Professional Documents
Culture Documents
EB Welder #2
Document reference:
MXM– ES – LVDT – 201201
ISSUE : 8
DATE : 2013/10/23
AUTHOR : Andy Guo
TABLE OF CONTENTS
FRONT PAGE 1
REVISION RECORD SHEET 2
INDEX 3
1 PURPOSE 4
2 APPLICATION SCOPE AND KEY PARAMETERS OF EBW 4-6
3 EQUIPMENT TECHNICAL SPECIFICATION AND PARAMETERS 6-21
4 SAFETY AND ENVIRONMENT 21
5 EQUIPMENT ON-SITE USING CONDITIONS 21
6 COMMISSIONING AND TRAINING 21
7 DOCUMENTATION 22
8 WARRANTY AND QUALITY ASSURANCE 22-23
9 APPENDIX:KEY TECHNICAL PARAMETERS/ASPECTS OF EBW 24-26
Vietnam 第二台电子束焊机技术方案
Vietnam2nd EBW Technical Agreement
1. 目的 Purpose
越南 MEGGITT 第二台电子束焊机主要用于航空发动机传感器及未来延伸产
品的电子束焊接需求。
The second equipment is to be used for the welding of aero engine sensors
including speed probes,LVDTs, RTDs and other future products.
2. 系统适用范围及主要技术参数
Application Scope and Key Parameters of EBW
对 于 LVDT 产 品 , 该 设 备 必 须 能 用 于 焊 接 定 义 于 附 件 “ MXM EBW
Specification” 4.3 和 7 章节中的所有部件,不论何种尺寸、材料及焊接端面
(轴向或径向)。并符合定义于 XSC109C 文件中的焊接接受标准。
For LVDT products, this equipment must be able to weld all parts described
in section 4.3 and 7 of appendix “MXM EBW Specification” whatever the
dimensions, materials, welding axis (radial or axial), and comply with the
welding acceptance criteria set out in Document XSC109C.
对于 Hispano-Suiza Speed Probe 产品,该设备必须能用于焊接定义于
MXM EBW 焊接参数表中的所有部件,不论何种尺寸、材料及焊接端面
(轴向或径向)。并符合定义于 MXM WI-8017 文件中的焊接接受标准。
For Hispano-Suiza Speed Probe products, this equipment must be able to
weld all parts described in MXM EBW XDS whatever the dimensions,
materials, welding axis (radial or axial), and comply with the welding
acceptance criteria set out in MXM WI-8017.
该设备主要由以下部分组成:
This Equipment comprising:
*电子枪及高压开关电源 3KW-85KV
Electron beam gun and High voltage power supplies 3KW-85KV
*电气总控制系统 The electrical control system
*真空系统 Vacuum system
*真空焊接室 Work chamber
500mm(L)×500mm(W)×600mm(H)
* X 动枪系统 X gun motorized system
*带多功能旋转工作台+尾座,带两幅三爪卡盘。可满足抽一次真空,焊接
双头/四头 LVDT 产品的圆焊缝的要求。
Multifunctional rotary manipulator + tailstock and 2 sets of three-jaw
chuck. The manipulator can meet the duplex and quadruple round welds
welding requirement in one vacuum cycle.
*电子束 X-Y 偏转扫描系统,最大偏转角±3 °
Electron beam X-Y deflection and scanning function, the maximum
deflection angle ±3 °
*具有编程偏转扫描功能,可利用此功能焊接平面圆焊缝或其他平面曲线。
Deflection and scanning function with programming, using this feature to
weld circle seam or other surface curve
*工业电视观察系统 CCDTV viewing system
*闭环冷却水循环系统 Cooling system
*备品备件 Spare parts
3. 设备技术规格与参数
Equipment Technical Specification and Parameters
3.1 电子枪与高压电源 EB GUN AND HIGH VOLTAGE UNIT
3.1.1 电子枪 EB GUN
三级枪,直热式,带电合轴和机械合轴功能,穿透能力≥18mm(不锈钢),焊接深宽
比
≥13:1;
Direct heating, Electrical and mechanical co-axial function, Welding Depth ≥18mm
(stainless steel), Depth: width≥13:1;
主要参数如下: Key parameters are as below:
*最大功率 Power: 3KW@85KV
*加速电压 Accelerating voltage: 0~85KV
*加速电压稳定性/重复性 Accelerating voltage stability/reproducibility: ±0.2%
*束流 Beam current: 0~35mA
*最小束流调节精度 Beam current accuracy: 0.1 mA
*工作束流稳定性/ 重复性 Beam current stability/reproducibility: ±0.5%
*示踪或小束流范围 Tracer or low beam current range: 0 to 10 mA
* Slope in 上升梯度: 可调 Adjustable
* Slope out 下降梯度: 可调 Adjustable
*设备在上升时间 1.4s,焊接时间 1.1s 的条件下,要求焊接束流在焊接时间开始时就
能达到设定值。
3.1.5 具备编程扫描功能,焊接如下工件:
With programmable scanning function, the following workpieces are welded:
3.1.6 枪真空系统 Gun vacuum system
采用 FB-150 分子泵机组,工作真空优于 7.5*10-3Pa
Molecular pump using FB-150 , working vacuum better than 7.5 * 10-3Pa
电子枪抽真空时间小于 8 分钟(从大气抽至 7.5×10-3Pa)。
Pumping time is less than 8 min (from the air to 7.5×10-3Pa)
电子枪带真空隔离阀,焊接室放大气时电子枪保持高真空状态不需重抽。
Electron gun with a vacuum isolation valve
分子泵为中科科仪产品,前级直联泵采用莱宝产品。
Molecular pump made by China local, pre-pumping is Leybold pumps.
3.1.7 CCD 工业电视观察系统 CCDTV viewing system
带 C.C.D 工业电视观察系统,图象放大倍数 8 倍,带十字对中和防蒸镀污染功能,带可调亮
度的 LED 光源 8X image magnification of CCDTV viewing system, with a cross center on the
screen and anti-pollution features, with variable brightness LED.
焊接观察液晶显示系统 LCD VIEWING
*多功能旋转工作台+尾座
Multifunctional rotary manipulator + tailstock .
多功能旋转工作台由一套 2 个同步三爪组合的旋转工作台组成,采用同步带,两段同步旋
转以改变工件旋转主轴角度,连续可调的伺服电机带动精密的行星齿轮减速器驱动主轴,
主轴通过同步轮带动转台和尾座三爪卡盘同步旋转,可焊最大工件直径 150mm。
2 个同步三爪距离大于 120mm,中间孔 Φ25mm,定位孔的跳动:≤±0.05mm,尾座和转台
中心高偏差:≤±0.1mm。整套工作台安装在真空室门对面壁上,旋转工装的高度要不大于
120mm.
三爪建议采用台湾鹰牌、千岛或同等级的产品,以保证精度
卡盘之间最大间隙 120mm,卡盘外径约 130mm,内孔直径约 30mm,尾座上的三爪卡盘
应
当可快速拆装,以便于焊接比较长的产品
三爪卡盘的最大载重量为:10 公斤
三爪卡盘的最高转速:5~100rpm 任选。
三爪旋转的角度精度:±0.5 度;和重复定位精度:±0.5 度。
需加配一套带顶尖尾座,尾座可快速放平和复位,便于部分产品装夹。详情请参考稍后设
计。
Additional one fixture with center tailstock to meet part of products clamping easily
requirement. Details refer to further design.
The universal rotary manipulator system is fitted at rear face of the welding chamber. It
includes :
The total height of universal rotary manipulator system is less than 120mm.
(refer to below picture and drawings)
• Rotating accuracy of rotary manipulator and repeatable accuracy :
±0.5°Vertical moving repeatable accuracy: ±0.1mm
3.5.3 Use the dedicated beam-forming electrode for low beam current to have smaller beam
focus and reduce the welding width. As picture shown:
使用专用的小束流聚束极,使束斑更小。降低焊接宽度。如图:
3.5.4 Use the lower anode and small anode hole structure to reduce the electron Scattering
volume of beam. As below picture shown:
使用较低阳极和小阳极孔结构,降低电子束散射电子数量。如图:
7 技术文件 Documentation
*设备操作与维护手册 3套 *设备电路图与机械图 2套
*外购件说明书 1套 *设备场地布置图 2套
*装箱单与合格证 1套 *射线检验证书 1套
* Equipment operation and maintenance manuals 3 sets
* Electrical schematics and mechanical drawings, 2 sets
* Purchased parts manual 1 set
* Site layout 2 set
* Packing list and certificate 1 set
* Ray inspection certificate 1 set
No.
Key Technical Parameters/Aspects Guilin THD
序
关键技术参数/规格 桂林狮达
号