Professional Documents
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Abstract
Business world is a dynamic place where concepts and applications change at a rapid
pace. This dynamism becomes more intense in the presence of emerging trends in
consumer preferences, changing marketing strategies, evolving competition,
stringent government regulations and more importantly enhancing focus on quality.
So in order to sustain in this highly competitive market place, firms have to
continuously improve their functions. Total Quality Management (TQM) is thus a
well demanded approach which is based on six principles including participation of
management, focus on customer satisfaction, employees’ involvement, continuous
process improvement, partnership with suppliers and performance measures. The
framework of TQM is built on the integrated connection of knowledge and insight
learned from subject experts, principles and practices, approaches to TQM and tools
and techniques. This framework help the firms to adopt quality approach in their
manufacturing and distribution and thus help achieving product and services with
high quality. It is relatively easy to achieve a status of TQM but it is really hard to
maintain that status. TQM is more important in agribusiness where prime focus
remains on quality of products. International trade of agricultural commodities is
increasingly been recognized with stringent standards and requirements. The
importance of standard management systems like Hazard Analysis and Critical
*
Abdul Ghafoor# and Mubashir Mehdi
Institute of Business Management Sciences, University of Agriculture, Faisalabad, Pakistan.
#
Corresponding author’s e-mail: ghafoor@uaf.edu.pk
237
238 A. Ghafoor, M. Mehdi and L.A. Twum
10.1. Introduction
Quality has become a buzz word in business world and this term is getting attention
of consumers, market stakeholders and policy makers. Researchers have also got an
increasing emphasize on this emerging issue and have tailored their research efforts
accordingly. With the gain in consumer knowledge and power, the marketing
phenomena has changed significantly from production orientation to consumer
orientation. This change is supplemented with increasing concerns of public
authorities across the globe where new legal supports and monitoring mechanisms
are taking their place. Quality is a term which cannot be understood in isolation. In
more solemn language it is the totality of different features of a product or service
(Besterfield et al., 2011). If someone thinks packaging a good attribute of quality
then ingredients or manufacturing process may be the concern for others.
In manufacturing, quality is generally taken as a measure of excellence or a state of
being free from defects, deficiencies and significant variations. Such level of
manufacturing excellence is often achieved by following strict and consistent
commitment to certain standards which help to achieve uniformity in a product to
satisfy consumers’ concerns. ISO 8402-1986 standards define quality as “the totality
of features and characteristics of a product or service that bears its ability to satisfy
stated or implied needs”. Quality is understood in the form of its major dimensions
which are presented in table 10.1
The business world, considering the quality as determinant to its success, is rapidly
moving towards Total Quality Management (TQM). TQM is systematic approach to
develop quality culture in the enterprises which help moving towards success. It is
said that through management approach the firm becomes in a better way to handle
its resources which ensures efficiency and help developing a culture of excellence
and competition within and outside the firm. TQM is defined as both a philosophy
and set of principles that represents the foundation of a continuously improving
organization. It is application of qualitative methods and human resources to improve
all the process in an organization to exceed customer needs (Besterfield et al., 2011).
TQM essentially integrates fundamental management techniques, existing
improvement efforts and technical tools under a multi-disciplinary approach.
should be supported with development of required facilities and system which really
ensures quality and customer satisfaction. Rather one must plan to move a step ahead
to make customers’ experience delightful.
control, management tools, experimental designs etc. the focus of these principles
and practices, knowledge generated by experts, tools and techniques is to generate a
framework which aids the business firm to achieve excellence in their work and move
towards total quality management system. This framework is explained in fig. 10.1
Generally TQM is understood as a cultural change or change of mindset which is not
a short term target. This stage is attained in the longer time period subject to the
implementation of best practices in the business. TQM is differentiated from
traditional approach in the following manner mentioned in table 10.2;
the years this initiative got popularity and retailers kept on joining this system which
later on developed the basis for its coverage at global level. So eventually in 2007,
the scope and name of EUREPGAP was changed into Global GAP to demonstrate
its global reach and acceptance.
Global GAP is now internationally accepted system of quality certification where
consumers are assure of the quality and safety they need. As such, a growing number
of countries are joining this club and currently the number is more than one hundred.
This system is now not only ensuring quality and safety but also trying to improve
efficiency in production (ITC, 2016). So it helps improving performance of the
businesses and also reduces wastage of raw material. In short this system is working
to make this world a better place for coming generation by conserving resources. It
also covers the following aspects;
• Traceability and safety of food
• Environment (including biodiversity)
• Safety, health and welfare of workers
• Welfare of animals
• Includes Integrated Crop Management (ICM), Integrated Pest Control
(IPC), Quality Management System (QMS), and Hazard Analysis and
Critical Control Points (HACCP)
Perform hazard analysis of the all raw material and ingredients involved in each
step of product manufacturing (Principle 1)
The HACCP team performs the analysis that identifies the rectification process. In
this process, a list of hazards is prepared that can cause serious nature of illness if not
controlled. At each step, it is essential to define ingredients and raw material which
can cause physical, biological and chemical hazards. At this stage safety concerns
are more important than food quality. A thorough hazard analysis is the key to
prepare an effective HACCP plan. The hazard analysis and the control measures are
identified.
The hazard analysis process involves two steps: firstly, a brain storming session is
performed in which HACCP team review the ingredients that are used in the product,
activities performed at each step in the process, and the equipment used in the final
product and its inventory management as well as distribution, intended use of the
product by different users or consumers. This review highlights the biological,
physical and chemical hazards which may be controlled at each step. Secondly, an
evaluation is conducted to see the severity and seriousness of each hazard that can
affect public health. The consideration should be given on short-term as well as long
term control of this identified hazard. It is important to mention here that hazard
analysis performed in one product may not be important for other product.
Identify the critical nature of raw material, process which can be controlled at this
step (Principle 2)
Critical nature of the raw material and ingredient express the severity of hazards
where the control process and preventive measures are applied. The accurate and
correct recognition of the hazard is important at this level. The hazard analysis must
be controlled or reduced up to the acceptable levels and complete documentation is
required.
Define critical level of each point identified in step 7 (Principle 3)
A critical level differentiates a point between safe and unsafe levels of physical,
chemical and biological hazards. Threshold limit are based on temperature, time,
physical dimensions, humidity, moisture level, pH value, viscosity, salt
concentration etc. Critical levels must be scientific based and should have one or
more preventive measures. For example cooking of beef patties is designed to ensure
the production of a safe product.
The hazard analysis identified pathogens (e.g., verotoxigenic E. coli such as E. coli ,
and salmonellae) as significant biological hazards. Cooking is the process which is
applied to control these pathogens therefore an accurate information is needed
regarding number of pathogens in the raw petty.
Develop monitoring procedure (Principle 4)
Monitoring involves managing measurements which ensures that the process is under
control and produces desired information for further verification. It is essential for
food safety management that tracks the whole process, indicates the deviation from
the identified path, and provides blue print of the process. Monitoring is a continuous
10 Total Quality Management in Agribusiness 247
process which is done through various physical and chemical methods. For example,
a temperature control is recorded through temperature recording chart in a thermal
process. However, microbiological assessment is difficult in monitoring due to time
taking and detection of pathogens.
Develop rectification for corrective action procedures if the hazard crossed over
the threshold level at each point (Principle 5)
The objective of corrective action is to produce safe food before it reaches to final
consumers. The corrective actions are needed when the deviation is found from the
critical level. It involves identification of cause of non-compliance, nature of non-
compliance and documentation of corrective action that has been taken. The
corrective action must be developed in advance for each critical level. It is also
necessary to identify the responsibility of causing and recovering the deviation from
critical level.
Develop verification procedures that indicate the implementation of corrective
action (Principle 6)
Verification procedures define the effectiveness of HACCP with respect to the plan.
An effective HACCP plan requires little testing of end products rather frequent
verification, regular follow up and monitoring corrective action record is required.
Verification also determines the technical and scientific soundness of the plan. It
explains that all hazards are identified and plan is implemented to control all these
hazards.
Keep the record of all steps (Principle 6)
A record keeping involves summary of the hazard analysis, the description of the
HACCP plan, name of the HACCP team and their responsibilities, definition of the
food product and its distribution, expected use and the nature of consumers, flow
diagram, hazards concerns, critical levels, monitoring and verification procedures
and record keeping procedures.
10.5.2.3. Maintaining the HACCP system
Once the HACCP system is operational then it is required to maintain it effectively
on regular basis. This means the monitoring procedures, the rectification process and
the verification procedures must be maintained in the same manner, it was developed.
It is the responsibility of the HACCP team to determine the system for a product is
redesigned or to be modified in the following situations;
i. If the product is changed from its original use
ii. If the type of raw material or input are changed
iii. If the packaging material is changed
iv. If the process of manufacturing is changed
v. If the equipment involves in the product manufacturing are altered or
changed
248 A. Ghafoor, M. Mehdi and L.A. Twum
Conclusion
Food safety is emerging as crucial concern for food sector in the world to which
Pakistan is no exception. In order to comply with international requirements, national
standard system should first be brought in line with requisite needs and then we can
expect some boost in agricultural exports. Total Quality Management is a systematic
approach which helps to change the firms’ culture towards quality orientation.
Increasing consumers’ awareness is demanding improved quality products and the
firms which are able to cope with changing trends are sustaining in the business world
whereas others have to leave. Introducing and executing quality systems in the
business firms is not an easy task. The top management has to show full commitment
before expecting anything from their employee. Focus on customer satisfaction will
help the firm’s management to go for TQM along with
Discussion Questions
Why a firm think globally and what kind of firms could be globally
competitive and why?
What are the different changes occurring at global level for agribusiness
firms and how firms are adjusting to tackle those changes?
Do you know ISO stands for what? What are different standards in this
system and what are their implications for a firm’s development?
10 Total Quality Management in Agribusiness 253
How IFS is different from other quality standards recognized for food safety
and quality?
What do you understand by the term HACCP, also explain the process of
acquiring HACCP certificate for a food firm?
References
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challenges and coping strategies. The Pakistan Development Review 49:903-23
Besterfield, D. H., C. Besterfield-Michna, G. H. Besterfield and M. Besterfield-
Sacre. 2011. Total Quality Management, 3rd Edition. Pearson Education, New
Delhi, India.
Claudio B., G. Andreas., H. Derek., K. Mette and L. Richard. 2012. International
Feature Standards Version 6, Italy.
Food Safety Authority of Ireland (FSAI). 2015. HACCP - your food safety
management system. https://www.fsai.ie/food_businesses /haccp/haccp.html
Accessed on May 8, 2016.
Garvin, D. A. (1988). Managing quality: the strategic and competitive edge, Free
Press, New York, USA.
International Featured Standards (IFS). 2016. Global safety and quality standards.
https://www.ifs-certification.com/index.php/en/. Accessed on May 10, 2016.
International Trade Centre (ITC). 2016. Global G.A.P. Global Secretariat, Cologne
Germany.