Scribd Logo
Upload

Welcome to Scribd!

  • 16629

    Uploaded by

    dodge1915
    22 views24 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    22 views24 pages

    16629

    Uploaded by

    dodge1915

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 24
    — —) ‘Save This Manual eae aunars 10-INCH RADIAL SAW owner’s manual GUARD KIT i manual 4 MODEL NO. 509346 | 509346 FITS THE FOLLOWING RADIAL For Customer Service Questions ‘SAWS: MODEL No. cates sasuen a7, Tada, neo}, 1-800-325-1184 4119.190060, 113.190650, Hetospeo, aero, Haaowso fe ee eee CRAFTSMAN. a. jel Roa inter coon amen 10-INCH RADIAL SAW GUARD KIT fis eta eee ea eT Sivous désirez recevoir le mode d'emploi en frangais, { * assembl Spyro ats 2606 dommoe: pues FOR YOUR Sonera, eens SAFETY: spaiilpate READ ALL par al INSTRUCTIONS iG ) CAREFULLY © 2004 Emerson Electric Co. | ee en Safety Table of Contents Section Title Page Table of Contents 2 3 2 5 18 2 28 se a “ FReepair Parts 45 Nore: 1. This manual is intondad to be used along with your original saw manual. you no longer have your saws owners manual, call customer service at 1-800-825-1184. Have your sav/s model num- ber when you cal. 2. Ifyou require this manual in Spanish or French, call 1-800-511-2628. ‘Si necesita este manual en espaol, lame al 1-800-511-2628, Soliite ol formutario SP59B9S-9. Si vous désirez recavolr le mode « emplol en frangais, appelez lo 1-800-511-2628 ot demandez la publication SPSSBSF-3, ‘This manual has safety information and instructions to help users eliminate or Feduce the risk of accidents and injuries, incluings 1. Severe cuts, and loss of fingers or other body parts due to cantact withthe blade, 2, Eye impact injuries and bindness, trom being hit by a thrown workpiece, workpiece chips or pieces of blade, 83. Body impact injuries, broken bones and internal organ damage from being hit by a thrown workpiece 4, Shock or electrocution 5. Buns, ‘Safety Symbol and Signal Words ‘An exclamation mark inside a triangle is tho safety alert symbol Itig used to draw attention to safety infor. ‘mation in the manual and on the sav. Iie followed by a signal word, DANGER, WARNING or CAUTION, which tlls the level of risk: Dddancen: means tthe salty informa- ‘on isnot followed someone wil bo sor ously injred or tled Adwannina: means it the satetyiforma- thn is not flowed someone eould be ser ‘ously injured riled A.caution: means it ne satety informa: ton leno followed someone maybe injured ead and follow all safety information and instructions. Major Hazards. “Three major hazards are associated with using the radial arm saw for ripping. They are outfeed zone hazard, kickback and ‘wrong way feed. “This section only briefly explains these haz ards. Plead the rlping and crosscutting ‘salely sections of your saw manual for more dolailed explanations of these and othor hazards. Outte Zone Hazard Ifyou reach around the blade to the outieed sida when ripping, and try to hold down or pul the workpiece through to complete a cut, ‘he rotational force ofthe blade wil pull your hhand back into the blade. Fingers will be cut of. Read and follow the information and Instructions under ripping satety. Safety Safety Kickback Hazard Kickbackcis the uncontrolled propelling ofthe workpiece back toward the user during ri- ping ‘The cause of Kickback isthe binding oF pinching ofthe blade in the workpiece. Sev- feral conditions can cause the blade to bind or inch, When a workpiece kicks back, it could hit hard enough to cause internal organ injury, broken bones, or death. Read and follow the information and Instructions under ripping safety. Wrong Way Feed Hazard Wrong way feed is ripping by feading the ‘workplace into the cutlaed side ofthe blade, ‘The rotational force of the blade can grab land pull the workpiece, Bofore you can let go or pull back, the force ‘could pull your hand along with the work- igoe into the blade. Fingers or hand could be cut of. “The propelled workpiece could hit a bystander, causing severe impact injury or oath Road and follow the information and Instructions under ripping safety. aoe pulled into b Feed workpiece permet Posen! Guard Function and Features ‘The guards a very important safety feature, signed to reduce the risk of injury assoc ‘ated with blade contac. Install the guard correctly. Follow the specific instructions in the ripping and crosscutting sections to set and use the guard correctly for ach type of cut. Guard Features Include: 1. A non-moveable metal upper portion, (Upper Guard) which is fastened to the ‘motor by the guard clamp serow, and which fully covers the upper half ofthe biade 2, A moveable clear plastic portion, (Plas- tic Lower Guard) which partally covers the lower haif ofthe blade. It protects against Contact with the side of the blade during crosscutting when blade isin its rearmost position and the guard is resting on the lable, so the leading and trang teeth of the bade are not exposed. also protects against contact withthe outleed side of the blade during ripping, and acts as a barrier to prevent wrong way Toed. 3. A squoeze trigger in tne saw handle to fully aise the clear plastic guard atthe start ff a crosscut, Note: This is necessary because ‘he guard wil not avomataly rset ear the fone 4. Ahold down to be lowered to just clear the top ofthe workpiece for ipping. It acts as a barter tothe infoed side ofthe blade, keeps the workpiece from fluttering, and acts fa @ sawdust deflector I's lockeclunlocked by the hold down kno®. 5. Aiving knife tobe lowered to the table for ripping. Itkeeps the workpiece ker! open, thereby reducing blade pinching and the risk kickback, Iralso acts as a barr to the hazardous outfeed side and prevents wrong Way feed. itis locked/unlacked by the tving kenifeipawls knob. When lowered for cross cutting, tacts as a barrier tothe leading ledge ofthe blade. Workplece Safety 6, Sat of pawis to be lowered to the work- piece surface for ripping. They alow the ‘workpiece to pass freely trom infeed to out- {eed side, but help stop the kickback motion from utloed to infsed side by grabbing into the workpiece surface, Pawls must bo resot ‘each time a different thickness workpiece is cut. 7. A guard tab to manually raise the plastic {guard atthe start of ripping unusual work: pieces whose sizelshape do not cause the ‘guard to raise automatically. Hazards Associated with Clear Por- tion of Guard ‘The flloning safety information applies to all, blades and accessories A warnine Clear plastic portion of guard will not provide any protection during cross- tautting if blade Is pulled over your hand, of your hand enters biade path from front oF rear of blade. Fingers or hand ean be cut or cutoff. + During rip and bevel cuts, narrow cut ‘off pleces. can be pinched between ‘guard and blade. Cutoff pieces can kickback. + In bovel position blade teeth are fully exposed. Fingers or hand can be cut off. A caution {loa pati portion of guard can get taught or Jam In fence or twble Kort. Rea and fallow the waring on the guar A warnine: To AVOID INJURY SHUT OFF POWER BEFORE CLEARING A LIAMED LOWER GUARD Aywarning Clear plastic guard will increase risk of certain hazards: + Cut-off pieces can jam between guard and blade, Turn saw off and walt for blade to stop before freeing jammed guard or blade. + Workpiece or cutoff pieces can be Violently thrown by blade. Wear safety goggles. Stand out of workpiece path, Safety Instructions Read and follow all safety instructions, Personal Safety Instructions. 1. Wear safety goggles laboled ANSI 287.1, (orin Canada CSA 2943-99) on the pack Age. It means the goggles meet impact stan: {dards set by the American National Standards Insite. Regular eyeglasses are not safety goggles, 2, Wear close ting clothes, short slaeved shits, and non-slip shoes. Te up long hair Donotwear gloves, tis, jewelry, loose clath- ing or long sleeves. These can get caughtin ‘the spinning blade and pull body parts into the Blade. 3. Wear dust mask to keep from inhaling fine particles. 4, Wear ear protectors, plugs or muffs if you Use saw dally 5. Keep good footing and balance; do not over-each, Work Area Safety Instructions 1. Koop children, pets, and visitors out of work area; they could be hitby a thrown workpiece, workpiece chips or pieces of blade, 2, Tur saw off, remove yellow key, and Lunplug before leaving work area. Do not leave until blade has stopped spinning 3. Make work area child-proot remove yel- low key to prevent accidental star-up; slore key out of sight and reach; lock work area, 4, Keep floors clean and free of sawdust, wax and other sippery materials. 5. Koop work area wel lighted and unctut- tered 6. Use saw only in dry area. Do not use in wet or damp areas, Selety Goggles Safety Safety ‘Saw Safety Instructions +. Use guard, pawis and riving knife accord ing to instructions, Keep them in working ‘order, 2. Routinely check saw for broken or dam- aged parts. Flepair or replace damaged parts before using sav. Check new oF Fepaired parts for alignment, binding, and correct insaltation, ‘8, Unplug saw before doing maintenance, ‘making adjustments, correcting alignment, for changing blades. 4. Do not force sav. Use saw, blades and accessories ony as intended. 5, Have yellow key out and saw switched of before plugging in power cord Workpiece Safety Instructions 1, Cutonly wood, woodixe or plate materials 2. Cut enly one workpiece at atime. Stack: Ing or placing workpieces edge to edge can ‘cause user to lose control of workpiece. 6. Bofore turning on saw, clear table ofall objects except workpiece to be cut and nec: essary fixtures, clamps, or feather-boards, 7. H blade jams, turn saw off immediatoly, remove yellow key, tien free blade. Do not try to free blade with saw on, £8, Turn saw offi it vibates too much oF ‘makes an odd sound. Correct any prablem before restarting saw. 8. Do not layout, assemble, or setup work with saw on, oF while blade is spinning, 10. Keep saw table clean, 11, Store items away from saw. Do not cid 'n saw or stand on saw table to reach items because saw can tp over. 8, Rip only workpieces longer than the ‘diameter ofthe blade. Do not rip workpieces that are shortr than the diameter ofthe blade being used. 4. Workpieces that extend beyond the saw table can shif, twist, rse up from the table, of fall as they are cut or attewards. Support ‘workpiece with table extensions the same height as the saw table. 5, Toprevent tipping, support outer ends of ‘extensions with sturdy legs or an outvigger. 6, Do not use another person to help sup port workpieces orto ald by pushing or pull: ing on workplaces, because these actions. ‘can cause kickback. Use table extensions, 7. Use clamps or vie to hold workplace. It's safer than using your hands. Blade Safety Instructions 1. Use only blades marked for at least 3450 ‘pm, 2, Use only 10" or smaller diameter blades, 8, Use blades for their recommended cut- ting procedures. 4, Keep blade sharp and clean Dla. 5. Do not ovorighton blade nut because blade collar could warp. 6, Do not turn saw on and of in rapid sequence because blade can loosen. 7, Blade should stop within 15 seconds after savris ewitched offi lade takes longer, the saw needs repair. Contact Authorized Sor ioe Center, Safety Safety On-Product Safety Labels. There are several safety labels onthe saw. They alert the user to hazards explained in the manual and remind the user how to ‘avoid the hazard ~ {A the outfeed side, to the right of the {Quard near the saw handle is this safety label to alert you to wrong way feed: (On the infeed side of the guard is this safoty abel to remind you to lower the hold down to ust clear the top of the ‘workpiece for ripping: (On the rear of the yoke, visible from the is ths safety abe! to alert you to outfeed zone hazares {feed side when the save isn arp postion, Note where they are located on the saw. ead and follow the safety information ‘and instructions in these labels. Refer to the manual for detailed explanations and instructions, “ADANGER "oar the saw handle is this safety label to alert you to thrown objects and to remind you to wear safety goggles: “WAR ADVERTENCIA AVERTISSEMENT (On the clear plastle guard isis OSHA [ RWARRINNG /ADVERTENGIA TAVERTISSEMENT) required labet ‘taciaey | essen etree ea [cere 4 4 DANGER On the bottom surface of the motor, visible wen the cutting tool is horizontal is this safely label alerting you to use a guard When edge molding, and to position the Cutting tool behind the fenc (see Accessories Section) (On the front of the yoke is this ger ‘safety instruction label: " Assembly Assembly Identity Parts “The following parts are included: Note: Boor begining assert chock tha alparts ar incu I youare missing any par, do nol assemble guard Contac! your Emereon Tol Ca. Service Cental 1-800-25-1184 ogo th missing pat. Sometimes anal pais can ‘pets! packaging materia Do no trow ay any packaging uni quad is put together Check pactaging or missing aris totor contacting Emerson Tool Co. Acampo pars Ist (RepaPar's isa the en ofthe manual. se the st © Fenty to nber ofthe missing par. © A. Guard Assembly BB Roar Table 40" ©. Spacer Table 40 . Front Table 40" E, Table Support F. Handle Assombiy. G. Bag of Loose Par Containing H.Table Clamp Assombly. I. Serew Soe Button Cap 5/16-18 x se 4. Adapter Motor Key a Teo Nut LL Bag of Loose Parts. 1 Containing M.Guard ACoe8EOF a. N.Serew Plast #8 x 1/2 Owasher a/i6x1 x 1/16... Prnstruction Form 2 Awarnine Plugging in saw during assembly could result in electrical shock, oF jevere cuts from contact with spinning bial Do not plug in saw at any time during assembly. Pug in saw only when It isto be used. Romove Sawblade and Guard 4. Tighten carriage lock knob 2. Loosen guard clamp screw, remove duard. 3. Motor shaft has left hand threads. Hold shaft wrench and rotate arbor wrench down (clockwise) 4, Remove shalt nut outer colar, sawblade, land nner collar. Dispose of guard but retain ‘hattnut, outer colar sawblade and inner colar Remove Original Table Boards, and Mounting Supports NOTE: Al original hardware (except for T- 'Nut) wil be required for mounting retrofit parts. 1. Loosen tha table clamps and remove the. rear table, spacer table and rp fence. Discard the rear table and spacer table. Save the fence, it willbe reused. 2, Remove the 1/4-20 x 1" cup point screw from the T-Nut locate inthe front table. Rela this screw for future use, 3, Remove all amaining nuts, bolts, and ‘washers and lit ff ronttabo, Discard the front table 4, Remove nuts, bolts and washers that ‘secure the left and right table support chan- nels. Discard the support channels Awarnine ‘This retro ft guard Kit required ada- tional clearance behind fence. New table boards are being supplied for this reason. e290 x 1a seaox 1 Pa eH gy, Me oe tess Assembly Adjustments ‘Attach new table supports 4, Set out: ~ two table supports + four 5/16" 18 x 9/4" long square head screws = four 11/32" x 7/8" x 1/16" lat washers four 5/16" lockwashers, = four 5/16" hex nuts + Attach supports to side frame, making ‘sure to use correct holes in table sup- ports and side frame: Use two serens, ‘and then support); on end of each screw puta flat washer, lockwasher and nut, then finger ighten to table supports rest in lower position. Et ‘able tunting Support Channel Mount Rais Using These Holes Positioning Table supports/installing Front Table/Leveling Front Table NOTE: The goal in adjusting the table supports and leveling the front table is to make sure thatthe {able is the same alstance from the radial arm at al points. This ensures that when he table and bade are inslalled the clearance botween them will be equal at all points Positioning Table Supports, 4. Release bevetlocklever, move bevelindex ver tothe left and rotate the motor fo posi- tion arbor shaft down, Lock bevel lock. 2. Unlock and hold miter/am lock lever in index release positon as shown. Position arm against left stop (approximately 50° miter). ‘Loosen carriage lock knob and position arbor shaft directly over left hand channel NOTE: For safety reasons in accordance with the UL standard, stops have been provided to prevent 360° rotation of tho radial arm. 4, Slide the arbor wrench handle between fend of motor shaft and table support to act as afeoler gauge. Carefully lower the motor with ‘elevation crank untl the end of shafts just touching the arbor wrench. Tho wrench ‘should Slide back and forth with only slight resistance. Tighten screw "A" NOTE: Do not change this elevation setting Lunt both fet and righthand table support ‘channels have ben adjusted. 4, Move arm and carriage to screw “8 ‘Adjust positon of table support so that the arbor wrench just sips between the end of the motor shaft and the support. Tighten sorew °B '5. Move arm and carriage to ight hand table ‘support and level in the same manner as in step 4. 6. Recheck both support channels to make ‘sure that tightening sorews did not affect the ‘accuracy of the adjustment. 7. Elevate the saw and retum motor to hor zontal position to provide clearance for intal- lation of front work table. “ 16 Assembly Assembly/Adjustments Installing Front Table 4, Set out front table tee nut + 1A" U-cip = 114" diam. x 718" long cup point set = four 1/4" diam. x 1" long pan head = 1" dia. x 1-8/4" long pan head screw ~ five 17/64" LD. x 5/8" 0.D. flat washers = four 1/4" lockwashers + four 1/4" diam. hex nuts 2. Identiy top and bottom of table: top has ‘counterbored holes. Place table bottom side ‘on solid surface. Hammer tee nut into lov- ing hole. (This hole is not counterbored {rom the top). 3. Snap u-elip ont front edge of base £0 hole lines up with hoe just tothe lft of con- ternoten, 4, Place table, top sido up, on saw so centor ‘eounterbored hole ines up with hole in v= ‘ip. NOTE: Table wi extend over front edge of saw fame. 65, Drop a flat washer into each counter. bored hole. 6, Start 1-9/4" long pan head screw through ‘center hole and into U-clip, but do not fully tighten, 7. Start cup point set screw through leveling hole and into tee nut, but do not fly tighten. £8, Put 1" long pan head screw in each of four remaining holes and through matching ‘holes in table supports. On end of each ‘ereu, put lockwasher then nut and tighten with serewdriver “Teo Nut {Install from bottom) ‘Table Mounting Holes Top of Table (Counterbored Holes Up sye2og tai 20x10 Pani er Sg Pa Soe Make Front Table Flat 1. Place rear table on is edge, across cen- terof front table. Check for gap between sur- faces, I there is less than 1/92" gap, tighten cup point set scraw unl touches frame (look ‘underneath table), then tighten center (1-3/4" Jong pan head screw. {1 there Is more than 1/32" gap, close gap by raising or lowering center of font table to raise center, ighten cup point set screw against frame; to lower center, tighten center (1-8/4" long) pan head screw. 2. When gap is ciosed, make sure cup point ‘set screw touches frame look underneath tab), and center (1-34" long) pan head screw is tightened, NOTE: Rip fence scalois no longer coroct. ‘Measure distance between fence and blade for correct cistance when in rip mode. Installing Adapter-Motor Key NOTE: Originally thore were two motor ship- ping screws installed. They should have ‘been removed:-check to make sure. Use of pliers may be necessary. 4, Install the adapter-motor key as shown, Use the new screw provided to attach in the ‘motor shipping screw hole indicated. 2, Install he sawblade as shown. Motor ‘shaft has lft hand thread NOTE: Do not overtighten arbor nut. Use the arbor wrench to just “snag” it View of Underside of Motor Showing Location of| Shipping Screw Holes Asap Koy wourting Hole 16 7 Alignment Alignment “The saw and blade must be aligned correctly {or two reasons: 4) To prevent binding ofthe blade and work- plece, which can cause jams, kickbacks, or ‘thrown workpieces; 2) To make accurate outs, Alignment and Adjustment Steps ‘The folowing alignments and adjustments, must be made in order. Ifyou miss an adjustment, you must go back, make the ‘missed adjustment, and repeat all stops ‘om that point on. ‘These adjustments aro lke fine tuning a piece of equipment. Often, a series of stops ‘must be repeated mare than once in order to {got the adjustment right. There are many adjustments to make. Because some adjust ments may be awkward, you may want to ask someone to help you: Before you start, make sure the framing square is true. ‘Square Crosscut Travel ‘The goal ofthis adjustment is to make accu- rate crosscuts. To do so, the radial arm must bbe equare to the fence, otherwise, there will be a slight miter angle in all crosscuts. ‘Squaring cross cut travel. 1. Index but do not ack arm at 0° miter. 2, Install saw blade as shown, Motor shaft has loft hand threads. Note: Doo reign arbor nut, Use the arbor wench fous ‘rug Ay wasninc Plugging in saw curing alignment ‘Could reblinaceldental startup and fever cuts from contact wit spinning binge, Do nat pig in saw at anytime during alignment or acjustment Plug in saw only when Its tobe used. check Framing Sar This edge must ‘esstaight ee Bra slang ts e630 ‘Should be no gap or overap hore when onto aor wach LS 7 esto ae ‘Sowa. A oe Cor. Motor edad Inner Collar 4, Lower arm until saw blade just clears the front table, Tighlon the yoke lack lever and bevel lock ever. 4 Place a framing square on the table, as shown, with one log of square trmly against tear edge of front table, Position the blade land square until the leg ofthe square just ‘contacts a tooth ofthe blade. Mark this tooth. '5, When the carriage Is moved slowly back ‘and forth on the arm, the marked tooth Should just touch the square at al points. I ‘marked tooth maves into or away from ‘square, follow the adjustments as described In your saws orginal owners manual. I you ro longer have your saws overs manual call Customer Service at 1-800-325-1184. Have your saws model number ready when you cal, Install New Table Clamps 4. Insert fence, then spacer table, then rear lable. 2. Tit lamp forward and snap into place in ‘opening at rear of table support 4. Repeat steps for other table clamp, 4, Tighton thumbscrews to clamp table seo- tions in place, Front once Spacer ear ‘one “rable Talo Ne ur/ 7, 8 Assembly Replacing Handle 1. Remove screw “A" from handle assem- by. 2. Remove tim handle “B" 3, Remove screw *C" and lockwashor “0 ‘Yoke handle“ should then be removed. 4, Atach new handle reusing screw "C* and lockwashor“D" NOTE: ityou have a manual radial saw (not ‘an electronic model) remove the bevel ind ‘calor and screw atlached tothe yoke handle dle. OLD HANDLE ASSEMBLY [NEW HANDLE ASSEMBLY Adjustment (CE). Reinstall those pioces on the new han- Install Guard “The guard is a very important safety feature. covers a large part of the blade and helps protect against severe cuts, Always use the ‘guard 1, Lock motor at 0° bevel (blade vertical), 2, Use one hand to lit clear plastic guard; Use other hand to grasp rear of quard (below dust elbow). Position guard so rving knife faces front of saw. {. Tit front of guard down about 45%; place ‘ver blade; rotate quarto level poston NOTE: Make sure notch in guard fis onto {ab on motor adapter. This will prevent ‘movement of guard about motor. Squeaze ‘handle trigger to make sure it raises clear Plastic guar. fit does not, remove and rein ‘Stal guard, making sure that tigger mecha- ism engages pul fink on guard 4. Tighton guard clamp screw. Alignment Controls Align Riving Knife to Blade . “The goa! of this adjustment is to position the Fiving knife directly in ine withthe blade, Fiving knife alignment isan important safety factor. The riving knife rides in the Ker of the ‘Bevel Index Laver tuned Lock Lever ‘cut workpiece during ripping to keep the two onott switch ‘sides of the workpiece from pinching on the i blade. Blade pinching is a cause of kickback tel : q Yalow Key 1, Lock yoke in inp postion (blade towards column, motor towards front of am). 2. Lower arm unti blade ust clears table 3. Unlock rip lock while holding up lower plastic quard, move yoke back unit blade Touches fence, Lock rip lock. 4. Loosen pawitriving knife knob. Lower fv ing knife tothe table and tighten knob. The riving knife should rest flat against fence. 5. If adjustment is needed: 1. loosen rving knife bracket scrow. slide riving knife so it rests against tence. ©) secure ving knife bracket serew. cone Finca, Cera ae 6, False rvng knife and tighten pawis/iving kite knob, MitoriArm Lock Frees radial arm to move; locks in Pull lever forward to release index ‘any desired postion; pre-set __then swing arm lft or right. Indexed positions at 0", 45°L, 45° Holdin unlocked posiion while mov- ing arm On-Off Switch Turns motor on/off Pull on, push off ‘Requires yellow key Yollow Key jows saw to be switched on _Insert into on-of switch Remove after turing saw off Bevel Lock Lever Indexes he sawblade 0 0°, 45°, or Move bevel index ver tothe lft 190" pre-set indexed positions while psitioning the blade, then release it Controls Controls onto Eunction Bevel Lock Lever Frees motor to rotate; locks in any

    You might also like