Professional Documents
Culture Documents
Phyllosilicates as principal
May include non-phyllosilicates
constituents
Plastica Plastic
__________________
1The term ‘intercalation’ denotes both interlayer adsorption and
Diagram showing (A) a clay mineral layer; (B) a particle, made up of stacked layers;
layer translation and deformation can give rise to a lenticular pore; (C) an aggregate,
showing an interlayer space and an interparticle space; and (D) an assembly of
aggregates, enclosing an interaggregate space (pore). Source: Bergaya et al. (2006).
Clay minerals and environment
Transmission electron micrographs of some clay minerals with varied particle morphology: (A) kaolinite
from Sasso (Italy) showing typical books of particles; (B) high-quality flint clay from Gasconade County,
Missouri, USA; (C) tubular halloysite particles alongside kaolinite plates from Sasso, Italy; (D) smectite or
illite/smectite from Sasso, Italy; (E) filamentous illite from sandstones in offshore Netherlands; (F) lath-
shaped illite from sandstones in offshore Netherlands; (G) pseudo-hexagonal illite particles from
sandstones in offshore Netherlands; (H) fibrous palygorskite from Southern Georgia (USA). Source:
Bergaya et al. (2006, p. 13)
Clay minerals and environment
(a) trioctahedral sheet; (b) dioctahedral sheet. O a represents the apical oxygen
atoms shared with tetrahedra, and Ooct is the anionic site shared between adjacent
octahedra. a and b are unit-cell parameters.
Structure and mineralogy
Different layer structures: (a) 1:1 layer (i.e., kaolinite- and serpentine-like layer); (b) 2:1 layer
(i.e., pyrophillite- and talc-like layer); (c) 2:1 layer with anhydrous interlayer cations (i.e., the
mica-like layer); (d) 2:1 layer with hydrated interlayer cations (i.e., smectite- and vermiculite-like
layer); (e) 2:1 layer with octahedrally coordinated interlayer cations (i.e., chlorite-like layer).
Classification of clay minerals
I. Amorphous
Allophane group
II. Crystalline
A. Two-layer type (sheet structures composed of units of one layer of
silica tetrahedrons and one layer of alumina octahedrons)
1. Equidimentional
Kaolinite group
Kaolinite, dickite, and nacrite
2. Elongate
Halloysite
B. Three-layer types (sheet structures composed of two layers of silica
tetrahedrons and one central dioctahedral or trioctahedral layer)
1 Expanding lattice
a. Equidimentional
Smectite group
Sodium montmorillonite, calcium montmorillonite, and
beidellite
Vermiculite
Classification of clay minerals
b. Elongate
Smectite
Nontronite, saponite, hectorite
2. Non-expanding lattice
Illite group
C. Regular mixed-layer types (ordered stacking of alternate layers of
different types)
Chlorite group
D. Chain-structure types (hornblende-like chains of silica tetrahedrons
linked together by octahedral groups of oxygens and hydroxyls
containing Al and Mg atoms)
Sepiolite
Palygorskite (attapulgite)
Clay usage
Clay family Industry Use
Kaolin Paper, plastics, Filler
rubber
Pesticides Carrier, diluent
Vermiculite Building Heat insulation, sound
dissipation
Packaging Shock-proof materials, thermal
protection, liquid absorption
Foundries Thermal protection
Mica Electrical Insulation
Paints UV-, heat-stable and underwater
paints
Cosmetics Nacreous pigments
Clay usage (cont’d)
Clay family Industry Use
Mica (cont'd) Coatings Corrosion proofing, polymer
coatings, underseal
Talcum, Plastics, rubber, paper Filler
pyrophyllite
Cosmetics, Powders, pastes, ointments, lotions
pharmaceuticals
Refractories Refractories
Palygorskite, Pesticides Carrier for insecticides and
sepiolite herbicides
Chemicals Catalyst carrier, filter material,
anticaking agent
Cosmetics, plastics Filler
Source: Harvey & Murray (2006, p. 336)
Kaolin minerals
The basic kaolin mineral structure comprising the minerals
kaolinite, dickite, nacrite, and halloysite is a layer of a single
tetrahedral sheet and a single octahedral sheet.
The structural formula for kaolinite is Al4Si4O10(OH)8 and
the theoretical chemical composition is SiO2, 46.54%; Al2O3,
39.50%; and H2O, 13.96%.
Only two-thirds of the
octahedral positions are
filled by an aluminum
atom. The aluminum atoms
are surrounded by four
oxygens and eight
hydroxyls.
(Schroeder & Erickson, 2014)
Kaolin minerals
Halloysite
en.wikimedia.org
Geology of kaolins
Plastic
Ink
Fiberglass
Bentonite minerals
Bentonites are clay rocks consisting predominantly of
smectite, which form mainly fromalteration of
pyroclastic/volcaniclastic rocks.
The major smectite minerals are: Na–montmorillonite, Ca–
montmorillonite, saponite (Mg–montm), nontronite (Fe–
montm), hectorite (Li–montm), and beidellite (Al–montm),
volkonskoite (Cr–montm), and sauconite (Zn–montm).
Smectite minerals are composed of two silica tetrahedral
sheets with a central octahedral sheet and are designated as a
2:1 layer mineral.
The theoretical formula is (OH)4Si8Al4O20·nH2O (interlayer)
and the theoretical composition without the interlayer material
is SiO2, 66.7%; Al2O3, 28.3%; and H2O, 5%.
Smectite properties
Important physical and chemical properties of
smectites
2:1 Expandable layers
High layer charge
High base exchange capacity
Very thin flakes
Large surface area (up to 800 m²/g)
Significant negative layer charge (≈120 meq/100g)
High absorption capacity
High swelling capacity
High viscosity
Thixotropic
Color: tan, olive green, brown, blue-gray, white.
Source: Murray (2007); Eisenhour & Brown (2009)
Characteristics of bentonite
What do K-bentonites look
like?
Here are some examples. (A)
Drill core show-ing a K-
bentonite bed (arrow) in a
carbonate section; (B) a road
cut near Gladeville, Tennes-
see, showing the centimetre-
thick Deicke (D) and Millbrig
(M) K-bentonites separated
by about 4 m of limestone;
(C) the Deicke (D) and
Millbrig (M) K-bentonites
exposed near Minke Hollow,
Missouri; (D) the Deicke K-
bentonite in a road cut near
Carthage, Tennessee
(Christidis & Huff, 2009).
Characteristics of bentonite
Bentonite deposit formed from pyroclastic flows, Milos Island, Greece. Deposition and
alteration of the parent rocks took place in a marine environment. Individual flows can
be identified by variation in colour. Red marl overlies the bentonite. The deposit is ~60 m
thick but its lateral extent is limited by the dimensions of the pyroclastic flows.
Bentonite applications
2006 USA bentonite end use statistics (Source: Eisenhour & Brown, 2009)
Bentonite applications
Bentonite applications
Clay nanocomposites …
Nanotechnology
Nanoscience is the study of phenomena and manipulation of
materials at atomic, macromolecular and at molecular scales,
where properties differ significantly from those at a larger scale
(Saba et al. 2014).
The term “nanotechnology” was invented by Taniguchi in
1974 and is defined as “the science of nano materials (1–100
nm)” and systems with structures and components displaying
improved chemical, physical, thermal and biological
properties”.
Nanotechnology is the advanced technology that deals and
describes the design, production, characterization, and
application of nano based materials and systems.
Nanotechnology
The field of nanoscience and nanotechnology has blossomed
over the last 20 years (Galpaya 2012; Kuilla et al. 2010) and
gaining significance in areas of biosensors, biomedical,
nanomedicine, computing, aeronautics, polymer modification
and many other applications owing to their high surface area
with better tendency to amend materials properties.
A new Copper Graphene
(G/Cu) nanocomposite has
been developed recently: the
addition of 3% graphene to
pure copper has proven to be a
material that significantly
improves the yield strength,
tensile strength, and elastic
modulus if compared to pure
copper.
Nanotechnology
Clays are the oldest and potentially one of the most interesting and versatile nanofillers.
The blending of surface-functionalized clay platelets with a polymer matrix can yield a
new class of hybrid materials, commonly known as clay-containing polymer nanocom-
posites (PCNs), where 1-5 % (in general) clay particles by volume are molecularly
dispersed within the polymer matrix.
Nanocomposits
Resulting nanocomposite
may exhibit drastically
different (often enhanced)
properties than the
individual components
Electrical, magnetic,
electrochemical,
catalytic, optical,
structural, and
mechanical properties Lycurgus Cup is made of
glass.
Roman ~400 AD,
Myth of King Lycurgus
Appears green in
reflected light and red in
transmitted light
http://www.britishmuseum.org/explore/highlights/highlight_objects/pe_mla/t/the_lycurgus_cup.aspx
Nanocomposits
Technology re-discovered
in the 1600s and used for
colored stained glass
windows
The Institute of Nanotechnology
http://www.nano.org.uk/
Nano effect
Very high surface area to volume ratios in nanostructures
Nanocomposites provide large interface areas between the
constituent, intermixed phases
Allow significant property improvements with very low
loading levels (Traditional micro-particle additives require
much higher loading levels to achieve similar performance)
Apart from the properties of the individual components in a
nanocomposite, the interfaces play an important role in
enhancing or limiting overall properties of system
Controls the degree of interaction between the filler and the
matrix and thus influences the properties
Alters chemistry, polymer chain mobility, degree of cure,
crystallinity, etc.
Nano effect
Surface-
to-
Si Cube
Volume
Volume
Atomic
Ratio
(1 m)3 0.081%
(100 nm)3 0.81%
(10 nm)3 8.1%
(5 nm)3 16%
(2 nm)3 41%
(1 nm)3 82%
Nano effect
Surface and interface properties (e.g. adhesive and frictional
forces) become critical as materials become smaller
High surface area materials have applications in: energy
storage, catalysis, battery/capacitor elements, gas separation
and filtering, biochemical separations, etc.
Nanocomposits
Other Properties and Benefits
Interaction of phases at interface is key:
Adding nanotubes to a polymer can improve the strength
(due to superior mechanical properties of the NTs)
A non-interacting interface serves only to create weak
regions in the composite resulting in no enhancement
Most nano-particles do not scatter light significantly
Possible to make composites with altered electrical or
mechanical properties while retaining optical clarity
CNTs and other nano-particles are often essentially defect free
NC and Applications
Nanoclay in Polymers
Liquid and Gaseous barriers
Food packaging applications (processed meats, cheese,
cereals) to enhance shelf life
Reduce solvent transmission through polymers such as
polyamides for fuel tank and fuel line components
Reduce water absorption in polymers (environmental
protection)
Reduction of flammability of polymeric materials (e.g.
polypropylene) with as little as 2% nanoclay loading
NC and Applications
Nanotubes in Polymers
High strength materials
Modulus as high as 1 TPa and strengths as high as 500 GPa
Significant weight reductions for similar performance,
greater strength for similar dimensions (military and
aerospace applications)
Electrically conductive polymers
Nanoclay in Polymer NC
Improved properties related to the dispersion and nano-
structure (aspect ratio, etc.) of the layered silicate in polymer
The greatest improvement of
these benefits often comes with
exfoliated samples.
Intercalate: Organic component
inserted between the layers of
the clay
Inter-layer spacing is
expanded, but the layers still
bear a well-defined spatial
relationship to each other
http://www.azom.com/details.asp?ArticleID=936
Nanoclay in Polymer NC
Exfoliated: Layers of the clay
have been completely separated
and the individual layers are
distributed throughout the
organic matrix
Results from extensive
polymer penetration and
delamination of the silicate
crystallites
http://www.azom.com/details.asp?ArticleID=936
Nanoclay in Polymer NC
Organoclay nanocomposite (10%
in Novalac-Based Cyanate Ester)
XRD gives average interlayer d-
spacing while TEM can give site
specific morphology and d-spacing
In this case, XRD gave no peaks
Many factors such as
concentration and order of the clay
can influence the XRD patterns
XRD often inconclusive when
used alone