 wt.% PEI used and these domains became larger as the PEI contents
were increased up to 20 wt.%. Bonnet et al. worked on Bisphenol A diglycidyl ether (DGEBA) prepolymer with PEI
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and confirmed these observations associated to an improvement in the fracture toughness of the blend at room
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temperature due to the presence of PEI [23,36]. The improvement increases along with the increase of the PEI
This study deals with the effect of phase separation phenomenon in an organic-organic blend on the thermal,
mechanical and electrical properties. The chosen thermoset matrix is an epoxy-amine network in which PEI is added
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to obtain the phase separation with nodules of PEI inside the thermoset matrix. The chosen epoxy system is a model
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system with controlled reactivity [39]. To insure the stability of the epoxy system along a wide range of temperature,
the epoxy system chosen have high glass transition Temperature (Tg) of around 160 °C, and the thermoplastic, PEI,
2. EXPERIMENTAL
The epoxy prepolymer used was Diglycidyl ether of bisphenol A, liquid at room temperature, .
(Araldite LY556 from Huntsman). The curing agent was an aromatic diamine, 4,4’-methylenebis-[2,6-
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diethylaniline], M-DEA supplied by Lonzacure™. The diamine was added in the stoichiometric ratio, epoxy to
amine hydrogen groups equal to 1, in pure and modified mixtures. The thermoplastic used was Polyetherimide, PEI
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Ultem 1010, supplied by General electric. The chemical structures are listed below in Table 1.
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To prepare the neat network (without thermoplastic), the diamine was added to the epoxy prepolymer heated at 90
°C and stirred under vacuum. The PEI modified mixture was prepared in a three-step process: first PEI was heated at
150 °C for several hours to remove possible humidity in the powder, then dissolved in the epoxy prepolymer at 140
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°C, and finally the diamine was added at 90 °C. The two mixtures were stirred under vacuum and poured in silicon
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preheated molds. For insuring a complete crosslinking process, the curing process was 4 h at 135° C followed by 2 h
at 200 °C of post-curing for pure epoxy network and 4 h at 160 °C followed by 2 h at 185 °C of post-curing for PEI
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modified mixture. Then the mixtures were left to cool down to room temperature. Precuring durations where chosen
larger than the vitrification time to be sure that most of the microstructures are developed isothermally. The
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precuring temperature determines the final morphology of the PEI thermoplastic into the epoxy network [23,40]. PEI
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pure films were prepared by pressing PEI powder at 270 °C under 30 bars. The obtained film has a thickness of 0.2
mm.
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For the designation of the systems, the term DM corresponds to the epoxy-amine (DGEBA-MDEA) system
without thermoplastic, which is also called neat network, and DM10PEI denotes the system DGEBA-MDEA
2.2. Techniques
Phase separation as well as size distribution of the PEI nodules in the epoxy network was observed by Scanning
Electron Microscopy (SEM) Microscope ESEM-FEG FEI XL30 at CLYM (Centre LYonnais des Microscopies).
Fractured Samples were etched with a 1 wt.% solution of potassium permanganate in a 5:2:2 volume mixture of
concentrated sulfuric acid-phosphoric acid-distilled water. After etching, the samples were sequentially washed in
aqueous sulfuric acid, hydrogen peroxide (100 volumes), water, and finally acetone [41]. All samples were then
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sputter coated with gold before SEM examination. Size distribution of the dispersed nodules was obtained using
ImageJ software.
TEM analysis was performed on Philips CM120 transmission electron microscope (at the Centre Technologique
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des Microstructures CTµ of the University of Lyon) with an accelerating voltage of 80 kV. Epoxy samples were
trimmed using an ultra-microtome and the slices (60–70 nm in thickness) were placed onto 300 mesh copper grids
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for observation.
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Glass transition temperature, determined as midpoint temperature Tg, midpoint, of the epoxy-amine systems was
measured using Differential Scanning Calorimetry (DSC) TA Q20. Experiments were carried out on a 5 mg sample
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under controlled atmosphere of helium in a temperature range from -100 to 300 °C at a heating rate of 10 °C/min.
Dynamic mechanical analysis (DMA) was carried out using a TA Q800 instrument with a heating rate of 3 °C/min.
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Tensile testing clamp for rectangular samples was used. Samples tested are of a rectangular shape with a thickness
between 0.5 and 1 mm, a length of 20 mm and a width of 10 mm. The tensile strain is applied at a frequency of 1 Hz
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and its value is equal to 0.01 %. Storage modulus E’, Loss Modulus E’’ and the loss factor tan δ were measured
Novocontrol Alpha-A analyzer (BDS Novocontrol) equipped with the Novocontrol quatro temperature controller
(BDS 1330) for temperature control is used to characterize the dielectric properties of samples under a temperature
range from -100 to 250 °C with a heating rate of 2 °C/min and Vrms = 3V. Samples used are of circular shape with a 4
cm diameter and a thickness between 0.5 and 1 mm. Two gold electrodes, of 30 mm in diameter, were sputtered on
both sides using BAL-TEC SCD 005 Cool Sputter Coater. The model used for measurement is metal-insulator-metal
(MIM) capacitor. The complex dielectric constant of samples was measured over a frequency range from 107 to 10-1
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Hz.
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SEM images were performed on the neat network and 10 wt.% PEI in the epoxy-amine network and shown in Fig.
2(a) and (b) respectively. The aim was to observe if the phase separation phenomenon occurs between PEI and the
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epoxy network. The dark part corresponds to the epoxy rich phase and the bright parts correspond to the PEI rich
phase. It can be seen that the phase separation produced a well dispersed PEI phase in a continuous epoxy network.
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Due to the low reactivity of the DGEBA-MDEA system, the separation proceeded via the spinodal demixing (SD)
mechanism [32].
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The size distribution of the nodules inside the epoxy-amine network is presented in Fig. 2(b) The separated
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nodules have a spherical or ellipsoidal form with an average diameter between 2 and 3 µm. From literature
[31,33,34], a similar morphology was observed for the same range of weight percentage of PEI but within a
tetrafunctional amine hardener. Temperature of precuring affects the nature of the reactions in an epoxy-
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amine/thermoplastic mixture and governs the structure/morphology of the resultant blends. It has been shown that
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slower epoxy curing rate and specifically precuring ones, where long gel times were obtained, resulted in non-
Fig. 3 shows a TEM image of the DM10PEI sample in which the phase separation phenomenon observed by
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means of SEM. The dark part corresponds to the PEI phase and the bright part corresponds to the epoxy phase. An
interphase is seen surrounding the PEI separated nodules having a thickness of 20-50 nm. This interphase is not
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Thermogravimetric diagrams under air and nitrogen atmosphere of the three systems are displayed in Fig. 4 (a)
and (b) respectively. The system is considered stable until 5 % of its mass is lost. The neat epoxy system showed
good thermal stability up to 300 °C under air atmosphere and up to 350 °C under nitrogen atmosphere with a Tmax
peak of the derivative weight change at 380 °C and 400 °C respectively. Afterwards, chain scission of the network
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takes place yielding combustible gases, water, amines, and gaseous aromatic compounds, etc. [42]. The lower
temperature degradation observed under air can be explained by the presence of the oxidation phenomenon. The pure
PEI system showed similar stability under both atmospheres up to 525 °C with a difference in the residual mass. The
addition of PEI in the epoxy network did not significantly affect its thermal stability upon modifying it with 10 wt.%
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of PEI.
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Fig. 5 (a) shows DSC measurements realized on the three studied systems (Epoxy network, Epoxy-PEI network
and PEI). PEI film showed a transition corresponding to the glass transition at 216 °C. DM sample showed also a
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single transition corresponding to the glass transition temperature of epoxy-amine network at 164 °C. The DM10PEI
sample exhibited a transition similar to the latter with the same value of specific heat constant having values of 0.15
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J/ (g. °C). Both DM and DM10PEI did not present an exothermic peak on the first run, which insures full cross-
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linking of the epoxy amine network. The same temperature of the glass transition obtained on the second run
(increasing temperature) confirmed this result. The glass transition corresponding to the thermoplastic phase in the
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epoxy network is not marked due to its low concentration in the system. A derivative of the heat flow of the
DM10PEI system with respect to temperature is shown in Fig. 5(b) where the second transition of the system can be
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observed at 216 °C corresponding to the glass transition temperature of the PEI. Phase separation phenomenon is
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confirmed by the presence of two glass transitions in the DM10PEI system corresponding to the two separated
systems Epoxy-MDEA and PEI. Both the transition of the epoxy and the PEI systems were not shifted upon the
presence in the DM10PEI network which proved a total phase separation of the system.
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Dynamic mechanical data are plotted in Fig. 6 for DM, DM10PEI and PEI. The storage moduli curves are
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depicted in Fig. 6(a); DM showed a constant stable value over a wide range of temperature and up to α relaxation
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temperature (Tα epoxy =183 °C) of the epoxy network where the decay of the storage modulus was observed. The
storage modulus value is higher for PEI than for DM. At 226 °C, the relaxation α associated to the glass transition of
PEI Tα (PEI) appeared. The 10 wt.% PEI/epoxy blend followed the same evolution as that of the neat system with
Tan delta curves in Fig. 6(b) underline that the neat epoxy network gives two loss peaks. One broad peak at low
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temperature with a maximum at -60 °C was assigned to the β relaxation (Tβ) attributed to the movement of the
hydroxyether units(-O-CH2-CH(OH)-CH2-) created by the crosslinking reaction and the initial epoxy prepolymer
[43]. A second sharp peak corresponding to Tα associated to the glass transition temperature of epoxy network is
observed at 183 °C. The α relaxation in epoxy networks depends on the nature of the epoxy prepolymer as well as
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the hardener [12,29,41-44]. One sharp peak with a maximum at 229 °C is observed and ascribed to Tα associated to
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The phase separation phenomenon, suggested by SEM images, for the 10 wt.% PEI/epoxy blend (so-called
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DM10PEI) is confirmed in the DMA measurements by the presence of two high-temperature relaxations associated
to the epoxy network (Tα1) and the PEI phase (Tα2) respectively. DM and DM10PEI exhibited the same temperature
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for α relaxation of the epoxy network proving that the epoxy network is totally separated from the thermoplastic.
Alternatively, Tα2 is slightly lower than pure PEI by 6 °C. This shift could be attributed to two different phenomena.
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First, a small amount of epoxy-amine is miscible in the PEI phase plasticizing it. Secondly, the presence of free
volume, in which it has been shown that blending of polymers generate additional free volume, which can lower Tg
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by reducing the energy necessary for segmental motion [23,45]. In the next part, these two possibilities will be
discussed.
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In addition to SEM images, more information about the morphology of the system can be obtained by studying the
heights of loss peaks and, more specifically, the ratio of these heights (h2/h1). This value appears to be very sensitive
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not only to the volume fraction but also to the shape of final morphology through the choice of the curing
temperature. The characteristics of the two high temperature loss peaks, their maximum temperature (Tα1, Tα2), their
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amplitudes (h1, h2) , the ratio of these heights (h2/h1) as well as the values of the storage modulus before and after the
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α relaxation temperature are collected in Table 2. The amplitude of the peak corresponding to the epoxy network (h1)
remains constant with the addition of PEI. On the other hand, the amplitude of the peak corresponding to the PEI into
the epoxy network is significantly reduced due to the low percentage of PEI present in the epoxy network [38].
The ratio (h2/ h1) can be used to predict qualitatively the kind of morphology generated in thermoplastic/thermoset
blends and to know if the structure of the network is inverted or not. In this studied case of DM10PEI, its ratio is
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equal to 0.14. This value corresponds to the morphology of the separated nodules in the epoxy network as described
by Girard-Reydet et al. [23] and confirms the particulate morphology observed by SEM. The particulate
morphology of PEI into the epoxy network did not affect the value of storage modulus of the epoxy network.
Nevertheless it have been noted that the PEI nodules formed an obstacle to the propagation of mechanical crack and
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may participate to the crack blunting effect [23].
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3.4. Dielectric Properties
Dielectric measurements were carried out on the three systems to monitor the influence of the addition of the
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thermoplastic material into the epoxy network; their dielectric response is presented in Fig. 7(a). The real (ε'r) and the
imaginary (ε''r) parts of the dielectric relative permittivity were derived from measurements under a 3 Vrms sinusoidal
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applied voltage.
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Regarding the dielectric response at a constant frequency of 1 kHz versus temperature Fig. 7(a), the neat epoxy
network showed relative permittivity ε'r values starting from 4.5 at low temperatures and increasing up to 6.5 at
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temperatures higher than ambient temperature. A small increase with a maximum value around 183 °C corresponds
to the α relaxation of the epoxy system. PEI has relative permittivity ε'r values lower by 30% than that of the neat
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epoxy network and constant on the whole range of temperatures. Choudhury et al. observed similar results for the
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relative permittivity ε'r of PEI [46]. The introduction of 10 wt.% of PEI into the epoxy network led to a decrease of
around 15 % of the relative real permittivity ε'r. The shape of the curves was not influenced by the addition of PEI
Imaginary relative permittivity values ε''r Fig. 7(b) of epoxy network two main transitions are identified. The first
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transition at -30 °C corresponds to β transition associated to the movement of the hydroxyether units created by the
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crosslinking reaction and the initial epoxy prepolymer. The second main transition starting at 170 °C corresponds to
α transition of epoxy network that appears in the form of a shoulder superimposed by the conduction phenomenon;
this transition was also observed in DMA measurements. PEI network exhibited one main α relaxation at 240 °C
associated to the glass transition of PEI. The introduction of 10 %wt of PEI into the epoxy network lowered the
relative imaginary permittivity by 15 % from -100 °C to 200 °C. The system showed the presence of both α and β
relaxations corresponding to epoxy network. α transition corresponding to the PEI inclusion is not fully recognized
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Loss values tested in all frequency and temperature ranges are represented in a 3D plot Fig. 8(b). The value of the
losses ε''r decreased slightly below Tα epoxy upon the addition of PEI. First relaxation whose maximum is around -
50°C is supposed to be the β relaxation of the epoxy network, where it is shifted with the variation of frequency.
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When the temperature approaches the glass transition temperature of the epoxy system a huge increase in the loss
values is identified. The beginning of this increase is due to α relaxation of the epoxy network, related to relaxation
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processes of the main chains of the cross-linked epoxy chains, where it is partially mask due to the increase of the
concentration of charge carriers. This relaxation arises from the fact that free charges are now immobilized in the
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material, and at sufficient high temperature, the charges can migrate in the presence of applied electric fields. As the
temperature increase above the glass transition temperature, the conductivity of the system increases giving rise the
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increase of the concentration of charge carriers. This increase is seen in DM as well as DM10PEI. This increase is
relatively higher in the 10 wt.% PEI/epoxy blend where Maxwell-Wagner-Sillars (MWS) polarization can interfere
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as the process of (MWS) polarization exist in heterogeneous dielectrics, and is due to a delay in charge transfer at the
Regarding other studies of micro and nano filled epoxy networks, dielectric properties is studied for systems
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filled with inorganic fillers, which is substantially different with the present system were the epoxy is blended with
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an organic PEI thermoplastic. It is noticed that the majority of the fillers have permittivity higher than that of the
epoxy networks. According to literature, when micro-fillers are added to the epoxy network, the permittivity of the
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final epoxy micro-composite is higher than that of the pure epoxy network [11,12,47,48]. It's noteworthy that the
incorporation of small percentages of nano-fillers (<2.5 vol.%) in the presence of micro-fillers decrease the value of
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the epoxy micro-composite; however the real relative permittivity value as well as its imaginary relative permittivity
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still have higher values than the pure epoxy system [11,12].
The only way to decrease the permittivity value of the epoxy composite below the pure epoxy system was to add
nano-fillers with small critical values depending on their nature [11,15,16,47-49].These studies showed that the real
and imaginary parts of the relative permittivity of the epoxy nano-composite have increased under the influence of
nano-fillers above a small critical value, such as 0.5-1 vol.% of hexagonal boron nitride (hBN), TiO2, Al2O3 and ZnO
[14,49], 2.5 vol. % of barium titanate (BTO), calcium copper titanate (CCTO) and nano-silica [11,16], 5 vol. %
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fumed silica and cubic boron nitride (cBN) [15,47]. Below these critical values the permittivity of the epoxy nano-
composite decreases along with different responses in the loss factor. For example, the losses found to be stable
using 20 nm nano-sized silica [11], higher for fumed silica, nano-sized BTO and CCTO, and 70 nm hBN [14-16] and
relatively lower using 20-70 nm TiO2, Al2O3, ZnO and cBN [47-49]. All the presented critical values were much
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smaller than the 9.8 vol. % of organic PEI blended with the epoxy network used in our study. In comparison with the
work of Fothergill et al. where they used 10 wt.% of TiO2 with an average size of 23 nm, the relative permittivity
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response was highly elevated due to the percolation phenomenon [50]. In the present study, the introduction of
micro-fillers into the epoxy network leads to a decrease of the relative permittivity ε'r without increasing losses,
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behavior in total opposition to previous works on inorganic fillers. The presence of thermoplastic in the system
proceeded in restricting the molecular dipolar movement of the epoxy system and thus decreases as well the relative
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permittivity response of the epoxy blend. We observed the decrease with the addition of PEI under all variations of
Simulation of the effective permittivity of the DM10PEI dielectric response was calculated from the experimental
response of the pure systems of epoxy and PEI. The model, derived and studied by many authors [51-54], is an
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analytical formula of the global dielectric response of composite material consisting of a host matrix filled with
ellipsoidal particles. The nodules are randomly oriented with respect to a given applied electric field as observed in
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the SEM image; Fig. 2(b) The effective permittivity of a medium having ellipsoidal inclusions can be expressed as
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∗ ∗
∗ ∗
= 1 + ∅ ∑" #,%,& ∗ ( ∗ ∗) ' (1)
!
∗ ∗ ∗
, and
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where represent the calculated relative permittivity, experimental relative permittivity of PEI and the
experimental relative permittivity of the epoxy network respectively. The real and imaginary parts of the complex
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relative permittivity are separated using computer software. A schematic representation of a PEI nodule in the epoxy
network is shown in Fig. 9. The volume fraction ∅=((4/3)(πabc))/(lwh) of PEI in the epoxy network is, in our studied
case, equal to 9.8 vol.% where the densities of the DGEBA, MDEA and PEI are 1.15, 1.35 and 1.28 g/cm3
respectively. Lk is the depolarization factor in the direction characterized by index k (x, y, z). A standard result of
)*+ 0 -.
(# = , (2)
(. ) )/(. ) )(. * )(. + )
Where a, b and c denote the semiaxes of the ellipsoid. As discussed earlier the average diameter of the PEI
nodules into the epoxy network is 2-3 µm and thus the average major radius (a) is taken as 1-1.5 µm. The nodules are
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in an ellipse form having an average minor radius (b) = 4a/5 the major radius(a) and the second minor radius (c) is
considered to be in the same size as (b); taking into consideration that the size of the particles is measured in 2D
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plane. For the studied epoxy-PEI blend, L is numerically calculated using (a) of value between 1 and 1.5 leading to a
value of 0.275 and 0.362 for Lx and Ly respectively and Ly is equal to Lz.
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SEM images showed that ellipsoidal nodules were regularly dispersed into the epoxy network. Furthermore, the
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system is considered to be randomly oriented with respect to the applied field. According to this fact, the summation
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of the three depolarization factors is applied in the proposed model. The simulated curve is calculated from the
experimental permittivity of DM and PEI measured at 1 kHz and is presented in Fig. 10. The simulated curve is
similar to the experimental one with a shift to higher values by an average of 9 %. This shift can be explained in
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several points of view. From the theoretical work of Balberg et al., it can be suggested that excluded volume in PEI
can be at the origin of this discrepancy, as the dimensions from a 2D plane have been taken into account, [55]. In
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addition to that and as blending of polymers might generate additional free volume as discussed before, it can affect
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the simulated value [45]. The increase in the free volume can decrease the density of the PEI nodules generating a
decrease in the relative permittivity value and thus can affect the simulated value. From the TEM image in Fig. 3, an
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interphase exists between the PEI nodule and the epoxy system. This interphase can be remaining low molar masses
epoxy-amine dissolved in the PEI phase and can also contain free volume as discussed previously. The presence of
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epoxy-diamine dissolved in a PEI phase can form a system that have different permittivity value except that it cannot
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affect the relative permittivity value of the blend as this interphase have relatively small percentage in comparison
with the present PEI nodules and it is not present on all the nodules. Free volume that might be present in the PEI
nodules will make a system which have lower density and thus can change the effect of PEI nodules on the mixture's
Moreover, And finally, as the effective permittivity is not only affected by the fraction volume and the
permittivity of the different constituents, proper determination of the form of the particle–particle and particle–
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network interaction potentials is necessary for further computing [56]. There are several factors that can affect the
relative permittivity value of an epoxy blend and thus additional studies can be further suggested in this domain.
4. CONCLUSION
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In this paper, the effect of phase separation phenomenon in the epoxy/thermoplastic blend on the thermal,
mechanical and electrical properties was examined. The phase separation phenomenon taking place between the
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epoxy network and PEI nodules was illustrated by SEM imaging and confirmed by having two different transition
processes in the DM10PEI system by DSC and DMA measurements. TEM images explored the presence of an
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interphase that surrounds PEI nodules; this cannot explain the presence of the shift taking place in the value of α
relaxation temperature corresponding to the PEI inclusions. This interphase might correspond to remaining low
molar masses of epoxy-amine dissolved in the PEI phase. However, the presence of free volume in the PEI nodules,
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which decreases the density of the material, can change the aspect of the PEI influencing the permittivity of the
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mixture. The addition of PEI into the epoxy system did not affect either the storage modulus or the thermal
resistance under air or nitrogen atmosphere. Despite the fact, the real and imaginary parts of the relative permittivity
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of the whole system decreased by 15 % in all the temperature and the frequency ranges. This decrease is also
investigated by means of simulation and it is seen that a shift of 9 % from the experimental values was observed
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which can be due to several phenomena as the existence of excluded volumes that can't be visualized via 2D SEM
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image, and the presence of free volumes from the fabrication process as discussed.
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This novel proposed material with phase separation phenomenon is a good candidate for electrical insulation as
the real and imaginary relative permittivity values have decreased in all temperature values up to 230 °C.
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ACKNOWLEDGEMENTS
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The authors wish to thank Pierre Alcouffe for realizing the TEM image at the Centre Technologique des
Microstructures CTµ of the University of Lyon and the CLYM (Centre LYonnais des Microscopies) for giving us
the access to use the ESEM. The French Ministry of Education and Research is gratefully recognized for providing a
grant for this project and the Ecole Doctorale Electronique Electrotechnique Automatique de Lyon ED160 for their
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financial support.
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Tables:
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Table I: Chemical Structures of the used reactants
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Reactants Formula Supplier
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(g.mol )
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DGEBA Huntsman 382
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MDEA LONZA 310
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PEI GE 26,000
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Table II: Temperatures (Tα1, Tα2), amplitudes (h1, h2) obtained from Tan δ curves Fig. 5(b), and storage modulus for DM, DM10PEI and PEI.
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DM 183 0.62 -
Figures:
Fig. 1: Scheme presenting different morphological type of phase separation; left to right: particulate, bi-continuous
and phase inverted.
Fig. 2: SEM image of DM (a) DM10PEI blend (b) and Size distribution of the PEI nodules into the epoxy network (c)
Fig. 4: Weight loss as a function of temperature for DM, DM10PEI and PEI a) in nitrogen atmosphere; b) in air atmosphere.
Fig. 5: DSC thermograms of DM, DM10PEI and PEI and b) Derivative of heat flow with respect to temperature of DM10PEI
Fig. 6: Storage Modulus E’ (a) and loss factor Tan δ (b) as function of temperature of DM, DM10PEI and PEI at 1 Hz.
Fig. 7:Relative permittivity, b) Dielectric loss and zoom on the dielectric loss; as function of temperature at 1 kHz for DM, DM10PEI and PEI
Fig. 8: Relative permittivity and b) Dielectric loss; of DM and DM10PEI versus temperature and frequency
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Fig. 9: scheme of the PEI nodule into the epoxy network
Fig. 10: experimental permittivity at 1 kHz for DM, DM10PEI and PEI; effective simulated permittivity of DM10PEI
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