August 22, 2012

Revision 0

Puncher Unit-BS1
Service Manual

Product Outline
Technology
Parts Replacing and Cleaning
Installation

1 2 3 4
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not
apply to your locality. Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections of the individual companies.
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this Copyright
manual, Canon will release technical information as the need arises. In the event of major This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual. consent of Canon Inc.

© CANON INC. 2012

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
Explanation of Symbols The following rules apply throughout this Service Manual:
The following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation 1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
Check. Remove the claw.
In the diagrams, represents the path of mechanical drive; where a signal
name accompanies the symbol, the arrow indicates the direction of the
electric signal.
The expression "turn on the power" means flipping on the power switch, closing the
Check visually. Insert the claw.
front door, and closing the delivery unit door, which results in supplying the machine with
power.

Check the noise. Use the bundled part. 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
Disconnect the connector. Push the part.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
Connect the connector. Plug the power cable.

Remove the cable/wire
from the cable guide or wire
saddle.
Set the cable/wire to the
cable guide or wire saddle.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
Turn on the power.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.

Remove the screw.

Tighten the screw.

 Contents
0 Safety Precautions Installation Procedure---------------------------------------------------------4-4
Adjustments---------------------------------------------------------------------4-9
Notes Before Servicing-------------------------------------------------------0-2
Punching Operation Settings---------------------------------------------------- 4-9
Points to Note at Cleaning---------------------------------------------------0-2
Adjustment of Paper Stop Positiom.------------------------------------------4-10
1 Product Outline Affixing the Labels----------------------------------------------------------- 4-11

Specifications-------------------------------------------------------------------1-2
Hole Locations-------------------------------------------------------------------------------- 1-2
Names of Parts-----------------------------------------------------------------1-3
Cross Section------------------------------------------------------------------------ 1-3

2 Technology
Feed Drive System------------------------------------------------------------2-2
Overview------------------------------------------------------------------------------ 2-2
Moving the Paper------------------------------------------------------------------- 2-3
Checking the Condition of the Punch Chip Case--------------------------- 2-4

3 Parts Replacing and Cleaning

Removing from the Host Machine-----------------------------------------3-2
Removing Punch Unit-------------------------------------------------------------- 3-2
Drive System--------------------------------------------------------------------3-4
Remove the punch unit------------------------------------------------------------ 3-4
Preparations---------------------------------------------------------------------------------- 3-4
Procedure-------------------------------------------------------------------------------------- 3-4

4 Installation
How to check this Installation Procedure--------------------------------4-2
When Using the Parts included in the package----------------------------- 4-2
Symbols in the Illustration-------------------------------------------------------- 4-2
Points to Note at Installation------------------------------------------------4-2
Checking the Contents-------------------------------------------------------4-3
Check Items when Turning OFF the Main Power----------------------4-3
Safety Precautions
■
■Notes Before Servicing
■
■Points to Note at Cleaning
0 Safety Precautions > Points to Note at Cleaning
0-2

Notes Before Servicing

Caution:

At servicing, be sure to turn off the power source according to the specified steps and
disconnect the power plug.

Caution:

Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.

Points to Note at Cleaning

Caution:

When performing cleaning using organic solvent such as alcohol, be sure to check that
the component of solvent is vaporized completely before assembling.

0-2
0
Safety Precautions > Points to Note at Cleaning
 1 Product Outline
■
■Specifications
■
■Names of Parts

1
Product Outline
 1 Product Outline > Specifications
1-2

Specifications ■■Hole Locations

[1] Puncher Unit-BU1 (4穴)
Item Description Remarks
Punching spin punch
method
Paper size 2/4 hole(Puncher Unit-BT1)
A3,B4,A4,A4R,B5,B5 For FRA, "A" series paper size 21±1mm 70±1mm 21±1mm
indeterminate form only
2 hole) 182 to 432 x 182 to 297 12±1mm
4 hole) 182 to 432 x 257 to 297
L1
2/3 hole(Puncher Unit-BS1) A4 / A3 : 92.5±1mm
LDR,LTR, LGL,LTRR,EXE
indeterminate form
2 hole) 182 to 432 x 182 to 297
3 hole) 182 to 432 x 240 to 297
[2] Puncher Unit-BS1 (2/3穴) [3] Puncher Unit-BT1 (2/4穴(FR))
4 hole(Puncher Unit-BU1)
A3,A4
indeterminate form
182 to 432 x 257 to 297
Paper weight 52g/m2 to 300g/m2 Transparency and tracing paper 69.85±1mm 80±1mm
cannot be used.
* In the case of coated paper, 80 12±1mm 12±1mm
to 209 g/m2
L1 L1
Punch hole 2hole: 6.5 mm A4 / A3 : 108.5±1mm
LGL / LTRR : 73±1mm
diameter 2/3hole: 8 mm B4 / B5 : 88.5±1mm
A4R : 65±1mm
4hole: 6.5 mm B5R : 51±1mm
Punch chip equivalent of 6,000 sheets equivalent of 80 g/m2 paper
case
Dimensions 78mm x 655mm x 131xmm (WxDxH)
Weight 3 kg (approx.)
Power supply 24/5 VDC from finisher 108±1mm 108±1mm 80±1mm 80±1mm 80±1mm
T-1-1
12±1mm 12±1mm

L1 L1
LTR / 11”x17” : 31.5±1mm A4 / A3 : 28.5±1mm

F-1-1

1-2
1
Product Outline > Specifications
1 Product Outline > Names of Parts > Cross Section
1-3

Names of Parts

Cross Section

[1] [5]

[2]
[4]

[3]

F-1-2

[1] Punch Motor

[2] Punch chip case full sensor
[3] Punch chip case
[4] Stopper
[5] Pin

1-3
1
Product Outline > Names of Parts > Cross Section
2 Technology
■
■Feed Drive System

2
Technology
 2 Technology > Feed Drive System > Overview
2-2

Feed Drive System Finisher Controller PCB

J130 J131
25 12
Overview PS40 PS38
Punch Chip Punch Motor
The machine punches holes in paper when the paper has been stacked in the finisher and
Case Sensor Clock Sensor
stopped.
When paper arrives from the host machine, the shift roller starts to move it ahead; the shift PS37
transport motor then moves the paper back to the puncher unit and forces its trail edge
PS46 Punch
Punch Chip Case Front Sensor
against the stopper to remove the skew to prepare for punching operation. Full Sensor
The chips occurring as the result of punching are collected in the punch chip case, which is PS36
monitored by a reflection type sensor for identification of a full state. Punch Motor
Home Position Sensor
The following shows the motors and sensors used for punching operation: M24
Punch
Motor
Motor Description PS39
Punch motor (M24) Drives the Rack slider Punch
2/3-hole
T-2-1
Paper Movement Sensor
Punch Chip Case Rack
Sensor Description
Punch 2/3hole sensor (PS39) Detects the Rack 2/3hole position of the
slider
Punch clock sensor (PS38) Monitors the speed of punch motor rotation
and timing at which the slider movement is
stopped
Punch motor home position sensor (PS36) Detects the Rack position
Inlet Sensor
Punch front sensor (PS37) Detects the slider front/rear position
Punch chip case sensor (PS40) Detects the presence/absence of the punch Prism
chip case
F-2-1
Punch chip case full sensor Monitors the state (full) of the punch chip
case
T-2-2

2-2
2
Technology > Feed Drive System > Overview
 2 Technology > Feed Drive System > Moving the Paper
2-3
2) When the inlet sensor detects the lead edge of paper, the machine moves the paper over a
Moving the Paper specific distance and then uses the shift transport motor to drive the shift roller.

Inside the machine, paper is moved as follows: Shift Shift Transport

Roller Motor

1) When the inlet sensor (PS3) detects the lead edge of paper, the horizontal registration
detection unit shift motor (M6) goes on to move the horizontal registration detection unit to Shift
the point of paper detection. Roller

Horizontal Registration
Detection Unit
Shift Motor

Horizontal
Registration Unit

Inlet
Sensor Inlet
Inlet Transport Sensor
Roller

F-2-3

Inlet Inlet Transport

Inlet Motor 3) With paper remaining in contact with the shift roller, the horizontal shift motor goes on to
Sensor Sensor
move the shift roller unit for correction of displacement in horizontal direction.
F-2-2
Horizontal
ShIft Roller Unit Registration
Motor

F-2-4

2-3
2
Technology > Feed Drive System > Moving the Paper
 2 Technology > Feed Drive System > Checking the Condition of the Punch Chip Case
2-4
4) After correcting displacement in horizontal registration, the machine uses the shift transport
Checking the Condition of the Punch Chip Case
motor to move the paper back to the punch unit and, at the same time, executes full
horizontal registration, in which the edge of the paper hits the stopper mounted to the The punch chip case detection mechanism consists of the punch chip case full sensor
punch unit. The machine is now ready for punching. mounted to the side of the punch chip case and a prism found inside the case.
The punch chip case sensor, on the other hand, is used to check the presence/absence of
Shift Transport
Motor the punch chip case.
Horizontal The chips occurring as the result of punching operation are collected in the punch chip case,
Registration
Shift Motor and are monitored by a reflection type sensor (punch chip case full sensor). When the case
becomes full with chips, the main controller PCB suspends punching operation between
stacks (Memo), resuming the operation when the case is put back in place.

PS40
Punch Chip
Horizontal Registration Case Sensor
Detection Unit Motor

Stopper PS46
Punch Chip Case
Full Sensor

F-2-5 Punch Chip Case

5) At the end of punching, the machine uses the shift roller for delivery of the paper.

Shift Transport Shift Transport

Motor Motor

F-2-7

NOTE:
If the punch chip case is found to be full when the 2nd sheet of the 3rd set is being
handled while making 5 sets of 5 copies, the machine continues to operate until the 3rd
set is complete, suspending its operation at the start of the 4th set.

F-2-6

2-4
2
Technology > Feed Drive System > Checking the Condition of the Punch Chip Case
2 Technology > Feed Drive System > Checking the Condition of the Punch Chip Case
2-5

2-5
2
Technology > Feed Drive System > Checking the Condition of the Punch Chip Case
3 Parts Replacing and Cleaning
■
■Removing
■
■Drive
from the Host Machine
System

3
Parts Replacing and Cleaning
 3 Parts Replacing and Cleaning > Removing from the Host Machine > Removing Punch Unit
3-2

Removing from the Host Machine 3) Remove the rear cover [1].
• 8 screws [2]

Removing Punch Unit

1) Open the front cover [1] of finisher.
x8

[2]

[1] [2]

[1]

[2]
F-3-3
F-3-1

2) Pull out the punch dust container [1].

[1]
F-3-2

3-2
3
Parts Replacing and Cleaning > Removing from the Host Machine > Removing Punch Unit
 3 Parts Replacing and Cleaning > Removing from the Host Machine > Removing Punch Unit
3-3
4) Remove the 2 connectors [2] connected to the finisher controller [1]. 6) Remove the punch unit [1].
• 2 screws [2]

x2 x2
[1]

[2] [2]

[1]
F-3-4

5) Remove the cable of the punch unit.

• 1 edge saddle [2] [2]
• 1 cable guide [3]
F-3-6
• 1 connector [4]

x2 [3]

[1]

[4]
[2]

F-3-5

3-3
3
Parts Replacing and Cleaning > Removing from the Host Machine > Removing Punch Unit
 3 Parts Replacing and Cleaning > Drive System > Remove the punch unit > Procedure
3-4

Drive System 3) Remove the gear[1] and Punch motor[3]

• 2 screws [2]

Remove the punch unit [1] x2

[3]

■■Preparations [2]

1) Remove the punch unit.

■■Procedure
F-3-9
1) Remove the sensor plate [1].
• 1 connector [2]
• 3 screws [3]

[3]

[1]

[2]

F-3-7

2) Remove the punch motor [1].

• 2 screws [2]

[1]

x2

[2] F-3-8

3-4
3
Parts Replacing and Cleaning > Drive System > Remove the punch unit > Procedure
4 Installation
■
■How to check this
Installation Procedure
■
■Points to Note at
Installation
■
■Checking the Contents
■
■Check Items when
Turning OFF the Main
Power
■
■Installation Procedure
■
■Adjustments
■
■Affixing the Labels

4
Installation
 4 Installation > Points to Note at Installation
4-2

How to check this Installation Procedure Points to Note at Installation

When Using the Parts included in the package CAUTION:

A symbol is described on the illustration in the case of using the parts included in the package • This manual has been issued by Canon Inc. for qualified persons to leam technical
of this product. theory, installation, maintenance, and repair of Products.
• At servicing, be sure to turn OFF the power source according to the specified steps
and disconnect the Power Plug.

Packaged Item
F-4-1

Symbols in the Illustration

The frequently-performed operations are described with symbols in this procedure.
Screw Connector Harness

Tighten Remove Connect Disconnect Secure Free

Claw

Insert Remove Push Plug in Turn on

Checking instruction

Check Visual Check Sound Check

F-4-2

4-2
4
Installation > Points to Note at Installation
 4 Installation > Check Items when Turning OFF the Main Power
4-3

Checking the Contents
[1] Punch unit X 1
Check Items when Turning OFF the Main Power
Check that the main power is OFF.
[2] Punch dust box unit [3] Punch dust box 1) Turning off the Main Power Supply Switch of the Host Machine.
X1 frame unit X 1
2) Check that the display on the Control Panel and the Main Power Supply Lamp are turned
off before disconnecting the outlet.

[4] Operation label X 1 [5] Jam recovery label X 1 [6] Punch map label X 1

[7] Screw (RS tightening;

M4X8) X 1

F-4-3
Since [2] and [3] are integrated at the shipment, separate them to install when unpacking.

4-3
4
Installation > Check Items when Turning OFF the Main Power
 4 Installation > Installation Procedure
4-4

Installation Procedure
[B]
1) Open the Front Cover. Knobs

[A]
Claw

F-4-6

3) Lift the Upper Cover in the direction of the arrow and remove the Inner Cover (upper).
• 4 Screws

F-4-4 Inner Cover (Upper) Upper Cover

2) Push the claw in the direction of the arrow [A] and remove the 3 knobs in the direction of
the arrow [B].

CAUTION: x4
Be careful not to drop the bearing inside the knob.

Bearing

Screws

F-4-5
F-4-7

4-4
4
Installation > Installation Procedure
 4 Installation > Installation Procedure
4-5

4) Remove tapes from contents. [1] Pin

Positioning
Punch Box
Frame Unit

5) Separate the Punch Dust Box Frame Unit and the Punche Dust Box Unit.

Punch Dust Box Frame Unit

Punch Dust Box Unit

Hole

Punch Box
Frame Unit

Punch Box
Frame Unit

F-4-8

6) Align and insert the 2 holes on the Punch Box Frame Unit to the 2 pins on the positioning
pins inside the Finisher to install it.
• 1 Screw (RS tightening; M4x8)

CAUTION:
When tightening screws, press down with the finger to prevent the Puncher Dust Box
Frame Unit from moving.If the Puncher Dust Box Frame Unit is installed at an angle, it
will be difficult to install the Puncher Dust Box Unit due to the interference. F-4-10

F-4-9

4-5
4
Installation > Installation Procedure
 4 Installation > Installation Procedure
4-6

7) Remove the Rear Cover. 9) Insert the Punch Unit in the direction of the arrow from the back.
• 2 Screws (Loosen) • 2 Screws (removed in step 8))
• 6 Screws

CAUTION:
When inserting the Punch Unit, avoid catching the belt with the Guide Plate.
x6

NOTE:
Align the Guide Plate of the Finisher with the groove of the Punch Unit.

x2
Punch Unit

Guide Plate Groove

F-4-11
8) Pull out the guide in the direction of the arrow (removed guide will not be used.).
• 2 Screws (removed screws are used in step 9))

Screw Guide Screw

Belt

x2 F-4-13

F-4-12

4-6
4
Installation > Installation Procedure
 4 Installation > Installation Procedure
4-7

10) Insert the connector of the Punch Unit into the connector on the Punch Dust Box 12) Cut the 2 Face Covers of the Inner Cover (upper) with nippers.
Frame Unit to fix the Cable.
• 1 Cable Guide CAUTION:
• 1 Edge Saddle Be sure to remove the Face Covers thoroughly so that no bur is remained.

Cable Face
Guide Covers

Cable

Connector

Edge Nipper
Saddle
F-4-14

11) Connect the 2 connectors to the Finisher Controller PCB.

x2
F-4-16

13) Install the Inner Cover (upper) and the 3 knobs.

• 4 Screws

Connector Connector
Finisher Controller
PCB
F-4-15

4-7
4
Installation > Installation Procedure
 4 Installation > Installation Procedure
4-8

14) Insert the Punch Dust Box Unit in the direction of the arrow from the front.

Punch Dust Box Unit

F-4-17

15) Close the Upper Cover.

16) Close the Front Cover.
17) Install the Rear Cover.
• 8 Screws

18) Connect the Host Machine with the Finisher referring to Installation Procedure of the
Finisher.

4-8
4
Installation > Installation Procedure
 4 Installation > Adjustments > Punching Operation Settings
4-9

Adjustments SW381
ON

punch unit not used

Punching Operation Settings 1 2 3 4 5 6 7 8

ON
NOTE: 2/3-hole punch unit used
Depending on the Punch Unit to install, you may need to make settings of the DIP 1 2 3 4 5 6 7 8
Switch on the switch PCB found in the Finisher.
2/4-hole (French) punch unit used

1) Open the Front Cover to remove the Switch Cover.

• 1 Screw
4-hole (Sweden) punch unit used

Switch Cover F-4-20

3) Install the Switch Cover and close the Front Cover.

• 1 Screw

Screw
4) Turn ON the Power Switch of the Finisher, and then the Host Machine.

5) Specify the punching operation on the controlpanel of the Host Machine to confirm whether
F-4-18
to execute punching operation.

2) Specify the DIP Switch SW381 on the switch PCB as follows.

SW382
DSP381

SW381

DIP Switch
SW381
SW383 SW384 SW385

(-) (+) ENTER

F-4-19

4-9
4
Installation > Adjustments > Punching Operation Settings
 4 Installation > Adjustments > Adjustment of Paper Stop Positiom.
4-10
Adjustment of Paper Stop Positiom.
2) Remove the Switch Cover.
To ensure the skew correction for paper edge skew dure to swithback, execute adjustment for • 1 Screw
paper-stop position before starting switchback from the stopper.
Stop position of paper
Stopper Switch Cover

Screw

Stop position
of paper
F-4-23

3) Set the DIP switch SW382 on the switch PCB as shown in the figure below (1, 5, 6, 8 : ON)
Stopper Once pressing the ENTER (SW385) button, the LED shows "0".

DIP Switch
SW382 LED

F-4-21

SW382
1)Open the Front Cover and insert the door-switch tool into the door switch.

DSP381
SW381
Door Switch

SW383 SW384 SW385

(-) (+) ENTER

ENTER (SW385) Button

F-4-24

F-4-22

4-10
4
Installation > Adjustments > Adjustment of Paper Stop Positiom.
 4 Installation > Affixing the Labels
4-11

4) When executing punching operation in this condition, the paper stops without switchback
Affixing the Labels
and holes are punched.
1) Open the Front Cover.
5) Measure the dimension [A] between the hole position of the punched paper and the paper 2) Affix the Operation Label and the Jam Recovery Label. to the Inner Cover (upper).
edge to check paper-stop position and adjust it using + (SW384)/- (SW383) button to be in
the position as shown below.

2-/4-Hole
Operation
Label
1.75 or more
2.75 mm or less
[A]
0.5 mm or less
(tolerance for front/rear hole position)

2-/3-Hole

Jam Recovery
1.0 or more Label
2.0 mm or less
[A]
F-4-26
0.5 mm or less
(tolerance for front/rear hole position)
3) Affix the Punch Map Labe on the whole Map Labele inside the Front Cover.
F-4-25

Paper Stop Position Adjustment value

+(SW384) Increase One press : 0.4 mm
-(SW383) Decrease
T-4-1

6) Perform punching operation again to verify the paper-stop position.

<If the measured value is beyond the adjustment value/rnge>
Repeat adjustment until the measured value is within the adjustment value/range.
<If the measured value is is within the adjustment value/rnge>
Punch Map
Press the ENTER button to terminate the adjustment mode.
FU5-8941

Label

Whole Map Label

7) Restore the DIP switch settings, then attach the Switich Cover and close the Front Cover. F-4-27
• 1 Screw
4) Close the Front Cover.

8) Turn OFF the power of the Host Machine and the Finisher in order.

4-11
4
Installation > Affixing the Labels