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DOI 10.1617/s11527-006-9189-6
O R I G I N A L A RT I C L E
Received: 26 September 2005 / Accepted: 12 June 2006 / Published online: 27 January 2007
RILEM 2006
Abstract This paper presents a numerical model cement paste are proposed. Two SCC mixtures
for the simulation of the hydration process and with w/c 0.41 and w/c 0.48, both with water/
the development of the microstructure on Self- powder ratio (w/p) 0.27, were simulated and
compacting cement paste (SCC) containing compared to a traditional cement paste (TC)
limestone powder as filler. Based on a series of with w/c 0.48. The simulation results were dis-
experimental results, e.g. thermometric isother- cussed and validated against experimental mea-
mal conduction calorimetry tests, environmental surements.
scanning electron microscopy (ESEM) image
analysis, thermogravimetric analysis (TGA) and Résumé Cet article présente un modèle numéri-
the derivative thermogravimetric analysis (DTG) que qui réalise une simulation du processus d’hy-
measurements, the hydration process, the solid dratation et le développement de la microstructure
phase distribution, total porosity and pore size de la pâte de ciment auto-compactante (SCC)
distribution have been determined at different contenant comme filler de la poudre calcaire. Sur
hydration stages. base d’une série de résultats expérimentaux—par
Based on the hydration chemistry, the stoi- exemple~: tests de calorimétrie par conduction
chiometry and the hydration kinetics of cement thermométrique isotherme, analyse d’images par
with limestone, an analytical hydration model microscopie électronique environnementale
and a microstructural model of self-compacting (ESEM), analyse thermogravimétrique (TGA),
analyse thermogravimétrique dérivée (DTG)—, le
processus d’hydratation, la distribution de la phase
G. Ye (&) Æ K. van Breugel
solide, la porosité totale et la distribution de la
Microlab, Faculty of Civil Engineering and
Geosciences, Delft University of Technology, Delft, taille des pores ont été déterminés à différentes
The Netherlands étapes de l’hydratation.
e-mail: ye.guang@citg.tudelft.nl Sur base de la chimie et de la stoechiométrie de
l’hydratation et de la cinétique de l’hydratation du
A. M. Poppe Æ G. De Schutter Æ G. Ye
Magnel Laboratory for Concrete Research, ciment en présence de calcaire, un modèle analy-
Department of Structural Engineering, Ghent tique d’hydratation ainsi qu’un modèle de la
University, Ghent, Belgium microstructure de la pâte de ciment auto-compac-
tante sont proposés. Des simulations concernant
X. Liu
School of Civil Engineering, Tongji University, deux mélanges de SCC avec un rapport E/C de, re-
Shanghai, China spectivement, 0,41 et 0,48 et un rapport eau / poudre
866 Materials and Structures (2007) 40:865–875
(W/P) de 0,27 ont été menées. Les résultats ont été the strength at early age [9–11]. As for the
comparés avec ceux d’une pâte de ciment tradi- influence on the later stage, from a chemical point
tionnelle (TC) dont le rapport E/C vaut 0,48. Les of view, limestone filler does not have pozzolanic
résultats de la simulation ont été discutés et validés properties, but it reacts with the alumina phases of
en les comparant avec des mesures expérimentales. cement to form an AFm phase (calcium mono-
carboaluminate hydrates) with no significant
Keywords Numerical simulation Æ Hydration Æ change on the strength of blended cement. On the
Microstructure Æ Self-compacting concrete Æ other hand, limestone filler acts as the crystalli-
Limestone powder zation nucleus of the precipitation of CH [12].
Due to the different blending processes and the
high amount of limestone filler in SCC, the situa-
1 Introduction tion in this case is different compared to Portland
limestone cement. It is expected that the hydration
In general, there are two different ways to use behaviour and the microstructure of SCC con-
limestone powder in construction. One way is the taining limestone powder as filler also will be dif-
Portland cement blended with limestone powder, ferent. The influence of limestone in SCC is more
so called Portland limestone cement. To produce related to the physical effects rather than chemical
Portland limestone cement, the limestone is ad- effects [13]. Details on the influence of limestone
ded during the milling of the cement clinker. In filler on the hydration and the microstructure
the past few years, Portland limestone cement has are experimentally obtained by means of
been accepted worldwide. The ASTM C150 thermometric isothermal conduction calorimetry,
standard specification for Portland cement was thermogravimetric analysis and derivative ther-
modified to allow the incorporation of limestone mogravimetric analysis (TGA/DTG), and back-
up to a 5% mass fraction in ordinary Portland scattering scanning electron (BSE) image analysis.
cement [1]. In Europe, the European standard A short review is given in the next paragraph. The
EN 197-1 identified two types of Portland lime- aim of this paper is, based on the experimental
stone cement containing 6–20% lime (type II/A-L) results, to propose a cement hydration micro-
and 21–35% limestone (type II/B-L) [2, 3]. structural model in order to simulate the hydration
Another way to use limestone filler is to add it and microstructure of SCC. The model is based on
during the mixing of Self-Compacting Concrete HYMOSTRUC3D [14, 15]. Two SCC mixtures
(SCC) or high performance concrete. The total with w/c 0.41 and w/c 0.48 and both with water/
amount of limestone powder in SCC can reach up powder ratio (w/p) 0.27 were simulated and com-
to 100% by weight of the cement. The major pared to a traditional cement paste (TC) with w/c
benefits in using limestone in SCC are both 0.48. The simulation results were discussed and
technical and economical. On one hand to ensure validated against experimental measurements.
high fluidity and to reduce the water/cement ratio,
on the other hand to reduce the cost of concrete. 2 Review of the experimental results
The addition of limestone filler in blended on the hydration and the development
limestone cement was believed to mainly produce of microstructure of SCC in the early age
a physical effect [4]. However, several authors also
reported that limestone filler participates actively The hydration and the development of micro-
in the hydration process of ordinary Portland structure of SCC were examined and presented in
cement rather than just acting as a mere physical [13, 16]. Experimental results are summarised in
filler [5–8]. As for the influence on the early age the following paragraphs.
hydration of cement, due to the high surface area
of limestone powder in the mixtures, it provides 2.1 Experimental techniques
sites for the nucleation and growth of hydration
products, thus improving the hydration rate of In the experiments, the hydration process of a
cement compounds and consequently increasing series of samples made with varying cement type
Materials and Structures (2007) 40:865–875 867
and water/powder ratio was studied by means of 2.2 Summary of experimental results
thermometric isothermal conduction calorimetry
(TEM Air 314). To determine the development of 2.2.1 Heat release
the microstructure, only two types of SCC
(namely SCC01 and SCC02) were used and From fig. 1a, it can be concluded that the samples
compared with a traditional cement paste (TC) of SCC made with limestone filler (SCC01 and
with w/c ratio 0.48. The mix proportions used in SCC02) show a higher heat release than tradi-
the experiments are listed in Table 1. tional cement paste, especially in the first 24 h.
In the experiments, the distribution of the The mixtures made with limestone filler show a
phase (the capillary pore, CSH gel, CH, limestone shorter dormant stage and a more rapid heat re-
filler and unhydrated cement) was identified by lease than mixtures without limestone filler. An
using BackScattering Electron (BSE) microscopy extremum was found for both SCC mixtures at
image analysis. In order to obtain high quality 12 h. The rate of heat release curve (Fig. 1b) also
images from the BSE detector, the samples were indicates the rapid chemical reaction of SCC in
prepared carefully, this including epoxy impreg- the early stage. For a detailed discussion on the
nation, cutting, grinding (on the middle-speed lap heat release and hydration of SCC reference is
wheel with p320, p500 and p1200 sand papers) made to [16, 17].
and polishing (on a lap wheel with 6, 3, 1, and
0.25 lm diamond pastes for about 2 min each).
The images are obtained using a BSE detector in
water vapour mode. In order to get a high con- (a) 400
SCC01 SCC02
trast image for image analysis, a low acceleration
voltage of about 20 kV was used. The physical
Heat release (J/g)
300
size of the region in each image is 263lm in
length and 186lm in width when a magnification TC
of 500 · is used. The image size is 1,728 · 200
200
Table 1 Mix proportions of the cement paste (kg/m3)
TC SCC01 SCC02
100 TC
Temperature difference ( C)
then be explained by a conversion of ettringite -1
o
to monocarbonate instead of monosulphate, -2
which is a more stable compound and therefore SCC01
-3
results into more heat release, this with a peak at
-4 SCC02
about 12 h after the mixing of the components as
a result. -5
TC
-6
2.2.2 Thermal analysis
-7
Results on the thermal decomposition of 3 ce- 0 200 400 600 800 1000 1200
ment pastes at curing age 28 days are shown in Temperature (oC)
Fig. 2. Details on the interpretation of TGA/
Fig. 2 (a) The thermal decomposition of the cement paste
DTG results of SCC were reported elsewhere by the thermogravimetric analysis (TGA) and (b) the
[13], only the decomposition of limestone powder derivative thermogravimetric analysis (DTG) of three
is mentioned hereafter. samples
Around 750C, an extremum was found from
DTG (Fig. 2b). Correspondingly, a dramatic loss
of mass was also observed from TGA (Fig. 2a), The amount of CO2 escaping from decomposition
representing the decomposition of carboniferous, of carboniferous, CaCO3 fi CaO + CO2, should
CaCO3 fi CaO + CO2, with CO2 escaping. be 2.86 mg for SCC01 and 3.63 mg for SCC02.
The amount of CO2 escaping from cement Comparing the TGA analysis and the theo-
paste can be calculated exactly from the TGA retical calculations, the weight loss from the TGA
tests and compared with theoretical calculations. analysis is slightly bigger than the weight loss
From fig. 2a, a mass loss of 10.29% and 13.25% from the theoretical calculations. If one takes into
can be calculated for SCC01 and SCC02, respec- account a small part of the weight loss is due to
tively. If the total weight of the SCC01 and the decomposition of the calcium silicate hydrates
SCC02 sample was 28.9948 mg and 28.5063 mg, in the cement paste, the main part of the weight
then the total amount of CO2 escaping from the loss at this temperature is due to decarbonation of
TG analysis is 2.78 mg and 3.78 mg, respectively. the limestone. According to the mass balance law,
Theoretically, according to the weight percentage it can be found that almost no limestone powder
of limestone filler in the mixture, there is 7.54 mg participated in the chemical reaction during ce-
and 9.56 mg CaCO3 present in the sample of ment hydration. The limestone powder acts only
SCC01 (28.9948 mg) and SCC02 (28.5063 mg). as inert filler in the SCC.
Materials and Structures (2007) 40:865–875 869
20
Porosity (%)
15
10
0
0 10 20 30
Time (days)
20
CaCO3 content(%)
15
10
0
0 10 20 30
Time (days)
Fig. 3 Comparison of BSE images for SCC02 (a) and TC
(b) at age of 7 days Fig. 4 The evolution of total porosity and CaCO3
870 Materials and Structures (2007) 40:865–875
and R is the universal gas constant. The function With q2, max,20, the maximum heat production
f(r) can be calculated as: rate at 20C of the second reaction, E2 the
apparent activation energy of the second reaction
and a2 and c2, the parameters.
f ðrÞ ¼ c ½sinðrpÞa expðbrÞ ð2Þ
As can be seen in fig. 1, the second reaction
does not start immediately after water addi-
where, a, b and c are the parameters
tion. It is not clear yet why this is happening.
When looking into the results of the isothermal
Further tests are done with the aim to inves-
tests, it can be clearly seen that the hydration
tigate the nature of the second reaction, and
mechanism of SCC with limestone filler cannot be
how and at which moment during hydration it
described as one function as done for a traditional
is activated.
concrete with Portland cement. The presence of
the limestone filler makes a second reaction ap-
pear, which has to be modelled separately. The 3.1.3 Degree of hydration
superposition principle is then applied in order to
obtain the total cement reaction. Once the heat production rate is determined, the
degree of reaction can be determined as a func-
tion of time. To do so the superposition principle
3.1.1 First reaction
and discrete integration is used, which results in :
When applying the model as for traditional con-
Q1max q1max;20 g1 ðhÞ f1 ðr1 Þ dt
crete to the first reaction of the SCC hydration, rðt þ dtÞ ¼ r1 ðtÞ þ
Qmax Q1max
the parameters calculated by the least squares
Q2max q2max;20 g2 ðhÞ f2 ðr2 Þ dt
method seem to be influenced by the addition of þ r2 ðtÞ þ
the filler and can be modelled as a second degree Qmax Q2max
function of the c/p factor. The first hydration ð7Þ
reaction can be described mathematically as fol-
After the calculation of the degree of reaction it is
lows [15]:
fairly easy to make the step to degree of hydra-
tion, since it is established experimentally that the
q1 ¼ q1;max;20 c1 ½sinðr1 pÞa1 expð3r1 Þ
formula of Mill for the ultimate degree of
E1 1 1 hydration is still applicable for self-compacting
exp ð3Þ
R 293 273 þ h concrete. This means that the degree of hydration
can be calculated as :
a1 ¼ 0:18ðc=pÞ2 þc1 ðc=pÞ þ c0 ð4Þ
aðtÞ ¼ au rðtÞ ð8Þ
c1 ¼ 0:28ðc=pÞ2 þb1 ðc=pÞ þ b0 ð5Þ
1:031w=c
with au ¼ 0:194þw=c = the ultimate degree of
With q1,max,20, the maximum heat production hydration.
rate at 20C of the first reaction, E1 the apparent
activation energy of the first reaction and a1 and
c1, the parameters. 3.2 Microstructural modelling
Wlim ðxÞ
VlimðxÞ ¼ ð14Þ
qlim 3.2.3 Particle growth, interaction mechanisms
The number of particles Ncem(x) and Nlim(x) in
cem
fraction Fcem(x) and Flim(x) are found by dividing The volume of the outer product Vou;x for the
the volume Vcem(x) and Vlim(x) of fraction cement particles at a degree of hydration a can be
Fcem(x) and Flim(x) by the volume of a single described as:
particles vcem(x) and vlime(x) cem
Vou;x ¼ ðvcem 1Þa Vxcem ð21Þ
VcemðxÞ
NcemðxÞ ¼ ð15Þ Similarly, the volume of the outer product for
vcemðxÞ
the limestone powder Vlim
ou;x can be described as
VlimðxÞ lim
NlimðxÞ ¼ ð16Þ Vou;x ¼ vlim 1 a Vxlim ð22Þ
vlimðxÞ
872 Materials and Structures (2007) 40:865–875
where, a is overall degree of hydration according Table 2 The chemical composition of cement
to Eq. 8. vcem is the volume ratio of the reaction CEM I 52.5 (%)
product and the dissolved material of cement as
described in [14], vlim is the volume ratio of the CaO 63.95
SiO2 20.29
reaction product and the dissolved material of
Al2O3 4.52
limestone powder. These two parameters directly Fe2O3 2.35
control the reaction ratio of cement and fillers. In MgO 2.22
the case of limestone powder acting only as inert K2O 0.94
Na2O 0.20
filler without participating in the chemical reac-
SO3 3.35
tions, the vlim should be equal to 1. Thus, there Cl– 0.015
are no outer products formed around the lime-
stone particles.
Once the volume of outer products has been
Table 3 The amount of cement and limestone particles
determined, the radius of the expanding central distributed in 100 lm3 cube
cement particle and the volume of expanded
Cement particles Limestone powder
outer shell can be deduced according to [14].
TC 147189 –
SCC01 125868 160721
4 Results and discussions SCC02 106114 207765
(b) 0.8
TC w/c=0.48
100
Cement (Experiments)
Degree of hydration [-]
Cement (Simulation)
Cumulative weight (%)
0.6 Experiments
80 Limestone (Experiments)
Simulations
Limestone (Simulation)
60 0.4
40
0.2
20
0
0 0 30 60 90 120 150 180
0.01 0.1 1 10 100 1000 Time (hours)
Particle diameter (µm)
Fig. 6 Comparison of degree of hydration from experi-
Fig. 5 Simulated PSD of cement and limestone powder ments and from computer simulation model for the
compared with experiments samples SCC01 (a) and TC (b)
Materials and Structures (2007) 40:865–875 873
chemical composition of the cement used in the culated from experiments on SCC containing
simulation is listed in Table 2. limestone powder, and on the other hand from
The simulated cubic body of paste was the computer simulation model. A good agree-
100 lm3. The total amount of distributed cement ment is found between experiments and simula-
particles and limestone particles in the cube are tions.
listed in Table 3. According to Eq. 22, the lime- The simulated 3D microstructure of SCC02
stone powder does not expand throughout the and TC at the initial stage are shown in Fig. 7a, b.
hydration process. The white particles are limestone powder and the
Figure 6 shows the degree of hydration of others are cement particles.
samples SCC01 and TC, on the one hand as cal- Using the algorithm developed by [15], the
capillary porosity was calculated from the simu-
lated cement paste at different hydration stages.
The results of capillary porosity from the simu-
lations and from the SEM image analysis are
illustrated in Fig. 8. Despite the variation of
experiments, a good agreement is found between
the simulation model and the results obtained by
SEM image analysis.
Figure 9 show the 2D simulated microstructure
at a hydration stage a = 0.62. The particles with
dark grey colour are limestone powder particles.
The calculated porosity of SCC02 and TC at this
hydration stage is 10% and 17.4%, respectively.
From Table 3, the total amount of particles in
SCC02 is more than 300,000, 2 times higher than
in TC. In principle, due to the addition of lime-
stone as inert filler in the SCC, the porosity of
SCC is much lower than of TC even having the
same w/c ratio. From Fig. 9, it is noted that
limestone powder fills up the empty pores. How-
ever, the porosity around the limestone filler
particles also is much bigger than the porosity
around the hydrated cement particles. This is
0.7 SCC01
Simulation SCC02
0.6 TC
TC experiments
SCC01 Experiments
0.5 SCC02 Experiments
Porosity [-]
0.4
0.3
0.2
0.1
0
1 10 100 1000 10000
Curing age (hours)
References
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