FIREWALL MONITORING SHEET

8 Apr-19 12.04.19 I11S6500 HONDA - 424 420 4 DENT mahipal , ramprasad

60 Apr-19 16.4.19 I11S6500 HONDA 455 450 5 DENT LUVKUSH, MAHIPAL

79 Apr-19 17.4.19 I11S6500 HONDA 691 690 1 DENT LUVKUSH,MAHIPAL
99 Apr-19 18.4.19 I11S6500 HONDA 605 600 5 DENT MANISH,MAHIPAL
136 Apr-19 20.4.19 I11S6500 HONDA 435 420 15 DENT LOVEKUSH,MAHIPAL
204 Apr-19 24.4.19 I11S6500 HONDA 272 270 2 DENT VISHNU,LOVKUSH,M
AHIAPL,SAMARPAL
222 Apr-19 25.4.19 I11S6500 HONDA 454 450 4 DENT LOVKUSH,MAHIPAL
238 Apr-19 26.4.19 I11S6500 HONDA 577 570 7 DENT LOVKUSH,MAHIPAL
366 May-19 3.5.19 I11S6500 HONDA 484 480 4 DENT SAMARPAL,MANISH,
LOVKUSH,MAHESH
490 May-19 9.5.19 I11S6500 HONDA 601 600 1 DENT SAMARPAL,HASNAIN
SAMARPAL,BHUBAN,
611 May-19 14.05.19 I11S6500 HONDA 722 720 2 DENT VISHNU,HASNAIN,SA
SAMARPAL,BHUBAN,
631 May-19 15.05.19 I11S6500 HONDA 691 690 1 DENT MAYSINGH
VISHNU,HASNAIN,PR
BHUBAN,HASNAIN,V
661 May-19 16.05.19 I11S6500 HONDA 784 780 4 DENT IYESH
ISHNU,PRIYESH,KUL
BHUBAN,VISHNU,HA
DEEP,IRSHAD,AJIT,
686 May-19 17.05.19 I11S6500 HONDA 1714 1710 4 DENT
SNAIN,OMPRAKASH
756 May-19 23.5.19 I11S6500 HONDA 901 900 1 PROTECTOR CRACK VISHNU,RAJNIKANT
829 May-19 29.5.19 I11S6500 HONDA 1504 1500 4 DENT RAJNIKANT, VISHNU
841 May-19 30.5.19 I11S6500 HONDA 391 390 1 ED COATING RAJNIKANT,VISHNU
 BHUBAN, VISHNU,
MAHIPAL,
903 Jun-19 04.06.19 I11S6500 HONDA 607 600 7 3 DENT,3 ED COATING, 1 CLIP CRACK RAJNIKANT,
957 Jun-19 10.06.19 I11S6500 HONDA 331 330 1 ED COATING VISHNU,MANU,IRSH
SUDHEER,
AD,DINESH
SAMARPAL
970 Jun-19 11.06.19 I11S6500 HONDA 409 390 15 DENT
VISHNU, MAHIPAL
Jun-19 11.06.19 I11S6500 HONDA 4 ED COATING
1020 Jun-19 14.06.19 I11S6500 HONDA 703 660 28 DENT VISHNU,MAHIPAL,SU
Jun-19 14.06.19 I11S6500 HONDA 15 COATING NG DHIR
1076 Jun-19 17.06.19 I11S6500 HONDA 570 540 30 DENT
1091 Jun-19 18.06.19 I11S6500 HONDA 618 600 10 DENT DEEPAK,SUDHEER,VI
SHNU,MAHIPAL,BHU
1092 Jun-19 18.06.19 I11S6500 HONDA 8 ED COATING BAN,IRSHAD,DINESH
1155 Jun-19 20.06.19 I11S6500 HONDA 244 240 4 DENT BHUBAN,VISHNU
MAHIPAL,VISHNU,SU
1188 Jun-19 21.06.19 I11S6500 HONDA 243 240 3 DENT
DHEER,RAJNIKANT
1219 Jun-19 24.06.19 I11S6500 HONDA 332 330 2 DENT PRADEEP,SUDHEER,Y
BHUBAN,NARESH,DI
BHUBAN,RANJAN
ASHBIR,NARESH,IRS
NISH,SUDHEER,JAHA
1257 Jun-19 26.06.19 I11S6500 HONDA 273 270 3 DENT HAD,JAHANGIR,DINE
NGIR,YASHBIR,PRAD
1269 Jun-19 27.06.19 I11S6500 HONDA 392 390 2 DENT EEP,RAJNIKANT SH
1367 Jul-19 04.07.19 I11S6500 HONDA 272 270 1 DENT MAHIPAL,
MUKESH,SAMARPAL,
1368 Jul-19 04.07.19 I11S6500 HONDA 1 ROD BEND RAJNIKANT
MAHIPAL,MUKESH,S
1687 Jul-19 18.07.19 I11S6500 HONDA 451 450 1 DENT
AMARPAL,KAPIL
1767 Jul-19 22.07.19 I11S6500 HONDA 302 300 2 DENT MAHIPAL,MUKESH
1826 Jul-19 24.07.19 I11S6500 HONDA 914 900 4 PROTECTOR NG
MAHIPAL
1827 Jul-19 24.07.19 I11S6500 HONDA 10 DENT
1857 Jul-19 25.07.19 I11S6500 HONDA 152 150 2 DENT MAHIPAL, MUKESH
1918 Jul-19 29.07.19 I11S6500 HONDA 122 120 2 DENT MAHIPAL, MUKESH
1947 Jul-19 30.07.19 I11S6500 HONDA 662 660 1 DENT
MAHIPAL, MUKESH
1948 Jul-19 30.07.19 I11S6500 HONDA 1 PROTECTOR NG
2103 Aug-19 05.08.19 I11S6500 HONDA 173 120 2 PROTECTOR NG
2104 Aug-19 05.08.19 I11S6500 HONDA 28 ED COATING MAHIPAL, MUKESH
2105 Aug-19 05.08.19 I11S6500 HONDA 23 DENT
2127 Aug-19 06.08.19 I11S6500 HONDA 764 750 4 ED COATING MAHIPAL,MUKESH,S
2128 Aug-19 06.08.19 I11S6500 HONDA 8 DENT AMARPAL,OMPRAKA
2129 Aug-19 06.08.19 I11S6500 HONDA 2 PROTECTOR NG SH
MAHIPAL, MUKESH,
2174 Aug-19 08.08.19 I11S6500 HONDA 365 360 5 DENT SAMARPAL,
2198 Aug-19 09.08.19 I11S6500 HONDA 830 810 10 ED COATING RAJNIKANT
2199 Aug-19 09.08.19 I11S6500 HONDA 10 DENT
2323 Aug-19 19.08.19 I11S6500 HONDA 211 210 1 ED COATING MUKESH,KARAMBIR
2348 Aug-19 20.08.19 I11S6500 HONDA 534 510 8 ED COATING MUKESH,
2349 Aug-19 20.08.19 I11S6500 HONDA 11 DENT KARAMBIR,RAJESH,S
2350 Aug-19 20.08.19 I11S6500 HONDA 5 PROTECTOR NG ANJU
2395 Aug-19 22.08.19 I11S6500 HONDA 612 600 5 DENT
MUKESH, KARAMBIR
2396 Aug-19 22.08.19 I11S6500 HONDA 7 ED COATING MAHIPAL,
2423 Aug-19 26.08.19 I11S6500 HONDA 121 120 1 PROTECTOR NG MUKESH,KARAMBEE
MAHIPAL,
R
2437 Aug-19 27.08.19 I11S6500 HONDA 155 150 5 DENT
KARAMBIR
2473 Aug-19 29.08.19 I11S6500 HONDA 483 480 2 DENT
MAHIPAL, RAJINDER
2474 Aug-19 29.08.19 I11S6500 HONDA 1 ED COATING
2575 Sep-19 05.09.19 I11S6500 HONDA 371 360 8 PLATING NG
MUKESH,MAHIPAL
2576 Sep-19 05.09.19 I11S6500 HONDA 3 CLIP LOOSE
2652 Sep-19 09.09.19 I11S6500 HONDA 426 420 6 DENT MAHIPAL,MUKESH
2671 Sep-19 10.09.19 I11S6500 HONDA 334 330 3 ED COATING MAHIPAL,MUKESH,S
2672 Sep-19 10.09.19 I11S6500 HONDA 1 DENT AMARPAL
2727 Sep-19 12.09.19 I11S6500 HONDA 191 180 5 ED COATING
MUKESH, SAMARPAL
2728 Sep-19 12.09.19 I11S6500 HONDA 6 DENT MAHIPAL, SUDHEER,
2548 Sep-19 16.09.19 I11S6500 HONDA 456 450 6 DENT MUKESH, AMAN
2605 Sep-19 18.09.19 I11S6500 HONDA 1050 990 4 ED COATING MUKESH,MAHIPAL,R
YADAV
AJNIKANT,RAMJANA
2606 Sep-19 18.09.19 I11S6500 HONDA 56 DENT M
2890 Oct-19 09.10.19 I11S6500 HONDA 810 780 18 DENT
2891 Oct-19 09.10.19 I11S6500 HONDA 2 PROTECTOR NG MAHIPAL,MUKESH
2892 Oct-19 09.10.19 I11S6500 HONDA 10 ED COATING
3318 Nov-19 11.11.19 I11S6500 HONDA 664 660 4 DENT MAHIPAL, SURENDER
3397 Nov-19 15.11.19 I11S6500 HONDA 217 210 7 ED COATING (BUBBLE)
SURENDER,SUNIL,
3398 Nov-19 15.11.19 I11S6500 HONDA ED COATING
ROHIT
3399 Nov-19 15.11.19 I11S6500 HONDA DENT
3442 Nov-19 19.11.19 I11S6500 HONDA 816 810 2 ED COATING NG
SURENDER, AMIT
3443 Nov-19 19.11.19 I11S6500 HONDA 4 DENT
3474 Nov-19 21.11.19 I11S6500 HONDA 755 750 1 BUBBLE ON ROD
SURENDER, AMIT
3475 Nov-19 21.11.19 I11S6500 HONDA 4 DENT
 Part
Sr. Month Date name/ Model/ Batch Qty. Qty Qty.
Problem description
No Part no. customer code checked OK. defective
BOTTOM 1 LEVER
1 May-19 1.5.19 BOLERO D30/E01 801 800 1
547N TIGHT
DOOR
LATCH
10 BLOCK
2 May-19 2.5.19 BLOCK BOLERO E01 250 240 10
ACTION
ACTION
380N

1
LOCKING
LEVER
FDL LH
3 May-19 2.5.19 SUPRO E2 254 252 2 TIGHT,1
31N
LATCH
FITTMENT
NG

RDL RH 2 SEAL
4 May-19 2.5.19 EECO E01/02 622 620 2
VERSA MISSING
10
GAUGE
FUEL
UNDERSIZ
5 May-19 2.5.19 LEVER YSD E01 1691 1680 11
E,1
R10
DIMPLE
MISSING

1 BATCH
6 May-19 3.5.19 BDL T YSD D30 1261 1260 1 CODE
MISSING
1 DIMPLE
FUEL
IN
7 May-19 3.5.19 LEVER YSD E02 841 840 1
COMPLET
R00
E
FDL LH 1 BUSH
8 May-19 4.5.19
60N NAVISTAR
E03 261 260 1
MISSING
1 BATCH
CODE
9 May-19 4.5.19 LINK M&M E03/04 202 200 2 MISSING,
1 GRESS
MISSNG

1 LEVER
BDL TIGHT,1LE
10 May-19 6.5.19 MARUTI E04 402 400 2
VERSA VER
CROSS

11 May-19 6.5.19 RDL LH EECO E03/04 362 360 2 2 SEAL

MISSING

RDL LH 1 GREASE
12 May-19 7.5.19 BOLERO E06/07 1001 1000 1
759N MISSING

OLD 1 B/C
13 May-19 7.5.19 TOYOTA E06 177 176 1
HOOD MISSING
 1 CLIP
14 May-19 7.5.19 I19S6500 HONDA 961 960 1
CRACK
1 B/C
15 May-19 7.5.19 BOTTOM M&M E06 321 320 1
MISSING
1 B/C
FUEL MISSING,
16 May-19 7.5.19 LEVER YSD E03 288 280 8 7 LEVER
R10 UNDER
SIZE

1 GREASE
BOTTOM MISSING,
17 May-19 8.5.19 547N BOLERO E07/08 1002 1000 2 1 LEVER
TIGHT
4 GREASE
18 May-19 8.5.19 LINK LH EECO E07/08 504 500 4
MISSING
1 BACK
PLATE
FDL RH
19 May-19 9.5.19 758N BOLERO E08/09 643 640 3 LOSE,2
BASE
BEND
1 INSIDE
FDL RH
20 May-19 9.5.19 SUPRO E08 298 297 1 LEVER
101N TIGHT

1
BATCHCO
DE
MISSING,
1 LEVER
21 May-19 9.5.19 BDL MARUTI E09 523 500 23 TIGHT,1
VERSA GREASE
MISSING,
20 LEVER
TOUCHIN
G WITH
SLIDER

3 GREASE
22 May-19 9.5.19 LINK LH VERSA E08/09 503 500 3
MISSING

16
SPRING
COMEOU
T,1
BATCHCO
23 May-19 9.5.19 LCD TOYOTA E08 202 184 18 DE
MISSING,
1 SPRING
OPPOSITE
SIDE
FITTING
 4
FDL RH LOCKING
24 May-19 10.05.19 BOLERO E09 604 600 4
758N LEVER
TIGHT

DOOR
LATCH
10 BLOCK
25 May-19 10.05.19 BLOCK BOLERO E09 170 160 10
ACTION
ACTION
380N

1 LATCH
TIGHT,1
26 May-19 10.05.19 BDL TOYOTA E10 110 108 2
PAWL
TIGHT

1
WASHER
BDL
27 May-19 10.05.19 EECO E09 329 325 4 MISSING,
VERSA
3 B/C
MISSING

1 GREASE
MISSING,
1
STOPPER
28 May-19 10.05.19 FDL RH VERSA E09/10 306 300 6 MISSING,
4
GROOVE
MISSING

29 May-19 10.05.19 LINK RH VERSA E09/10 504 500 4 4 GREASE

MISSING
2 GREASE
MISSING,
30 May-19 11.05.19 FDL LH VERSA E10/11 504 500 4 2
STOPPER
MISSING
4 GREASE
31 May-19 11.05.19 LINK LH VERSA E10/11 504 500 4
MISSING
BLOCK
1 BLOCK
32 May-19 13.05.19 ACTION BOLERO E11 121 120 1
ACTION
380N
4 GREASE
33 May-19 13.05.19 LINK LH VERSA E11/13 204 200 4
MISSING
1 B/C
MISSING,
1 LEVER
34 May-19 13.05.19 LINK YJC YSD E10/11 766 760 6
TIGHT,4
STAMP
MISSING

1
FDL LH LOCKING
35 May-19 14.05.19 LTV E11 169 168 1
181N LEVER
TIGHT
 1
FDL LH LOCKING
36 May-19 14.05.19 LTV E13 295 294 1
161N LEVER
TIGHT
FUEL 15 HOLE
37 May-19 14.05.19 LEVER YSD E06/13 1695 1680 15 UNDER
R10 SIZE
3 GREASE
38 May-19 14.05.19 FDL LH VERSA E13/14 453 450 3
MISSING
2 B/C
MISSING,
39 May-19 14.05.19 LINK YJC YSD E11/13 402 381 21 19 OK
STAMP
MISSING

1
RDL LH
BOLERO E13/14/1
LOCKING
40 May-19 15.05.19 1241 1240 1
759N 5 LEVER
TIGHT
BLOCK
41 May-19 15.05.19 ACTION BOLERO E14/15 1121 1120 1 1 BLOCK
ACTION
031N
1 CLIP
42 May-19 15.05.19 I13S6500 HONDA 953 900 53 CRACK,52
DENT
1 LATCH
43 May-19 15.05.19 FDL LH VERSA E14/15 501 500 1
TIGHT
1 NUT
TIGHT,1
44 May-19 15.05.19 LINK LH VERSA E14/15 502 500 2 B/C
MISSING
1 LEVER
E11/13/1 TIGHT,1
45 May-19 15.05.19 LINK YJC YSD 842 840 2
5 B/C
MISSING
OLD 2 GREASE
46 May-19 16.05.19 TOYOTA E15 194 192 2
HOOD MISSING
FUEL 140 HOLE
47 May-19 17.05.19 LEVER MARUTI E14/15/1 1657 1512 145 OVERSIZE,
6
R10 5 DENT

1 B/C
MISSING,
3 LEVER
TIGHT,2
OK
48 May-19 17.05.19 LINK YJC YSD E15/16 608 600 8 STAMP
MISSING,
2 CABLE
SLOT
DAMAGE
 1 B/C
MISSING,
49 May-19 17.05.19 HOOD TOYOTA E16 323 320 3
2 GREASE
MISSING

1 B/C
MISSING,
1 OK
STAMP
50 May-19 17.05.19 LCD TOYOTA E16/11 83 78 5
MISSING,
3 SPRING
FITMENT
WRONG

3 GREASE
51 May-19 17.05.19 FDL LH EECO E16/17 303 300 3
MISSING
4 GREASE
52 May-19 17.05.19 LINK LH EECO E16/17 504 500 4
MISSING
3 GREASE
53 May-19 17.05.19 LINK RH EECO E16/17 503 500 3 MISSING
BLOCK 2 BLOCK
54 May-19 18.5.19 ACTION BOLERO E17 402 400 2 ACTION
380 FAIL
2 CLIP
55 May-19 18.5.19 I12S6500 HONDA 1607 1590 17 CRACK,15
DENT
1 B/C
E11/13/1 MISSING,
56 May-19 18.5.19 LINK YJC YSD 882 880 2
6/17 1 MISS
PRINT

57 May-19 18.5.19 LINK LH EECO E17/18 502 500 2 2 GREASE

MISSING
4 GREASE
58 May-19 18.5.19 LINK RH EECO E17/18 504 500 4
MISSING
OLD 1 GREASE
59 May-19 18.5.19 TOYOTA E17 129 128 1
HOOD MISSING
BLOCK
1 BLOCK
60 May-19 20.5.19 ACTION BOLERO E17/20 601 600 1
ACTION
380

1 BATCH
CODE
MISSING,
FDL LH NAVISTAR
61 May-19 20.5.19 E18 132 130 2 1
60N
LOCKING
SNAP
DAMAGE

LCD 1 THREAD
62 May-19 20.5.19 TOYOTA E20 1001 1000 1
STRIKER TIGHT
 4
RDL LH LOCKING
63 May-19 21.5.19 BOLERO E17 804 800 4
759N LEVER
TIGHT
1 CLIP
64 May-19 21.5.19 I12S6500 HONDA 121 120 1
CRACK
HOOD 1 B/C
65 May-19 21.5.19 EECO E18/20 201 200 1
VERSA MISSING
1 LIVER
TIGHT,1
66 May-19 21.5.19 RDL LH EECO E20/21 362 360 2 CUTION
WRONG
FITMENT

1 B/C
FUEL MISSING,
67 May-19 22.5.19 LEVER MARUTI E22 212 210 2 1 HOLE
R00 UNDERSIZ
E

1 BATCH
BDL CODE
68 May-19 22.5.19 EECO E21/22 441 440 1
VERSA MISS
PRINT
FDL 1 B/C
69 May-19 22.5.19 EECO E15/16 1001 1000 1
STRIKER MISSING

70 May-19 22.5.19 FDL LH EECO E21/22 404 400 4 4 GREASE

MISSING
1 LATCH
71 May-19 22.5.19 FDL RH EECO E21/22 404 400 4 TIGHT,3
GREASE
MISSING
1 B/C
72 May-19 22.5.19 HOOD TOYOTA E21 193 192 1 MISSING
BDL 1 B/C
73 May-19 22.5.19 TOYOTA E17 113 112 1
STRIKER MISSING
BLOCK 2 BLOCK
74 May-19 23.5.19 ACTION BOLERO E22/23 642 640 2 ACTION
380 FAIL
BDL 3 GREASE
75 May-19 23.5.19 MARUTI E22/23 453 450 3
VERSA MISSING
3 GREASE
76 May-19 23.5.19 LINK RH EECO E22/23 503 500 3 MISSING
3 GREASE
77 May-19 24.5.19 LINK RH EECO E23/24 203 200 3
MISSING
2 GREASE
MISSING,
78 May-19 24.5.19 LINK YJC MARUTI E21/22 443 440 3
1 BODY
BEND
 BLOCK
1 BLOCK
79 May-19 25.5.19 ACTION BOLERO E25 201 200 1
ACTION
380
2
FDL LH LOCKING
80 May-19 25.5.19 LTV E23 86 84 2
161 LEVER
TIGHT

1 LATCH
TIGHT,1
STOPPER
81 May-19 25.5.19 FDL RH EECO E25 605 600 5
MISS,3
GREASE
MISSING
4 GREASE
82 May-19 25.5.19 FDL LH EECO E24 404 400 4
MISSING
2 GREASE
83 May-19 25.5.19 LINK YJC MARUTI E23/24 322 320 2
MISSING

1 BATCH
CODE,1
OK
STAMP
FUEL
MISSING,
84 May-19 25.5.19 LEVER MARUTI E24/25 963 924 39
R10 2 HOLE
UNDERSIZ
E,35 HOLE
OVERSIZE,
10 DENT

1 BATCH
85 May-19 25.5.19 HOOD TOYOTA E24 17 16 1 CODE
MISSING
1 CLIP
86 May-19 27.5.19 I13S6500 HONDA 1931 1920 11 CRACK,10
DENT
HOOD 2 GREASE
87 May-19 27.5.19 MARUTI E24/25 102 100 2
VERSA MISSING

1 LATCH
NOT
OPEN,1
PLATING
WRONG
BDL
88 May-19 27.5.19 MARUTI E25/27 530 525 5 FITMENT,
VERSA
2 GREASE
MISSING,
1BATCHC
ODE
MISSING

1 BATCH
89 May-19 27.5.19 BDL TOYOTA E25/27 145 144 1 CODE
MISSING
 1 BATCH
BDL
90 May-19 28.5.19 TOYOTA E27/28 19 18 1 CODE
TOYOTA
MISSING
1 BATCH
BOTTOM
91 May-19 29.5.19 BOLERO E28/29 401 400 1 CODE
547N
MISSING
1 B/C
92 May-19 29.5.19 HOOD TOYOTA E29 289 288 1
MISS
1
BOTTOM BATCHCO
93 May-19 30.5.19 M&M E30 561 560 1
547N DE
MISSING
2 GREASE
94 May-19 30.5.19 LINK RH EECO E25/27 502 500 2
MISSING

RDL 2 SEAL
95 May-19 31.5.19 EECO E30/31 562 560 2
VERSA RH MISSING

RDL 2 SEAL
96 May-19 31.5.19 EECO E30 202 200 2
VERSA LH MISSING
1 GREASE
97 May-19 31.5.19 LINK RH EECO E29/30 501 500 1
MISSING
 DACR closed If
Checked by Required given
(Y/N) (R/G)
 Part
Sr. Month Date name/ Model/ Batch Qty. Qty Qty.
No Part no. customer code checked OK. defective

BOTTOM
6 Jun-19 01.06.19 BOLERO F1 801 800 1
547N
RDL
10 Jun-19 01.06.19 EECO E31/F1 502 500 2
VERSA LH
FUEL
6 Jun-19 03.06.19 LEVER MARUTI E23/24 141 140 1
R00
9 Jun-19 05.05.19 FDL RH VERSA F4 202 200 2
10 Jun-19 05.05.19 LINK RH VERSA F3/4 504 500 4
11 Jun-19 05.05.19 LINK LH VERSA F3/4 504 500 4
BOTTOM BOLERO
2 Jun-19 06.06.19 F05 521 520 1
381
FDL RH NAVISTAR
4 Jun-19 06.06.19 F05 287 286 1
60N
10 Jun-19 06.06.19 LINK RH VERSA F4/5 503 500 3
11 Jun-19 06.06.19 LINK LH VERSA F4/5 504 500 4
9 Jun-19 07.06.19 FDL LH VERSA F6/7 504 500 4
10 Jun-19 07.06.19 LINK RH VERSA F6/7 503 500 3
11 Jun-19 07.06.19 LINK LH VERSA F6/7 502 500 2
9 Jun-19 10.06.19 RDL LH EECO F6/7 204 200 4
FUEL
13 Jun-19 10.06.19 LEVER MARUTI F10 422 420 2
R10

RDL
8 Jun-19 11.06.19 EECO F10/11 455 450 5
VERSA LH

OLD
12 Jun-19 11.06.19 TOYOTA F10/11 404 400 4
HOOD
13 Jun-19 12.06.19 LINK RH EECO F5/6/10 504 500 4
15 Jun-19 12.06.19 LINK LH M,&M F11 182 180 2
14 Jun-19 13.06.19 LCD TOYOTA F12 192 184 8
16 Jun-19 13.06.19 FDL LH EECO F12/13 604 600 4
8 Jun-19 14.06.19 BDL MARUTI F13 251 250 1
VERSA
OLD
18 Jun-19 14.06.19 TOYOTA F13 242 240 2
HOOD

FUEL
4 Jun-19 15.06.19 LEVER MARUTI F13/15 2523 2520 3
R10

9 Jun-19 15.06.19 BDL VERSA F13/14 351 350 1

11 Jun-19 15.06.19 LEVER TOYOTA F14/15 211 210 1
11 Jun-19 17.06.19 BDL T MARUTI F10/11/1 1555 1554 1
3/14
 BDL
12 Jun-19 17.06.19 MARUTI F15/17 126 125 1
VERSA
18 Jun-19 18.06.19 HOOD T TOYOTA F17 322 320 2
19 Jun-19 18.06.19 LCD TOYOTA F17 120 115 5

FUEL
7 Jun-19 19.06.19 LEVER MARUTI F18/19 1686 1680 6
R10
14 Jun-19 20.06.19 LINK LH VERSA F19 454 450 4
18 Jun-19 20.06.19 HOOD TOYOTA F19/20 321 320 1
F18/19/2
9 Jun-19 21.06.19 BDL T MARUTI 631 630 1
0
18 Jun-19 21.06.19 LINK RH VERSA F19/20 554 550 4
20 Jun-19 21.06.19 HOOD TOYOTA F20/21 355 352 3
10 Jun-19 24.06.19 LINK LH VERSA F21/24 604 600 4
FUEL
9 Jun-19 25.06.19 LEVER MARUTI F19/20 282 280 2
R00
14 Jun-19 27.06.19 BDL TOYOTA F26/27 253 252 1
 DACR closed If
Problem description Checked by Required given
(Y/N) (R/G)

1 BATCH CODE MISSING

2 SEAL MISSING

1 LEVER TIGHT

2 GREASE MISSING
4 GREASE MISSING
4 GREASE MISSING
1 LEVER TIGHT

1 GREASE MISSING
3 GREASE MISSING
4 GREASE MISSING
4 GREASE MISSING
3 GREASE MISSING
2 GREASE MISSING
4 GREASE MISSING

1 HOLE OVERSIZE,1 B/C

MISSING

1 LATCH TIGHT,2 SEAL

MISSING,2 GREASE
MISSING
1 B/C MISSING,3 GREASE
MISSING
4 GREASE MISSING
2 GREASE MISSING
1 B/C MISSING,7 SPRING
COME OUT
4 GREASE MISSING
1 B/C MISSING

2 GREASE MISSING

1 LEVER HOLE UNDER

SIZE,1 DIMPLE
INCOMPLETE,1CABLE
SLOTUNDERSIZE
1 GREASE MISSING
1 B/C MISSING
1 B/C MISSING
 1 GREASE MISSING
2 GREASE MISSING
1 B/C MISSING,4 SPRING
COME OUT
1 B/C MISSING,4 LRVER
DENT,1 CABLE SLOT
UNDERSIZE
4 GREASE MISSING
1 GREASE MISSING
1 B/C MISSING
4 GREASE MISSING
3 GREASE MISSING
4 GREASE MISSING

1 B/C MISSING,1LEVER
CUP CROSS

1 B/C MISSING
 Part name/ Part
Sr. Month Date Batch
no.
No Model/ customer code

1 Apr-19 12.04.19 380 N BOLERO D11/12

2 Apr-19 12.04.19 FDL LH 161N LTV D12/11

3 Apr-19 12.04.19 FDL LH 031N LTV D12

4 Apr-19 12.04.19 SINGLE LEVER YSD D11

5 Apr-19 13.04.19 BDL VERSA D12/13

6 Apr-19 13.04.19 HOOD(T) MSIL` D12/13

SINGLE LEVER
7 Apr-19 13.04.19 YSD D12/13
R10

8 Apr-19 13.04.19 FDL LH VERSA D13

9 Apr-19 13.04.19 BDL TOYOTA D11
10 Apr-19 15.4.19 BDL VERSA D15

11 Apr-19 15.4.19 LCD TOYOTA D15/18

12 Apr-19 16.4.19 BOTTOM 031 W201 D15
13 Apr-19 16.4.19 W/R RH 580 MIL D15
14 Apr-19 16.4.19 LINK RH VERSA D15/16
15 Apr-19 16.4.19 BDL VERSA D15/16
16 Apr-19 18.4.19 RDL LH 759 BOLERO D17/18
17 Apr-19 18.4.19 LCD TOYOTA D17/18
18 Apr-19 19.4.19 LINK YJC MSIL` D18
19 Apr-19 19.4.19 FUEL 021 M&M D18

SINGLE LEVER
20 Apr-19 19.4.19 YSD D16
R00

DOUBLE LEVER
21 Apr-19 19.4.19 YSD D18/19
R001
22 Apr-19 19.4.19 FUEL FILLER TOYOTA D15/16
23 Apr-19 19.4.19 HOOD AID TOYOTA D19
24 Apr-19 20.4.19 FDL RH 758 BOLERO D19/20
25 Apr-19 20.4.19 FDL RH 181N LTV D18

26 Apr-19 20.4.19 BLD TOYOTA D19

27 Apr-19 20.4.19 LCD TOYOTA D20

28 Apr-19 22.4.19 FDL RH 758 BOLERO D20/22

29 Apr-19 22.4.19 FDL RH 181N LTV D22

30 Apr-19 22.4.19 FUEL LEVER 021N M&M D20

31 Apr-19 22.4.19 FDL LH D22
32 Apr-19 22.4.19 FDL RH D22
33 Apr-19 23.4.19 RDL LH 59 BOLERO D22/23

34 Apr-19 23.4.19 FDL 411 D23

35 Apr-19 23.4.19 FUEL LEVER 021N M&M D20/23

36 Apr-19 23.4.19 FDL LH D22/23
DOUBLE LEVER
37 Apr-19 23.4.19 YSD D20
R00

38 Apr-19 24.4.19 RDL LH 59N BOLERO D23/24

39 Apr-19 24.4.19 RDL RH 411N BOLERO D23
40 Apr-19 24.4.19 BOTTOM 547 BOLERO D23/24

41 Apr-19 24.4.19 FDL LH 031N LTV D24

42 Apr-19 24.4.19 FUEL LEVER R10 D23/24

43 Apr-19 24.4.19 FDL RH MARUTI D24

44 Apr-19 24.4.19 FDL RH 101N SUPRO D23

45 Apr-19 25.4.19 RDL LH759 BOLERO D24/25
46 Apr-19 25.4.19 FDL LH 031 SUPRO D25

47 Apr-19 25.4.19 LINK YJC YSD D23/24

48 Apr-19 25.4.19 BDL VERSA D24/25

49 Apr-19 25.4.19 FDL LH VERSA D24/25
50 Apr-19 25.4.19 LINK LH M&M D24/25
51 Apr-19 26.4.19 RDL LH 59N BOLERO D25/26

52 Apr-19 26.4.19 BOTTOM 547 BOLERO D25/26

53 Apr-19 26.4.19 LINK YJC MARUTI D24

WINDOW
54 Apr-19 26.4.19 M&M D26
REGULATOR RH
55 Apr-19 26.4.19 FDL LH VERSA D25/26

56 Apr-19 26.4.19 FDL LH VERSA D25/26

57 Apr-19 27.4.19 FUEL LEVER R10 YSD D26/27

58 Apr-19 27.4.19 BDL VERSA D26/27

59 Apr-19 27.4.19 RDL LH VERSA D26/27

60 Apr-19 27.4.19 LINK RH VERSA D26/27
61 Apr-19 27.4.19 LINK LH VERSA D26/27
62 Apr-19 27.4.19 FUEL LEVER M&M D27
63 Apr-19 29.4.19 RDL LH 59N BOLERO D27/29

DOOR LATCH
64 Apr-19 29.4.19 BLOCK ACTION BOLERO D27/29
380N

65 Apr-19 29.4.19 BDL VERSA YSD D27

66 Apr-19 29.4.19 LINK YJC YSD D22/26/27

67 Apr-19 30.4.19 RDL LH 59N BOLERO D29/30

68 Apr-19 30.4.19 FUEL LEVER 021N M&M D27/30

69 Apr-19 30.4.19 FUEL LEVER R10 YSD D29/30

70 Apr-19 30.4.19 FDL RH VERSA D29/30

71 Apr-19 30.4.19 LINK RH VERSA D29/30

72 Apr-19 30.4.19 LINK LH VERSA D29/30

 DACR
DACR closed If
Qty Qty. Problem description Checked by Required given
Qty. checked OK. defective (Y/N) (R/G)

205 200 5 BLOCK ACTION FEEL

421 420 1 SEAL MISS

B/C MISS AND SEAL
254 252 2
MISS
1 B/C MISS , 3 LEVER
848 840 8 HOLE OVER SIZE , 5
LEVER HOLE TIGHT
403 400 3 3 WASHER MISSING
608 603 5 5 B/C MISSING
1 B/C MISSING, 10
1091 1080 11 LEVER HOLE GAUGE
TIGHT/LOOSE
1 BASE BEND, 1 SEAL
453 450 3
MISS, 1 B/C MISSING
219 218 1 1 LATCH TIGHT
3 WASHER MISSING,3
481 475 6
STAMP MISSING
26 SPRING COME
257 230 27
OUT,1 POLE TIGHT
332 330 2 2 B/C MISSING
151 150 1 1 B/C MISSING
401 400 1 THTREAD MISS
462 460 2 OK STAMP MISS
4 LOCKING LIVER
844 840 4
TIGHT
221 207 14 14 SPRING COME OUT
602 600 2 2 B/C MISSING
970 960 10 10KNOB CRACK
1 DIMPLE HIGHT
283 280 3 LESS,2 LINK HOLE
TIGHT

1522 1512 10 B/C MISSING

289 288 1 1 THREAD TIGHT
114 112 2 2 STOPPER BEND
402 400 2 2 BACK PLATING LOSE
1 LINK LEVER RUBBING
295 294 1
WITH BODY
1 POLE TIGHT,1 LATCH
218 216 2
NOT OPEN
 1 GRESS MISSING,2
92 69 23 BATCH CODE,1 CRACK
19 SPRING COME OUT
1 BLACK PLATE PLATE
601 600 1
LOSE
1 INSIDE LEVER
RUBBING WITH
296 294 2
BODY,1 OUT SIDE
LEVER TIGHT
586 576 10 10 KNOB CRACK
404 400 4 4 GREASE MISSING
253 250 3 3 GREASE MISSING
4 LOCKING LIVER
1044 1040 4
TIGHT
1 LATCH NOT OPEN BY
INSIDE LEVER,1 CHILD
290 288 2
LEVER SAFTY LEVER
COATING NG
583 576 7 7 NOBE CRACK
503 500 3 3 GRESS MISSING
1 DIMPLE HEIGHT
353 350 3
SHORT , 2 LEVER DENT
4 LOCKING LEVER
484 480 4 TIGHT
285 284 1 1 BACK PLAT LOSE
1 BATCH CODE
201 200 1
MISSING
10 OPEN LEVER
220 210 10 RUBBING WITH LINK
LEVER
3 STRATCHES IN
764 756 8 LOGO,5 HOLE OVER
SIZE
1 GRESS MISSING,2
501 500 1 BATCH CODE,1 CRACK
19 SPRING COME OUT
4 LOCKING LEVER
202 198 4 TIGHT
690 680 10 10 BODY LOSE
30 OPEN LEVER
324 294 30
RUBBING WITH LINK
1 BATCH CODE
MISSING,2 GRESS
1285 1280 5
MISSING,2 PLATING
NG
1 BATCH CODE
451 450 1
MISSING
183 180 3 3 GRESS MISSING
203 200 3 3 GRESS MISSING
2 LOCKING LEVER
1002 1000 2
TIGHT
1 SHOT QUANTITY,1
603 600 3 LEVER TIGHT,1 BATCH
CODE MISSING
1 GAUGE BEND,1
686 680 6 LEVER TIGHT,2 STAMP
MISSING,2 BURR
1 FLAYERING DIA OVER
153 150 3
SIZE,2 PLATING NG
520 500 20 20 GRESS MISSING
20 GRESS MISSING,1
522 500 22 STOPPER MISSING,1
BASE BEND
12 LEVER DENT,1
DIMPLE
857 840 17
MISSING,4GAUGE
UNDERSIZE

1 STAMP
MISSING,1WASHER
1004 1000 4 MISSING,1 BATCH
CODE MISSING,1
INSIDE LEVER TIGHT
762 760 2 2 SEAL MISSING
503 500 3 3 GRESS MISSING
504 500 4 4 GRESS MISSING
673 672 1 1 NOBE CRACK
4 LOCKING LEVER
684 680 4
TIGHT

1 BATCH CODE
321 320 1
MISSING

1 STAMP MISSING,1
403 400 3 WASHER MISSING,1
LEVER CROSS

1 RIVET DENT
INCOMPLETE,1
PLATING NG,1 BATCH
806 800 6 CODE MISSING,1
STAMP MISSING,1
DOUBLE BATCH
CODE,1 LEVER DENT
802 800 2 2 LOCKING LEVER LOSE
328 288 40 40 NOBE CRACK
1 BATCH CODE
1707 1680 27 MISSING,25 DENT,1
DIMPLE MISSING
 4 GRESS MISSING,2
506 500 6
STOPPER MISSING
1 GRESS MISSING,1
502 500 2
STOPPER MISSING
1 GRESS
503 500 3 MISSING,1STOPPER
MISSING
 FIREWALL MONITORING SHEET

Sr. Month Date Part name/ Part no. Model/ Batch Qty. Qty Qty. Problem description Checked by DACR Required DACR closed If
No customer code checked OK. defective (Y/N) given (R/G)
3619 Dec-19 05.12.19 BB01S6500 KIA MOTORS 542 540 2 OPPOSITE BRACKETS MAHIPAL, AMIT
3623 Dec-19 06.12.19 BB01S6500 KIA MOTORS 907 900 3 DENT
MAHIPAL, SURENDER
3624 Dec-19 06.12.19 BB01S6500 KIA MOTORS 4 ED COATING
3639 Dec-19 07.12.19 BB01S6500 KIA MOTORS 1084 1080 4 ED COATING MAHIPAL, AMIT
3709 Dec-19 12.12.19 BB01S6500 KIA MOTORS 679 630 47 BURR IN BRACKET
MAHIPAL, AMIT
3710 Dec-19 12.12.19 BB01S6500 KIA MOTORS 2 DENT
3721 Dec-19 13.12.19 BB01S6500 KIA MOTORS 366 360 5 BRACKET OPPOSITE
AMIT, RAJVEER
3722 Dec-19 13.12.19 BB01S6500 KIA MOTORS 1 DENT
3903 Jan-20 01.01.20
FUEL LEVER Y1K MSIL L28 702 700 1 KNOB SCRATCH
3991 Jan-20 14.01.20HOOD VERSA MSIL A13/14 565 560 5 RIVET LOOSE
4037 Jan-20 17.01.20HOOD VERSA MSIL A16/17 23 RIVET LOOSE
303 280
4085 Jan-20 20.01.20HOOD VERSA MSIL A17/18 452 440 12 RIVET LOOSE
 AKSHAY,
PRADEEP,
RAJVEER
KRISHNAK
ANT
AKSHAY,
SACHIN
AKSHAY,
KRISHNAK
ANT