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Article history: The accidental releases of pressurized liquefied gases from tanks involve violent phase transformation,
Received 24 December 2020 which would generate two-phase releases and flashing jets. To investigate the evolution of leakage
Received in revised form 6 April 2021 behaviors and make an analysis of near-field jet flow characteristics, a small-scale liquefied gas release
Accepted 4 May 2021
experiment has been established. Leakage holes with different length-diameter ratio (LDR) have been
Available online 12 May 2021
used to analyze interactions between the leakage holes and release behaviors. Morphological charac-
teristics of jet expansion angles have been obtained by high-speed camera, and jet velocities have been
Keywords:
measured by particle image velocimetry (PIV). Meanwhile, the depressurization process, variation of
Small scale release experiment
Flashing jet
temperature in the tank and mass outflow rates were obtained. Results show that, despite the LDR is
Two-phase flow varying, expansion angles and jet velocities behavior in the same tendency: decreases in the initial and
Model validation maintains in a stable value for a period. The stable velocity status was worked by the balanced pressure
R134a drop. Thereafter, an empirical two-phase mass outflow rate model is developed based on the experi-
mental data, which is related to the nozzle geometric parameter and upstream pressure, 90 % of the
experimental data are within ±12 % of the prediction. Therefore, the empirical two-phase model can be
supported in the mass flow rate evaluation, especially for the release cases that LDR are smaller than 5.00
but larger than 2.00. The experimental data is beneficial for providing further insight into the prediction
of accidental release and risk assessment for the liquefied gas transportation and storage.
© 2021 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
1. Introduction phase, and two-phase flashing jets will generate. A violent pressure
drop may release enormous evaporated gas and energy, which will
To address issues of oil over-consumption, greenhouse gas emis- cause an accidental two-phase release. It has a destructive effect
sions, and pollutant emissions, green and clean fossil fuels such as on the vessel, even leads to huge economic losses and catastrophic
liquefied natural gas (LNG) have been proposed widely (Horvat, consequences to surroundings (Stawczyk, 2003).
2018; Zhu et al., 2020a,b; Chen et al., 2004; Zhang et al., 2020; Dan To evaluate the degree of accident leakage, factors such as
and Lee, 2014). For convenient transportation and storage, these mass outflow rate, physico-chemical properties, flammability and
liquefied gases are stored as liquid phase in vessels under suffi- toxicity are often studied (Stawczyk, 2003). Since the mass out-
ciently high pressure. However, if such a vessel is damaged due to flow rate is a vital element in the prediction of accidental hazard
flawed material, fatigue, corrosion and so on, cracks or holes may analysis (Woodward, 2009), various theoretical models have been
develop (Deaves et al., 2001; Bellegoni et al., 2021). As results of a researched to gain more accurate prediction results. Based on
failure of vessel with saturated liquid, a sharp decrease of pressure the conservation of mechanical energy, the models presented by
and shift of the thermodynamic balance would cause instant boiling Daniel and Joseph (1990) are widely used (Johnson and Cornwell,
of some portion of the liquid phase (Galeev et al., 2013). Mean- 2007; Zhu et al., 2020a,b). Besides, these models provide theoret-
while, the saturated liquids will vaporize instantaneously when ical basises for the latter modified models (Zhu, 2014; Li et al.,
discharge to the ambient. The vapor can be released with the liquid 2016; Luo et al., 2006). Khajehnajafi and Shinde (1994) presumed
the transient leakage was a quasi-steady process, and developed
a theoretical model to calculate the mass outflow rate, which can
be applied in the tank-pipe system. Considering depressurization
∗ Corresponding authors.
and phase change was caused by flashing, Britter et al. (2011) pre-
E-mail addresses: liucenfan288@163.com (C. Liu), zhuguorui@tju.edu.cn
sented a model which can evaluate the mass outflow rate of gas,
(G. Zhu).
https://doi.org/10.1016/j.psep.2021.05.005
0957-5820/© 2021 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
X. Guo et al. Process Safety and Environmental Protection 151 (2021) 20–27
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X. Guo et al. Process Safety and Environmental Protection 151 (2021) 20–27
Table 1 stable, 1000 g liquid R134a were filled into the leakage tank. Open-
Geometry parameters of leakage nozzle.
ing the solenoid valve, the release would begin. When the digital
D (mm) 3.00 2.00 1.50 1.00 0.80 data of tank pressure attained to 0.01 MPa or the data of mass was
LDR 1.33 2.00 2.67 4.00 5.00 constant, the release was completed.
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X. Guo et al. Process Safety and Environmental Protection 151 (2021) 20–27
phase. The energy of flashing comes from fluid itself. Once the atmo- where, P0 denotes the tank pressure, Pa; Patm denotes the atmo-
spheric pressure and temperature are constant, the percentage of spheric pressure, Pa; denotes the specific heat ratio of the vapor.
flashing is decided by the tank temperature. Percentage of vapor Fv
can be calculated by Eq. (2). ·M
2 +1
−1
Foe stage II : Q = Cd · A · P0 · (5)
Cp (T0 − Tc ) R · T0 +1
Fv = (2)
H
where, Cd denotes the discharge coefficient, which is 1.0 for circle;
where, Cp denotes the specific heat of the liquid, kJ/kg · K; T0 M denotes the molar mass of R134a vapor, 0.12 kg/mol; R denotes
denotes the temperature of the liquid, K; Tc denotes the critical the gas constant, 8.314 J/K/mol and T0 denotes the vapor tempera-
temperature under the critical pressure, K; which can be calcu- ture, K.
lated by property software (NIST-REFPROP software); H denotes If the ratio of tank pressure to atmospheric pressure satisfies Eq.
the liquid latent heat of vaporization, kJ/kg. (6), it is in the subsonic flow phases, and the mass outflow rate can
Thus, the uniformed two-phase density can be calculated by Eq. be calculated by Eq. (7).
(3).
P0
2 −1
1 > (6)
= (3) Patm +1
Fv (1−Fv )
+
2
v l
−1
Where, l denotes the density of liquid, kg/m3 ; v denotes the 2 · M Patm Patm
For stage II : Q = Cd · A · P0 · 1− (7)
density of vapor, kg/m3 . ( − 1) R · T0 P0 P0
In the stage II, the leakage medium is single vapor. It’s of great 4.1. Evolution of pressure and temperature in the tank
significance to estimate the flow states, namely, the sonic and the
subsonic flow phases of vapor. If the ratio of tank pressure to atmo- In the leakage accidents, liquefied gases will jet into the
spheric pressure satisfies Eq. (4) (Xie and Xiang, 2020), it is in the atmosphere sharply due to pressure drops. Thus, variations of
sonic flow phase, and the mass outflow rate can be calculated by depressurization in the tank have significant effects to the severity
Eq. (4). of the release. The evolution of tank pressure with different leakage
2 −1
nozzle is shown as Fig. 3. From Fig. 3, given a release time, the tank
P0 pressure drops faster as the LDR decreases. However, the tenden-
≤ (4)
Patm +1 cies of pressure drops are in the same, which are compose of three
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X. Guo et al. Process Safety and Environmental Protection 151 (2021) 20–27
As the release proceeds, the liquid level decreases and goes below
to the height of sensor. At this time, the temperature undergoes a
rapid decrease due to the transformation from the liquid phase to
the vapor phase, the sensor records the temperature of the vapor.
At this stage, the vapor temperature decrease due to pressure drop.
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X. Guo et al. Process Safety and Environmental Protection 151 (2021) 20–27
Fig. 5. The evolution of jet expansion angle in the stage I (LDR = 4.00).
outflow rate. The flow rate ratio of actual to ideal is expressed by upstream parameters and nozzle LDR. Mass outflow rates calcu-
discharge coefficient Cd , which is related to the upstream pressure lated by empirical two-phase model are shown as Fig. 7. Results
and geometric parameters of leakage nozzle. In the liquid model, show that “empirical two-phase model” in the stage I can illus-
the value of Cd is simplified (Chen et al., 2009), but it is for the trate the time-dependent mass outflow rate suitably. Comparison
incompressible flow. For the liquefied gas leakage, since the easy- between the experiment and empirical two phase model is shown
flashing properties, incompressible assumption is not practicable. in Fig. 8. The results show that 90 % of the experimental data are
Correspondingly, the value of critical pressure Pc is influenced by within ±12 % of the prediction. However, for the nozzle which LDR
geometric parameters, especially the length of nozzles. Given a is 1.33, 30 % of the tested data are out of prediction, the main reason
diameter, pressure losses will decrease for the shorter leakage is, for the nozzle that LDR is null, it’s very fast for liquid R134a to
length. In this study, although the hole length was constant, the flow through the nozzle. In this sense, there is not enough time for
diameter was varying, and the LDR was from 1.33 to 5. There- liquid to flash in the nozzle, and the release can be considered liq-
fore, fluids release to the ambient with an in-develop fully flowing uid. Therefore, the liquid model can be used to calculate the mass
(Ward-Smith, 1979), and relations between the critical pressure outflow rate if the LDR is less than 2.00 in our experiment. The
and specific LDR need to be investigated. It’s essential to estab- empirical two-phase model should be used with caution for con-
lish a supplement model in the release cases that fluid flowing ditions outside the present range of variables (Fan et al., 2018).
in-developed. Therefore, an empirical two phase model for release Overall, “empirical two-phase model” can predict the mass out-
cases that LDR is smaller than 12 was investigated. flow rate well when the LDR of release hole is smaller than 5.00
The non-dimensional parameter LDR = DL is used to evaluate but larger than 2.00, which can be supported in the prediction of
the effect of geometric parameters. Using a non-linear curve fitting leakage accidents and theoretical model validation.
method, relationships between the discharge coefficient and criti-
cal pressure can be obtained as Eq. (8), and relationships between
the critical pressure Pc and LDR of leakage nozzle are Eq. (9). 5. Concluding remarks
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X. Guo et al. Process Safety and Environmental Protection 151 (2021) 20–27
Fig. 7. Mass outflow rate in the experiment and the calculation results from the “empirical two phase leakage model” and “vapor model”.
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X. Guo et al. Process Safety and Environmental Protection 151 (2021) 20–27
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Declaration of Competing Interest tube nozzles. Int. J. Heat Mass Transf. 115, 524–536, http://dx.doi.org/10.1016/
j.ijheatmasstransfer.2017.08.040.
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The authors report no declarations of interest. zles with sharp upstream edges. Int. J. Heat Fluid Flow 1 (3), 123–132, http://dx.
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