Engineer’s

Manual
Foreword
This engineer manual contains product information, installation
procedure, electric diagram, test operation procedure and
trouble shooting for deep freezer series products. Please read
through before installation and always keep this manual
accessible at safe place along with products.
Please contact R&D of ilShinbiobase if you find any trouble or
service need that are not described in this manual

Note
This document is owned by ilShinbiobase . No reproduction of
the whole of any part of this document is to be made without
prior written authority of ilShinbiobase .

Revisions
2012.03.15 Original Draft
Safety instructions

Please read this engineer manual carefully and thoroughly before

inspection or repair for safe and efficient treatment.

Please always keep safety cautions and features to avoid any danger
for operator.

•Notice of dangers are 2 kinds as follows;

Warning Possible danger or hazard when

violation is committed.

Caution Possible damage or trouble when

violation is committed

Explanations of symbols
Symbol represents as follow;

Caution against electric shock

Wear safety gear and protective clothes

Caution against fire

Prohibited action

Caution against high pressure gas

Caution against frostbite

Safety Instruction for installation

`WARNING

Ø Power supply
CAUTION
• Check applicable voltage for equipment before connecting power
supply.
• Install at the place with power supply voltage variation within 10%.
• Do not use this equipment with other products at same power
socket.
• Do not have power cord bended or squeezed.
• Power cord must be over 250V,15A and do not use more than 3
meter length.
• Must check applicable voltage and Hz before use because the
products have applicable power specification with 110V, 60Hz /
110V, 50Hz / 220V, 60Hz / 230V, 50Hz.
• Do not install at the place with unstable voltage. (Especially lower
than 205V, voltage has to be stable).
Ø Power cord and plug
Do not touch with wet hand to avoid electric shock
Must check protective grounding before power application.
CAUTION Ø Installation environment
• Avoid direct sunlight
• Avoid poor ventilation
• Must have space more than 15cm from the wall.
• Avoid vibration.
• Install site temperature must be between 5 and 33℃ degree.
• Install site altitude must be lower than 2000M.
• Install site humidity must be lower than 80%.
( When temperature is over 30℃, humidity must be lower than 57%)
• Do not install at outdoor.
• Must install at level ground.
• On slippery floor, the wheels of product must be fixed by using
fixation nut or screw.
• Do not load anything in front of condenser door of products.
Safety Instruction for test run and maintenance

`WARNING

Ø Electric Box, Control Box

• Do not open Electric Box or Control Box when power is on.
It may cause electric shock or malfunction.
Ø Cleaning
• Do not have external power on when cleaning.
It may cause electric shock or malfunction.
Ø Part replacement
• Do not use other supplier’s parts for replacement.
It may cause degradation or malfunction

Ø Battery
• Do not recharge, disassemble , heat, short or solder.
It may cause fire and explosion.
Ø Do not have power on when replacing electric parts or PCB
It may cause electric shock or malfunction.

Ø Soldering at mechanical room

• Must remove residual gas by filling pressurized nitrogen gas into
pipes before soldering.
• Must have good ventilation at working site.
• Must equip fire extinguisher.
Ø Wiring
• Completely tighten screw on socket with regulated torque when
wiring. Loosened screw may cause disconnection, fire or
malfunction.
• Prevent foreign substance from components when wiring.
Foreign substance may cause fire, damage or malfunction.
• Assemble the terminal with precise procedure by designated
devices and equipment. Otherwise fire or malfunction may happen.
 Table of Contents

Section Ⅰ General Information

Section Ⅱ Control Information

Section Ⅲ Guide line of maintenance

Appendix. Case by cases troubleshooting

No. Case Document

1 Clean alarm ISBB-02-DFASMA-01

2 Door alarm ISBB-02-DFASMA-02

3 LO-V alarm ISBB-02-DFASMA-03

4 Pow.F alarm ISBB-02-DFASMA-04

5 Battery alarm ISBB-02-DFASMA-05

6 Temp.sensor alarm ISBB-02-DFASMA-06

7 Circuit breaker(trip) alarm ISBB-02-DFASMA-07

8 Compressor malfunction ISBB-02-DFASMA-08

9 Alarm connector(3p) ISBB-02-DFASMA-09

10 Temp. rise ISBB-02-DFASMA-10

Engineer’s
Manual

Section Ⅰ. General Information

General Information
Note Name plate is located at right side of the product.
Following information are described on name plate.
( Model number, serial number, refrigerant, filled amount of refrigerant )
Upright type Chest type

Model code Code Description

DF Deep freezer

PF Power freezer

35 -10℃~-35℃, Upright freezer

45 -10℃~-45℃, Chest freezer

Temperature
85 -40℃~-86℃, Upright freezer

90 -40℃~-90℃, Chest freezer

07 191 Liter(Only chest model)

10 295 Liter(Chest) / 276 Liter(Upright )

14 392 Liter(Chest) / 369 Liter(Upright )

Capacity
17 492 Liter(Chest) / 484 Liter(Upright )

20 593 Liter(Chest) / 605 Liter(Upright )

24 730 Liter(Only Upright )

P Aspera compressor / Normal inner chamber

Compressor/ Material of Aspera compressor / stainless inner

S
inner chamber chamber

B Bristolcompressor / Normal inner chamber

A 220V, 60Hz

Operating voltage B 230V, 50Hz

C 110V, 60Hz
General Information
SET TEMPERATURE
Temperature setting out of factory

Temperature setting(℃)
Model
SET Temp. COLD Temp. WARM Temp.

DF35XX -31 -45 -20

DF45XX -41 -50 -20

DF85XX -81 -85 -40

DF90XX -86 -90 -40

General Information
Index of the part – up light Type

Top door hinge

Control pannel

Door handle
Door latch

Bottom door
hinge

Recorder(0ption)

Condenser door

Wheel
General Information
Dimension –Up light Type

D
W

Exterior Dimensions Interior Dimensions

Model No. Capacity (L)
WxDxH WxDxH
DF3510
920x820x1740mm 600x480x960mm 276
DF8510

DF3514
920x820x1979mm 600x480x1280mm 369
DF8514

DF3517
920x980x1979mm 600x630x1280mm 484
DF8517

DF3520
1070x980x1979mm 750x630x1280mm 605
DF8520

DF3524
1070x1100x1979mm 750x760x1280mm 730
DF8524
General Information
Weight / Compressor –Up light Type
Aspera compressor

Weight Compressor Oil OIL

Model No.
(Kg) (HP) (Compressor) (Oil seperator)

DF3510 265 Kg 1 X 1.25 HP 750 ml 400 ml

DF3514 305 Kg 1 X 1.25 HP 750 ml 400 ml

DF3517 484 Kg 1 X 1.25 HP 750 ml 400 ml

DF3520 605 Kg 1 X 1.25 HP 750 ml 400 ml

DF3524 730 Kg 1 X 1.25 HP 750 ml 400 ml

DF8510 294 Kg 2 X 1.25 HP 750 ml 400 ml

DF8514 334 Kg 2 X 1.25 HP 750 ml 400 ml

DF8517 380 Kg 2 X 1.25 HP 750 ml 400 ml

DF8520 410 Kg 2 X 1.25 HP 750 ml 400 ml

DF8524 450 Kg 2 X 1.25 HP 750 ml 400 ml

General Information

Charge Quantity - Up light Type

Aspera compressor

Charge Quantity (g)

Type Model Capacity
1st (R-290) 2ND (R-170)

DF3510 276 L 252 (±2) g -

DF3514 369 L 256 (±2) g -

DF35XX DF3517 484 L 260 (±2) g -

DF3520 605 L 264 (±2) g -

DF3524 730 L 268 (±2) g -

DF8510 276 L 150 (±2) g 92 (±2) g

DF8514 369 L 156 (±2) g 94 (±2) g

DF85XX DF8517 484 L 160 (±2) g 96 (±2) g

DF8520 605 L 164 (±2) g 96 (±2) g

DF8524 730 L 166 (±2) g 100 (±2) g

General Information

Index of the part – Chest Type

Door handle

Door hinge

Control pannel

Recorder

Door latch

Condenser door

Wheel
General Information
Dimension-Chest Type

Exterior Dimensions Interior Dimensions

Model No. Capacity(L)
WxDxH WxDxH
DF4507
1280x790x1030mm 570x500x670mm 191
DF9007
DF4510
1590x790x1030mm 870x500x670mm 295
DF9010
DF4515
1880x790x1030mm 1170x500x670mm 392
DF9014
DF4517
2180x790x1030mm 1470x500x670mm 492
DF9017
DF4520
2480x790x1030mm 1770x500x670mm 593
DF9020
General Information
Weight / Compressor Chest type
Aspera compressor

We
Compressor OIL
Model No. igh Oil (Compressor)
(HP) (Oil seperator)
t
(Kg)

DF4507 185 Kg 1 X 1.25 HP 750 ml 400 ml

DF4510 205 Kg 1 X 1.25 HP 750 ml 400 ml

DF4514 230 Kg 1 X 1.25 HP 750 ml 400 ml

DF4517 255 Kg 1 X 1.25 HP 750 ml 400 ml

DF4520 285 Kg 1 X 1.25 HP 750 ml 400 ml

DF9007 211 Kg 2 X 1.25 HP 750 ml 400 ml

DF9010 236 Kg 2 X 1.25 HP 750 ml 400 ml

DF9014 261 Kg 2 X 1.25 HP 750 ml 400 ml

DF9017 286 Kg 2 X 1.25 HP 750 ml 400 ml

DF9020 311 Kg 2 X 1.25 HP 750 ml 400 ml

General Information
Charge Quantity-Chest Type
Aspera compressor

Charge Quantity (g)

Capacit
Type Model
y
1st (R-290) 2ND (R-170)

DF4507 191 L 250 (±2) g -

DF4510 295 L 252 (±2) g -

DF45XX DF4514 392 L 256 (±2) g -

DF4517 492 L 260 (±2) g -

DF4520 593 L 264 (±2) g -

DF9007 191 L 150 (±2) g 92 (±2) g

DF9010 295 L 150 (±2) g 92 (±2) g

DF90XX DF9014 392 L 175 (±2) g 94 (±2) g

DF9017 492 L 180 (±2) g 96 (±2) g

DF9020 593 L 184 (±2) g 96 (±2) g

Engineer’s
Manual

Section Ⅱ. Control Information

Control Information
PCB Manual ISC-612 (V 2.1~3.3)

1.1 Display panel

1 2 3 5

1. Key switch
2. Numeric display
3. Lamp and button
4. Booster
5. Alarm

1.1.1 Key switch

2

1 3

1. OFF : Power off

2. SET : Power on, User changeable
3. ON : Power on, User unchangeable
Control Information
PCB Manual ISC-612 (V 2.1~3.3)

1.1.2 Display

2 3

1. Numeric display
2. Selection button
3. Change button
1.1.3 SET

1 5
2
6
3
4 7

1. PRESENT : Present temperature lamp

2. SET POINT : Temperature setting lamp
3. COLD ALARM : Lowest temperature alarm setting lamp
4. WARM ALARM : Highest temperature alarm setting lamp
5. SCAN : Scan button
6. BOOST Lamp : Booster operation lamp
7. VOLT : Present voltage indication lamp
Control Information
PCB Manual ISC-612 (V 2.1~3.3)

1.1.4 Alarm

1. Alarm lamp
2. Mute button
Control Information
PCB Manual ISC-612 (V 2.1~3.3)
1.2 Main board
9
11

1 7

*
2

6
3
10
12
5

1. Power, compressor 1, compressor 2, Booster 1, booster 2, fan

2. Output lamp
3. Input voltage measurement
4. Heat exchanger temperature sensor, temperature sensor in
freezer
5. Battery
6. Display board
7. Communication (RS232, RS485)
8. Door, cleaning
9. Remote alarm
10. VR01
11. VR02
12. VR03
* PCB version
Control Information
PCB Manual ISC-612 (V 4.0~)
1.2 Main board

10

2
9

3 6

4 5

1. Power, compressor 1,compressor 2, booster on

2. Output lamp
3. Input line voltage measurement (Line)
4. Voltage monitoring
5. Heat exchanger temperature sensor,
temperature sensor in freezer
6. Battery
7. Display board
8. Communication (RS232, RS485)
9. Door, cleaning
10. Remote alarm
 Control Information
PCB Manual ISC-612 (V 2.1~3.3)

1.2.1 Electric contact 1. A contact

- Open before operation
- Make contact
- NO indication
2. B Contact
- Close before operation
- Break contact
- NC indication
3. C Contact
- Sharing A contact and B contact
- Transfer contact
- COM indication

1.2.2 Power, compressor 1, compressor 2, booster output

1. AC1(COM) : power input(L)

2. AC2 : power input (N)
3. COMP1 : freezer1 output
4. COMP2 : freezer 2 output
5. BOOSTER1 : booster 1 output
6. BOOSTER2 : booster 2 output (version deleted after V.4.0)
- Not in use now
Control Information
PCB Manual ISC-612 (V 2.1~3.3)

1.2.3 Output lamp

1

1. Compressor 1 output lamp

- Lamp on when 1st compressor operating
signal output is activated
2. Compressor 2 output lamp
- Lamp on when 2nd compressor operating
signal output is activated
3. Booster 1 output lamp
- Lamp on when booster 1 operating signal
output is activated
4. Booter 2 output lamp – Not in use (after V4.0)

1.2.4 Voltage measurement 1

1. Power input(L)
2. Power input(R)
(AC 110V, 220V 50/60 hz)
3. Transformer for voltage measurement
Control Information
PCB Manual ISC-612 (V 2.1~3.3)

1.2.5 Temperature sensor 1 2 3 4 5

1. Temperature sensor b inside chamber

2. Temperature sensor B inside chamber
3. Temperature sensor A inside chamber
4. Heat exchanger temperature sensor –
5. Heat exchanger temperature sensor +

1.2.6 Battery

1
2

1. Battery – (DC12V)
2. Battery + (DC12V)
Control Information
PCB Manual ISC-612 (V 2.1~3.3)

1.2.7 Display

5
4
3
2
1

1. Display #1 terminal
2. Display #2 terminal
3. Display #3 terminal
4. Display #4 terminal
5. Display #5 terminal

1.2.8 Communication
1

1. RS 485 GND
2. RS 485 TXD
3. RS 485 RXD
4. RS 232C GND
5. RS 232C TXD
6. RS 232C RXD
Control Information
PCB Manual ISC-612 (V 2.1~3.3)

1.2.9 Clean/Door

2
4
3
5

1. COM - COMMON
2. CLEAN - Bimetal
3. DOOR - DOOR
4. CLEAN lamp
- prior to V3.2 NO (NORMAL OPEN / 정상시 OFF)
- after V3.3 NC (NORMAL CLOSE / 정상시 ON)
5. DOOR lamp
- NO (NOMAL OPEN / Lamp off when door CLOSE)

1.2.10 Alarm
1 2 3

1. ALARM b - NC
2. ALARM a - NO
3. ALARM COM - COM
4. ALARM Relay
Control Information
PCB Manual ISC-612 (V 2.1~3.3)
1.2.11 VR01

1. VR01
- Input voltage control (AC)

1.2.12 VR02
1

1. VR 02
-
Control Information
PCB Manual ISC-612(V 2.1~3.3)
1.2.13 VR03

1. VR03
- Input voltage control (DC)
* Do not adjust

1.2.14 CPU

1. PCB model/version
- ISC612 : PCB model
- V3.3 : PCB version
Control Information
Instruction of basic set up

2.1 Power on
PCB version

Present lamp on Current temp.

1. Connect power plug to power socket

2. Turn switch ON
3. Condenser fan and cooling fan will operate after power
on
4. Turn key clockwise to SET position. PCB power lamp on.
5. Display shows above sequence to freezer temperature.
* Caution
Do not push operation button before freezer
temperature is displayed. If so, malfunction may occur
2.2 Temperature setting

SET

Push Push Push

PRESENT SET POINT COLD ALARM WARM ALARM
button button button

Push
button

PRESENT : Current freezer temperature

SET POINT : Freezer setting temperature
(Temp. range -199.0~199.9)
COLD ALARM : Lowest temperature alarm setting
(Temp. range -199.0~199.9)
WARM ALARM : Highest temperature alarm setting
(Temp range-199.0~199.9)
1. Turn key switch to SET or ON
2. Push SCAN while PRESENT lamp on, then PRESENT lamp goes
off and SET POINT lamp goes on and setting temperature is
displayed.
3. Check temp. at each stage with method 2.
Control Information
Instruction of basic set up
2.3 Temp. set change

Push Push
SET PRESENT button SET POINT button

Push Push Push

Push button button button
button

Push Push
button button

1. Turn key switch to SET position in order to change

setting temperature.
2. Push SCAN button to select setting temperature.
3. Change temperature by pushing digit change button
(right arrow) and number change button (up arrow).
4. After changing temperature, push SCAN button to
confirm setting temperature.
2.2 Voltage Check

Push
button

Push
button

1. Voltage is verified by VOLT button. (check 1.3-7)

* When booster is on, (after main board version 3.2), display
voltage shows 15V higher then input voltage
ie: Input voltage - 217V, Display voltage - 232V (217V+15V)
.
Control Information
ERROR MESSAGE
3.1 Error message display

No Error Message Content

1 POW.F Power fail

Flickering as High temperature

2
199.9 disconnection of sensor cable
Flickering as Low temperature
3
-199.9 Short of sensor cable
Thermostat open
4 TH-O
Short of sensor cable

5 LO-V Low voltage

6 LOAD Abrupt temperature increasing

7 BAT.O Battery open

8 BAT.L Battery low voltage

9 CLEAN Condenser warm

10 OPEN Door open

*Error message displays from No. 1 to No. 10 orderly.

When two errors have occurred it displays Lower No. of error
message.
Control Information
ERROR MESSAGE

3.2 Error message reason

No Error message Reason

1. Power failure
1 POW.F
2. Voltage booster is less than 30V

1. The temperature is higher than

Flickering as
2 “warm temperature set value”
199.9
2. Problem of sensor

1. The temperature is lower than “Cold

Flickering as -
3 temperature set value”
199.9
2. Problem of sensor

4 TH-O 1. Thermistor sensor is disconnected

1. Low voltage
5 LO-V
2. Input voltage lower than 205 Volt
Control Information
ERROR MESSAGE
3.2 Error message reason

No Error message Reason

1. Power failure
1 POW.F
2. Voltage booster is less than 30V

1. The temperature is higher than

Flickering as
2 “warm temperature set value”
199.9
2. Problem of sensor
1. The temperature is lower than “Cold
Flickering as -
3 temperature set value”
199.9
2. Problem of sensor

4 TH-O 1. Thermostat sensor is disconnected

1. Low voltage
5 LO-V
2. Input voltage lower than 205 Volt

1. The difference in temperature for one

6 LOAD step (0.5 minute) is higher than
10.0 °C

1. Battery wire open

7 BAT.O
2. Battery broken

8 BAT.L 1. The voltage of battery less than 10.8V

1. Filter is closed with dust

9 CLEAN 2. Fan is broken
3. Bimetal broken

1. Door open
10 OPEN
2. Door switch broken
Control Information
ERROR MESSAGE
3.2 Error message solution
No Error message Solution
1. Please check power supply line by
1 POW.F voltage of AC1, AC2
2. Check for disconnection
1. Checking a disconnection of
Flickering as
2 sensor(Pt100Ω)
199.9
2. Checking a broken of sensor(Pt100Ω)
1. Checking a disconnection of
Flickering as -
3 sensor(Pt100Ω)
199.9
2. Checking a broken of sensor(Pt100Ω)
1. Checking a disconnection the sensor
of heat exchanger
4 TH-O
2. Replace the sensor of heat
exchanger

5 LO-V 1. Check voltage of AC line

1. Sensor’s wire connection failure

6 LOAD
2. Too much product is put in the unit

7 BAT.O 1. Check battery wire

1. Check voltage of battery

8 BAT.L
2. Change battery

1. Check the condenser fan

9 CLEAN
2. Check the filter of condenser

1. Check if the Door opened

10 OPEN 2. Check the door s/w and line
3. Change the door s/w
Control Information
ENGINEER PARAMETER
4.1 STRUCTURE (Main board Version 2.0)
1

2 19

23
4
20
5

6 25

7 21

9
23
22
10

11

24
12

13

14 25

15

16

17

18
Control Information
ENGINEER PARAMETER
4.3 STRUCTURE (Main board Version 3.0~3.3)
1

2
19

23
4

20
5

6
25

7
21
8

23
10 22

11

12
24

13

14

25
15

16

17

18

26
Control Information
ENGINEER PARAMETER
4.2 STRUCTURE (Main board Version 4.0)

1 25 Freezer Mode
2
26 Refrigerator Mode
3

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24
Control Information
ENGINEER PARAMETER
4.2 STRUCTURE (Main board Version 4.1~4.2)

10

11

12

13

14

15

16

17

18
1
19

2
20
3
21
4
22
5
23

-SYSTEM MODE- -FACTORY MODE-

Control Information
ENGINEER PARAMETER
4.3 PARAMETER

No Parameter Content

Mode to display the temperature down

to the decimal place Initial setting

1 Initial set OFF

Set range ON / OFF

Mode to set up the sensor temperature

2 Initial set 0000

Set range -199.9 °C ~ 199.9 °C

Mode to set up the booster mode

Serial no. NIE before NON,

3 Initial set
after UP

Set range NON / UP / DN /UP,DN

Mode to set up the delay time of the

booster

4 Initial set 003.0

Set range 000.0 ~ 999.9 sec

Control Information
ENGINEER PARAMETER
4.3 PARAMETER (cont.)

No Parameter Content

Temperature control offset

5 Initial set -00.9

Set range -099.9 °C ~ 0000 °C

Insensitivity of temperature control

6 Initial set 000.2

Set range 0000 °C ~ 099.9 °C

Set up the period of defrost

7 Initial set 0013

Set range 0000 hr ~ 0024 hr

Set up the defrosting time

8 Initial set 0010

Set range 0000 min ~ 0060 min

Control Information
ENGINEER PARAMETER
4.3 PARAMETER (cont.)

No Parameter Content

Mode to set up time of delay during the

unit get afoot

9 Initial set 0180

Set range 0000 sec ~ 0999 sec

Mode to set up 1’st stage’s time of

delay

10 Initial set 0030

Set range 0000 sec ~ 0999 sec

Mode to set up 2’nd stage’s time of

delay

11 Initial set 0010

Set range 0000 sec ~ 0999 sec

Mode to set up door open alarm start

time of delay

12 Initial set 0010

Set range 0000 sec ~ 0999 sec

Control Information
ENGINEER PARAMETER
4.3 PARAMETER (cont.)

No Parameter Content

Mode to set up the buzzer start time

Delay

13 Initial set 0005

Set range 0000 sec ~ 0999 sec

Display of the heat exchanger

Temperature

14 Initial set Present temperature

Set range -99.9 °C ~ 99.9 °C

Mode to set up 2’nd stage’s start heat

exchanger temperature

15 Initial set -15.0

Set range -99.9 °C ~ 99.9 °C

Mode to set up communication number

16 Initial set 0001

Set range 0000~0999

Control Information
ENGINEER PARAMETER
4.3 PARAMETER (cont.)
No Parameter Content

Mode to set up method of

communications.

17 Initial set 232

Set range 232/485

Mode to set up speed communications.

( BPS : Bit Per Second )

18 Initial set 19.2k

2400/4800/9600/14400(144k)
Set range /19200 (19.2k)/38400 (38.4k)
/ 57600 (57.6k)115000 (115k)

Not use the booster

(Have to this value before Serial number
19
NIE)

When the input voltage is low this mode

is on to increase the voltage
20 (Have to this value after Serial number
NIE)

When the input voltage is high this

21
mode is on to decrease the voltage

This mode is on to increase or decrease

22 the voltages when input voltage s are
low or high
Control Information
ENGINEER PARAMETER
4.3 PARAMETER (cont.)

No Parameter Content

UP : Set up the voltage of booster up start

DN : Set up the voltage of booster up start

0218
23 Initial set (Have to this value after
Serial number NIE)

Set range 0000 V ~ 0999 V

UP.DN : Set up the voltage of booster

down start

0000
24 Initial set
(not used)

Set range -199.9 ~ 199.9

Mode to set up a insensitivity of

booster

25 Initial set 0010

Set range 0000 V ~ 0099 V

Buzzer sound level

26 Initial set 050

Set range 000 % ~ 100 %

Control Information
ENGINEER PARAMETER
4.3 PARAMETER (For additional V4.0~)

No Parameter Content

Freezer /Refrigerator setup mode

(On: Freezer / Off : Refrigerator)

27 Initial set On (Freezer)

Set range ON / OFF

Voltage Adjustment setup (Batt.)

(V4.1~)

28 Initial set 0.0

Set range -9.9 ~ 9.9 VDC

Voltage Adjustment setup

(Line booster) (V4.1~)

29 Initial set 0.0

Set range -99.9 ~ 99.9 VAC

Voltage Adjustment setup

(Monitoring booster) (V4.1~)

30 Initial set 0.0

Set range -99.9 ~ 99.9 VAC

Control Information
ENGINEER PARAMETER
4.3 PARAMETER (For additional V4.0~)

No Parameter Content

Power Failure setup value

31 Initial set 30 VAC

Set range 0~300 VAC

Indicated to Version (for PCB)

32 Initial set -

Set range N/A

Control Information
Instruction of engineer parameter set up
5.1 SET ENGINEER PARAMETER
1. If you want In to the engineer parameter. Push the choose
button (check 1.2-2) with scan button (check 1.3-5) together
until temperature turns to DP
2. To come back to normal mode from the engineer parameter
do the same thing as 1.

3. If you want change parameter. push the scan button (check

1.3-5)

4. If you want change set value. If the key switch is at set (check
1.1-2) push one time choose button and using choose button
(check 1.2-2) to choose the digit or set value you want to
change and using change button (check 1.2-3) to set up the
set value
Control Information
Instruction of engineer parameter set up
5.1 SET FACTORY MODE PARAMETER
1. Factory mode set up method
a) Turn key switch to OFF.
b) Simultaneously push MUTE and VOLT button together for 3
seconds then turn key switch to SET mode.
c) Mode will change to “Frz”, and parameters are controlled by
push SCAN button.
d) After setting, key switch must b OFF mode. Otherwise new
setting is not saved.

2. Change to factory mode

Caution

Access to factory mode may cause serious damage or malfunction.

Engineer’s
Manual

Section Ⅲ . Guide line of maintenance

Guide line -foundation of Vacuum (charging) working
Flow Chart
Manual for basic vacuuming
Must follow procedure in this manual for pipe vacuuming

Manifold gauge check

Abnormal

Normal
Manifold gauge repair

1.High pressure Y type

piping connection
2. Vacuum gauge connection
3. Manifold connection
4. Vacuuming

under 500mtorr
No

Yes
Leakage check (Nitrogen gas injection,
Alcohol spray check)

Under 180mtorr
No

Pipe check with Nitrogen gas injection

Yes (Alcohol spray)

Refrigerant filling
(Fill exact amount by use of scale)

Direct pressure check after 20 min.

Yes

1st trial: 6.5~8 kg/cm^2(R-290)

No 2nd trial: 6~7 kg/cm^2(R-170)

Temperature check
Guide line -foundation of Vacuum (charging) working
- Working SOP

Up Light

Chest

1. Soldering Y type access valve to high pressure line

2. Vacuum gauge(High press), Manifold gauge (High/Low press) connection
3. Activate vacuuming

1. High pressure Line

2. Common Line (Vacuum / Charge)
3. Low pressure Line
4. Vacuum Line (measuring)
5. Gauge Handle (Red :High /Blue:Low)

1 2 3 4 5

4. Vacuuming test by vacuum gauge (Below 200mTorr)

5. Check vacuum increase after lock gauge handle
(200mTorr) <e.g. 57mTorr>
6. Fill refrigerant after no abnormality
Guide line – -foundation of change the compressor
Compressor - Working SOP

1. Release refrigerant after

connecting manifold gauge to
low pressure side.

2. Connect to high pressure pipe

3. Remove residual refrigerant completely
by injecting nitrogen gas

Check removal of refrigerant

when use torch

4. Disconnect power supply from compressor.

(C.S.R, Earth)

5. Unscrew fixing bolts for compressor.

Tool : 10mm Spanner, “+” Screw Driver
Guide line – -foundation of change the compressor
Compressor - Working SOP

6. Remove connection pipe by use of torch

Careful for fire when use torch

7. Separate troubled compressor

8. Reconnect pipe, fixing bolts and terminals

in the order of step 6>5>4

9. Inject nitrogen gas with 250psig for leakage

Test. Reference is 0 PSIG / Hr.
Execute vacuuming when no abnormality
in accordance with Guide line -foundation of
Vacuum (charging) working § 6.
Guide line – preparations of operation Check Point

1. Check circuit breaker in operation.

2. Check current temperature display.

3. Confirm setting temperature.

4. Confirm lowest temperature setting.

5. Confirm highest temperature setting.

Guide line –foundation of Electrical Measuring
How to use the clamp meter

1 1. Clamp Handle (Measuring to Current. (Amp.))

2
2. Dial switch (Change the measuring type)

3
3. Probe (measuring to Vac, Vdc, Ohm)

4. Indicator (measuring value)

How to check the Current

1. Fix tester dial at current.

How to check the Ohm

1. Fix tester dial at resistance.

2. Measure resistance by use of

a b
probes touching object resistance
(a),(b).
Guide line –foundation of Electrical Measuring
How to check the Current

1. Fix tester dial at alternating current

mode.

2. By use of tester clamp, locate wire

that is to be AC measured.
Guide line –foundation of Electrical Measuring
How to check the Voltage (Alternating Current)

1. Fix the tester dial at alternating

current mode.

2. Measure (L), (N) terminal by use of

probe.

How to check the Voltage (Direct Current)

1. Fix the tester dial at direct current

mode.

2. Measure (+), (-) terminal by use of

probe.
Guide line –foundation of Electrical Measuring
How to use the Insulation Mega ohm Tester
1 1. Probe (measuring Ohm)
2 2. Measuring button

3. Handle (select switch)

3 4. Indicator (measuring value)

Insulation Mega ohm tester verifies

4
faulty coil or short circuit at
compressor and motor.

1. Connect clamp probe to grounding

terminal and output probe to
applying current terminal.
2. Set 250VDC by handle.
3. Push Measuring Button. Reference
is as follows;
1) Over 1M ohm is normal
2) Under 1M ohm is abnormal

< Pass> < Fail>

경고 Insulation mega ohm tester may cause electric shock,

thus always keep the power off in case of testing.

Do not touch sub grounding electrode and current part.

Guide line –foundation of Electrical Measuring
How to check the Sensor ( pt100)

Pt100 is used for temperature

measurement of deep freezer.
Measurement method is as follows;

• Prepare tester and set the dial at

Ohm measurement mode. By use of
probe, measure the ohm of white
color sensor line and white(or black)
line.
• White, white (or black) standard
value is 0 ohm.
1. After that, measure ohm at white
and red line. Measure standard is
68.32 ohm at -80℃ and 107.79 ohm
at +20℃.
2. Refer to below table for pt100 ohm
value.

Ohm value along with temperature

Temp (℃) Ohm (Ω) Temp (℃) Ohm (Ω)
-90 64.3 -20 92.16
-80 68.325 -10 96.086
-70 72.335 0 100
-60 76.328 10 103.903
-50 80306 20 107.794
-40 84.271 30 111.673
-30 88.222 40 115.541
Guide line –foundation of Electrical Measuring
How to check the Sensor ( Bimetal)

Bimetal is used for verifying temperature

increase at condenser. (“Clen”
message use) Measurement method
is as follows;

Set tester dial at Ohm mode. Measure

ohm at each terminal by use of
probe.

• Bimetal classifies into two values by

+50℃ ± 5% temperature.
• 0 ohm (under +50℃), O.L ohm
(immeasurable) (over +50℃)

How to check the Sensor ( Thermistor)

Thermistor is the sensor that ignites 2nd
cascade drive. Test method is as
follows;

Set tester dial at ohm mode. Measure

ohm at each terminal by use of
probe.

• Thermistor implies not linear but log

curve different from general sensor.
At 25℃ room temperature , value
shows 10k ohm, 40k ohm at -30℃,
O.L ohm (immeasurable) at below -
40℃.
Guide line –foundation of Electrical Measuring
How to check the Electrical box for compressor (Aspera)
Fig.1

Electric box for compressor <Fig.1>,

constituted by start relay, start
capacitor and run capacitor as
shown below.

Fig.1-1 2 3

a b

<Start (General) Relay> <Start Capacitor> <Run Capacitor>

Fig. 1-2

Set tester dial at ohm mode and

measure ohm at “a” and “b” of <Fig
1-1> by use of probe. (shown as <Fig
1-2>. Measured value has to be
within 5.4~5.99K ohm.
Measured value has to be 0 ohm
when ”b” and “c” are measured.<Fig
1-3>
Fig. 1-3
Guide line –foundation of Electrical Measuring
How to check the Electrical box for compressor (Aspera)
Fig.2 There are two methods for start
capacitor measurement. Method (1)
can verify normality by measuring
ohm, Method (2) can measure exact
value but sometimes testing module
is not provided by kinds of tester.

1. Ohm measurement : set tester dial at

ohm mode and measure ohm at each
terminal by use of probe. Measured
value fluctuates between 70kΩ ~
38kΩ, and settled at 39kΩ (±5%) is
normal. (39kΩ discharge resistance
installed)

2. Condenser measurement: set tester

dial at condenser mode and measure
by use of probe. Measurement
Fig. 3 standard is within 88-108 μF.

Fig. 1-2
Test method for running capacitor is
same but measured values are different
because resistance is not installed.

1. Ohm measurement: set tester dial at

ohm measurement and measure each
terminal by use of probe. Measured
value has to fluctuate within a few kΩ
and settled as O.L ohm(immeasurable)
is normal.

2. Condenser measurement: set tester

dial at condenser mode and measure
by use of probe.
Measurement standard is 20 μF(±5%).
Guide line –foundation of Electrical Measuring
How to check the compressor

1 Aspera compressor has C(common)(2) ,

S(Start)(1) ,R (Running)(3) ,E (Earth)(4)
2 terminals. Electric testing method is as
follows;
3

Coil testing :
Between C-S Coil testing is key procedure for verifying
normality of compressor. Use multi tester at
ohm mode and measure by probe. Results
have to be as follows;
1) Ohm between C-S: 10.8 Ω
2) Ohm between C-R: 2.8 Ω
3) Ohm between S- C: 13.6Ω
* for 230V 50Hz Compressor

Between C-R
Electric short testing :
1. By use of insulation mega ohm tester:
measure grounding part(4) and current
parts(1,2,3). Test reference is over
1Mohm(250vdc).
2. By use of multi tester: Same as 1. but
accuracy is low.

Between S-R
Guide line – Electrical Sequence for Deep Freezer

Temp. Check the Exchange the

Check the Display
Display PCB “AC” Board
Error Code None
Lines ok

Not displayed Check Exchange

the Pt the
temp.(ex-199.9 ) Sensor Sensor

Set value Set point ,cold,

check warm Alarm

Start Capacity &

Potential Relay
Exchange

1ST Comp On Power relay

ON : 2~4Amp. PCB out Lamp 1. Check
On On coil volt

main board main board

exchange 1st comp. exchange
Run
5 Minutes
Elapsed

Check the Heat Exchanger

Temp.TH. (Below -15℃)

2ND Comp On Comp check

Exchange the
ON : 2~4Amp Amp. Over
Compressor
10Amp.

-Legend-
Line “Blue” : Pass
(Yes)
Normal
Operation
Line “Red” : Fail
(No)
Guide line – Refrigeration Sequence for Deep Freezer

at ambient temp. Check the Charging the

Leakage Refrigerant
Average : 60~80
Check the 1st Soapsuds ,Leak 1ST :R-290 (2ND :R-
Pressure Detector 170) (Refer to chart)
Psig

Check the 2nd air tightness ,

Welding
Pressure Vacuum
Weld on the leak N2, vacuum
Average : 70~80 point pump, Manifold
Psig gauge

Operate the
machine

Check the 2nd

Check the 1st Control 1st
Pressure
Pressure Refrigeration
High pre : High pre :
180~200 psi 140~180 psi Clean condenser
Low pre :5 ~10psi Low pre : 5 ~8psi Refill R290 a little

-Legend-
Check pressure and temp Line “Blue” : Pass
(Yes)
If ambient 20℃, chamber Line “Red” : Fail
temp. -60℃ (No)
1st / high : 140~200 psi,
low : 5~8 psi
2nd / high : 180~250 psi
low : 3 ~ 5 psi
Guide line – Refrigeration Sequence for Deep Freezer

at ambient temp. Check the Charging the

Leakage Refrigerant
Average : 60~80
Check the 1st Soapsuds ,Leak 1ST :R-290 (2ND :R-
Pressure Detector 170) (Refer to chart)
Psig

Check the 2nd air tightness ,

Welding
Pressure Vacuum
Weld on the leak N2, vacuum
Average : 70~80 point pump, Manifold
Psig gauge

Operate the
machine

Check the 2nd

Check the 1st Control 1st
Pressure
Pressure Refrigeration
High pre : High pre :
180~200 psi 140~180 psi Clean condenser
Low pre :5 ~10psi Low pre : 5 ~8psi Refill R290 a little

-Legend-
Check pressure and temp Line “Blue” : Pass
(Yes)
If ambient 28℃, chamber Line “Red” : Fail
temp. -60℃ (No)
1st / high : 140~200 psi,
low : 5~8 psi
2nd / high : 180~250 psi
low : 3 ~ 5 psi
Guide line – Electrical Schematic for DF35/45
Guide line – Electrical Schematic for DF85/90
Guide line – PnID for DF35/45
Guide line – PnID for DF85/90