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A Simple Mechanistic Model for Void-

Fraction and Pressure-Gradient Prediction


in Vertical and Inclined Gas/Liquid Flow
Mars Khasanov, Rinat Khabibullin, Vitaly Krasnov, Alexander Pashali, and Viatcheslav Guk, SPE,
Rosneft Oil Company

Summary optimization of which would be most beneficial (Khasanov et al.


A new mechanistic model for two-phase flow in vertical and 2006). For such cases, the use of mechanistic models can be rather
inclined pipes was proposed on the basis of the drift-flux difficult because their iterative procedures require lengthy compu-
approach. The proposed model, unlike the other mechanistic mod- tation times.
els [Ansari et al. (1994); Xiao et al. (1990); Zhang et al.(2003)] The purpose of this paper is to develop a simple mechanistic
that incorporate a system of nonlinear equations to solve, uses an model for pressure-gradient prediction that (1) is applicable for
explicit equation for liquid-holdup prediction, thus reducing the whole range of input data and (2) has a simple unified form of
computation time significantly. Coupled with some simplified void-fraction expression for all considered flow patterns.
assumptions on pressure/volume/temperature (PVT), such a sim-
ple form of a liquid-holdup-prediction formula enables an analyti- Pressure Gradient
cal integration of the pressure gradient in two-phase flow along The fundamental equation for a pressure gradient in single-phase
the pipe. This procedure is used usually to speed up the calcula- flow is derived from mass- and momentum-conservation equa-
tion of bottomhole pressure (BHP) for a large number of wells for tions and is usually stated as (Brill and Mukherjee 1999):
oil-production-optimization purposes (Khasanov et al. 2006).
The drift-flux approach can predict liquid holdup for bubbly dp f rn2 dn
flow quite accurately. However, for slug flow, it usually under- ¼ rg sin y þ þ rn : . . . . . . . . . . . . . . . . . . . . . . . . . (1)
dl 2d dl
estimates the void fraction. Because slug flow is the most com-
mon flow in producing wells, this leads to the pressure drop being The first, second, and third terms in Eq. 1 describe gravitation,
overestimated significantly; this can be proved by comparing friction, and acceleration components of pressure gradient, respec-
computational results to the experimental data and mechanistic tively. In the case of a multiphase flow, conservation laws should
models. Small gas bubbles in liquid slugs should be accounted be stated for every phase and supplemented by closure relations.
for when predicting liquid holdup for slug flow more accurately. Because no rigorous solution for such a case exists, a number of
Gas in the slug body is considered by adding a proper term to the approaches were developed. The most rigorous two-phase-flow
void-fraction expression. This term is based on the correlation for modeling approach is two-fluid modeling. This approach consid-
liquid holdup in the slug body. The model was evaluated with ers each phase separately, and the model is formulated in two sets
Rosneft’s field data and the Tulsa University Fluid Flow Projects of conservation equations. However, this approach involves con-
(TUFFP) databank. The model was evaluated by comparing it siderable difficulties because of mathematical complications and
with three mechanistic models for multiphase flow. uncertainties in specifying interfacial interaction. Mathematically,
these models are expressed in forms of nonlinear equations for
which numerical solutions can be rather difficult to achieve. The
Introduction mechanistic models (Ansari et al. 1994; Xiao et al. 1990; Zhang
The major tasks for every oil company are oil-production maxi- et al. 2003) use this concept partially, which helps them to predict
mization and operational-costs reduction. This requires permanent void fraction and pressure drop quite accurately. The main disa-
well-production monitoring by selecting the most promising dvantage is that the mathematical difficulties limit their applica-
wells and performing operations on those wells to increase tion significantly.
production (well-enhancement routines). The key objective of The difficulties associated with a two-phase-fluid model can
well-production monitoring is to control the productivity index be reduced significantly by formulating two-phase flow in terms
and well potential for every well during the well lifecycle. This of drift-flux modeling. The drift-flux approach is based on the
requires the well BHP to be determined. In some cases, direct consideration of two fluids as a mixture in which properties are
measurement of BHP is either difficult or uneconomical; that is represented as an average of the properties of the two fluids.
why BHP calculation is still a relevant problem. Mixture density is expressed as:
The complexity of the pressure-gradient prediction grows out
of the multiphase character of the mixture flowing through oil rm ¼ rl ð1  fg Þ þ rg fg : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2)
wells. The multiphase mechanistic models (those in Ansari et al.
1994; Xiao et al. 1990; Zhang et al. 2003) allow prediction of the The main mixture property is the void fraction fg . According to
pressure gradient with high accuracy. Such models together cover the drift-flux-modeling concept, void fraction in multiphase flow
the whole range of pipe-inclination angles and input parameters. is represented as
They are applicable for a detailed analysis, but because they vsg
fg ¼ ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3)
usually incorporate a system of nonlinear equations to solve, the C0  ðvsg þ vsl Þ þ vd
computation time can be quite long.
When an oil company operates thousands of wells, it is impor- where C0 is the flow-profile-distribution parameter that accounts
tant for them to use their regular analysis to choose those wells the for nonuniform gas distribution in a tube cross section and vd
represents the relative velocity between phases (drift velocity)
(Zuber and Findlay 1965).
Copyright ã 2009 Society of Petroleum Engineers
Within the drift-flux approach, pressure gradient in multi-
This paper (SPE 108506) was accepted for presentation at the International Oil Conference phase-flow conditions can be calculated from Eq. 1 (for single-
and Exhibition in Mexico, Veracruz, Mexico, 27–30 June 2007, and revised for publication.
Original manuscript received for review 13 April 2007. Revised manuscript received for
phase flow) using the proper mixture density. In a number of
review 15 August 2008. Paper peer approved 10 September 2008. cases (e.g., zero net-liquid flow, such as flow in well annulus,

February 2009 SPE Production & Operations 165


large-diameter casing), the influence of friction and acceleration
components on overall pressure drop is insignificant and can be
neglected. Neglecting the friction and acceleration components of
pressure gradient, the total pressure gradient can be stated as
dp  
¼ rl ð1  fg Þ þ rg  fg  g sin y: . . . . . . . . . . . . . . . . . . (4)
dl

Flow-Pattern Prediction
The main feature of multiphase-flow modeling is the assumption
of the existence of flow patterns. Taitel et al. (1980) developed a
flow-pattern-prediction model for vertical and slightly inclined
gas/liquid flow. That study states the existence of four main flow
patterns in a vertical well: bubbly or dispersed-bubble, slug,
churn, and annular flows. The void-fraction expression (Eq. 3) is
valid for every flow pattern with the proper values for parameters
C0 and vd . Bubbly, dispersed-bubble, slug, and churn flows are
considered in the proposed model. As for annular flow, the fric-
tion forces make a significant contribution to the pressure drop for
this flow pattern. Because of this, the drift-flux approach fails to
predict pressure drop accurately.
Hasan et al. (1988) determined experimentally that a transition
between bubble and slug flows occurs when the void fraction is
equal to approximately 0.25. If we enter this value into Eq. 3, a
transition boundary between bubble and slug flows can be
obtained. Slug-to-churn-flow transition is considered to take place
at superficial gas velocity equal to 0.4 m/s. Transition to
dispersed-bubble flow occurs at high liquid rates when turbulent Fig. 1—Drift-flux modeling of bubble and slug flows.
forces are significant enough to break large bubbles into small
ones. This occurs under conditions stated by the following expres- The gas in liquid slugs is accounted for in Eq. 8, which
sion (Taitel et al. 1980): expresses the average void fraction in a slug unit (Fig. 2):
!0:5  
s r 0:6 m0:2 0:4 lTB lTB
l
ðvsg þ vsl Þ1:12 fgSU ¼ fgTB  þ fgLS  1  : . . . . . . . . . . . . . . . . . . . . (8)
ðrl  rg Þg s d 1:2 lSU lSU
 
vsg 0:5 Because the Taylor bubble occupies almost the entire pipe
¼ 1:49 þ 8:52 : . . . . . . . . . . . . (5) cross section, the assumption for fgTB to be equal to unity is quite
vsl þ vsg
reasonable. This assumption also leads to the following expres-
sion (Fig.1):
Void-Fraction Prediction
lTB vsg
Dispersed-Bubble Flow. Dispersed-bubble flow is characterized ¼ fgðslugÞ ¼ : . . . . . . . . . . . . (9)
lSU C0ðslugÞ  ðvsg þ vsl Þ þ vdðslugÞ
by “no-slip” phases and a uniform velocity distribution, which
means that C0 ¼ 1and vd ¼ 0. Inserting Eq. 9 into Eq. 8, we obtain
vsg
Bubbly Flow and Slug Flow. A number of theoretical and fgSU ¼
experimental studies have been conducted to define the concen- C0ðslugÞ  ðvsg þ vsl Þ þ vdðslugÞ
 
tration parameter and drift velocity (Zuber and Findlay 1965; vsg
Hasan and Kabir 1988; Coddington and Macian 2002; Hibiki and þ fgLS  1  : . . . . . (10)
C0ðslugÞ  ðvsg þ vsl Þ þ vdðslugÞ
Ishii 2003; Harmathy 1960). We assume C0 ¼ 1:2 for both bub-
ble- and slug-flow patterns that correspond to a turbulent velocity
profile. To calculate the drift velocity, the expression for bubble
flow in Harmathy (1960) is used:
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
4 g  s  ðrl  rg Þ
vdðbubÞ ¼ 1:53   sin y: . . . . . . . . . . . . . . . . (6)
r2l

To calculate drift velocity in slug flow, the expression Bendiksen


(1984) is used:
pffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffi
vdðslugÞ ¼ 0:54  g  d  cos y þ 0:35  g  d  sin y: . . . . . . (7)

Slug-Flow Improvement. The drift-flux approach is appropriate


for bubble flow because drift velocity has a clear physical mean-
ing corresponding to bubble rise. As for slug flow, it is known
from experiments that this flow pattern has an intermittent struc-
ture: Taylor bubbles are followed by liquid slugs, which contain
gas in the form of small rising bubbles.
Eq. 5 expresses the velocity of moving Taylor bubbles in a
stagnant liquid. It does not account for the gas in liquid slugs
(Fig. 1). Fig. 2—Slug-unit representation.

166 February 2009 SPE Production & Operations


Liquid-slug void fraction can be obtained from the correlation in cycle. Such expressions enable explicit pressure-vs.-depth depen-
Sylvester (1987) and from the data in Fernandes et al. (1986) and dence to be developed as soon as the proper simplifying assump-
Schmidt (1976): tions on PVT properties are made (for example, the linear
vsg dependence of solution-gas/oil ratio on pressure). The discussion
fgLS ¼ : . . . . . . . . . . . . . . . . . . . . . . (11) of such procedures is beyond the scope of this paper and will be a
2:65  ðvsg þ vsl Þ þ 0:425 main concern in the authors’ future publications.
The final expression to calculate average slug-flow void fraction
can be obtained by combining Eqs. 7, 10, and 11: Evaluation
vsg Evaluation of the proposed model was performed by comparing
fgSU ¼ pffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffi the predicted one to the measured pressure drop for the wells from
1:2 vm þ 0:54  g d  cos y þ0:35  g  d  sin y
  the TUFFP databank for four mechanistic models. The cases
vsg selected and the corresponding relative-performance factors
þ 1 pffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffi
1:2  vm þ 0:54  g  d cos y þ 0:35  g d  sin y (Ansari et al. 1994) are represented in Table 2.
vsg The models compared are
 :
2:65  vm þ 0:425                        ð12Þ • Ansari mechanistic model (Ansari et al. 1994)
• Unified mechanistic model (Zhang et al. 2003)
• Hasan and Kabir mechanistic model (Hasan and Kabir 1988)
Churn Flow. Because of the chaotic nature of churn flow, no • Proposed model
mechanistic model to predict void fraction has been developed Fig. 3 illustrates the time needed for the computer to calcu-
yet. Hasan and Kabir (1988) recommend use of the equation that late pressure drop for all 2,028 wells in the databank, including
is used for slug flow, with the same drift velocity but with distri- PVT-properties calculation by correlations. It can be noted that
bution parameter C0 equal to 1.16. The authors decided to adhere the time required to calculate for the proposed model as well as
to the improvement idea used for slug flow and left the obtained the Hasan and Kabir model is significantly lower because of the
expression the same (Eq. 12) but with C0 equal to 1.16. However, drift-flux basis of these two models. The presented model, how-
as applied to churn flow, this expression may have no physical ever, enables the estimation of pressure drop with greater accu-
meaning. racy, which is believed to be the result of slug-flow void-fraction
The summary of the void-fraction-prediction model is pre- improvement.
sented in Table 1.
Case Study
Analytical Pressure vs. Depth Expression The most common way to determine BHP for an electrical-sub-
The analytical void-fraction expressions for each of the consid- mersible-pump (ESP) artificial-lift system is calculation from the
ered flow patterns were developed and used in a well-optimization mixture column height above the pump intake. This usually

February 2009 SPE Production & Operations 167


Fig. 3—Computation-time comparison.
Fig. 4—Schematic of the fluid-level-depression test.

involves acoustic-well-sounding data for gas/liquid-interface during which the measured fluid level dropped from 1196 to 1738
determination. Pressure-drop prediction in the annulus can be m and the measured annular pressure increased from 16 to 31 atm
performed by standard mechanistic models by use of the hydraulic- (Fig. 5).
diameter concept (Brill and Mukherjee 1999) along with the special The pressure drop was calculated with four mechanistic
mechanistic models developed for the annulus [Hasan et al. (1988) models:
mechanistic model]. • Ansari mechanistic model (Ansari et al. 1994)
A series of fluid-level-depression tests was carried out. • Unified mechanistic model (Zhang et al. 2003)
Such tests are used on wells equipped with ESPs for reducing • Hasan and Kabir mechanistic model for the annulus (Hasan
gas influence on liquid holdup in the annulus, thus enabling and Kabir 1988)
more-accurate pressure-drop estimation. A schematic of a flu- • Proposed model
id-level-depression test is shown in Fig. 4. If pressure at the The measured and predicted pressures at the pump intake for
pump intake is less than the bubblepoint pressure during well this case are represented in Fig. 6. It can be noted easily that the
production, then free gas enters the annulus, passes through pressure-drop prediction calculated by use of the proposed model
it, and goes into the flowline. The annular valve is shut is close to the prediction calculated with the Ansari et al. and the
during the test, thus leading to gas accumulation, which unified mechanistic models. The accuracy of the pump-intake-
results in an increase of the annular pressure and a decrease pressure prediction rises from the test beginning to the end. This
in the fluid height above the pump intake. Time series of is believed to be attributed to the void-fraction decrease when the
annular-pressure pc and fluid-level hl measurements were upper part of liquid column disappears. This part of the liquid
recorded, which allowed evaluating gas flow through the annulus column is represented usually with the annular, churn, or slug-
and calculating pump-intake pressure by use of any multiphase- flow pattern. It should also be noticed that at the beginning of
flow model. The proposed model was used along with three other the test (corresponding to normal well production), the intake-
multiphase models to compare the predicted to the measured pressure prediction with the proposed model is approximately
pump-intake pressure. 10 atm higher in accuracy in comparison to the Hasan and Kabir
Several wells, equipped with pressure gauges at the pump model (which also is based on drift flux); this reduces the predic-
intake, were selected to compare the accuracy of calculations tion error two-fold.
made with different mechanistic models. Depression tests were
performed on each of them. To illustrate the performance of Conclusions
selected multiphase models in comparison, the well from the
Priobskoe field was chosen. The test lasted approximately 3 hours, 1. A new model for void-fraction and pressure-gradient predic-
tion in vertical and slightly deviated wells was developed on
the basis of the drift-flux approach.

Fig. 5—Fluid-level and annular-pressure dynamics throughout


the test. Fig. 6—Pump-intake pressure: predicted and measured.

168 February 2009 SPE Production & Operations


2. The model was evaluated by use of the TUFFP databank Multiphase Hydraulic Calculations. Paper SPE 104359 presented at
along with Rosneft field data. Evaluation showed that in the SPE Russian Oil and Gas Technical Conference and Exhibition,
comparison with mechanistic models, the proposed model Moscow, 3–6 October. DOI: 10.2118/104359-MS.
enables the calculation of the pressure gradient with compa- Khasanov, M., Pashali, A., Khabibullin, R., and Krasnov, V. 2006b.
rable accuracy, but requires less calculation resources. Bottomhole pressure estimation for artificial lift wells. Rosneft Scien-
3. Because of the simplicity of the void-fraction expression tific and Technical Journal 2: 29–36.
provided by the drift-flux approach, this model enables an Schmidt, Z. 1976. Experimental study of gas-liquid flow in a pipeline-riser
explicit expression for pressure-vs.-depth dependence to be system. MS thesis, University of Tulsa, Tulsa, Oklahoma.
developed. This approach allows for the calculation of the Sylvester, N. 1987. A mechanistic model for two-phase vertical slug flow
pressure gradient for a large number of wells simultaneously, in pipes. Trans. ASME, Journal of Energy Resources Technology 109:
which is essential for production optimization. 206–213.
Taitel, Y., Barnea, D., and Dukler, A.E. 1980. Modelling flow pattern
Nomenclature transitions for steady upward gas-liquid flow in vertical tubes. AIChE
C0 = distribution parameter Journal 26 (3): 345–354. DOI:10.1002/aic.690260304.
d = diameter Xiao, J.J., Shoham, O., and Brill, J.P. 1990. A Comprehensive Mechanis-
f = friction factor tic Model for Two-Phase Flow in Pipelines. Paper SPE 20631 pre-
sented at the SPE Annual Technical Conference and Exhibition, New
fg = void fraction
Orleans, 23–26 September. DOI: 10.2118/20631-MS.
g = gravitational acceleration Zhang, H.Q., Wang, Q., Sarica, C., and Brill, J.P. 2003. Unified
l = length model for gas-liquid pipe flow via slug dynamics. Trans. ASME,
v = velocity Journal of Energy Resources Technology 125 (December): Part 1,
vd = drift velocity 266–273.
m = kinematic viscosity Zuber, N. and Findlay, J.A. 1965. Average volumetric concentration in
r = density two-phase flow system. ASME J. Heat Transfer 87: 453–468.
s = liquid-surface tension
y = angle (from horizontal)
SI Metric Conversion Factors
Subscripts atm  1.013.250* E + 05 = Pa
g = gas ft  3.048* E - 01 = m
*Conversion factor is exact.
l = liquid
m = mixture
Mars Khasanov is a Director for Science at Rosneft Oil
sg = superficial gas Company and one of the distinguished persons in Russian
sl = superficial liquid petroleum science. Before joining Rosneft, he served
LS = liquid slug as Director for Science at Yukos EP and lead one the most
SU = slug unit (Taylor bubble and liquid slug) successful corporate FDP institutes. Dr. Khasanov was once a
professor of mathematics at Ufa Oil Technical University. His
TB = Taylor bubble professional interests include broad range of issues
associated with upstream disciplines, especially in application
References of newest technologies and developments in physics and
mathematics. Scientific interests include nonlinear and
Ansari, A.M., Sylvester, N.D., Sarica, C., Shoham, O., and Brill, J.P. 1994. chaotic dynamics, quantification and managing uncertainty
A Comprehensive Mechanistic Model for Upward Two-Phase Flow in in petroleum systems, artificial intelligence, and expert
Wellbores. SPEPF 9 (2): 143–152; Trans., AIME, 297. SPE-20630- systems. He has authored or co-authored 5 books and
PA. DOI: 10.2118/20630-PA. almost 130 journal publications and holds 43 patents. Dr.
Bendiksen, K.H. 1984. An experimental investigation of the motion of long Khasanov holds a Doctor of Technical Sciences degree and
bubbles in inclined tubes. Int. J. Multiphase Flow 10 (4): 467–483. a PhD degree in physics and mathematics. Khasanov is a
DOI:10.1016/0301-9322(84)90057-0. member of the Russian Academy of Natural Sciences. Rinat
Brill, J.P. and Mukherjee, H. 1999. Multiphase Flow in Wells. Monograph Khabibullin is currently working with Rosneft Oil Company in
Series, SPE, Richardson, Texas 17. the Corporate Research and Technology Center in Moscow.
Khabibullin joined the petroleum engineering group at Rosneft
Coddington, P. and Macian R. 2002. A study of performance of void in 2005. Before joining Rosneft, he worked with Yukos E&P re-
fraction correlations used in the context of drift-flux two-phase flow search centers in Ufa and Moscow. He has been involved in
models. Nuclear Engineering and Design 215 (3): 199–216. variety of projects, including development and implementa-
DOI:10.1016/S0029-5493(01)00503-9. tion of practical calculation techniques for production optimi-
Fernandes, R.C., Semait, R., and Dukler, A.E. 1986. Hydrodynamic zation in Rosneft and field trials of new artificial-lift equipment.
model for gas-liquid slug flow in vertical tubes. AIChE Journal 29 His interests include multiphase flow in pipes and reservoir, arti-
(6): 981–989. DOI:10.1002/aic.690290617. ficial lift, production enhancement, well testing, reservoir sur-
Harmathy, T.Z. 1960. Velocity of large drops and bubbles in media of veillance, and computer science. He holds a PhD degree in
infinite or restricted extent. AIChE Journal 6 (2): 281–288. technical sciences from the Ufa Aviation Technical University,
Russia. Vitaly Krasnov is currently working with Rosneft Oil Com-
DOI:10.1002/aic.690060222. pany in the Corporate Research and Technology Center
Hasan, A. and Kabir, C. 1988. A Study of Multiphase Flow Behavior in in Moscow. Krasnov joined Rosneft in 2005 and worked as a
Vertical Wells. SPEPE 3 (2): 263–272; Trans., AIME, 285. SPE- research coordinator in a variety of production and reservoir-
15138-PA. DOI: 10.2118/15138-PA. engineering areas. Before joining Rosneft, he worked with
Hasan, A., Kabir, C., and Rahman, R. 1988. Predicting Liquid Gradient in Yukos E&P research centers in Ufa and Moscow. His interests
a Pumping-Well Annulus. SPEPE 3 (1): 113–120; Trans., AIME, 285. include multiphase flow in pipes and reservoir, artificial lift, pro-
SPE-13638-PA. DOI: 10.2118/13638-PA. duction enhancement, hydraulic fracturing and induced frac-
Hibiki, T. and Ishii, M. 2003. One-dimensional drift-flux model and turing in injection wells, well testing and reservoir surveillance,
constitutive equations for relative motion between phases in various novel approaches to waterflood projecting, and modeling
in tight heterogeneous reservoirs. He holds PhD and BS
two-phase flow regimes. Int. J. of Heat and Mass Transfer 46 (25): degrees in physics and mathematics from Ufa Aviation Tech-
4935–4948. DOI:10.1016/S0017-9310(03)00322-3. nical University, Russia. Alexander Pashali is currently working
Khasanov, M., Krasnov, V., Pashali, A., and Khabibullin, R. 2006a. as the Deputy Department Head of the New Technologies
Monitoring and Optimization of Well Performance in Rosneft Oil Department in Rosneft Oil Company, organizing a process of
Company—The Experience of the Unified Model Application for attraction and application of new technologies in production.

February 2009 SPE Production & Operations 169


He began his career in the research and development Viatcheslav Guk is currently working as a Leading Specialist
division of Yukos Oil Company. His scientific and practical in the Field Development Division of Rosneft-Yugansknefte-
interests include petroleum engineering, innovative technol- gaz (Nefteyugansk, Russia). Guk joined Rosneft in 2005,
ogies, computer methods of modeling, monitoring, and in- working in the Corporate Research and Technology Center,
creasing production-process efficiency. Pashali is an author primarily on multiphase flow modeling as applied to produc-
of more than 16 papers, 4 enterprise standards, and 3 soft- tion enhancement. Since 2008, he has been involved in
ware products. He has participated in a number of interna- waterflooding performance control and optimization for
tional conferences in reservoir simulation, artificial lift, and Rosneft-Yuganskneftegaz. He holds an MSc degree in
petroleum engineering in Russia, USA, and Europe. Pashali is applied mathematics and physics from the Moscow Institute
a member of SPE. He holds a degree in computer sciences. of Physics and Technology.

170 February 2009 SPE Production & Operations

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