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To cite this article: Arnaldo Gomes Leal-Junior et al 2017 Meas. Sci. Technol. 28 125103 - Validation of a single-mode polymer
optical fiber sensor and interrogator for
large strain measurements
Omid Abdi, Kara Peters, Mervyn Kowalsky
et al.
E-mail: arnaldo.leal@aluno.ufes.br
Abstract
Polymer optical fiber (POF) curvature sensors present some advantages over conventional
techniques for angle measurements, such as their light weight, compactness and immunity to
electromagnetic fields. However, high hysteresis can occur in POF curvature sensors due to the
polymer viscoelastic response. In order to overcome this limitation, this paper shows how the
hysteresis sensor can be compensated by a calibration equation relating the measured output
signal to the sensor’s angular velocity. The proposed method is validated using an exoskeleton
with an active joint on the knee for flexion and extension rehabilitation exercises. The results
show a decrease in sensor hysteresis and a decrease by more than two times in the error
between the POF sensor and the potentiometer, which is employed for the angle measurement
of the exoskeleton knee joint.
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Meas. Sci. Technol. 28 (2017) 125103 A G Leal-Junior et al
Figure 3. The prototype employed in the POF curvature sensor characterization and exoskeleton with the POF curvature sensor assembled.
In order to obtain a better visualization of the optical components, the thigh support and the reference fiber are not shown.
characterization and validation. The hysteresis compensa which were obtained in the experimental results from sensors
tion technique and the sensor validation of the exoskeleton with different curvature radii and sensitive zone parameters.
employed is presented in section 3. Finally, the final remarks The tested sensors present a sensitive zone length ranging
and future works are discussed in section 4. from 5–30 mm, a depth from 0.6–1.1 mm and surface rough
ness variation obtained with the side polish of the fiber with a
sandpaper grit size of 80–800.
2. Material and methods
For experimental validation of the sensor, an exoskeleton is
employed with three degrees of freedom: two that are passive
2.1. System setup
on the hip and ankle and another that is active on the knee. The
The tests performed for characterization and validation com motor unit of the device is comprised of a DC motor (Maxon
prise bending the fiber with a constant angular velocity for Motors, Switzerland) and a harmonic drive (Harmonic Drive
flexion and extension in a defined range. As bending occurs, AG, Germany), which provides a range of movement of
the light attenuation increases due to the fiber curvature. 0–90°. A precision potentiometer of 10 kΩ and a ± 2% lin
The variation in light is acquired by IF-D91 photodiodes earity (Vishay, USA) is connected to a harmonic drive output
(Industrial Fiber Optics, USA). The signal is acquired using through a toothed belt and is responsible for the knee joint
the USB-6008 board (National Instruments, USA) at 200 Hz. position measurement as well as being used as a reference for
The light source is a low cost 3 mW 650 nm laser. The laser comparison in this study.
provides light for the light coupler IF-562 (Industrial Fiber Since the exoskeleton was originally constructed to have
Optics, USA), which has one input and two outputs to divide its angles measured by a potentiometer, it does not have any
the laser signal into the reference output and sensor fiber. supports for the POF curvature sensor. For this reason, sup
Figure 2 shows the experimental setup, where ‘Reference’ ports for the fiber had to be designed. The support design
refers to a second fiber that is not submitted to curvatures and has to consider the physical limits of the exoskeleton and
is used to compensate for deviations in the light source. Such user comfort. It needs to provide a degree of freedom for the
compensation is performed by normalizing the ‘Sensor’ power fiber bending region, and at the same time, it cannot cause the
output with the ‘Reference’ power output [11, 18]. In order to undesired bending of the fiber at angles close to 0°, which is a
enhance the sensitivity of the sensor, lateral sections with con source of errors for POF curvature sensors [11]. Furthermore,
trolled length, depth and surface roughness were made on the the space for the POF sensor components—the light coupler,
fiber through abrasive removal of the material. laser and circuit board—must be taken into account.
The experimental setup presented in figure 2 is applied to By taking these design parameters into account, the fiber
the test prototype for the POF sensor characterization and the supports are designed and manufactured with a 3D printer.
lower limb exoskeleton employed for sensor validation. Figure 3 also shows the exoskeleton with the supports for the
The dynamic test for sensor characterization is made by sensor as well as with the fiber and its components.
fixing a multimode HFBR-EUS100Z POF (Broadcom Limited,
Singapore) with a step index on the test prototype presented in
2.2. Hysteresis compensation technique
figure 3. The supports are placed in different positions to pro
vide different curvature radii for the tests. The POF curvature The sensor hysteresis can be understood as the output signal
sensor sensitivity zone depth, length, surface roughness and difference due to the trajectory of the sensor movement [20].
curvature radius are optimized via a multi-objective genetic In this case, it is the difference between the sensor response
algorithm [19] to obtain a sensor with the maximum possible for the flexion and extension cycles. For a viscoelastic mat
sensitivity and linearity. The objective functions applied to the erial, the stress–strain response presents hysteretic behavior
optimization are the relation of the sensitive zone parameters for loading/unloading cycles where the highest value of hys
and curvature radius with the sensor sensitivity and linearity, teresis is presented in the middle of the cycle [21]. Since
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Meas. Sci. Technol. 28 (2017) 125103 A G Leal-Junior et al
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Meas. Sci. Technol. 28 (2017) 125103 A G Leal-Junior et al
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Meas. Sci. Technol. 28 (2017) 125103 A G Leal-Junior et al
Figure 7. (a) Comparison between the sensor response at the angular velocity of 0.0561 rad s−1 and the reference voltage obtained in
quasi-static tests. (b) The linear regression terms ((a) and (b)) for the flexion movement and its linear relation with the hysteresis.
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Meas. Sci. Technol. 28 (2017) 125103 A G Leal-Junior et al
Figure 8. (a) The POF sensor response with respect to the reference potentiometer without the hysteresis compensation technique. (b)
The POF sensor response with respect to the reference potentiometer with the compensation technique. The angular velocity of this test is
0.3415 rad s−1.
Table 3. The RMSE and hysteresis of each cycle with and without the compensation technique.
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Meas. Sci. Technol. 28 (2017) 125103 A G Leal-Junior et al
Figure 12. The error between the POF sensor and the potentiometer
Figure 10. The POF sensor response (vertical axis) and on the vertical axis. The potentiometer angle is presented on the
potentiometer response (horizontal axis) for the first cycle of the horizontal axis. The shaded part of the error represents the standard
rehabilitation exercise. deviation of the error at each velocity in each cycle.
4. Conclusions
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Meas. Sci. Technol. 28 (2017) 125103 A G Leal-Junior et al
This work was partially funded by CAPES grant [9] Ziemann O, Krauser J, Zamzow P E and Daum W
88887.095626/2015-01, FAPES grants 67566480 and 2008 POF Handbook: Optical Short Range
Transmission Systems (Berlin: Springer) (https://doi.
72982608, CNPq grant 304192/2016-3 and Petrobras grant
org/10.1007/978-3-540-76629-2)
23068.013529/2012-56. [10] Donno M, Palange E, Nicola F, Bucci G and Ciancetta F 2008
A new flexible optical fiber goniometer for dynamic angular
measurements: application to human joint movement
ORCID iDs
monitoring IEEE Trans. Instrum. Meas. 57 1614–20
[11] Bilro L, Oliveira J G, Pinto J L and Nogueira R N 2011 A
Arnaldo Gomes Leal-Junior https://orcid.org/0000-0002- reliable low-cost wireless and wearable gait monitoring
9075-0619 system based on a plastic optical fibre sensor Meas. Sci.
Anselmo Frizera-Neto https://orcid.org/0000-0002-0687- Technol. 22 045801
3967 [12] Fu Y, Di H and Liu R 2010 Light intensity modulation fiber-
optic sensor for curvature measurement Opt. Laser Technol.
Maria José Pontes https://orcid.org/0000-0002-9009-2425 42 594–9
[13] Kovacevic M, Djordjevich A and Nikezic D 2008 Analytical
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