INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of

EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
Click on any text that is BLUE and
underlined. These are hyperlinks
that can be used to navigate the
schematic and machine views.
When only one callout is showing on a
machine view, clicking on this button will
make all of the callouts visible. This
button is located in the top right corner
of every machine view page.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 M0099677
November 2018

980L Wheel Loader

Hydraulic System
D8Z20201-UP

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Page 1 of 2
Schematic Machine
Description
Location Location
Accumulator - Pilot D-3 1
Accumulator - Ride Control Atch D-2 2
Accumulator - Ride Control Atch D-1 3
Breather B-6 4
Cylinder Gp - Quick Coupler B-3 5
Filter Element B-6 6
Filter GP - Magnetic F-8, F-3 7
Filter GP - Tank Return B-6 8
Lift Cylinder (980L) E-2 9
Manifold - Ride Control C-1 10
Pump GP - Implement D-5 11
Screen - Case Drain B-7 12
Screened Orifice C-3 13
Sensor GP - Pressure (Inlet Mainfold) C-2 14
Sensor GP - Pressure Atch (PCS & AD) D-1 15
Sensor GP - Pressure Atch (PCS ) D-1 16
Sensor GP - Temperature (Axle Oil) E-4, F-2 17
Tank - Hydraulic B-6 18
Tilt Cylinder - 980L Block Handler Atch
Tilt Cylinder - 980L High Lift Atch
E-3 19
Tilt Cylinder - 980L Logger Atch
Tilt Cylinder - 980L Standard
Valve GP - 2 Function Ride Control Atch
D-2 20
Valve GP - 2 Function W/Ride Control
Valve GP - Anti Drift D-3 21
Valve GP - Aux Load Sense Check B-2 22
Valve GP - Auxiliary Function Atch B-1 23
Valve GP - Backpressure C-4 24
Valve GP - Boost Check D-4 25
Valve GP - Implement Lockout D-3 26
Valve GP - Implement Pilot Check D-3 27
Valve GP - Load Sense Relief/Bleed C-3 28
Valve GP - Makeup D-2 29
Valve GP - Manual Lower D-4 30
Valve GP - Margin Relief D-3 31
Valve GP - Pilot Check D-3 32
Valve GP - Pressure Limiter A-2 33
Valve GP - Relief (Tilt Head end) D-3 34
Valve GP - Relief (Tilt Rod End) D-3 35
Valve GP - Ride Control Balance Spool C-1 36
Valve GP - Ride Control Ped Relief D-1 37
Valve GP - Ride Control Pressure Limiter D-1 38
Valve GP - Ride Control Pump Check C-2 39

Valve GP - Solenoid (Lift, Lower, Dump, Tilt and Back) D-3,D-2,C-3,C-2,B-2,A-2 40

Valve GP - Solenoid (Ride Control) D-2 41

Valve GP - Solenoid (Manifold Ride Control) C-1 42
Valve GP - Workport Relief B-1 43
COMPONENT LOCATION
Page 2 of 2
Schematic Machine
Description
Location Location
Steering System
HMU Steering - Cylinder E-4 44
Pump GP - HMU Steering E-6 45
Pump GP - Secondary Steering Atch D-6 46
Pump GP - Steering D-6 47
Sensor GP - Pressure (Steering) E-6 48
Sensor GP - Pressure Atch (Steering) E-6 49
Valve GP - Check Mainfold E-6 50
Valve GP - HMU Steering F-5 51
Valve GP - HMU Steering Neutralizer F-6 52
Valve GP - Relief (Steering Cylinder) F-4 53
Valve GP - Relief (Steering Pump) E-5 54
Quick Coupler System
Valve GP - Check (Quick Coupler) B-4 55
Valve GP - Manual (Quick Coupler) B-3 56
Valve GP - Quick Coupler Atch B-4 57
Fan/Brake/Pilot System
Accumulator - Brake 58
E-8
Accumulator - Brake Atch 59
Cooler GP - Hydraulic Oil 60
E-8
Cooler GP - Hydraulic Oil Atch 61
Filter GP - Kidney Loop C-8 62
Motor GP - Fan E-8 63
Pump GP - Brake / Hydraulic Fan C-8 64
Sensor GP - Pressure (Accumulator) E-8 65
Sensor GP - Pressure (Accumulator) E-7 66
Valve GP - Accumulator Charge (Brake Control)
E-7 67
Valve GP - Accumulator Charge (Fan)
Valve GP - Park Brake E-7 68
Valve GP - Thermal Bypass E-8 69
Brake System
Brake GP - Parking E-7 70
Control GP - Brake F-7 71
Sensor GP - Pressure (Brake) E-7 72
Sensor GP - Pos F-7 73
Switch AS - Limiter F-7 74
Valve GP - Brake Control F-7 75
Miscellaneous
Cooler GP - Axle Oil Atch F-8 76
Pump GP - Transmission D-5 77
Pump GP - Axle Oil Cooler F-8 78
Valve GP - Check (Axle Oil Cooler Bypass) F-8 79
TAP LOCATION

Tap Schematic
Description
Number Location
B Front Brake Pressure F-7
C Rear Brake Pressure F-7
D Park Brake Pressure E-7
G1 Fan Pump Discharge Gauge Port D-8
G2 Fan Pump Load Sense Gauge Port D-7
G3 Implement Pilot Supply Gauge Port D-7
G4 Brake Accumulator Gauge Port E-8
G5 Steering Pump Discharge Gauge Port E-5
G6 Steering Pump Load sense Gauge Port E-6
G7 Implement Pump Discharge Gauge Port D-4
G8 Implement Pump Load sense Gauge Port D-4
G9 Quick Coupler Supply Gauge Port B-4
G10 Air Bleed Tap C-8
SOS Scheduled Oil Sampling Port E-8
 8 7 6 5 4 3 2 1

(76) COOLER GP- AXLE OIL ATCH

458-3320

(74) SWITCH AS - LIMITER

FRONT REAR (78) PUMP GP - AXLE OIL COOLER 105-6117
(7) FILTER GP - MAGNETIC
251-6351
273-1807 (73) SENSOR GP - POS TO BRAKE
269-1982 LIGHTS (71) CONTROL GP - BRAKE
351-9419
TO TRANSMISSION CONTROL

F P T
(75) VALVE GP - BRAKE CONTROL (52) VALVE GP - HMU STEERING NEUTRALIZER (17) SENSOR GP- TEMPERATURE F
NO 264-4297
260-9632 296-5662

REAR FRONT NC
C C

(79) VALVE GP - CHECK C

360-5604
FRONT AXLE REAR AXLE

(51) VALVE GP - HMU STEERING

(7) FILTER GP - MAGNETIC 456-0777
(53) VALVE GP - RELIEF (STEERING CYLINDER)
CONNECTIONS ONLY FOR 251-6351
AXLE OIL COOLING ATTACHMENT 456-4624
sos
(45) PUMP GP - HMU STEERING (17) SENSOR GP - TEMPERATURE
349-6093 264-4297
(60) COOLER GP - HYD OIL 508-6322 L R

(61) COOLER GP - HYD OIL (ATCH) 511-7595

PARKING (72) SENSOR GP - PRESSURE

(69) VALVE GP - THERMAL BYPASS BRAKE
516-7103 296-5270
PB
(58) ACCUMULATOR
B
453-5524 (44) HMU STEERING - CYLINDER
C GP
(59) ACCUMULATOR ATCH 456-4896
(70) BRAKE GP - PARKING A
453-5525 436-5961
G6 PA
D TILT CYLINDER

E LS
(19) 980L STANDARD 382-7982
(19) 980L LOGGER ATCH 351-9361
E
(68) VALVE GP - PARK BRAKE
(19) 980L HIGH LIFT ATCH387-0059
349-4389
P T T P (19) 980L BLOCK HANDLER ATCH 355-7732
(63) MOTOR GP - FAN
350-7075 G5

(48) SENSOR GP - (49) SENSOR GP - PRESSURE ATCH

(67) VALVE GP - ACCUMULATOR CHARGE (BRAKE CONTROL)
PRESSURE
370-8735 419-5574 (9) LIFT CYLINDER (980L)
344-7391 HMU
G4 (67) VALVE GP -
ACCUMULATOR CHARGE (FAN)
(66) SENSOR GP - 382-6076
PRESSURE (50) VALVE GP - CHECK MAINFOLD
467-3081 344-7391
(65) SENSOR GP - 396-9028
PSG A1 A2 T
PRESSURE
296-5270

(54) VALVE GP - RELIEF (STEERING PUMP) (40) VALVE GP - SOLENOID

(1) ACCUMULATOR - PILOT
456-4633 313-7668 (20) VALVE GP - 2 FUNCTION RIDE CONTROL ATCH
355-9981 (21) VALVE GP - ANTI DRIFT
PS1 PS2 (46) PUMP GP - (34) VALVE - RELIEF
494-8095 (15) SENSOR GP - PRESSURE ATCH (PCS & AD)
SECONDARY STEERING ATCH 356-8561 (TILT HEAD END)
371-7424 495-5303 (20) VALVE GP - 2 FUNCTION W/RIDE CONTROL 349-1178
(32) VALVE GP -
(32) VALVE GP - PILOT CHECK 509-0599
G2 B PILOT CHECK
445-6109 445-6109
E2 A.PS A1 B1 A2 B2 A3 A4 (16) SENSOR GP - PRESSURE ATCH (PCS)
349-1178
L ML
(30) VALVE GP - MANUAL LOWER
LS
112-1817 (26) VALVE GP - IMPL LOCKOUT
E4
333-8242 (29) VALVE GP -
(40) VALVE GP - MAKEUP
SOLENOID 234-4869 (2) ACCUMULATOR - RIDE CONTROL ATCH
(27) VALVE GP - IMPL PILOT CHECK 313-7668 362-8660
6E-4701 (41) VALVE GP -
D E1
F
S
(25) VALVE GP - BOOST CHECK
123-4750
E8 E6 SOLENOID
277-8863
(3) ACCUMULATOR - RIDE CONTROL ATCH
455-3156
D
PS

G8 (21) VALVE
LS GP - ANTI
E9
LS1 DRIFT
G3 356-8561
A.RC

T.AUX
LS2 PS.AUX
T
P1
X
G7 (35) VALVE - (37) VALVE GP -
P2
RELIEF RIDE CONTROL PED RELIEF
RACK RAISE 387-9508
P1 (TILT ROD
T B
END)
332-1986
P.AUX
HOLD HOLD
TORQUE
CONVERTER
P (38) VALVE GP - RIDE CONTROL
P PG PUMP
PRESSURE LIMITER
DRIVE DUMP LOWER
(31) VALVE 455-5822
GP - MARGIN
(24) VALVE GP - BACKPRESSURE
G1 (77) PUMP GP - TRANSMISSION
361-3988 353-7179
RELIEF
S L2 LI L1 U1 L2 P
370-5764 FLOAT
(42) VALVE GP - SOLENOID
(47) PUMP GP - STEERING (11) PUMP GP - IMPLEMENT E10 397-9397
(62) FILTER GP - KIDNEY LOOP 363-8330 363-8329 HITCH
NEEF
436-3444

(36) VALVE GP - RIDE CONTROL

OIL FROM
LS.AUX BALANCE SPOOL
430-8983
BRAKE PEDAL
VALVE DRAIN

(10) MANIFOLD - RIDE CONTROL

X
(14) SENSOR GP - 497-9387
IMPLEMENT & REDUNDANT STEERING PILOT SUPPLY PRESSURE
344-7391
IMPLEMENT VALVE RETURN E7 E5

C (64) PUMP GP - BRAKE / HYDRAULIC FAN

556-3123
IMPLEMENT PUMP DISCHARGE C
LS D (39) VALVE GP - RIDE CONTROL PUMP CHECK
IMPLEMENT PUMP LOAD SENSE
(40) VALVE GP - SOLENOID 123-4750
313-7668 AUXILIARY VALVE PILOT SUPPLY
B
IMPLEMENT VALVE DRAIN (28) VALVE GP - LOAD SENSE RELIEF/BLEED
(13) SCREENED ORIFICE AUX LOAD SENSE
451-0360 396-5678

LI AUXILIARY VALVE RETURN

S L AUXILIARY VALVE SUPPLY

G10
AIR BLEED TAP

QUICK COUPLER LOAD SENSE

QUICK COUPLER RETURN

(55) VALVE GP- CHECK

123-4750 QUICK COUPLER SUPPLY

B A

P LS T (43) VALVE - WORKPORT RELIEF

(57) VALVE GP - QUICK COUPLER ATCH
E13 416-4796 9T-1573
(40) VALVE GP -
C1 (22) VALVE GP - SOLENOID
AUX LOAD SENSE CHECK 313-7668
123-4750 (23) VALVE GP - AUXILIARY FUNCTION ATCH
E11 445-4988

B (4) BREATHER
312-2684 LS P
B
E14

SOLENOID VALVE REFERENCE G9 C2

E1 FAN / BRAKE VALVE DEMAND SPEED FAN SOLENOID
E2 FAN / BRAKE VALVE ELECTROHYDRAULIC BRAKE CHARGING SOLENOID (18) TANK- HYDRAULIC
(56) VALVE GP - MANUAL
447-8210
E3 PARK BRAKE VALVE ELECTROHYDRAULIC PARK BRAKE SOLENOID 112-1817
(8) FILTER GP - TANK RETURN (5) CYLINDER GP - QUICK COUPLER
E4 IMPLEMENT VALVE IMPLEMENT PILOT SHUTOFF SOLENOID 376-1286
E15
447-6628
E5 IMPLEMENT VALVE - LIFT LOWER SOLENOID
(6) FILTER ELEMENT PORT A
E6 IMPLEMENT VALVE - LIFT RAISE SOLENOID 376-1288

E7 IMPLEMENT VALVE - TILT DUMP SOLENOID

HOLD
E8 IMPLEMENT VALVE - TILT RACK BACK SOLENOID (12) SCREEN - CASE DRAIN
118-8693
E9 RIDE CONTROL MANIFOLD RIDE CONTROL ACTIVATION SOLENOID
E10 RIDE CONTROL MANIFOLD RIDE CONTROL BALANCE SOLENOID PORT B
(33) VALVE GP -
E11 AUX VALVE - 3RD FUNCTION 3RD FUNCTION PORT A SOLENOID PRESSURE LIMITER
E12 AUX VALVE - 3RD FUNCTION 3RD FUNCTION PORT B SOLENOID LINE PATTERNS T 371-1784

E13 QUICK COUPLER VALVE LOAD SENSE SOLENOID

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS PS

MAIN PUMP OUTPUT Pressure Line

E14 QUICK COUPLER VALVE ENGAGE COUPLER SOLENOID
AUXILIARY CIRCUIT
E15 QUICK COUPLER VALVE DISENGAGE COUPLER SOLENOID TRANSMISSION PUMP OUTPUT Pilot / Load Sensing Pressure (40) VALVE GP -
Do not operate or work on this product unless you have SOLENOID
STEERING CIRCUIT 313-7668 D
FAN PUMP CIRCUIT read and understood the instruction and warnings in the Drain / Return Lines
SUPPLY LINE relevant Operation and Maintenance Manuals and
E12
BRAKE CIRCUIT relevant service literature. Failure to follow the instruc- Component Group
LIFT CIRCUIT tions or heed the warnings could result in injury or
DRAIN / RETURN LINE death. Proper care is your responsibility.
IMPLEMENT AND REDUNDANT STEERING PILOT CIRCUIT CALLOUTS
QUICK COUPLER CIRCUIT
TILT CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
A BRAKE COOLING OIL
AUXILIARY VALVE DRAIN
A
DRAIN / BRAKE COOLING CIRCUIT DL DL D Connectors (By letter)
ELECTRICAL CIRCUITS
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

THIS SCHEMATIC IS FOR THE 980L WHEEL LOADER HYDRAULIC SYSTEM

MEDIA NUMBER: M0099677
HYDRAULIC SCHEMATIC PART NUMBER: 459-1230, CHANGE: 02, VERSION: -
BRAKE SCHEMATIC PART NUMBER: 392-0018, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE VIEWS
VIEW ALL CALLOUTS

12 4 11 77 52
47 75 54 18 8 6 46
52 44
64
G4 61
B
G9
60
C
57
69

19 63

G10 SOS

79 78

76
7

72 17
50
65 9 56 48
66 51 44 70 49
7 9 30 24
RIGHT SIDE VIEW WITH IMPLEMENT AND AUX VALVE
VIEW ALL CALLOUTS

40 21 29 20 16 41
G1 G2 68 D 73 74 45 55
34 43

27
40

22

33

A
31
13 42
28 40
35
VIEW OF AREA “A”

14 15 36
40 39 26
25

59

58

53 1
23 32
62 G3 G7 G5 G8 G6
67 2 3 17 43 37 38 10

VIEW OF AREA “A”

(ROTATED FOR CLARITY)
QUICK COUPLER

5
CONTROL BRAKE

71