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Desalination
j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / d e s a l
a r t i c l e i n f o a b s t r a c t
Article history: An innovative solar driven flash desalination system is proposed. The system uses the natural forces of
Accepted 13 December 2008 gravity and atmospheric pressure to create a vacuum. Single-stage and two-stage concepts have been
Available online 8 October 2009 outlined. The main components include evaporator(s), condenser(s), collection tanks, heat source and
seawater circulation pump. Partial heat recovery is attained by first passing the feedwater through the
Keywords: condenser(s), followed by the heat source. Additional distillate output is obtained in the second stage of the
Solar
two-stage system without any extra heat addition, since the high temperature brine from the first stage is
Desalination
Passive
passed and flashed in the second stage.
Vacuum Theoretical analysis of the single-stage and two-stage concepts is done for the system when coupled with
Flash constant temperature heat source and solar collector. When coupled with a solar collector of 1 m2 area, a
Single-stage single-stage system produces 5.54 kg of water in 7.83 h, while the two-stage system produces 8.66 kg in
Two-stage 7.7 h. The performance ratios obtained, including the efficiency of solar collectors, are 0.48 and 0.75 for a
single-stage and two-stage system respectively, or 0.748 and 1.350 if only the useful heat collected by the
solar collector is considered.
© 2009 Elsevier B.V. All rights reserved.
0011-9164/$ – see front matter © 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.desal.2008.12.055
636 S.C. Maroo, D.Y. Goswami / Desalination 249 (2009) 635–646
2.1. Single-stage system The method of creating the vacuum is similar to that for a single-
stage system. Vacuum in the two stages is created independently. The
Referring to Fig. 1, the system consists of a flash chamber two stages are only connected via valve V7 and the orifice. Valve V6 is
(A), condenser (B), low grade heat source (C), feed water pump now similar to valve V2. Thus for the creation of vacuum, stage 2 is
(D), product water tank (E), and brine collection tank (F) arranged as filled up first with seawater followed by stage 1. Seawater from stage
shown. The evaporator and condenser have to be located at a height of 1 is allowed to drain down before stage 2. This ensures that valve V7
10 m or more above the collection tanks, such as on roof tops of remains closed. After vacuum is created in stage 1, valve V9 is closed
buildings or on tall structures. Vacuum is created as follows: valves V1 and it remains closed while the system is in operation. Hence
and V2 are open while valves V3, V4, and V5 are closed. Water is seawater after being flashed in A1 has to flow through valve V7 to A2.
pumped into the system using the feed water pump until all the air The connecting pipe between A1 and F will become filled with
inside the system vented out through valve V2. When the system is seawater when the system begins to operate (as shown in Fig. 2).
completely filled with water, the pump is turned off, and valves V1 The initial pressure in both the stages will be the same (the vapor
and V2 are closed. Valves V4 and V5 are then opened causing the pressure of water at its temperature). The system being ready for
water to drain down, creating a vacuum in the space above (i.e. in the operation, heated feedwater is flashed in A1 and the brine begins to
flash chamber and condenser). A water column of approximately accumulate in A1. After a certain amount of brine has accumulated in
10 m is formed which is balanced by atmospheric pressure. A1, valve V7 is opened. Due to the pressure difference in the two
During operation, heated brine is pumped into the evaporator stages, the accumulated brine in A1 flows into A2 and is further
where it flashes because of low pressure, thus producing vapor and a flashed at a lower pressure. The flow rate of seawater from A1 to A2 is
higher concentration brine solution. The generated vapor passes controlled by the pressure in each stage and the connecting
through the inner tube of the tube-in-tube condenser with feedwater arrangement.
brine flowing in the annulus; this solves two purposes — a) vapor is
condensed to produce potable water, and b) feedwater brine gets pre- 3. Theoretical analysis
heated. The pre-heated brine is heated further by using solar heat
from a collector. Other low grade heat sources can also be used. The Mathematical modeling of the proposed desalination systems
concentrated brine and the product water drain out of the system due includes the analysis of each component of the system. Mass and
to gravity, and no pumps are required for these purposes. The levels in solute conservation equations along with energy balance equations
the brine collection tank and the product water tank can be are formulated.
maintained using float valves.
3.1. Evaporator
2.2. Two-stage system
Flash evaporation occurs when saline water is exposed to a sudden
For more effective utilization of the heat input, multi-stage pressure drop (the evaporator being under low pressure conditions)
systems can be used that flash the brine at successively lower below the saturation vapor pressure corresponding to the water's
pressures with effective heat recovery, increasing the production of temperature. To regain equilibrium, part of the saline water vaporizes
potable water. Fig. 2 shows the implementation of a two-stage flash by drawing its latent heat of vaporization from the remaining liquid,
system. The two stages are arranged in a vertical stack as shown, with whose temperature drops towards the saturation temperature
the requirement that the second stage flash chamber (A2) and corresponding to the lowered pressure.
condenser (B2) be located at a minimum height of 10 m or more over Three flashing methods are commonly used to achieve flash
the brine and freshwater reservoirs shown at the bottom. (Note that evaporation: pool liquid exposed to a sudden pressure drop in a
these reservoirs could also be located below ground level while being container, superheated liquid flowing in a low pressure open channel
open to the atmosphere). (usually incorporated in a conventional MSF evaporator) and
638 S.C. Maroo, D.Y. Goswami / Desalination 249 (2009) 635–646
superheated liquid jet ejected from a simple tubular nozzle or a Energy balance
circular orifice into a low pressure zone. Miyatake [20] experimentally " # " # " #
compared these methods with regard to the coefficient of flash Energy of feed Energy of vapor Energy of
= +
evaporation, and determined that this coefficient for the flashing saline water generated falling brine
liquid jet was 10 times more than that of superheated pool liquid or t t t
superheated flowing liquid. In the proposed desalination system, ⇒ Ṁsw htsw = Ṁv htv + Ṁb htb ð3Þ
flashing is achieved by ejecting the heated saline water into the t t
Tsw t
t Ṁsw ∫ t Cps dT
evaporator using an orifice. T
⇒ Ṁv = v
:
The evaporator is broken down into two control volumes; first one htfg
where the flashing process happens (near the orifice) and the other
being the brine collected in the evaporator and the water column. The Ideally the temperature attained by the vapor after flashing should
flashing efficiency is also taken into account (Fig. 3). be equal to the saturation temperature corresponding to the pressure
in the evaporator. But this depends on the amount of time given for the
Mass balance flashing process in the system, and since this time is finite, the actual
" # " # " # temperature of the vapor generated is higher than what it should
Mass flow rate of Mass flow rate of Mass flow rate ideally attain. Thus a flashing efficiency needs to be accounted for.
= +
feed saline water vapor generated of falling brine
t t t Flashing Efficiency :
⇒ Ṁsw = Ṁv + Ṁb :
Actual vapor generation rate
ð1Þ ηflash =
Maximum possible vapor generation rate
Salt balance t
Tsw
ð4Þ
t
t
Ṁ v;actual ∫ t Cps dT = htfg ðTvt Þ
t Tv
½Salt in feed saline water = ½Salt in falling brine ⇒ ηflash = = t :
Tsw
Ṁtv;max t
∫ t Cps dT = htfg ðTv;eq
t
Þ
t t t
⇒ Ṁsw Xsw = Ṁb Xbt T v;eq
t ! ð2Þ
Ṁsw Miyatake et al. [21] proposed the following empirical relationship
⇒Xbt = t t
t
Xsw :
Ṁsw − Ṁ v for flashing efficiency for aqueous NaCl solution, and also mentioned
that it only depends on the superheat:
n h io−1
t t t
ηflash = 1− 1 + 1:5 Tsw −Tsat −3:0 : ð5Þ
flashing and the brine water loss due to the pressure increase in the
evaporator. The temperature and salt gradients in the brine column
are neglected. The initial mass, salt concentration and temperature of
saline water in the column are known (Fig. 4).
Mass balance
" # " #
Change in pressure Change in mass of
∝ Fig. 5. Control volume of vapor space.
in the system water in the column
ð6Þ
t + Δt t Ae; p t + Δt t 3.3. Vapor space
⇒ Mev = Mev − ½P −P :
g
The vapor space comprises that of the whole system which is
Salt balance mainly the vapor space of the evaporator and of the condenser. The
temperature gradient is neglected in the vapor space. It is also
" # " # " #
Salt in the brine Salt in the brine Salt added due to assumed that the vapor is condensed at the saturation temperature,
= + and that sensible cooling is neglected. The heat of condensation is
column at time tþΔt column at time t falling brine in Δt
" # rejected to the condenser from the vapor space. The initial mass of
Salt in brine rejected vapor in the vapor space is equal to the volume of vapor space times
−
from the system in Δt ð7Þ the density of vapor at the ambient saline water temperature (Fig. 5).
t + Δt t + Δt t t t A t + Δt t t t t
⇒ Mev Xev = Mev Xev + Ṁ b Xbt Δt− ½P −P Xev + Ṁb Xev Δtg Mass balance
g
t + Δt t + Δt t
" # " # " # " #
Mev ðXev −Xev Þ t t t Mass of vapor Mass of vapor Mass of vapor Mass of vapor
⇒ = Ṁ b ðXb −Xev Þ: = + −
Δt at time t + Δt at time t added in Δt condensed in Δt
t + Δt t t t
Energy balance ⇒Mvs = Mvs + Ṁv Δt−Ṁd Δt
t + Δt t
" # " # " #
Mvs −Mvs t t
⇒ = Ṁv −Ṁd :
Energy of the brine Energy of the brine Energy added by Δt
= +
column at time t + Δt column at time t falling brine in Δt ð9Þ
" #
Energy of brine rejected
− Energy Balance
from the system in Δt
2 3 2 3
t A t + Δt t Energy of vapor Energy of vapor " #
t + Δt t + Δt t t t t t
⇒Mev hev = Mev hev + Ṁb htb Δt− ½P −P hev + Ṁb hev Δtg 6 7 6 7 Energy of vapor
g 4 in vapor space 5 = 4 in vapor space 5 +
+ Δt
added in Δt
t + Δt
Mev
Tt
∫Tevt
t
Cps dT at time t + Δt at time t
⇒
t Tt t
= Ṁ b ∫Tvt Cps dT: 2 3
ev
Energy of " #
Δt ev
Energy rejected
6 7
ð8Þ −4 condensed 5−
to condenser
water in Δt
ð10Þ
t + Δt t + Δt t t t t t
⇒ Mvs hvs = Mvs hvs + Ṁ v htv Δt− Ṁ d htd Δt−Q̇ Δt
t + Δt t + Δt t t
Mvs hvs −Mvs hvs t t t t t
⇒ = Ṁv hv −Ṁ d hd −Q̇
Δt
Here; Td = Tsat
t T t + Δt t
Mvs t t t t Tt t
⇒ ∫ tsat Cps dT = Ṁ d hfg − Q̇ + Ṁ v ∫ tv Cpv dT:
Δt T sat T sat
Also, the mass of vapor in the vapor space at any instant t can be
found out as:
t t t
Mvs = ðVolume of SpaceÞ ρv = ðVolume of SpaceÞ f ðTsat Þ: ð11Þ
3.4. Condenser
The vapor condenses to give the desired product after rejecting the
heat of condensation in the condenser. The condenser is water cooled in
order to obtain better heat removal rates. The heat of condensation pre-
heats the feed saline water passing through the condenser, thus recovering
heat in the system. The type of condenser used in the system is a horizontal
tube-in-tube type condenser, with vapor condensing in the inner tube and
the feed saline water (cooling water) flowing in the annulus.
In horizontal tubes at low vapor velocities, low condensation rates
and/or short tube lengths, which is the case here, liquid that
condenses on the upper portion of the inside tube wall tends to run
Fig. 4. Schematic of the concentrated brine column. down the wall towards the bottom resulting in a stratified annular
640 S.C. Maroo, D.Y. Goswami / Desalination 249 (2009) 635–646
flow condition. For low vapor velocities (Re < 35,000) the condensa-
tion heat transfer coefficient is given by [22]
" #1 = 4
gρl ðρl −ρv Þk3l h′fg
hi = 0:555
μl ðTsat −Ts ÞD
where, the modified latent heat is h′fg = hfg + 38 Cp;l ðTsat −Ts Þ:
The heat transfer coefficient in the annulus will depend on the
nature of the flow, and hence on the volume flow rate of the cooling
saline water. Thus if the Reynolds number ReD = VswνDh < 2300 then
the flow is laminar, or else the flow is turbulent. The Nusselt number
for fully developed laminar flow in a circular tube annulus with one
surface insulated and the other at constant temperature can be
obtained from [22]. For turbulent flow, the Nusselt number can be
4/5 0.4
calculated from [22]: Nui = 0.023ReD Pr (for ReD > 2300). The outer
heat transfer coefficient ho can be obtained from the Nusselt number. Fig. 6. Control volume of the distillate column.
Overall heat transfer coefficient
4.1. Single-stage 5.1. Single-stage system with constant temperature heat source
Known Initial Conditions → M0ev, M0ps, M0vs, P0, T0ev, T0p, T0sat, X0ev The main input parameters in the system are the temperature of
Known for t > 0 → Ṁsw, Ṁcw, Tin, Xsw the heated saline water (Tsw), the saline water mass flow rate (Msw)
For iteration at any time t ≥ 0, beginning from t = 0:
Table 2
1) Calculate Ttv,eq from Eq. (19) System parameters.
Calculate Tvt from Eqs. (4) and (5)
2) Tsw is known for constant temperature case, and can be calculated Inner diameter of condenser tube 0.0762 m (= 3 in.)
Outer diameter of condenser tube 0.1016 (= 4 in.)
from Eq. (20) for the solar collector case
Circular cross-sectional area of evaporator 0.2 m2
3) Calculate Ṁ vt from Eq. (3) Length of collections tanks 0.2 m
4) Calculate Ṁ bt from Eq. (1) Cross-sectional area of collection tanks 0.1 m2
5) Calculate Xbt from Eq. (2) Diameter of connecting pipes 0.0254 m (= 1 in.)
Volume of the initial space in the system 0.03 m3
6) Calculate Ut using Eq. (12)
t Salinity 35 g/kg
Calculate Tc,out from Eq. (14)
642 S.C. Maroo, D.Y. Goswami / Desalination 249 (2009) 635–646
As seen from Fig. 8, the output from the first stage continues to
decrease due to the increasing pressure. The second stage is assumed
to become operational when the height of brine accumulated in the
first stage is over 5 cm. The second stage operation starts midway
through the first hour with the output increasing initially and then
decreasing. The pressure at the end of 12 h in the first and second
stages reached about 39.9 kPa and 17.5 kPa respectively. The satu-
ration temperature in the first stage was 76.3 °C, and in the second
stage was 57.6 °C. The pressure increase due to non-condensable
gases was nearly 1.14% of the total pressure in the first stage and 0.82%
in the second stage. The brine accumulation height in the first
stage was 12.6 cm, while the brine column height drop in second
stage was 1.47 m.
Fig. 7. Hourly output for single-stage system with constant temperature heat source. 5.3. Solar collector specifications
Flat plate solar collectors are used to drive the system. The saline
and the length of the condenser (Lc). The ambient temperature (Ta) water, after being pre-heated in the condenser, is passed through the
also has some effect on the system output. For the simulation, the time solar collector to increase its temperature in the desired range and
interval Δt is taken to be 5 s. then flashed in the evaporator. A heat exchanger between the
The system was simulated for a 12 h duration run. The input collector loop and the desalination system has been omitted as
parameters were Msw = 20 kg/h, Lc = 1 m and Tsw = 90 °C with the seawater flows directly through the collector. This increases the
Ta = 23.8 °C. The output of the system is shown in Fig. 7. The total efficiency and simultaneously reduces costs. But this also leads to the
distillate output at the end of 12 h was 11.31 kg. The net pressure and risk of scale formation and corrosion in the metallic absorbers of
saturation temperature continued to increase throughout the dura- the conventional flat plate solar collector. A possible solution was
tion, and reached values of 22.3 kPa and 62.8 °C. Due to the pressure suggested by Hermann et al. [25]: to use collectors with corrosion-free
rise, the brine and distillate water column fell to 7.94 m from the absorbers. In their design, selectively coated glass tubes acted as the
initial 9.87 m. The pressure increase due to the non-condensable gases absorbers with silicone hoses reinforced with aramid fibers acting as
was 1.1% of the total pressure increase. the headers. The efficiency was increased by adding a specially shaped
From the Fig. 7, it can be noticed that the hourly output continues reflector. Operating temperatures as high as 90 °C can be reached with
to decrease due to the increase in the saturation temperature thus efficiencies of about 50%.
decreasing the superheat for flashing. The salinity of the brine rejected In this simulation, clear sky conditions are assumed for Gainesville,
from the brine column at the end of the run was 36.7 g/kg. The Florida (Latitude 29.68°N, Longitude 82.27°W) with the collector
performance ratio of the system for the 12 h run was 0.746. facing south and tilted at an angle equal to the latitude of Gainesville
(Latitude 29.68°N) from the horizontal. The collector efficiency is
5.2. Two-stage system with constant temperature heat source given by:
Fig. 8. Hourly output for two-stage system with constant temperature heat source.
S.C. Maroo, D.Y. Goswami / Desalination 249 (2009) 635–646 643
Fig. 9. Insolation on a tilted solar collector surface on May 21 for a clear day (Gainesville, FL). Fig. 11. Single-stage system pressure coupled with solar collector.
Fig. 10. Variation of single-stage system temperatures coupled with solar collector. Fig. 13. Water column height variation for single-stage coupled with solar collector.
644 S.C. Maroo, D.Y. Goswami / Desalination 249 (2009) 635–646
Fig. 14. Hourly output of single-stage system coupled with solar collector. Fig. 17. Saturation temperature curves for two-stage system with solar collector.
The pressure in the first stage reaches a maximum value of 44.5 kPa
and in the second stage a value of 15.9 kPa. The pressure decreases
henceforth due to the decrease in insolation and vapor generation
rate.
The pressure in the second stage peaks after the peak reached in
the first stage because of the difference in the peaks for the maximum
inlet seawater temperature in the two stages. Again, the jump in the
pressure curve for the first stage is due to the jump in the inlet
seawater temperature.
With the increase in pressure, the saturation temperatures of both
the stages follow the same pattern. The maximum value reached in
the first stage is 78.9 °C and in the second stage is 55.6 °C. The
variation of the saturation temperature is shown in Fig. 17.
The variation of condenser outlet temperatures with time is shown
Fig. 15. Feed water temperature for two-stage system coupled with collector. in Fig. 18. The high temperatures as shown are obtained due to the
Fig. 16. Two-stage system pressure coupled with solar collector. Fig. 19. Pressure increase due to NC gases in two-stage system with solar collector.
S.C. Maroo, D.Y. Goswami / Desalination 249 (2009) 635–646 645
Fig. 20. Brine height in the first stage of the two-stage system with collectors. Fig. 22. Hourly output from two-stage system with solar collector.
low mass flow rate of the saline water. The maximum is reached when concept non-operational. A small diameter lead to very small flow
the saturation temperature peak is attained. rates from the first stage to the second thus resulting in negligible
The pressure increase due to the non-condensable gases in the two output from the second stage, and also leading to large accumulation
stages is shown in Fig. 19. The increase in the second stage is of brine in the first stage. From trial and error, the diameter was
significantly lower because of the low vapor generation rate, and also chosen as 1.24 mm which resulted in proper convergence of the
due to the fact that a small fraction of the gases dissolved in the solution.
seawater has been liberated in the first stage leading to lower Fig. 22 shows the hourly distillate output from each of the stages.
dissolved concentrations of gases in the seawater entering the second The total yield for 7.7 h of operation was 8.66 kg, with the first stage
stage. At the end of the system run, the increase in pressure due to the output as 4.76 kg and second stage output as 3.90 kg. The perfor-
non-condensable gases in the first stage is 955.8 Pa and in the second mance ratios of the system are:
stage it is 81.9 Pa which is negligible compared to pressure increase
due to vapor generation. PR1 = 1:35; PR2 = 0:75
The pressure changes also lead to changes in the brine column
height in the second stage and the brine accumulation height in the
first stage. These are shown in Figs. 20 and 21. The final brine height The high efficiency is due to the combined effects of pre-heating of
attained in the evaporator in stage 1 is 13.4 cm. The curve shown in feed saline water in the condenser and due to the utilization of the
Fig. 20 shows that the brine height increases to a certain value, second stage by producing more distillate without using any extra
decreases slightly and then again starts increasing. The decrease is due heat source.
to the increase in the pressure in the first stage due to which more The reader is further guided to the thesis by Maroo, 2006 [26]
brine flows from the first stage to the second than the amount of brine (available online at University of Florida libraries) for a complete in-
getting accumulated. detail analysis of the system. Future work on this system includes
The brine column follows the same trend as that of the single-stage studying the distillate output sensitivity for different orifice dia-
system. It varies with the pressure change and reaches a minimum meters, experimental validation of the numerical model, exergy
when the pressure in the system reaches a maximum. The minimum analysis and economic analysis to determine the practical cost of the
height to which the column drops is 8.57 m. distillate produced.
The diameter of the orifice connecting the two stages is an
important parameter in the two-stage system analysis. In the present 6. Conclusion
work, different orifice diameter values were used as inputs and it was
observed that for large diameters and small diameters, the solution An innovative desalination system is proposed which makes use of
did not converge after certain number of timesteps. A very large natural forces of gravity and atmospheric pressure to create vacuum
diameter resulted in all the brine draining from the first stage to the under which saline water is flashed. The system can be coupled with
second, thus equalizing the pressures and making the two-stage low grade heat source like solar collectors to produce potable water.
Single-stage and two-stage concepts of the desalination system were
outlined. Mathematical models of the concepts were formulated and
developed, and the results were presented for the systems coupled
with: a) constant temperature heat source, and b) solar collector.
For the case of constant temperature heat source, the single-stage
system was shown to produce 11.31 kg of distillate with a
performance ratio of 0.746 and the two-stage system produced
13.9 kg with performance ratio of 1.42 in 12 h of operation under the
same initial conditions. When coupled with a solar collector of 1 m2
area, the single-stage system had a distillate output of 5.54 kg in 7.83 h
with a performance ratio of 0.748 (based on only the useful energy
extracted from the collector) or 0.48 (based on the solar insolation
incident on the collector).
The two-stage system produced 8.66 kg in 7.7 h with a perfor-
mance ratio of 1.35 (based on only the useful energy extracted from
the collector) or 0.75 (based on the solar insolation incident on the
Fig. 21. Brine column height in second stage of the two-stage system with collector. collector). The mass flow rate of feed saline water for all the cases was
646 S.C. Maroo, D.Y. Goswami / Desalination 249 (2009) 635–646
20 kg/h. Thus, the system performance obtained is better than that of [9] H. Lu, J.C. Walton, A. Swift, Desalination coupled with salinity-gradient solar
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